i Operation plus

OPERATING MANUAL
【Original Instruction】
( MXP-200FA / MXP-200FB / MXP-200FC)

VERTICAL MACHINING CENTER

OPVMCP39E
R003
 Operation Manual
General

This manual is apply to program version: VMB3-xxC VMB5-xxC

This operation manual is provided for those persons who have to operate the machine：
With FANUC(MXP-200FA/MXP-200FB/MXP-200FC)
This manual describes specifically the basic operating function in i-Operation plus.
Any suggestion for modification of this manual, please let us know and we will improve
our products as well as the manual constantly.

YEONG CHIN MACHINERY INDUSTRIES

CNC TECHNICS

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 Operation Manual
INDEX
1 OPERATION SAFETY FOR I OPERATION PLUS ................................................................................................... 1-5

2 FUNCTION ................................................................................................................................................................. 2-1

2.1 I_PATTERN ........................................................................................................................................................ 2-1

2.1.1 OPERATION .................................................................................................................................................. 2-1

2.1.2 CYCLE EXPLANATION ................................................................................................................................ 2-5
2.1.2.1 CIRCULAR HOLE PATTERN (G120 P1) ............................................................................................................ 2-5
2.1.2.2 ARC HOLE PATTERN (G120 P2) ........................................................................................................................ 2-6
2.1.2.3 LINE AT ANGLE HOLES (G120 P3) ................................................................................................................... 2-7
2.1.2.4 RECTANGULAR HOLE PATTERN (G120 P4) ................................................................................................... 2-8

2.1.2.5 GRID HOLE PATTERN (G120 P5) ...................................................................................................................... 2-9

2.1.2.6 EXACT CIRCULAR MILLING (CW) (G120 P11) ............................................................................................ 2-10

2.1.2.7 EXACT CIRCULAR MILLING (CCW) (G120 P12) ......................................................................................... 2-11

2.1.2.8 THREAD MILLING (G120 P13)........................................................................................................................ 2-12

2.1.2.9 FACING RECTANGULAR MILLING (G120 P14) ....................................................................................... 2-13

2.1.2.10 FACING CIRCULAR MILLING (G120 P15) .................................................................................................. 2-15

2.1.2.11 HELICAL MILLING (G120 P16) ..................................................................................................................... 2-17

2.1.2.12 RECTANGULAR POCKET ROUGH MILLING (G120 P21) ......................................................................... 2-19

2.1.2.13 CIRCULAR POCKET ROUGH MILLING (G120 P22) .................................................................................. 2-21

2.1.2.14 RECTANGULAR POCKET FINISH MILLING (G120 P23)........................................................................... 2-23

2.1.2.15 CIRCULAR POCKET FINISH MILLING (G120 P24) .................................................................................... 2-25

2.2 CACULATOR .................................................................................................................................................. 2-27

2.2.1 CACULATOR FUNCTION .......................................................................................................................... 2-27
2.2.2 SCREEN EXPLANATION ............................................................................................................................ 2-27
2.2.3 CACULATOR OPERATION ........................................................................................................................ 2-28
2.2.3.1 ADDITION.......................................................................................................................................................... 2-28
2.2.3.2 SUBTRACTION ................................................................................................................................................. 2-28
2.2.3.3 MULTIPLICATION ............................................................................................................................................ 2-28
2.2.3.4 DIVISION ........................................................................................................................................................... 2-28

2.2.4 WORKPIECE COORDINATE OPERATION ............................................................................................... 2-29

2.2.4.1 WORKPIECE COORDINATE SELECTION ..................................................................................................... 2-29
2.2.4.2 WORKPIECE COORDINATE SETTING .......................................................................................................... 2-30

2.2.4.2.1 WORKPIECE COORDINATE AT CENTER ................................................................................................ 2-30

2.2.4.2.2 WORKPIECE COORDINATE AT CORNER ................................................................................................ 2-31

2.2.5 SPEED AND FEED CALCULATOR ........................................................................................................... 2-31

2.3 HIGH PERFORMANCE MACHINING MODE.............................................................................................. 2-32
2.3.1 DISPLAY ...................................................................................................................................................... 2-32
2.3.2 YCM HPMM FUNCTION............................................................................................................................ 2-33

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 Operation Manual
2.3.3 HIGH PERFORMANCE MACHINING MODE .......................................................................................... 2-33
2.3.4 PARAMETER SETTING SCREEN ............................................................................................................... 2-34
2.3.5 INITIAL PARAMETER ................................................................................................................................. 2-34
2.3.6 PARAMETER READ / PUNCH.................................................................................................................... 2-35
2.3.7 HIGH PERFORMANCE MACHINING MODE COMMAND ..................................................................... 2-35
2.3.8 PARAMETER CONTENTS ........................................................................................................................... 2-36
2.4 AI HIGH SPEED MACHINING MODE .......................................................................................................... 2-40
2.4.1 DISPLAY ...................................................................................................................................................... 2-40
2.4.2 OPERATION STEP ...................................................................................................................................... 2-41
2.4.3 PROGRAM EXAMPLE ................................................................................................................................ 2-41

3 USER ........................................................................................................................................................................... 3-1

3.1 STATUS .............................................................................................................................................................. 3-1

3.1.1 DISPLAY ........................................................................................................................................................ 3-1
3.1.2 STATUS DISPLAY .......................................................................................................................................... 3-2
3.2 POP UP ALARM ................................................................................................................................................ 3-4
3.2.1 DISPLAY ........................................................................................................................................................ 3-4
3.2.2 ALARM OCCUR DISPLAY ............................................................................................................................ 3-4
3.3 MESSAGE SEND FUNCTION ......................................................................................................................... 3-5
3.3.1 DISPLAY ........................................................................................................................................................ 3-5
3.3.2 MESSAGE SEND ........................................................................................................................................... 3-6
3.3.3 SIM CARD INSTALL...................................................................................................................................... 3-7
3.4 MAGAZINE DIAGNOSIS ................................................................................................................................. 3-8
3.4.1 DISPLAY ........................................................................................................................................................ 3-8
3.4.2 REMOTE MAGAZINE DIAGNOSIS FUNCTION ....................................................................................... 3-10
3.5 SPINDLE TOOL LOAD MONITOR................................................................................................................ 3-11
3.5.1 SPINDLE TOOL LOAD MONITOR SEETING ............................................................................................ 3-11
3.5.2 SPINDLE TOOL LOAD MONITOR............................................................................................................. 3-13
3.6 COUNTER ....................................................................................................................................................... 3-17
3.6.1 DISPLAY ...................................................................................................................................................... 3-17
3.6.2 INTRODUCE FUNCTIONS ........................................................................................................................ 3-18
3.7 MAINTENANCE REMIND ............................................................................................................................ 3-21
3.7.1 MAINTENANCE REMIND DISPLAY .......................................................................................................... 3-21
3.7.2 SETTING DISPLAY ..................................................................................................................................... 3-22
3.7.3 MAINTENANCE DISPLAY .......................................................................................................................... 3-23
3.7.4 SPINDLE RUN TIME COUNTER ............................................................................................................... 3-23
3.8 MANUAL TOOL LENGTH MEASUREMENT .............................................................................................. 3-24
3.8.1 MANUAL TOOL LENGTH MEASUREMENT SCREEN ............................................................................. 3-24
3.8.2 EXPLANATION OF SETTING ITEMS ........................................................................................................ 3-25
3.9 AUTO TOOL LENGTH MEASUREMENT SYSTEM .................................................................................... 3-26
3.9.1 AUTO TOOL LENGTH MEASUREMENT SCREEN ................................................................................... 3-26
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 Operation Manual
3.9.2 EXPLANATION OF SETTING ITEMS ........................................................................................................ 3-27
3.9.3 EXPLANATION OF ALARM ....................................................................................................................... 3-28
3.10 SPINDLE WARMING UP ................................................................................................................................ 3-29
3.10.1 SCREEN FOR SPINDLE WARMING UP ............................................................................................. 3-29
3.11 CALCULATOR PLUS FUNCTION ................................................................................................................ 3-30
3.11.1 SELECT CALCULATOR PLUS FUNCTION .......................................................................................... 3-30
3.11.2 USE CALCULATOR PLUS FUNCTION ................................................................................................ 3-30
3.12 CALCULATOR PLUS FUNCTION ................................................................................................................ 3-37

4 AUXILIARY ................................................................................................................................................................ 4-1

4.1 THE FUNCTION OF THE FOURTH、FIFTH AXIS ON/OFF ......................................................................... 4-1

4.2 SOFTWARE OPERATOR’S PANEL ................................................................................................................. 4-2
4.2.1 MANUAL ABSOLUTE ................................................................................................................................... 4-2
4.2.2 Z AXIS NEGLET ............................................................................................................................................ 4-3
4.2.3 M. S. T CODE LOCK ..................................................................................................................................... 4-3
4.2.4 F1 DIGIT ....................................................................................................................................................... 4-3
4.2.5 FEEDRATE OVERRIDE FIXED 100% ......................................................................................................... 4-3
4.3 CIRCLE CUTTING COMMAND (G12/G13) ................................................................................................... 4-4
4.4 RENISHAW GUI................................................................................................................................................ 4-5

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 Operation Manual
1 OPERATION SAFETY FOR i Operation plus

1. All data input must in “MDI” mode and machine is stopped.

2. The specific setting of machine is already protected. It’s very dangerous to

change any specific setting of machine. Changes any specific setting of the
machine will be make alarm or damage machine.

Please check data after input and continue to operate machine.

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 Operation Manual
2 FUNCTION
2.1 i_PATTERN
2.1.1 OPERATION
Press the soft key [ FUNC ] [i_PATN] into the i_Pattern function

i_Pattern function include [HOLE]、[MILL] and [POCKET]

[HOLE] : Circular Hole Pattern(G120 P1)、ARC Hole Pattern(G120 P2) 、Line At Angle Holes (G120
P3)、Rectangular Hole Pattern(G120 P4)、Grid or Line Hole Pattern(G120 P5).

[MILL]: Exact Circular Milling(G120 P11)、Exact Circular Milling (G120 P12)、

Thread Milling(G120 P13)、Facing Rectangular Milling(G120 P14)、Facing Circular

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 Operation Manual
Milling(G120 P15)、Helical Milling(G120 P16).

[POCKET]: Pocketing Rectangular Rough Milling(G120 P21)、Pocketing Circular Rough

Milling(G120 P22)、Pocketing Circular Finish Milling (G120 P23)、Pocketing Rectangular Finish
Milling(G120 P24).

Select function by the move keys, press soft key [ (OPRT) ] into the parameter setting page of i_pattern
[NO.SRH]:to search program number
First, input the program number then press the soft key [NO.SRH] to find program of O0030.as shown
in the picture below.

Select insert command position by the cursor move key on program.as shown in the picture below.

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 Operation Manual

Press the soft key [SETING] into the parameter setting page.

Move and input parameter value, the definition were show under each parameter.

Press the soft key [INSERT] to insert command into the program. as shown in picture below.

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 Operation Manual

Display alarm message of 225 format eror:because the Program in the i_pattern and main program of
NC the same.

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 Operation Manual
2.1.2 CYCLE EXPLANATION
2.1.2.1 CIRCULAR HOLE PATTERN (G120 P1)

Format: G120 P1 X_Y_D_A_K_;

Explanation: X ,Y : Circular center coordinate
D : Diameter of circular
A : Starting angle
K : Number of holes.
NOTE : 1.G120 P1 command only move the axis position. It need to use with
Canned cycle.
2.Every value should be have decimal point else these value unit will
become 0.001mm. Or set parameter N3401#0=1, all value unit become
mm.

Example: ALARM EXPLANATION：

O3400 3106 PS K-VALUE-MISSED
G80G49 K value(Number of holes.) error.
G90G54G0X0.Y0.
G43Z3.H1S1000M3 3107 PS D-VALUE-MISSED
G81Z-15.K0 D value (Diameter of circular) error.
G120P1X50.Y50.D100.A45.K6
G80
G91G28Z0M5
M30

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 Operation Manual
2.1.2.2 ARC HOLE PATTERN (G120 P2)

Format: G120 P2 X_Y_D_A_Q_K_;

Explanation: X ,Y : Circular center coordinate.
D : Radius of circular.
A : Starting angle.
Q : Angle step.
K : Number of holes.
NOTE : 1.G120 P1 command only move the axis position. It need to use with
Canned cycle.
2.Every value should be have decimal point else these value unit will
become 0.001mm. Or set parameter N3401#0=1, all value unit
become mm.

Example: ALARM EXPLANATION：

O3401 3106 PS K-VALUE-MISSED
G80G49 K value (Number of holes.) error.
G90G54G0X0.Y0.
G43Z3.H1S1000M3 3107 PS D-VALUE-MISSED
G81Z-15.K0 D value (Radius of circular.) error.
G120P2X0.Y0.D100.A30.Q20.K3
G80 3117 PS Q-VALUE-MISSED
G91G28Z0M5 Q value (Angle step.) error.
M30

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 Operation Manual
2.1.2.3 LINE AT ANGLE HOLES (G120 P3)

Format: G120 P3 X_Y_A_Q_K_;

Explanation: X ,Y : Starting point coordinate
A : Starting angle
Q : Pitch step
K : Number of holes.
NOTE : 1.G120 P1 command only move the axis position. It need to use with
Canned cycle.
2.Every value should be have decimal point else these value unit will
become 0.001mm. Or set parameter N3401#0=1, all value unit
become mm.

Example: ALARM EXPLANATION：

O3402 3106 PS K-VALUE-MISSED
G80G49 K value (Number of holes.) error.
G90G54G0X0.Y0.
G43Z3.H1S1000M3 3117 PS Q-VALUE-MISSED
G82Z-15.K0 Q value (Pitch step) error.
G120P3X0.Y0.A45.Q15.K4
G80
G91G28Z0M5
M30

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 Operation Manual
2.1.2.4 RECTANGULAR HOLE PATTERN (G120 P4)

Format: G120 P4 X_Y_A_H_V_I_J_;

Explanation: X ,Y : Starting Point Coordinate
A : Angle of rotation.
H : Number of holes in X-axis.
V : Number of holes in Y-axis.
I : Length in X-axis.
J : Length in Y-axis.
NOTE : 1.G120 P1 command only move the axis position. It need to use with
Canned cycle.
2.Every value should be have decimal point else these value unit will
become 0.001mm. Or set parameter N3401#0=1, all value unit
become mm.

Example: ALARM EXPLANATION：

O3403 3104 PS I-VALUE-MISSED
G80G49 I value (Length in X-axis.) error.
G90G54G0X0.Y0.
G43Z3.H1S1000M3 3105 PS J-VALUE-MISSED
G83Z-15.K0 J value (Length in Y-axis.) error.
G120P4X50.Y50.A15.H4.V4.I50.J30.
G80 3111 PS H-VALUE-MISSED
G91G28Z0M5 H value (Number of holes in X-axis.) error.
M30
3122 PS V-VALUE-MISSED
V value (Number of holes in Y-axis) error.

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 Operation Manual
2.1.2.5 GRID HOLE PATTERN (G120 P5)

Format: G120 P5 X_Y_A_H_V_I_J_;

Explanation: X ,Y : Starting point coordinate.
A : Angle of rotation.
H : Number of columns.
V : Number of lines.
I : Length in X-axis.
J : Length in Y-axis.
NOTE : 1.G120 P1 command only move the axis position. It need to use with
Canned cycle.
2.Every value should be have decimal point else these value unit will
become 0.001mm. Or set parameter N3401#0=1, all value unit
become mm.

Example: ALARM EXPLANATION：

O3404 3104 PS I-VALUE-MISSED
G80G49 I value (Length in X-axis.) error.
G90G54G0X0.Y0.
G43Z3.H1S1000M3 3105 PS J-VALUE-MISSED
G83Z-15.K0 J value (Length in Y-axis.) error.
G120P5X50.Y50.A30.H4.V4.I100.J50.
G80 3111 PS H-VALUE-MISSED
G91G28Z0M5 H value (Number of columns.) error.
M30
3122 PS V-VALUE-MISSED
V value(Number of lines.) error.

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 Operation Manual
2.1.2.6 EXACT CIRCULAR MILLING (CW) (G120 P11)

D<0 D>0

Format: G120 P11 X_Y_Z_R_I_D_E_F_S_;

Explanation: X ,Y : Starting point coordinate.
Z : Cutting depth.
R : Reference point.
I : Circular radius.
D : Offset number(radius)
E : (Z) Feedrate.
F : Feedrate.
S : Approaching position of circle centre.
(approaching position of circle centre=1)
NOTE : Every value should be have decimal point else these value unit will
become 0.001mm. Or set parameter N3401#0=1, all value unit become
mm.

Example: ALARM EXPLANATION：

O3405 3104 PS I-VALUE-MISSED
G80G49 I value (Circular radius.) error.
G90G54G0X0.Y0.
G43Z3.H1S1000M3 3107 PS D-VALUE-MISSED
G120P11X0.Y0.Z-5.R3.I50.D20E150 D value (Offset number (radius)) error.
F600S1
G80
G91G28Z0M5 3127 PS TOOL DIAMETER TOO BIG
M30 Tool diameter is too big.

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 Operation Manual
2.1.2.7 EXACT CIRCULAR MILLING (CCW) (G120 P12)

D<0 D>0

Format: G120 P12 X_Y_Z_R_I_D_E_F_S_;

Explanation: X ,Y : Starting point coordinate.
Z : Cutting depth.
R : Reference point.
I : Circular radius.
D : Offset number.(radius)
E : (Z) Feedrate.
F : Feedrate.
S : Approaching position of circle centre.
(approaching position of circle centre=1)
NOTE : Every value should be have decimal point else these value unit will
become 0.001mm. Or set parameter N3401#0=1, all value unit become
mm.

Example: ALARM EXPLANATION：

O3405 3104 PS I-VALUE-MISSED
G80G49 I value (Reference point.) error.
G90G54G0X0.Y0.
G43Z3.H1S1000M3 3107 PS D-VALUE-MISSED
G120P12X0.Y0.Z-5.R3.I50.D20E150 D value (Offset number. (radius)) error.
F600S1
G80
G91G28Z0M5 3127 PS TOOL DIAMETER TOO BIG
M30 Tool diameter is too big.

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 Operation Manual
2.1.2.8 THREAD MILLING (G120 P13)

D<0 Inside Thread D>0 Outside Thread

Format: G120 P13 X_Y_Z_R_H_D_T_F_;

Explanation: X ,Y : Starting point coordinate
Z : Thread cutting starting point
R : Thread hole radius
H : Thread pitch (H<0 Left Thread ; H>0 Right Thread)
D : Offset number(radius)
T : Number of turn
F : Feedrate.
NOTE : Every value should be have decimal point else these value unit will
become 0.001mm. Or set parameter N3401#0=1, all value unit become
mm.

Example: ALARM EXPLANATION：

O3406 3107 PS D-VALUE-MISSED
G80G49 D value (Offset number(radius)) error.
G90G54G0X0.Y0.
G43Z3.H1S1000M3 3011 PS H-VALUE-MISSED
G120P13X100.Y0.Z-5.R50.H2.D20.T5F800 H value (Thread pitch) error.
G91G28Z0M5
M30 3118 PS R-VALUE-MISSED
R value (Thread hole radius) error.

3120 PS T-VALUE-MISSED
T value (Number of turn) error.

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 Operation Manual
2.1.2.9 FACING RECTANGULAR MILLING (G120 P14)

Format: G120 P14 X_Y_Z_R_K_D_U_V_W_C_Q_S_F_;

Explanation: X ,Y : Workpiece zero point.
Z : Cutting depth.
R : Reference point.
K : Cutting width.(Dia:10~80%)
D : Offset number. (Radius)
U ,V : Facing X ,Y length.
W : Plunging depth.
C : Clearance.
Q : Finish allowance
S : Finish spindle speed.
F : Finish feedrate.
NOTE : Every value should be have decimal point else these value unit will
become 0.001mm. Or set parameter N3401#0=1, all value unit become
mm.

Example:
O3408
G80G49
G90G54G0X0.Y0.
G43Z3.H1S1000M3
F800;(ROUGH CUTTING FEEDRATE)
G120P14X0.Y0.Z-5.R3.K70.D20U100.V50.W1.5C5.Q0.1S2000F500;
G91G28Z0M5
M30

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 Operation Manual
FACING RECTANGULAR MILLING ALARM EXPLANATION：

3103 PS C-VALUE-MISSED C value (Clearance.) error.

3106 PS K-VALUE-MISSED K value (Cutting width.(Dia:10~80%)) error.

3107 PS D-VALUE-MISSED D value (Offset number. (Radius)) error.

3109 PS F-VALUE-MISSED F value (Finish feedrate.) error.

3117 PS Q-VALUE-MISSED Q value (Finish allowance) error.

3118 PS R-VALUE-MISSED R value (Reference point.) error.

3119 PS S-VALUE-MISSED S value(Finish spindle speed.) error.

3123 PS W-VALUE-MISSED W value(Plunging depth.) error.

3126 PS Z-VALUE-MISSED Z value (Cutting depth.) error.

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 Operation Manual
2.1.2.10 FACING CIRCULAR MILLING (G120 P15)

Format: G120 P15 X_Y_Z_R_K_D_U_W_C_Q_S_F_;

Explanation: X ,Y : Workpiece zero point
Z : Cutting depth.
R : Reference point.
K : Cutting width .(Dia:10~80%)
D : Offset number.(Radius)
U : Circular diameter.
W : Plunging depth.
C : Clearance.
Q : Finish allowance.
S : Finish spindle speed.
F : Finish feedrate.
NOTE : Every value should be have decimal point else these value unit will
become 0.001mm. Or set parameter N3401#0=1, all value unit become
mm.

Example:
O3409
G80G49
G90G54G0X0.Y0.
G43Z3.H1S1000M3
F800;(ROUGH CUTTING FEEDRATE)
G120P15X0.Y0.Z-5.R3.K70.D20U100.W1.5C5.Q0.1S2000F500
G91G28Z0M5
M30

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 Operation Manual
FACING CIRCULAR MILLING ALARM EXPLANATION：

3103 PS C-VALUE-MISSED C(Clearance.) error.

3106 PS K-VALUE-MISSED K value (Cutting width .(Dia:10~80%)) error.

3107 PS D-VALUE-MISSED D value (Offset number.(Radius)) error.

3109 PS F-VALUE-MISSED F value (Finish feedrate.) error.

3117 PS Q-VALUE-MISSED Q value (Finish allowance.) error.

3118 PS R-VALUE-MISSED R value (Reference point.) error.

3119 PS S-VALUE-MISSED S value (Finish spindle speed.) error.

3121 PS U-VALUE-MISSED U value (Circular diameter.) error.

3123 PS W-VALUE-MISSED W value (Plunging depth.) error.

3126 PS Z-VALUE-MISSED Z value (Cutting depth.) error.

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 Operation Manual
2.1.2.11 HELICAL MILLING (G120 P16)

Y
Y

D<0 Inside Thread D>0 Outside Thread

Format: G120 P16 X_Y_Z_C_R_Q_D_F_S_;

Explanation: X ,Y : Starting point coordinate
Z : Cutting depth.
C : Helical milling (clockwise =2；counter clockwise =3)
R : Circular radius.
Q : Number of cutting times
D : Offset number.(Radius)
F : Feedrate.
S : Approaching position of circle centre.
(approaching position of circle centre=1)
NOTE : Every value should be have decimal point else these value unit will
become 0.001mm. Or set parameter N3401#0=1, all value unit become
mm.

Example:
O3410
G80G49
G90G54G0X0.Y0.
G43Z3.H1S1000M3
G120P16X0.Y0.Z-10.C2.R10.Q5.D20 F600S1
G80
G91G28Z0M5
M30

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 Operation Manual
HELICAL MILLING ALARM EXPLANATION：
3007 PS D VALUE MISSED D value (Offset number.(Radius)) error.

3017 PS Q VALUE MUST GREAT 0 Q value (Number of cutting times) need > 0。

3103 PS C VALUE MISSED C value (Helical milling) error.

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 Operation Manual
2.1.2.12 RECTANGULAR POCKET ROUGH MILLING (G120 P21)

Format: G120 P21 X_Y_Z_R_K_D_U_V_W_E_Q_F_;

Explanation: X ,Y : Workpiece zero point.
Z : Cutting depth.
R : Reference point.
K : Cutting width.(Dia:10~80%)
D : Offset number.(Radius)
U ,V : Pocketing X ,Y length.
W : Plunging depth.
E : (Z) Feedrate.
Q : Finish allowance.
F : Feedrate
NOTE : Every value should be have decimal point else these value unit will
become 0.001mm. Or set parameter N3401#0=1, all value unit become
mm.

Example:
O3410
G80G49
G90G54G0X0.Y0.
G43Z3.H1S1000M3
G120P21X0.Y0.Z-5.R3.K70.D20U100.V50.W1.5E150Q0.1F500
G91G28Z0M5
M30

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 Operation Manual
RECTANGULAR POCKET ROUGH MILLING ALARM EXPLANATION：

3106 PS K-VALUE-MISSED K value (Cutting width.(Dia:10~80%)) error.

3108 PS E-VALUE-MISSED E value ((Z) Feedrate.) error.

3107 PS D-VALUE-MISSED D value (Offset number.(Radius)) error.

3109 PS F-VALUE-MISSED F value (Feedrate) error.

3117 PS Q-VALUE-MISSED Q value (Finish allowance.) error.

3118 PS R-VALUE-MISSED R value (Reference point.) error.

3123 PS W-VALUE-MISSED W value(Plunging depth.) error.

3126 PS Z-VALUE-MISSED Z value (Cutting depth.) error.

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2.1.2.13 CIRCULAR POCKET ROUGH MILLING (G120 P22)

Format: G120 P22 X_Y_Z_R_K_D_U_W_E_Q_F_;

Explanation: X ,Y : Workpiece zero point
Z : Cutting depth.
R : Reference point.
K : Cutting width.(Dia:10~80%)
D : Offset number.(Radius)
U : Pocketing diameter.
W : Plunging depth.
E : (Z) Feedrate
Q : Finish allowance.
F : Feedrate.
NOTE : Every value should be have decimal point else these value unit will
become 0.001mm. Or set parameter N3401#0=1, all value unit become
mm.

Example:
O3411
G80G49
G90G54G0X0.Y0.
G43Z3.H1S1000M3
G120P22X0.Y0.Z-5.R3.K70.D20U100.W1.5E150Q0.1F500
G91G28Z0M5
M30

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CIRCULAR POCKET ROUGH MILLING ALARM EXPLANATION：

3106 PS K-VALUE-MISSED K value (Cutting width.(Dia:10~80%)) error.

3108 PS E-VALUE-MISSED E value ((Z) Feedrate.) error.

3107 PS D-VALUE-MISSED D value (Offset number.(Radius)) error.

3109 PS F-VALUE-MISSED F value (Feedrate) error.

3117 PS Q-VALUE-MISSED Q value (Finish allowance.) error.

3118 PS R-VALUE-MISSED R value (Reference point.) error.

3121 PS U-VALUE-MISSED U value (Pocketing diameter.) error.

3123 PS W-VALUE-MISSED W value(Plunging depth.) error.

3126 PS Z-VALUE-MISSED Z value (Cutting depth.) error.

3127 PS TOOL DIAMETER TOO BIG Tool diameter is too big.

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2.1.2.14 RECTANGULAR POCKET FINISH MILLING (G120 P23)

Format: G120 P23 X_Y_Z_R_K_D_U_V_W_E_F_;

Explanation: X ,Y : Workpiece zero point
Z : Cutting depth
R : Reference point
K : Cutting width.(Dia:10~80%)
D : Offset number(Radius)
U ,V : Pocketing X ,Y length.
E : (Z) Feedrate.
F : Feedrate.
NOTE : Every value should be have decimal point else these value unit will
become 0.001mm. Or set parameter N3401#0=1, all value unit become
mm.

Example:
O3412
G80G49
G90G54G0X0.Y0.
G43Z3.H1S1000M3
G120P23X0.Y0.Z-5.R3.K70.D20U100.V50. E150F800
G91G28Z0M5
M30

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RECTANGULAR POCKET FINISH MILLING ALARM EXPLANATION：

3106 PS K-VALUE-MISSED K value (Cutting width.(Dia:10~80%)) error.

3108 PS E-VALUE-MISSED E value ((Z) Feedrate.) error.

3107 PS D-VALUE-MISSED D value (Offset number.(Radius)) error.

3109 PS F-VALUE-MISSED F value (Feedrate) error.

3118 PS R-VALUE-MISSED R value (Reference point.) error.

3121 PS U-VALUE-MISSED U value (Pocketing X length.) error.

3122 PS V-VALUE-MISSED V value (Pocketing Y length.) error.

3126 PS Z-VALUE-MISSED Z value (Cutting depth.) error.

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2.1.2.15 CIRCULAR POCKET FINISH MILLING (G120 P24)

Format: G120 P24 X_Y_Z_R_K_D_U_E_F_;

Explanation: X ,Y : Workpiece zero point.
Z : Cutting depth.
R : Reference point.
K : Cutting width.(Dia:10~80%)
D : Offset number.(Radius)
U : Pocketing diameter.
E : (Z) Feedrate.
F : Feedrate.
NOTE : Every value should be have decimal point else these value unit will
become 0.001mm. Or set parameter N3401#0=1, all value unit become
mm.

範例:
O3413
G80G49
G90G54G0X0.Y0.
G43Z3.H1S2000M3
G120P24X0.Y0.Z-5.R3.K70.D20U100.W0E150F800
G91G28Z0M5
M30

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CIRCULAR POCKET FINISH MILLING ALARM EXPLANATION：

3106 PS K-VALUE-MISSED K value (Cutting width.(Dia:10~80%)) error.

3107 PS D-VALUE-MISSED D value (Offset number.(Radius)) error.

3108 PS E-VALUE-MISSED E value ((Z) Feedrate.) error.

3109 PS F-VALUE-MISSED F value (Feedrate) error.

3118 PS R-VALUE-MISSED R value (Reference point.) error.

3121 PS U-VALUE-MISSED U value (Pocketing diameter.) error.

3126 PS Z-VALUE-MISSED Z value (Cutting depth.) error.

3127 PS TOOL DIAMETER TOO BIG Tool diameter is too big.

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2.2 CACULATOR
2.2.1 CACULATOR FUNCTION
Press [CLCLTR] soft key :

(CACULATOR /WORKPIECE SETTING)

2.2.2 SCREEN EXPLANATION

A B

C D

A : Machine and absolute coordinate display.

B : Workpiece coordinate display.
C : Caculator .
D : Operation method explanation.
In this screen, A and D area only display coordinate and explanation.
Use cursor up and down to change B (workpiece coordinate) or C (caculator).

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2.2.3 CACULATOR OPERATION
Use cursor up or down change to area C(calculator).

2.2.3.1 ADDITION
Input first value and press soft key [+], the value will input to first column, then input
the value that want to add and press soft key [=]. The sum of these two value will display.

For example:
(-100.20) + (-200.30) = -300.5
–100.2 [+] –200.3 [=]

2.2.3.2 SUBTRACTION
Input first value and press soft key [-], the value will input to first column, then input
the value that want to add and press soft key [=]. The difference of these two value will
display.

For example:
(100.2) - (20.1) = 80.1
100.2 [-] 20.1 [=]

2.2.3.3 MULTIPLICATION
Input first value and press soft key [*], the value will input to first column, then input
the value that want to add and press soft key [=]. The product of these two value will
display.

For example:
(3.2) * (8) = 25.6
3.2 [*] 8 [=]

2.2.3.4 DIVISION
Input first value and press soft key [/], the value will input to first column, then input
the value that want to add and press soft key [=]. The result of division will display.

For example:
(48) / (12) =4
48 [/] 12 [=]

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2.2.4 WORKPIECE COORDINATE OPERATION
2.2.4.1 WORKPIECE COORDINATE SELECTION
Use cursor up or down change to area B(Workpiece coordinate display).
Select workpiece no. form soft key.

If the option function of 48 set workpiece coordinate has been used ：

For example: If you want change G54 P1 to G54 P12, please input 12 . The
workpiece coordinate will change to G54 P12.

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2.2.4.2 WORKPIECE COORDINATE SETTING
2.2.4.2.1 WORKPIECE COORDINATE AT CENTER
For example: Find the workpiece X-axis center position and input to G55.
(1).In “HANDLE” or “JOG” mode move the X-axis. Make Edge Finder to touch
workpiece

Edge Finder
Y

X
(2).Press X key and soft key [+] then X-axis machine coordinate will be input to
calculator first column.
(3).Move X-axis to the other side and touch workpiece.

(4). Press X key and soft key [=] the X-axis machine coordinate will be input to

second column. The sum of (1) and (3) will be display in third column.

Edge Finder
Y

(5). Press soft key [/] and input “2” the result of division will display in third
column.

(6). Press X key and “INPUT “ the result will input to G55 X-axis.

The setting of Y-axis is the same like X-axis.

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2.2.4.2.2 WORKPIECE COORDINATE AT CORNER
For example: Find the workpiece X-axis corner position and input to G55.
(1).In “HANDLE” or “JOG” mode move the X-axis. Make Edge Finder to touch
workpiece.

Edge Finder (diameter =12 mm)

-Y

-X

(2).Press X key and soft key [+] then X-axis machine coordinate will be input to
calculator first column.

(3). Input “6.” (Edge finder diameter/2) the result of addition will display in third
column.

(4). Press X key and “INPUT “ the result will input to G55 X-axis.
The setting of Y-axis is the same like X-axis.
2.2.5 SPEED AND FEED CALCULATOR

(1) Input【DIAMETER】
、【#FLUTES】
、【FEED PER TOOTH】
、【SURFACE FEED】
You can get RPM & FEEDRATE.
(2) Select Metric or Inches.
(3) According the different tools to calculator.

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2.3 HIGH PERFORMANCE MACHINING MODE
High performance machining mode function provide 5th mode of parameter setting and
select. According to user selecting to set and backup from standard parameter. User can
select suitable machining mode for work piece requirement (precision or velocity). User can
change the setting on the Screen, after setting, the new setting data will be active. When user
move cursor, the bottom screen Will detail the parameter meaning and suitable range for
setting.

2.3.1 DISPLAY
Press [FUNC] [HPMM] soft key

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2.3.2 YCM HPMM FUNCTION
1.HPMM
☆ AI nano contour control

2.3.3 HIGH PERFORMANCE MACHINING MODE

PARAMETER CONTENTS

▪ Maximum allowable acceleration rate in acceleration/deceleration before interpolation for

each axis
▪ Maximum allowable acceleration rate in acceleration/deceleration before interpolation for
linear rapid traverse for each axis, or maximum allowable reference acceleration rate in
optimum torque acceleration/deceleration
▪ Acceleration change time of bell-shaped acceleration/deceleration before interpolation for
linear rapid traverse, or acceleration change time of bell-shaped acceleration/deceleration in
optimum torque acceleration/deceleration
▪ Maximum allowable acceleration rate for the deceleration function based on acceleration in
circular interpolation for each axis
▪ Maximum allowable acceleration rate for the deceleration function based on acceleration in
AI contour control for each axis
▪ Time constant for acceleration/deceleration after cutting feed interpolation in the
acceleration/deceleration before interpolation mode
▪ Acceleration change time of bell-shaped acceleration/deceleration before interpolation
▪ Maximum allowable feedrate difference for feedrate determination based on corner feedrate
difference
▪ Maximum allowable acceleration change rate in feedrate determination
based on acceleration change for each axis
▪ Maximum allowable acceleration change rate in feedrate determination based on
acceleration change for each axis (linear interpolation)
▪Ratio of change time of the rate of change of acceleration in smooth bell-shaped
acceleration/deceleration before interpolation

The high-speed high-precision machining for AI-nano contour control (AI nano CC) to
respective parameter can be set.

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2.3.4 PARAMETER SETTING SCREEN
Screen operator follows
Function key <CUSTOM> ⇒ soft key [FUNC] ⇒ soft key[HPMM] display parameter
setting screen

The machining parameter setting screen

Mode 1 ~ 5 parameter modify and initial need on (MDI) manual command mode and edit lock on
available

Edit lock

Put this key at " " to prevent from altering the data in the memory accidentally. Put at " "
to enable edit.

2.3.5 INITIAL PARAMETER

Parameter initial operator follows
Soft key [HP MM]→ soft key select mode → soft key [>]→ soft key
[INIT]→Key in password 95148 →soft key [EXEC]

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2.3.6 PARAMETER READ / PUNCH
Select initial mode → soft key [>]→ [READ] or [PUNCH]

Read / punch screen

NOTE：1. Use RS232C read/punch parameter No.20 need setting to 0. Flash memory card setting
to 4.
2.Parameter output data file name accordance select mode to give a name to CCM__.DAT
or HPM__.DAT
3.Data server interface can’t use.

2.3.7 HIGH PERFORMANCE MACHINING MODE COMMAND

1. Mode 1 ~ 5 (CCM1 ~ CCM5)

M300 Q X high performance machining mode command
M300 Q 0 select mode cannel
X ： select mode (1 ~ 5)
G5.1 Q1 AI nano contour control(AI nano CC) command

example:
O1000;(AI NANO CC )
M300 Q1; Select mode1
G5.1Q1
：
：
G5.1 Q0;
M30;

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2.3.8 PARAMETER CONTENTS
1. Maximum allowable acceleration rate in acceleration/deceleration before interpolation for
each axis
(When the machine system is metric system, 0.0 to +100000.0. When the machine system is inch
system, machine, 0.0 to +10000.0.)
Set a maximum allowable acceleration rate in acceleration/deceleration before interpolation for
each axis.
If a value greater than 100000.0 is set, the value is clamped to 100000.0.
If 0 is set, the specification of 100000.0 is assumed. If 0 is set for all axes, however,
acceleration/deceleration before interpolation is not performed.
If a maximum allowable acceleration rate set for one axis is greater than a maximum allowable
acceleration rate set for another axis by a factor or 2 or more, the feedrate at a corner where the
direction of travel abruptly changes can decrease temporarily.
Suggest data range： ：100~3000 mm/sec2

2. Maximum allowable acceleration rate in acceleration/deceleration before interpolation for

linear rapid traverse for each axis, or maximum allowable reference acceleration rate in
optimum torque acceleration/deceleration
(When the machine system is metric system, 0.0 to +100000.0. When the machine system is inch
system, machine, 0.0 to +10000.0.)
(1) Set a maximum allowable acceleration rate in acceleration/deceleration before interpolation
for linear rapid traverse.
If a value greater than 100000.0, the value is clamped to 100000.0.
If 0 is set, the specification of the following is assumed:
1000.0 mm/sec/sec
100.0 inch/sec/sec
100.0 degrees/sec/sec
If 0 is specified for all axes, however, acceleration/deceleration before interpolation is not
performed.
(2) Maximum allowable reference acceleration rate in optimum torque acceleration/deceleration
Suggest data range： ：0~20000 mm/sec2

3. Acceleration change time of bell-shaped acceleration/deceleration before interpolation for

linear rapid traverse, or acceleration change time of bell-shaped acceleration/deceleration in
optimum torque acceleration/deceleration

(1) Set an acceleration change time of bell-shaped acceleration/deceleration for linear rapid
traverse (time for changing from the
state of constant feedrate (A) to the state of constant acceleration/deceleration (C) at the
acceleration rate calculated from the acceleration rate set in MAX. ALLOWABLE ACC. (RAPID):
time of (B) in the figure below).
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 Operation Manual
(2) Set an acceleration change time of bell-shaped acceleration/deceleration in optimum torque
acceleration/deceleration (timefor changing from the state of constant feedrate (A) to the state of
acceleration/deceleration (C) at the acceleration rate calculated from optimum torque
acceleration/deceleration: time of (B) in the figure below).
Suggest data range： ：0~200 msec

Maximum acceleration rate not

exceeding maximum allowable
acceleration rate set by
MAX. ALLOWABLE ACC. (RAPID)
for each axis is

Set in MAX. ALLOWABLE ACC. (RAPID)

4. Maximum allowable acceleration rate for the deceleration function based on acceleration in
circular interpolation for each axis

(When the machine system is metric system, 0.0 to +100000.0. When the machine system is inch
system, machine, 0.0 to +10000.0.)
Set a maximum allowable acceleration rate for the deceleration function based on acceleration in
circular interpolation.
Feedrate is controlled so that acceleration produced by changing the move direction in circular
interpolation does not exceed the value specified in this parameter.
For an axis with 0 set in this parameter, the deceleration function based on acceleration is disabled.
If a different value is set in this parameter for each axis, a feedrate is determined from the smaller
of the acceleration rates specified for the two circular axes.
Suggest data range： ：100~8000 mm/sec2

NOTE
During involute interpolation, the minimum allowable feedrate of "clamping of acceleration
near a basic circle" in involute interpolation automatic feedrate control is used.

5. Maximum allowable acceleration rate for the deceleration function based on acceleration in
AI contour control for each axis

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 Operation Manual
(When the machine system is metric system, 0.0 to +100000.0. When the machine system is inch
system, machine, 0.0 to +10000.0.)
Set a maximum allowable acceleration rate produced by changing the tool move direction.
For an axis with 0 set in this parameter, the deceleration function based on acceleration is disabled.
If 0 is set for all axes, the deceleration function based on acceleration is not performed.
In circular interpolation, however, the deceleration function based on feedrate control using
acceleration in circular interpolation is enabled.
Suggest data range： ：100~10000 mm/sec2

6. Time constant for acceleration/deceleration after cutting feed interpolation in the

acceleration/deceleration before interpolation mode

In the acceleration/deceleration before interpolation mode as in AI contour control, not the ordinary
time constantbut the value of this parameter is used.
Be sure to specify the same time constant value for all axes except for a special application. If
different values are set, correct linear and circular figures cannot be obtained.
Suggest data range： ：16~96 msec

7. Acceleration change time of bell-shaped acceleration/deceleration before interpolation

Set an acceleration change time of bell-shaped acceleration/deceleration before interpolation (time

for changing from the state of constant feedrate (A) to the state of constant
acceleration/deceleration (C) at the acceleration rate calculated from the acceleration rate set in
parameter No. 1660: time of (B) in the figure below).
Suggest data range： ：16~96 msec

Optimum inclination is
automatically calculated from
the setting of
MAX. ALLOWABLE ACC.

Time set by parameter ACC. CHANGE TIME (BELL)

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8. Maximum allowable feedrate difference for feedrate determination based on corner feedrate
difference

(When the increment system is IS-B, 0.0 to +240000.0) If a feedrate component change for each
axis exceeding the value set in this parameter occurs at the joint of blocks, the federate
determination function based on corner feedrate difference finds a feedrate not exceeding the set
value and performs deceleration by using acceleration/deceleration before interpolation. Thus, a
shock to the machine and machining error at a corner can be reduced.
Suggest data range： ：100~1000 mm/min

9. Maximum allowable acceleration change rate in feedrate determination based on acceleration

change for each axis

(When the machine system is metric system, 0.0 to +100000.0. When the machine system is inch
system, machine, 0.0 to +10000.0.)
Set a maximum allowable acceleration change rate for each axis in feedrate control based on
acceleration change under control on the rate of change of acceleration.
For an axis with 0 set in this parameter, feedrate control based on acceleration change is disabled.
If 0 is set for all axes, feedrate control based on acceleration change is not exercised.
Suggest data range： ：0~9999999 mm/sec2

10. Maximum allowable acceleration change rate in feedrate determination based on acceleration
change for each axis (linear interpolation)

(When the machine system is metric system, 0.0 to +100000.0. When the machine system is inch
system, machine, 0.0 to +10000.0.)
Set a maximum allowable acceleration change rate for each axis in feedrate control based on
acceleration change under control on the rate of change of acceleration in successive linear
interpolation operations.
In feedrate control based on acceleration change at a corner between linear interpolation operations,
the maximum allowable acceleration change rate not set in MAX. ALLOW ACC CHANGE RATE
(LINE-ARC)but set in this parameter is valid.
For an axis with 0 set in this parameter, the maximum allowable acceleration change rate set in
MAX. ALLOW ACC CHANGE RATE (LINE-ARC) is valid.
Feedrate control based on acceleration change is disabled for an axis with 0 set in MAX. ALLOW
ACC CHANGE RATE (LINE-ARC), so that the setting of this parameter for such an axis is
ignored.
Suggest data range： ：0~9999999 mm/sec2

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11. Ratio of change time of the rate of change of acceleration in smooth bell-shaped
acceleration/deceleration before interpolation

Set the ratio of the change time of the rate of change of acceleration to the change time of
acceleration(*1) by percentage (%) in smooth
bell-shaped acceleration/deceleration before look-ahead interpolation.
If 0 is set in this parameter or a value not within the valid data range is specified in this parameter,
smooth bell-shaped acceleration/deceleration before look-ahead interpolation is not performed.
(*1) ACC. CHANGE TIME (BELL)for acceleration/deceleration before look-ahead
interpolation (cutting feed).
ACC. CHANGE TIME (RAPID) for acceleration/deceleration before interpolation in linear rapid
traverse, or for optimum torque acceleration/deceleration.
：0~50%
Suggest data range：

2.4 AI HIGH SPEED MACHINING MODE

AI high speed machining mode function provide user select with easy, convenient and
diversify. That enough to accelerate drilling and tapping velocity to frugal process time and
promote efficacy.

2.4.1 DISPLAY
Press [HPMM] [HMC CC] soft key

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 Operation Manual
2.4.2 OPERATION STEP

1. The parts install completed then execute all axis zero return.
2. Select JOG rapid override mode 100%.
3. Select MEM mode.
4. Please close the safety door.
5. Press “MEASUR” soft key to start measure.
6. When “MEASUREMENT FINISHED” appeared on the screen, the measure had been
completed.
2.4.3 PROGRAM EXAMPLE

O1234
M400 S0 ; AI HIGH SPEED MACHINING MODE CLOSE
M400 S1 ; AI HIGH SPEED MACHINING MODE START
G00 G17 G40 G49 G80 ;
G91 G28 Z0 M05 ;
M06 T01 ;
G90 G00 G54 X-150. Y-100. S1800 ;
G43 H01 Z10. M03 ;
G98 G81 Z-3. R5. F128. M08 ;
G91 X50. K6 ;
Y50. ;
X-50. K6 ;
Y50. ;
X50. K6 ;
Y50. ;
X-50. K6 ;
Y50. ;
X50. K6 ;
G80 M09 ;
G91 G28 Z0 M05 ;
G28 Y0 ;
M400 S0 ; AI HIGH SPEED MACHINING MODE CLOSE
M30 ;

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3 USER
3.1 STATUS
Status function provides user watch different machine status for the same screen. Instance of
spindle and axis load display, coordinate display, function status display, parts number display etc.

3.1.1 DISPLAY
Press [ USER ] [STATUS] soft key

OPERTAION：Press button to select screen mode, press [ BACK ]

or [NEXT] to select status mode display.

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 Operation Manual
3.1.2 STATUS DISPLAY

《 PARTS COUNT 》 《 TIME INFORMATION 》

MEM CYCLE TIME: Record Cycle time

《 G-MODAL 》 《 FEED RATE 》

《 DATE / TIME 》 《 SPINDLE SPEED 》

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《 TOOL DATA 》 《 COORDINATE 1 》

《 COORDINATE 2 》 《 LOAD DISPLAY 》

《 FUNCTION DISPLAY 》 《 WORK DISPLAY 》

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 Operation Manual
3.2 POP UP ALARM
Pop up alarm function provides user search alarm and message trouble shooting. When
alarm or message occurred, the screen displays the alarm or message number and trouble shooting.

3.2.1 DISPLAY
Press [ USER ] [POPALM] soft key Press [ USER ] [POPALM] [MSG] soft key

OPERATION：Press [ ALARM ] button can inquire about the alarm number and that
trouble shooting, press [ MSG ] button can inquire about the message

number and trouble shooting. Press button select

the alarm or message number. Also can input the alarm or message
number then press [ SEARCH ] button to search alarm or message
trouble shooting.

3.2.2 ALARM OCCUR DISPLAY

When alarm or message occur, the screen display alarm number and trouble shooting.

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 Operation Manual
3.3 MESSAGE SEND FUNCTION
Message send system function provides occur alarm, M30 command, parts number
arrive and M135 command then send message to designate cell phone. Even though operant
not in machine side also can know the machine alarm signal and machine state.

3.3.1 DISPLAY
Press [ USER ] [MSGSED] soft key

OPERATION：

1. Press button to select “CELL PHONE NUMBER”.

2. When press [ ON ] button to start message send system, press [ OFF ] button
then close it.

3. Input the cell phone number then press button.

4. Press button to select “FUNCTION SETTING”.

5. Press button select message send command then press [ ON ]

button to start function, press [ OFF ] button then close it.

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 Operation Manual
3.3.2 MESSAGE SEND

When message sending, the screen display picture as below.

：Message send system function must install message send system and buy the SIM
NONE 1：
card by oneself.

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 Operation Manual
3.3.3 SIM CARD INSTALL

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 Operation Manual
3.4 MAGAZINE DIAGNOSIS
Magazine diagnosis can show the tool cycle time, tool data table and setting spindle,
next tool and pot number. Also, can be checking the double tool and initial tool data table.
This screen provides user easily to control tool data.

3.4.1 DISPLAY
Press [ USER ] [MAGDGN] [ LIST ] soft key

OPERATION：
1. Press [(OPRT)] button into setting screen.

2. Press button can select tool number and show the tools cycle
time.<Picture 1>
3. Press [ HELP ] button to open the help windows. <Picture 2>

<Picture 1> <Picture 2>

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 Operation Manual
4. [CLEAR ] : Press this button to clear select tool cycle time. <Picture 3>
5. [CLEALL] : Press this button to clear all tools cycle time. <Picture 4>

<Picture 3> <Picture 4>

6. [SP-TL.] : Press this button to change spindle tool number.
7. [NX-TL.] : Press this button to change next tool number.
8. [POT NO.] : Press this button to change POT number.
9. [ CHECK ] : Press this button to check double tool.
10. [ INIT ] : Press this button to initial tool data. <Picture 5>
11. [ TIME ] : Press this button to display tool cycle time list. <Picture 6>

<Picture 5> <Picture 6>

None 1：ALL functions execute only in MDI mode except “HELP” function.
None 2：Press emergency stop button before executing “INIT” function.

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 Operation Manual
3.4.2 REMOTE MAGAZINE DIAGNOSIS FUNCTION
(Need to collocate i-Direct function)
Remote magazine diagnosis function can remote monitoring the tool using state of
i-Direct. It is very convenience to manage the data of magazine for user by using the
i-Direct function.

None 3：Please refer to Chapter 3.5 of i-Direct OPERATION MANUAL.

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3.5 SPINDLE TOOL LOAD MONITOR
Spindle tool load monitor function provides user to monitor the condition of tool loading.
When the tool loading is overload, the screen will display alarm number 1034 or message
number 2010.This function provides user to facilitate the management tool life.

3.5.1 SPINDLE TOOL LOAD MONITOR SEETING

1. Spindle tool load monitor screen
Press [USER] [ MAGDGN ] [TOOL LOAD ] Softkey

When the machine has not work yet, press [LEARN] soft key, the screen will display
“EXECUTION LEARN FUNCTION ?”, press [YES] to start learning ,the screen
will display “LEARN FUNCTIONSTART.”

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 Operation Manual
at this time you can start the machining program. During executing the machining
program, this function can recorded each tool’s max loading and broken value.

Besides, press [SETING] soft key, input password 95126 , you can input tool number、
max loading 、wear and broken value.

、[ALLOFF]、
[ALL ON]、 、[ ON ] and [ OFF ] softkey can turn on or off the tool load
monitor function.

Press [STATUS] soft key to check each tool’s status.

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3.5.2 SPINDLE TOOL LOAD MONITOR
Format : M302 S_;
Explain :
S0 : start to monitor form first tool.
S1 : start to monitor form program stop point
S999 : to cancel monitor

Format : M302 T_;

Explain :
T_: clean load value for assign tool number (1-100)
T999 : clean load value for all tool number

S_ and T_ command can not use at the same time.

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Alarm and message
Current load < max load : status is [NORMAL]

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Wear value < current load < broken : status is [WEAR]
The screen will display 2010 2010 CHECK TOOLS!!

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 Operation Manual
Current load > broken value : status is [BROKEN]
The screen will display SP TOOLS OVERLOAD!!

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3.6 COUNTER
The counter function provides check the amount of parts for user. This function includes total
count, daily count display, periodical check the count and over cycle alarm. This function can
change each display location to check easily for user.

3.6.1 DISPLAY
Press [ USER ] [COUNT ] soft key

OPERATION：Press button to select screen you need and

press [ BACK ] or [NEXT] to select status mode.

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3.6.2 INTRODUCE FUNCTIONS
MAIN COUNTER
Display the total amount of parts on screen.

OPERATION：
1. After finishing the program (M30 code is executed), the value of Main Counter can
increased by one automatically.
2. Press [INIT] and input the password 95126 then press button can clear the value of
main counter.

DAILY COUNTER
Calculate the quantity of parts every day.

OPERATION：
1. After finishing the program (M30 code is executed), the value of Daily Counter can
increased by one automatically.
2. Press [INIT] button can clear the value of daily counter.
3. When starting [AUTO], it can clear the value of daily counter automatically at 24
o'clock every day.

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PERIODICAL COUNTER
The periodical counter can set up the periodical checked quantity by the user. When
the number of parts reaches the set-up value, the screen will show alarm 2019.

OPERATION：
1. After finishing the program (M30 code is executed), the value of Periodical Counter can
increased by one automatically.
2. Press [START] button to start the function, The total number of machining parts is
increased by one when M30 is executed. Press [START] button again to close the function.
3. Press [INIT] button can clear the value of daily counter.
4. Press [SET] button to set up the periodic checked quantity, press [FINISH] button to finish
the setting.

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OVER CYCLE ALARM
Machining the same work piece, you can record the normal cycle time by this
function. If the work piece does not finish during the normal cycle time, the screen
will show alarm 1038.

OPERATION：
1. Press [START] button to start this function.
2. Before starting the machining program, you need press [TIMER] then the screen will show
timing, at this time you can start the machining program. After finishing the machining
program, this function can record the normal cycle time and alarm cycle time.
3. Press [TIMER] button again, you can cancel the recording.
4. Press [INIT] button to clean the value of Present Cycle Time.
5. The setting of Alarm Cycle Time as below:

Normal Cycle Time Over Cycle Alarm Time

0~60 sec. (normal cycle time)*1.5
1~2 min. (normal cycle time)+30sec.
over 2 min. (normal cycle time)+60sec.

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3.7 MAINTENANCE REMIND
Maintenance Remind function provides periodic maintenance message to tell the user
need to renew something and fixed amount message to tell the user need to replenish
something. By the way, use this function can increase the life of machine center.

3.7.1 MAINTENANCE REMIND DISPLAY

Press [USER] button [MAINTE] soft key.

OPERATION：

1. Press button to select Maintenance Item.

2. Press [SETING] soft key to set up periodic days and start the items you need, and
the password is 95126.

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3.7.2 SETTING DISPLAY

SOFT KEY：
[START] ：Start the item you select.
[STOP] ：Stop the item you select.
[INIT] ：Initial values of all items.
[FINISH] ：Back to the main display of Maintenance Remind.

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3.7.3 MAINTENANCE DISPLAY
When maintenance days reach the check days, the screen will show display as below. It
is very convenient to know user needs to maintenance something.

OPERATION：

1. Press button to select Maintenance Item.

2. When selected item is already maintained, you can press [YES] button to make sure,
if not , press [NO] button.

3.7.4 SPINDLE RUN TIME COUNTER

1. When the spindle is running the, the function begin to count.

2. Unit:Hour.
3.input the password to clean count time.

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3.8 MANUAL TOOL LENGTH MEASUREMENT
Manual tool length measurement function displays the setting by diagram. It helps user
(beginner) easily to control this function and understand what it means. It is convenient to execute
the measure motion from the function screen in directly.(Metro only)

3.8.1 MANUAL TOOL LENGTH MEASUREMENT SCREEN

MANUAL MANUAL
●press [USER] [ TOOL ] softkey ● press [user] [ TOOL] [SETING] softkey
MEAS. MEAS.

《 Fig 1 》 《 Fig 2 》

OPERATION：
1. Setup the measure conditions in manual tool length measurement function screen
before measure, displayed as fig2.

2. Use button to choose the setup conditions。

3. Finish the《Fig2》setting then press [<] softkey to return 《Fig1》screen.
4. Input the tool number、tool diameter and offset number to the table and select the
“MEM” mode. Press the [SINGLE] softkey to call the specific tool number and
execute the change tool motion.
5. After change tool finish Z axis will move to the first reference point position, change
to “HANDLE” mode to execute the manual measure when the start button is glisten.
6. When the measure finish, change to “MEM” mode then press START softkey. The tool
offset number will input to the special offset number automatically.
7. Clear all data on the table when press [CLEAR] softkey.

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3.8.2 EXPLANATION OF SETTING ITEMS
All explanations of setting items as follows《Fig2》:
SENSOR POSITION EXPLANATION
On the table: The measure sensor is on the table.
On the workpiece: The measure sensor is on the workpiece.
( Select the cursor to “ON THE TABLE” or “ON THE WORKPIECE”
then press “SELET”.)

：
MEASURE CONDITION EXPLANATION：
The first reference point position: The machine coordinates of the first reference
point value. After change tool, directly input or press [Z. input] softkey to input
machine coordinates of the first reference point then Z axis will move to special
machine coordinates of the reference point.
The height of sensor: The height of sensor. (Standard = 125mm)
The height of workpiece: The distance between the reference plan and working table
surface. (The setting value must be greater than zero)

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3.9 AUTO TOOL LENGTH MEASUREMENT SYSTEM
Auto Tool length Measurement System function displays the variables of Macro by
diagram. It helps user (beginner) easily to control this function. It need not input measure
command to the program. It is convenient to execute the measure motion in directly. (Metro
only)

3.9.1 AUTO TOOL LENGTH MEASUREMENT SCREEN

AUTO AUTO
●press [user] [ TOOL ] softkey ● press [user] [ TOOL] [ SETING ] softkey
MEAS. MEAS.

《Fig1》 《Fig2》
OPERATION：
1. Setup the measure conditions in auto tool length measurement system function screen
before measure the tool, displayed as Fig2.

2. Press [INIT] softkey and input the password”95126” then press button to the
basic setup function.
3. Setup all measure conditions.
※ If the measure type is select positive tool length measurement mode, please
measure the basic tool before the general tool.
4. Finish the《Fig2》setting then press [<] softkey to return 《Fig1》screen.
5. Input the tool number、tool diameter and offset number to execute the above measure
function:
[Total measure]: Press this softkey, all tools executes the auto tool length measure
function and auto input to the offset number in the MEM mode.
[Single measure]: Press this softkey, the cursor specifies tool which can execute the
auto tool length measure function and auto input to the offset number in the MEM
mode.
※ Please change to “MEM” mode before measure the tool.
※ Do not change to other mode when the tool is measuring.
6. Clean all data on the table when press [CLEAR] softkey.
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3.9.2 EXPLANATION OF SETTING ITEMS

All explanations of setting items as follows《Fig2》:

EXPLANATION OF BASIC SETUP:

Coordinate position of X axis: The X axis machine coordinate is on the center of
sensor. Directly input or press [X. input] softkey to input machine coordinate value.
Coordinate position of Y axis: The Y axis machine coordinate is on the center of
sensor. Directly input or press [Y. input] softkey to input machine coordinate value.
The measure distance of Z axis: The distance between the Z axis zero point and the
sensor. (The setting must be a positive value)
The height of sensor: The height of sensor. (Standard = 125mm)

EXPLANATION OF USER SETUP

Measure types: Select positive or negative tool length measurement mode.
The height of workpiece: The distance between the reference plan and working table
surface. (The setting value must be greater than zero)
The first reference point position: Machine coordinates of the first reference point.
When second section measure function is used, directly input or press [Z. input]
softkey to input machine coordinates of the first reference point. If don't need to use
this function, can establish this value for ''0''
The measure federate: When second section measure function is used, first section
federate is fixed in F5000, the second section federate is set from the range of
F1~F5000.If don’t need to use second section measure function mode, the setting is
ineffective.
Tool break check: Tool break range checks setting. (Range: 0~5)
Sensor error value: Sensor error offset value.
The standard tool length: The setting of standard tool length by positive tool length
measurement mode. (Only displayed for positive tool length measurement mode)

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3.9.3 EXPLANATION OF ALARM
3005 ATLM-TOOL-DIAMETER-ERROR
3006 ATLM-TOOL-OFFSET-NO.ERROR
3007 ATLM-OFFSET-LEVEL-ERROR
3008 ATLM-INCORRECT-TOOL
3009 ATLM-TOOL-WAS-BROKEN
3010 ATLM-TOOL-MEAS.HIGH ERROR
3011 ATLM-TOOL-DISTANCE ERROR
3012 ATLM-TOOL-FEEDRATE ERROR
3013 ATLM-BASE TOOL MISS
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error of tool diameter value.
error of tool offset number.
error of tool height value.
tool length measure has failed.
tool break.
error of sensor height value.
error of the measure distance of Z
axis value.
error of the measure federate value.
standard tool value of positive tool
length measurement mode not
defined.
 Operation Manual

3.10 SPINDLE WARMING UP

The function of spindle warming up is a program in the NC system following the instruction
which is shown in the nameplate on the front head cover for spindle warming up.

3.10.1 SCREEN FOR SPINDLE WARMING UP

SP.
Press the soft key [USER] [ WARM ].

Manners of operation:

1. The keys are used for selecting to increase new conditions of

spindle speed and running time for warming up or to modify them. But the inherent
conditions of warming up can’t be modified.
2. Under the [MEM] mode, press the soft key [ EXEC ] to execute the program for
spindle warming up

Time to use the program:

1. When the CNC is turned power on.
2. Whe the spindle is idled for over 2 hours.
3. Any time when the spindle is idled.

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3.11 CALCULATOR PLUS FUNCTION
User can use the calculator plus function to get the center coordinate of workpiece.
Operation by direct graphic input, it’s very convenience for user.

3.11.1 SELECT CALCULATOR PLUS FUNCTION

Press the softkey [USER] [ CLCLTR ]
PLUS

3.11.2 USE CALCULATOR PLUS FUNCTION

1. Main Screen of calculator plus function

c. Workpiece
Coordinate

d.Calculation Area
b.Type
Display

a.Select
e.Setting Area
Type

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The Main Screen is divided into several major sections：

a. Select Type：select the type of measuring

b. Type Display：display the type of selecting

c. Workpiece Coordinate：Select the current workpiece coordinate

d. Calculation Area：Calculated coordinate value

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2. Setting Area：Divided into two parts，one is [WORK COOR.]，another is [OPRT]。

(1) SELECT [WORK COOR.]

Press [WORK COOR.] softkey on the main screen.

The function provide G54~G59 and G54 P1~48 workpiece coordinate groups for

customer. Use button to select the wanted workpiece coordinate and

press [SELECT] softkey to confirm.The setting of G54 P1~48 workpiece

coordinate groups : input the number (1~48) and press the button.
(Note: The G54 P1~48 workpiece coordinate groups function is option.)

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(2) OPRT
After press [OPRT] softkey, following screen will displayed.

Center
coordinate
(X axis)

Center
coordinate
(Y axis)

Point of
intersection

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Center of circle

3. Example：Center coordinate (X axis)

a. Press the Center coordinate softkey.

b. Move axis to P1 postion, press [P1] softkey.

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c. Move axis to P2 postion, press [P2] softkey.

d. Press [CAL]softkey to calculate the center coordinate.

e. Press[INPUT]softkey, displayed asking sentence about：

comfirm press〝Yes〞, leave press〝No〞.

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f. The value will input to the chose workpiece coordinate.

NOTE：Other types function are similar operation with example 3.

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3.12CALCULATOR PLUS FUNCTION

1. parameter
P9011#0 = 0 : Tool life function is use
P9011#0 = 1 : Tool life function is not use

2. Tool Life page

Press the soft key [USER] [MAGDGN] [TOOL LIFE] into the tool life page

3. group of tool setting

Press the soft key [G-tool] into group setting page and setting group of tool, total of 15
group. As shown in the picture below.
For example:
NO.2、NO.4、NO.9、NO.10 of tool is group 1.
NO.1、NO.3、NO.5、NO.6、NO.7、NO.8 of tool is group 2.
NO.11、NO.15、NO.20 of tool is group 3.

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Press the soft key [G-LIFE] to check list of each group.

When the time and times not input value yet, the status will be show “not use”

Format:
Txx M6 or
Txx;
M6;
Txx: xx is group number of tool(group1 ~ group15)

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Alarm message「MC3002 TOOL GROUP DO NOT USE.」:
1.please check parameter of P9011
2.please check the setting of the time and times value

4. Tool life for 「TIMES」Setting

「TIMES」:change tool times
Input 2 in the times, the status is show [Normal],mean change tool limit is 2 times for group 1.
Use M6 T1 command, tool number 2 of group 1 will be change to spindle and times is 1.

When the tool has 1 times left , the status is show 「warning」

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Use the tool number 2 of group 1 again, the times is 2 to arrive in limit, at this time the tool
status is show「Ending」.

The tool number 2 of group 1 arrive in times limit, so tool life management can change tool
number 4 of group 1 to use by M6 T1 command and so on.

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5. Tool life for「TIME」Setting

Input time of tool time’s limit, when the tool has 10 minute left, the status is show
「warning」; when the tool arrive in seeting time’s limit, the status is show 「Ending」.
The tool number 2 of group 1 arrive in time’s limit, so tool life management can change
tool number 4 of group 1 to use by M6 T1 command and so on.

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Both the「TIMES」 and 「TIME」are setting，「TIMES」is a top priority.

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4 AUXILIARY
4.1 、FIFTH AXIS ON/OFF
THE FUNCTION OF THE FOURTH、

Use the command to execute the fourth、fifth axis on/off

：M250 B_S_
Command form：
B4：fourth axis、B5: fifth axis; (only for B4、B5)
S ：0 (AXIS OFF)、1 (AXIS ON)
※NOTE：Execute i Operation plus function only for vertical.

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4.2 SOFTWARE OPERATOR’S PANEL
Press [SOPR] softkey

you have to use F10 + ON button to enable these function

4.2.1 MANUAL ABSOLUTE

When this item is chosen as ON, the displacement of manual movement is added into the
absolute coordinate. Such a function can be applied for shifting the working coordinate
parallel.
Y

(X190. Y95.)
OFFSET Y+35.
(X80. Y75.) Manual movement
(X190. Y60.)
(X140. Y75.)
MAN. ABS OFF

(X80. Y40.) (X140. Y40.)

(X20. Y25.) MAN. ABS ON
X

1. Having executed the SINGLR BLOCK or FEED HOLD , press

CUSTOM
the function key CUSTOM .
2. Press the soft key [SPOR]. (Second soft key from left)

3. Press the keys to move the cursor up or down.

D
Select the item MANUAL ABSOLUTE
4. Press the soft key [ON](Second soft key from left) or [OFF] (Third soft key from left).
5. Select the HANDLE mode and do axis movement to the required position.

6. Select the MEM mode again and press the button CYCLE START to continue
executing the original program.

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4.2.2 Z AXIS NEGLET

When this item is chosen as ON, Z axis movement cannot be executed under the modes
of HANDLE and JOG.. When this item is chosen as ON during a program is been executed,
the Z axis movement stops. But, display of coordinate on screen still shows moving. And,
the M, S, T functions are kept being executed. If this item is chosen as OFF again, manual
zero return must be done because the actual position of Z axis has been incorrect.
CUSTOM
1. Under the MDI mode, press the function key .
2. Press the soft key [SPOR]. (Second soft key from left)

3. Press the keys to move the cursor up or down. Select the item Z AXIS
NEGLET.
4. Press the soft key [ON](Second soft key from left) or [OFF](Third soft key from left).

4.2.3 M. S. T CODE LOCK

When this item is chosen as ON, the M, S, T commands are not executed.

4.2.4 F1 DIGIT
When this item is chosen as ON, the current feedrate can be increased or decreased by
rotating the handle wheel.
Parameter:
No. Meaning
1450 Change of feedrate for one graduation on the manual pulse generator during
F1 digit feed.
1451 Feedrate for F1 digit command F1.
1452 Feedrate for F1 digit command F2.

： ：

1458 Feedrate for F1 digit command F8.

1459 Feedrate for F1 digit command F9.
1460 Upper limit of feedrate for the one–digit F code command (F1 to F4).
1461 Upper limit of feedrate for the one–digit F code command (F5 to F9).

4.2.5 FEEDRATE OVERRIDE FIXED 100%

When this item is chosen as ON, the feedrate will base on the setting value F in
program. The feedrate override % is useless.

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4.3 CIRCLE CUTTING COMMAND (G12/G13)

Circle cutting starts the tool form the center of the circle, and cuts the inner circumference of
the circle. The tool continues cutting while drawing a circle and return to the center position.

Format: G12 I_D_F_;

G13 I_D_F_;
Explanation: G12 : Clockwise (CW)
G13 : Counterclockwise (CCW)
I : Radius of circle
D : Offset number(radius)
F : Feedrate.

Example:
O3405
G80G49
G90G54G0X0.Y0.
G43Z3.H1S1000M3
G90 G0 X-50. Y-50.
G01 Z-100.
G12 I50. D1 F600
G80
G91G28Z0M5
M30

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4.4 RENISHAW GUI

Tool setting、Inspection probe、calibration.

GUI interface.
Reduce measure cycle time.
Please Renishaw’s operation guide.

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