PETRONAS PETRONAS TECHNICAL STANDARDS Piping Classes - Basis of Design PTS 12.30.01 August 2013 © 2013 PETROLIAM NASIONAL BERHAD (PETRONAS) Alvights eservad. No part of ths document may be produce, stored in a retrieval syste Corby any means (electri, recording or others) without th ‘owner. PETRONAS Techical eral stendards and meant for au emitted i any foro sion ofthe copyright users ly6 vec nano = PETRONAS. Page 2 of 23, FOREWORD PETRONAS Technical Standards (PTS) has been developed based on the accumulated knowledge, experience and best practices of the PETRONAS group supplementing National and International standards where appropriate. The key objective of PTS is to ensure standard technical practice across the PETRONAS group. Compliance to PTS is compulsory for PETRONAS-operated facilities and Joint Ventures (JVs) where PETRONAS has more than fifty percent (50%) shareholding and/or operational control, and includes all phases of work activities. Contractors/manufacturers/suppliers who use PTS are solely responsible in ensuring the quality of work, goods and services meet the required design and engineering standards. In the case where specific requirements are not covered in the PTS, it is the “responsibility of the Contractors/manufacturers/suppliers to propose other proven or internationally established standards or practices of the same level of quality and integrity as reflected in the PTS. In issuing and making the PTS available, PETRONAS is not making any warranty on the accuracy or completeness of the information contained in PTS. The Contractors/manufacturers/suppliers shall ensure accuracy and completeness of the PTS used for the intended design and engineering requirement and shall inform the Owner for any conflicting requirement with other international codes and technical standards before start of any work. PETRONAS is the sole copyright holder of PTS. No part of this document may be reproduced, stored ina retrieval system or transmitted in eny form or by any means (electronic, mechanical, recording or otherwise) or be disclosed by Users to any company or person whomsoever, without the prior written consent of PETRONAS. The PTS shall be used exclusively for the authorised purpose. The users shall arrange for PTS to be kept in safe custody and shall ensure its secrecy is maintained and provide satisfactory information to PETRONAS that this requirement is met.6 vec nano = ANNOUNCEMENT Please be informed that the entire PTS inventory is currently undergoing transformation exercise from 2013 - 2015 which includes revision to numbering system, format and content. As part of this change, the PTS numbering system has been revised to 6-digit numbers and drawings, forms and requisition to 7-digit numbers. All newly revised PTS will adopt this new numbering system, and where required make reference to other PTS in its revised numbering to ensure consistency. Users are requested to refer to PTS 00.01.01 (PTS Index) for mapping between old and revised PTS numbers for clarity. For further inquiries, contact PTS administrator at 9tsheladesk @petronas.com.mPTS 12.30.01 6 PIPING CLASSES - BASIS OF DESIGN August 2013, PETRONAS. Page 4 of 23, Table of Contents 1.0 INTRODUCTION 14 SCOPE 1.2 GLOSSARY OF TERMS... 1.3 SUMMARY OF CHANGES... 2.0 GENERAL. 2.1 PURPOSE AND BENEFITS OF PIPING CLASSES, 2.2 APPLICATION OF PIPING CLASSES ... ® YUN ovo 2.3. IDENTIFICATION OF PIPING CLASSES...... 2.4 CONTENT OF PIPING CLASSES. 2.5 NUMBERING OF MODIFIED PIPING CLASS , send 2.8 SELECTION OF PIPING CLASSES 3.0 DESIGN PRINCIPLE. 3.1 GENERAL. AD 3.2 DESIGN CODES... 3.3. ALLOWABLE STRESSES... 3.4 BRANCH CONNECTIONS... 3.5 INTERNAL DIAMETER DIFFERENCES 3.6 SOUR SERVICE... 3.7 HEAT TREATMENT vor 3.8 BOLT TENSIONING ... 3.9 SELECTION OF IMPACT TESTED CARBON STEEL 3.10 HEALTH AND ENVIRONMENTAL HAZARD-BASED FUGITIVE EMISSION TIGHTNESS CLASSIFICATION FOR PIPING COMPONENTS... 4.0 BIBLIOGRAPHY. APPENDIX 1: SYMBOL LEGEND. APPENDIX 2: VENT AND DRAIN POINTS... APPENDIX 3: PRESSURE INSTRUMENT AND ORIFICE CONNECTIONS ... APPENDIX 4: LEVEL MEASUREMENT DEVICES... APPENDIX 5: TEMPERATURE INSTRUMENT CONNECTIONS...6 vec nano = PETRONAS. Page 5 of 23, 10 la aaa 14a.2 4143 12 122 1.2.2 INTRODUCTION This PTS defines the basis and principle for the development and application of piping classes used in PETRONAS facilities for Upstream and Downstream piping system. This PTS also provide guidance on the selection of piping classes. SCOPE Basis for piping classes for downstream and upstream which are referred as PTS 12.31.01 and PTS 12.31.02 respectively. i. PTS12.31.01- "Piping classes - refining and chemicals". This PTS contains piping classes developed for oil refineries, chemical plants, gas plants and also suitable for onshore exploration and production facilities, ji, PTS12.31.02- "Piping classes - exploration and production’ This PTS contains piping classes developed for offshore facilities (e.g. platform and floaters piping). For standardization and interchangeability reasons, the Owner may decide to use PTS 12.31.02 piping classes also for onshore facilities or vice versa. Line pipe and fittings for oil and gas transmission pipeline systems are excluded from this PTS. GLOSSARY OF TERMS General Definition of Terms & Abbreviations Refer to PTS Requirements, General Definition of Terms, Abbreviations & Reading Guide PTS 00.01.03 for General Definition of Terms & Abbreviations. Specific Definition of Terms KA tome besoin 1 | Piping class Collection of piping components, suitable for a defined service and design limits in a piping system. 2 | Assembly Pre-design standard configuration of vents, drains, orifice meter runs, thermowells and pressure points within a piping class. Table 1: Specific Definition of TermsPTS 12.30.01 6 PIPING CLASSES - BASIS OF DESIGN August 2013, PETRONAS, Page 6 of 23, 1.2.3. Specific Abbreviations a | pmRc PETRONAS Materials Reference Code 2 | SAP ‘System Application Product 3 | oa Operations and maintenance 4 | pms Project Materials Management System 5. | P-epMs PETRONAS Engineering Data Management System 6 | PWHT Post Weld Heat Treatment Table 2: Specific Abbreviations 1.3. SUMMARY OF CHANGES This PTS 12.30.01 replaces PTS 31.38.01.10 (August, 2011).6 vec nano = PETRONAS. Page 7 of 23, 2.0 24 24a 22 2.2.4 2.2.2 2.2.3 2.24 GENERAL A piping class consists of a compilation of standardized piping items that are suitable for a defined service at stated range of pressure and temperature ratings, sizes and schedules. All piping items applied in piping classes are covered by a PMRC datasheet. PURPOSE AND BENEFITS OF PIPING CLASSES The purpose and benefits of piping classes are summarized as follows: i. Group-wide standardization of piping material and piping systems design ii, Access to up-to-date PETRONAS Piping Materials Specification for PETRONAS (OPUs and Capital Projects ji. Minimized Risk of errors due to under and/or over specification in Piping Materials Specifications for Procurement 'v. Full integration with PETRONAS SAP System for ORM procurement , P-EDMS, and PMS. V. Large reduction in piping system engineering, procurement effort and increased leverage for centralized purchasing vi. Variety control, leading to reduced costs of stocking material vil. Integrity control in relation to applied standards APPLICATION OF PIPING CLASSES Piping classes shall be applied in accordance with PTS 12.30.02 ‘An explanation of the piping class numbering convention is given in (2.3) and a description of the contents of each piping class is given in (2.4), Section (2.5) explains how to select a piping class for a particular service, Section (2.6) explains how to derive piping class based on size, allowable internal pressure and design limits.6 snes muses = PETRONAS. Page 8 of 23, 2.3. IDENTIFICATION OF PIPING CLASSES The piping class numbering convention comprises of four (4) parts or groupings composed of alternating Numeric and Alphabetic codes as follows: ast Part 2nd Part ard Part ath Part (Numeric) (Alphabetic) (wumerie) (Alphabetic = Optional see ireeate, | PMRC Material Code | Running Piping Class ating Code Identifier Number Identifier Identifier For Example: 1¢10-AA 1C 10-AA L_____ Pipe Class Identitier for impact tested material selection for application down to--20 °C. (Optional) Running Number Material Code Identifier for Carbon Steel ASME Pressure Rating Code Identifier for CLASS 160 2.3.1 Ist Part Values: CLASS 150 1 ‘CLASS 300 3 ‘CLASS 600 6 ‘CLASS 800 9 ‘CLASS 1500 15 ‘CLASS 2500 256 snes muses = PETRONAS. Page 9 of 23, 23.2 233 2.34 2nd Part Values: c Carbon Steel Low and intermediate alloy steels Stainless Steels Aluminium and aluminium alloys. Copper and copper alloys Nickel and nickel base alloys Non-metallic materials Carbon steel, lined or galvanis =| @) 2) @| | elo Unassigned 3rd Part Values: This indicates the running number starting at 10 up to 99. In the process of creating other piping classes, the numeric two (2) Parts 01 up to 09 shall not be used to avoid confusing zero “0” as letter “O” and vice versa. 4th Part Values: This indicates a process service related selection code for impact tested and non-impact tested material in carbon steel piping classes. Other related code maybe derived and should follow the following convention -AA Impact tested material selection for application down to -20 °C, These piping classes have been developed for liquid butane, LPG and compressed light and flammable gases such as hydrogen, methane, ethane, propane and ethylene. -BB Piping class material selection in line with ASME 822.3 Fig. 323.2.2A curve B for application down to ~20 °C for services not mentioned above.6 PTS 12.30.01 PIPING CLASSES - BASIS OF DESIGN August 2013, Page 10 of 23, 2.4 CONTENT OF PIPING CLASSES Page 1 Title page block giving pipe class name, material group, ASME piping pressure rating and revision status. Standard PETRONAS Technical Standard (PTS) Foreword Pages 2,3 Pressure-Temperature Ratings ranges table Size and Schedule ranges table PMRC Item Category, Size 1 and Size 2 application, commodity description and commodity code Corrosion Allowance Page a Branch Table indicating the ranges of branch sizes, header sizes and legend with reference notes Detailed notes and references Page 5, 6 PMRC Item Description, PMRC Code and Nominal Pipe Size or? dependent number of piping items Page 7 or Reducing component indicating the Run X Branch sizes 8 Piping Component Description with the equivalent PMRC Code for Eccentric reducer, Flageolet, Nippolet , Reducer Tee and weldolet. Page Bolting description with sizes, length and PMC code equivalent Thermowell description with length, rating and PMRC Code equivalent.6 vec nano = PETRONAS. Page 11 of 23, 25 2.6 2.6.1 2.6.2 2.6.3 NUMBERING OF MODIFIED PIPING CLASS In case of modification of any piping items and its parameters within the specific piping class due to project requirement, additional alphabetic suffix e.g. X,V,Z shall be added as depicted con the example below: For Example: 1C10X or 1C10X-AA 1C 10X-AA LL Extra suffix indicating @ modified pipe class. Can be Either X, ¥ or Z At any case, this modification of piping class subject to approval from OWNER. SELECTION OF PIPING CLASSES The Piping Class shall be selected based on the "Service Index’ in PTS 12.31.01 and PTS 12.31.02 and also the suitable temperature range. The appropriate ASME rating class shall then be identified by matching the required operating pressure and temperature with the design limits given in the piping classes. The “Summary of Issued Piping Classes" (for PTS 12.31.01 and the PTS 12.31.02) show which ASME rating classes ate available. For services where more than one piping class can be selected from the "Service Index', the selection can be further narrowed down to component selection within a class. For final selection, the responsible materials and corrosion engineer shall be consulted. For services not in the "Service Index", the "Index of Piping Classes” can be screened to see whether @ piping class is available in which the materials are considered suiteble for the intended service (3.1). If more than one piping class is available, the final selection can be based on the component selection within those piping classes,6 vec nano = PETRONAS. Page 12 of 23, 3.0 DESIGN PRINCIPLE 3.1 GENERAL 3.1.1 The composition and properties of the fluid service shall be specified by the process engineer. 3.1.2 Materials and corrosion engineer shall establish the required materials selection based on the process requirements. Design life and life cycle cost shall also be taken into account 3.1.3 After selection of the basic material for the specified service, a suitable piping class shall be selected (2.6) for the design pressure and temperature. 3.1.4 The primary selection of the piping classes will be governed by the characteristics of individual process streams. However, the total number of selected piping classes should be assessed for possible standardization, limitation of component varieties, spare part and stock holding optimization, and the risk of mixing similar materials. 3.1.5. For additional information, the following PTSs should be consulted: PTS 15.01.01, PTS 15.01.02, PTS 15.10.01 and PTS 15.01.036 vec nano = PETRONAS. Page 13 of 23, 32 324 3.2.2 3.23 3.24 325 3.26 327 328 DESIGN CODES Metallic piping classes have been compiled in accordance with ASME 831.3 design and material selection requirement The design of non-metallic piping components shall be referred to PTS 12.34.02. The design limits specified in the piping classes have been derived from the pressure/temperature (P/T) ratings for flanges given in ASME 816.5 unless otherwise stated in the piping class notes. There are no piping classes for pressures higher than those allowed by the ASME 816.5 rating class 2500 for the specified design temperature and material. For materials listed, the relevant values listed in Table 2 of ASME 816.5 apply. For comparable materials not listed, the P/T rating is established in accordance with Annex D of ASME 816.5. Where specified by ASME 831.3, bolting calculations have been performed to verify the ability to seat the selected gasket and to maintain a sealed joint under the given P/T rating; ASME VIll, Division 1, Appendix 2 has been followed for this, Allowable internal pressures for pipe and fittings have been verified in accordance with ASME B31.3 paragraph 304.1.2 equation (3a) in order to meet the design limits of piping classes. For sizes DN 15 to DN 600 a manufacturing tolerance of 12.5 % has been applied. For sizes larger than DN 600 all components have been specified so that a negative manufacturing tolerance of 0.3 mm is used as the base for the mechanical design. For manufacturing tolerances of fittings larger than DN 600 reference is made to MSS-SP-75 chapter 13 (instead of chapter 11 of ASME B16.9) The lowest pressure at coinciding temperature selected from the above P/T ratings is governing for the piping class P/T rating. The piping class notes state which factor(s) is/are governing. In order to meet the design condition of full vacuum at ambient temperature allowable external pressures for pipe and fittings have been verified in accordance with ASME 831.3 paragraph 304.1.3 using the calculation from ASME BPVC, Section Vill, Division 1, part UG-28 through UG-30. In general, all metallic piping class sizes up to and including DN 600 meet the required condition. Pipe and fittings larger than DN 600 have not been designed for full vacuum, with the exception of components as specified in piping classes dedicated for steam service, A statement indicating the suitability for full vacuum at ambient temperature has been incorporated in the notes section of each piping class. Nominal wall thicknesses of pipe as specified in the piping classes are in accordance with ASME 836.10M and ASME B36.19M. Pipe outside diameters correspond to those in B36.10M and B36.19M, nominal pipe sizes in classes are stated in DN. For pipe diameters larger than DN 600, a rationalisation of wall thicknesses has been carried out in order to reduce the number of wall thicknesses specified for a given line size for each material type. The following standard wall thicknesses in millimetres have been selected in accordance with ASME B36.10M: 7.92 /9.53 / 11.18 / 12.7 /14.27 / 15.88 / 17.48 / 19.05 / 20.62 / 22.23/ 23.83 / 25.4 / 26.99 128.58 / 30.16 / 31.75 / 32 / 34/36/38 / 40/42/44 / 46 / 48 / 50 / 52/54/56 / 58 / 60/ 626 vec nano = PETRONAS. Page 14 of 23, 329 33 34 3.4.2 3.4.2 3.4.3 35 36 37 Where possible, components used in the piping classes have been selected from external standards, The applicable standards and relevant PMRC Specifications are referenced in the PIMC datasheet. The P/T ratings given in those standards can be governing for the piping class design limits. ALLOWABLE STRESSES Allowable stresses for the materials specifications contained in the piping classes have been established in line with ASME 831.3, paragraph 302.3. BRANCH CONNECTIONS Reinforcement requirements for 90° pipe-to-pipe branch connections and Y-strainers have been checked against the design limits of the piping class. The check calculations were performed in accordance with ASME B31.3, paragraphs 304,3.2 and 304,3.3, The additional reinforcement of the welds is not taken into account, In each piping class a diagram is given in order to select the proper and most economical type of branch connection for the design limits of the class. Branch fittings or butt-welding fittings have been specified for all connections where pipe-to-pipe connections would need additional reinforcement. The branch fitting outlet and the butt-welding fittings as listed on page 7 of the piping class could replace the welded pipe-to-pipe connections. Butt welding fittings larger than DN 600 have been specified in such a way that a flexibility h=4AT lr, characteristic: in accordance with ASME B 31.3 Appendix D may be applied, INTERNAL DIAMETER DIFFERENCES Identical wall thicknesses have been selected to prevent internal diameter differences at weld positions for welding fittings and pipe within a piping class. SOUR SERVICE See PTS 12.30.02, Appendix 10.6 for the definition and categories of sour service. PTS. 12.81.01 and PTS 12.31.02 include piping classes for these categories. HEAT TREATMENT Some piping classes have been designed for services thet require post-weld heat treatment. These classes are identified by the notation "PWHT" on page 1 of the piping class.6 vec nano = PETRONAS. Page 15 of 23, 3.8 BOLT TENSIONING 3.8.1 PTS 12.30.02 recommends the use of bolt tensioning in certain circumstances and this requires additional bolt length. 3.8.2. For system that requires bolt tensioning in certain circumstances, the additional bolt length shall be calculated and incorporated on the final bolt length, 3.9 SELECTION OF IMPACT TESTED CARBON STEEL 3.9.1 PTS 15.10.01 states that for prevention of brittle fracture of non-impact tested carbon steel piping, plates, fittings, forgings and castings, the lower design temperature shall not be below 0°C for equipment containing liquefied gas or compressed flammable low molecular weight gas. To comply with this requirement, the 'minus 20° piping classes shall not be used for liquid butane, LPG or compressed light and flammable gases such as hydrogen, methane, ethane, propane or ethylene. Impact tested steel shall be used for carbon steel piping which contains liquefied gas for the lower design temperature of below 0°C. 3.9.2 In ASME 831.3 the lower design temperatures of ASTM A106-B, API5L-8, ASTM A 672-Cé5- lass 22 and ASTM A234-grade WPB are thickness-dependent as defined by curve B of Figure 323.2.2A, For lower design temperatures of -20 °C the maximum allowable thickness is 14.8 mm. For ASTM A 105 and ASTM A216-grade WCB or WCC the lower design temperature in ASME 831.3 is -20°F (-29°C). For consistent materials selection, and also because the impact toughness of ASTM A 105 forgings have often been troublesome, the use of ASTM A 106-8, APISL-8, ASTM A672-C65-cl 22, ASTM A234-WPB and ASTM A105 has been truncated in the ‘minus 20 piping classes at pipe schedule and size combinations with 14.8 mm nominal thickness. For greater thicknesses, impact tested carbon steels according to ASTM A 333-6, ASTM A 671-C65 cl22 with $2, ASTM A 350-LF2, ASTM A.420-WPL6 and ASTM A-352-LCC are selected,6 snc nse oe PETRONAS. Page 16 of 23, 39.3 3.10 For piping classes with a minimum design temp of -50°C impact tested carbon steel is always selected for all services. Carbon Steel Material Selection for PTS piping Class (ref ASME 831.3 - Fig. i 2 HEALTH AND ENVIRONMENTAL HAZARD-BASED FUGITIVE EMISSION TIGHTNESS CLASSIFICATION FOR PIPING COMPONENTS PTS 16.50.01 specifies crite containment of these substances, special piping classes shall be used as indicated in the piping class services and materials selection index (PTS 12.31.03.). Amongst other things, these "very toxic” piping classes include valves with the tightest fugitive emission class rating, Class A (HS). for the classification of substances as "very toxic". For the6 PIPING CLASSES - BASIS OF DESIGN PTS 12.30.01 August 2013, Page 17 of 23, 4.0 BIBLIOGRAPHY In this PTS, reference is made to the following other Standards/Publication. Unless specifically designated by date, the latest edition of each publication shall be used, together with any supplements/revisions thereto: PETRONAS TECHNICAL STANDARDS Index to PTS PTS Requirements, General Definition of Terms & Reading Guide Metallic materials - Selected standards Non-metallic materials - Selection and application Metallic materials - prevention of brittle fracture Piping - general requirements Piping classes — Refining & Chemicals Piping classes ~ Exploration & Production Specification for piping systems Guidelines, Specification and recommended practice for GRP pipelines and piping systems Instruments for measurement and control Installation of on-line instruments, Selection of materials for life cycle performance AMERICAN STANDARDS Pipe flanges and flanged fittings, steel, nickel alloys and other special alloys, Process Piping Welded and seamless wrought steel pipe Stainless Steel Pipe ASIME Boiler and pressure vessel code’ Section Vill Division 1 - Rules for construction of pressure vessels Issued by: aus East mth Street New York NY 20017 ‘Ametcen Society of Mechanical Engineers PTS00.01.01 PTS 00.01.03 PTS 15.01.01 PTS 15.01.02 PTS 15.10.01 PTS 12.30.02 PTS 12.31.01 PTS 12.31.02 PTS 12.34.01 PTS 12.34.02 PTS 14.10.02 PTS 14.10.08 PTS 15.01.03 ASME 816.5, 2013 edition ASIME B31.3, 2010 edition ASME B36.10M ASI B36.19M ASME VIII Div 16 snes muses = PETRONAS. Page 18 of 23, usa Manufacturers Standardization Society Mss-sP-44. “Steel Pipeline Flanges6 snes muses = PETRONAS. Page 19 of 23, APPENDIX 1: SYMBOL LEGEND VALVE THREADED ENDS T stuseno = = FLANGE LAP.JOINT VALVE FLANGED ENDS 4 FLANGE THREADED | PIPE NIPPLE PLAIN ENDS VALVE BUTT WELD ENDS ‘| PIPE NIPPLE THREADED ENDS | Dt IDX >< FLANGE LINER | PIPE NIPPLE PLAINTHREADED END — FLANGE sLIND “+ FLANGE WELDING.NECK -L_ FLANGE WITH COMPR TYPE CONN. SLIMLINE VALVE, SLIMLINE VALVE De] tustyre FLANGE/THREADED SINGLE BLOCK DOUBLE BLOCK % WELDING BRANCH FITTING THREADED END6 nce wiser PTS 12.30.01 August 2013, Page 20 of 23 APPENDIX 2: VENT AND DRAIN POINTS VENT CONNECTIONS (DRAI) dl A H 1 Qa ov DRAIN CONNECTIONS (DRAl) uo = = A H 1 Q v6 vec nano = PETRONAS. Page 21 of 23, APPENDIX 3: PRESSURE INSTRUMENT AND ORIFICE CONNECTIONS sun vat oS ANCA ABICE “REFER TO VALVE TYPE. INDENTIFICATION SHC: (APPENDIX 1.2) T0 FIND. THE APPROPRIATE CODE ULE ON METERRUN (WEIC)6 vec nano = PETRONAS. Page 22 of 23, APPENDIX 4: LEVEL MEASUREMENT DEVICES LEVEL GAUGE CONNECTION LEVEL INSTRUMENT “) LEGT = LEVEL GAUGE, THROUGH VISION TYPE LEGR = LEVEL GAUGE, REFLEX TYPE LDPC = LEVEL DISPLACER CHAMBER FOR VALVES SELECT BALL OR GATE IN ACCORDANCE WITH RELEVANT PIPING CLASS. *) FOR APPLICATION OF BLOCK VALVES SEE PTS 12.30.026 PIPING CLASSES - BASIS OF DESIGN PTS 12.30.01 August 2013, Page 23 of 23, APPENDIX 5: TEMPERATURE INSTRUMENT CONNECTIONS ON PIPING (TICO) L=115 WA L=135 WB L=165 we