System description ABB Procontic b Programmable control system Hardware SESTHT ET e001. part 2 cod Brucksehritt-Nummer DAT 1620 67 ABB Schalt- und Steuerungstechnik GmbH ASEABROWN BOVERIREGULATIONS Regulations Concerning the Setting up of Installations ‘Apart from the basic “Regulations for the Setting up of Power Units” VDE" 0700 and for “The Rating of Creepage Paths and Air Gaps" VDE 0110 the regulations “The Equioment of Power Units with Electrical Components’ VDE 0160 in con- nection with VDE 0860, part 600, have to be taken into due ‘considération. Further attention has to be paid to VDE 0113 in, cease of the contiol of working and processing machines. it operating elements are to be arranged near shockhazerd parts, VDE 0106, part 100, is relevant ‘The user hes to ensure the units as well as the appertaining ‘components to bo installed according to these regulations, Respectively valid safety regulations, e.g. regulations for the prevention of accidents and the law concerning technical ‘working material, are valid for machines and units connected aswell, PROCONTIC units have beon built according to VDE regula tion 0160. The protection against direct touching as demanded by chapter 5.5.1 of this VDE regulation is to be made sure by the user, e.g, by instaling a switch cabinet. PROCONTIC units have been iaid out for operation according to insulation class A of VDE 0110. 1f considerable dint can be ‘expected during operations, the units have to be installed in ‘casings of the respective kind o! protection * VDE stands for "Association of German Electrical Engineers”. ‘Asea Brown Boverl AGTable of contents Bus subracks, 9 Binary in and output modules 1 a 14 Sus organization 11 84 Inputmoduleo7 x8 80 Fe 1.4.1. Connector cntiguation of the signals 11 82 Evaluator? x8 81 At 1.1.2. Connectors or the 10 slots (XPE} 1-1 83. Imputmocule 07 XS a6 AY 454.3 Connectors forthe syatem sols (XSP) 1-1 84 Potential solator 07 XS 87 Fr 4-44 Connectors forthe centraluni slots X2ZE) ||. 1-4 95 In-and oulpul module O7 AE 89 At 1.2 Description ofthe signals, 42 Transistorized suntehing stage 13 Bus decoder +4 96 24V-190mA07 YSEO At 4-4 Dimensions ofthe rack 14 Transistorized switching tage 1.5 Device code forthe rack 14 97 28V-130mao7 ¥S8i Rt 18 Shon subrack or Transistorized ewitching stege bit processing 07 ET 82 R2 +5 88 24V-500mAOT YSB2 Rt 1.7 Subrack for bt processing Reiay switching stage o7 ET 89 Re ci 1-8 99 250V-2A07 YS GORE 1.8 Subrack for word and bit 9.10 Transistorized switching stage processing 07 &T 84 R 7 24V de, 500mA,07 AB SAT 2 Power supply units 21 10 Analg in- and output modules 2.1 Powor supply unit 07 NG 80 Rt 2 1 10. Analog input module G7 EA 80 Rt 22 Power suppiy unitO7 NG 82 Rd 2 3 102 Analog input module 07 EA 81 At 10.8 Analog output module 07 AA 80 Ri 3 Buscoupiing modules 3 1 10.4 Analog output module 07 AA 61 A 3.1. Bus coupling module 07 BV 84 AI a4 32 Busdtiver07 BT 82 RB 3 2 11 Drivecontiol modules : 33. Busdriver07 BT 84 At 3-3 11.1 Drive contro! module 07 AG 86 At 11.2 Drive control module 7 AG 81 Rt 4 Centra contro units 44 41 Cental contri unito7 ZE 68 AS 4112 Appurtenances 4.2 Program memory 07 PR 82 Rt 42 121 Pre-assembled leads 43. Centtalcontrolunito7 ZE 84 RO 43 122 System cable 07 Sk 81 Ad 44 Program momory 07 PR 84 F2 4.6 123. System cable 07 SK 82 RY 4.5 Cental conto! unit07 ZE 86 Raat 47 124 System cable 07 SK 84 Rt 4.6 Central controtunit7 ZE88A102/R201 2... 4-15 125 System eabie O7 SK 8 A 128 Systemcable 07 SK 87 RZ 5 Commissioning and test modules 5-1 127 Systemcabie07 SK AB RI. 5.1 Commissioning and test 42.8 Protection against electric shock modulo G7 Ie $2 Pot 5.1 129. Blanking cover 07 BA 80 R2 52 Commissioning and tost 12.10 Cycle monitoring module module 07 I 64 R202 ¥2.41 Battery 07 LB 20 Rt 1212 Power supply RS0t 6 Man memories 6 1 1213 Power supply R503,1 6.1 Batery-backed register 12.14 Power supply REDS, Vi02 module? RK 8083 61 1215 Power supply R505, 108 62 Mainmemory07 AS 82 Ri 62 1218 Powor supply RS06 1 12.17 Power supply AS07IVO 7 HteC wes esas 7.4 1218 Power supply R507 2 7.1 Word processor 07 WP 64 F303 7.4 1249. Systomeable 07 SK 89 AT 1220 Power suppy07 NG3I RI... 8 Timers and counters 8 1 1221 PowersupplyO7NGG2RI |.” 8.1 Analog imer07 7180 Rt 8 1 1222 Powersupply 07 NG33.Rt 82 Analog timer 07 Ti a0 R2 8-2 12.23 Power supply07 NG.24 RY 83 Digital mer 7 That At 83 84 Digital mer 07 TZ 82 R201 85 Module in various varants 85 Fastcounter07 2G 64 Rt 810 20 PROCONTCD sunt 1.90 0 104 10-1 10-5 10-8 10-10 Te 1 oe 12 12 12, 12 12 12. 12 12. 12 12 12 1212 1244 1245 12-16 1218 y2n9 12.21 12-22 12-24 12-25 12.27 12.29 12.811 Bus-Subracks 4.4 Bus Organization PROCONTIC b is @ modular programmable control sys: tem in block design (simiar to SIGMA*tronic b). A special rack is provided which may house up to 21 cf the individual modules (plugin boards}. Al units are con rected to each other by the common bus board, The Slots for the bi-peripherie-units (VO's, timers, countars} are location coded, which means that each slot has its indwvicual device address (group no.) whereat at each slot @ maximum of eight channol addresses (channo! 10s.) may be called on. ‘The device numbers in the rack are sequenced trom left to right, starting at "00", For bit-penpheric-units the last 16 slots are reserved. The channel numbers in each unit are counted from bottom up, starting at "00" (for racks with coding recepta- ole oF code switch <=7) or at “08° (For racks with coding receptacle or code switch >7), The transmission goes bitby-bit. For In- and Outputs sepa rate channels are used. 1.4.1 Connector Configuration of the Signals In the PROCONTIC b system two kinds of connectors are used 12-pole connectors for all binary pecioheric units; 82-pole conneciors for the central units 11.2 Connectors for the VO slots (XPE) For these slots only the binary /O-cards with a maximum of eight channels can be used. The slots ate location-coded on the bus board PIN configuration ofthe connector XPE: boa u2a j°°] @ND voo |e °| vss eD {°° ss ap fe el N wo is ef wi we js es) Gi Proconnice ‘eet 0086 1.1.8 Connectors for the system slots (XSP) ‘These siots may be used for the more complex devices as CPU extension, analog signal processing a.S.0. but also for simple 10 units ofthe bit peripheric, The system slots lack the Gisignal PIN contiguration of the connector XSP: 24 GND vod vss ED 8s AD N wo wi we Gi wa w3 we Wes ws w7 wio wa wi2 wit wi4 wi3 MAUS-N, SU-N wis) IN CST-N cLKt BRO-N wa-n 1414 Connectors for the central unit slots (XZ) ‘The first three slots (1-3) are for power supply, bus coupling and CPU, PIN configuration of the connector XZE: 2s vob1.2. Description of the signals Abbrevi- |} Definition Explanation ation 24 internal 24V power equivalent tothe voltage at the "+" terminal, but supply range: 24V +/— 90% fillered with a L’C combination, used as power 15 Amax, supply forthe consumers on the bus (1. LED's, rolays etc.) GND “rough ground, V-common connector for power y-paint of the | Power consuimer suppiy transformer Yoo positive gic votage ‘sutfcient power for standard rack O7 NG 80:12 -V +/~ 5%, 150 mAmax, 2» NG 82 or all standarc and optional racks. O7 NG 82: 10V 4/595, 1.5 Amax Ves logic common OV for logic ground only, Ves and GNO are connected atthe y-point of the power supply SUN ower failure signa’: Voois monitored at — 5 % after switching on “0"-active open collector signal by the power supply, | andat ~ 15 % when switching off. After powering pul-up resistance up SU-N stays at low signal for min. 80ms and 1kOhm +/— 2% max. 500ms. sink current 20 mA max, 'SU-Nis accessable on tho system slots only. MRES-N / master reset:"0" active opon collector signal by pull | MRES-N is influenced by, up resistance: © SU-N; SU-N=0~ MRES-N=0 1 kOhm +/= 2 %, sink current 20mA max, * commissioning unit (t may the CPU, clara MRES-N to 0) * RUN-STOP switch, tho positive MRES-N flank sets the program counter tothe address "0000", start of the processing, N ormalzing signal signat by the CPU, drain current by the normalizing signal N=1 “1"-active open 2,5mA max, pull-down resistance: drain al output latches, the accumulator ane the 40 kOhm +/— 2 % onthe CPU {date memory are set "0"; AD willbe clamped to (or the CMOS inputs only) low and the execution of the program end com- ‘mand {PE} and the jump commands is prevented, (Guited Nis influenced by: * MRES-N; MRES-N=0—N=1 + SUN; SUN=0-N=1 * may be kept to 1 by tho word processors, 6 selection signal by the bus decoder, CMOS output the G,-signalis brought to each slot by open feed- with “0"-active signal, pull-up resistance: 88 kOhm += 2 Yeper module ers from the bus decoder. With G)=0 the siatis enabled. 12 PROCONTIC stata 09.82‘abr | etten Explanation van co | ipitana isin wets tesa ne selected trary ChScutpt othe btperproralantscepaciie | pucrameliotepessere ‘at 300 pmax pon ster eg Ve Se konms/= 2 ein ‘iin aentpe out 7) to "07" cesp. “08° to 1.4. Dimensions of the rack f : pd Mounting bracket for installation into the 19° rack, 1.5 Device Code for the Rack ee aie et orig eae 7 185 157 Device slot re. in o7 Ere 3 305 277 o- | o7etsa | ovetss | o7etse | [Gyeresea 2 465 437 orzeee | 2) tw weit re orzess | 3 | inv ay ww orzess | 4) iv iv ev o7aceo | 1 | was | woo | woe ovasez | 1 | vas | woo | wae overs | 1 1 1 ' orpret | 1 \ t \ ovaves | 1 \ t \ artigo | 1 | 0003 | 0003 | coos o7iat | 1} 0003 | 0903 | coe orze2 | 3) ws | oo | nce orwess | 3) ts | v9 orzaea | 2) 0018 | ots | coor o7xsao | + | oo1s | ons | coor o7xsar | 1 | 0015 | 0048 | coor o7xses | 1 | ors | 0048 | co07 o7xser | 1 | 0015 | 015 | 0007 o7yseo | 1 ) 0015 | 0045 | coor orvser | 1 | ors | 004s | co07 oryse2 | 1 | cots | ons | coor orvses | 1 | 0015 | 0015 | 00-07 o7ases | 1 | ots | oo4s | coo7 oraces | 1 | 0015 | oots | coor oveaso | 2) 0015 o7EAer | 2 | 00-15 oraaso | 2 | 00-15 o7aasr | 2 | 0015 o7aceo | 2 cots | oor o7aG 2 oo13 | coor * D= Dimension BA 1 rmooonce/asotat1.8 Short subrack for bit processing 07 ET 82 R2 | | | ‘The subracks have to be wired at the earth connector. Technical date: Number of sts 18 WO slots : System siots 4 Weight OBkg der umber Gunser7a00R2 Appurtenances: Mourting bracket O7 MW a0 Gant aa6176R1 connactor Connector | Comector ae XSP XPE eae | CET seeeeerrrrr| Coding eceptacto | PROGONTIC sate 68 15 The coding receptacles is placed at system slot 06. Meaning of the coding jumpers: Coding Name o rsceplaes jumper modules jumper inertes [ees SSNs | modes bockes ct] YN Ouputs ¢ 2) cay Chanlo0..07 equivalent Poe > ‘Channel 08...15 J channel no. ‘The small subrack 07 ET 82 R2 is intended for minor contro! functions and should only oe used singly. itis only scheduled for bt operations.1.7, Subrack for bit processing 07 ET 83 RZ ‘The subracks have to be wired atthe earth connector. Technical data: No. of slots 21 WO siots 16 System slots 6 Weight 12g (Order number GJRs217500R2 Appurtenances: bracket 07 MW 60. GJR19481 16R1 Connector Connector Connector Coding receptacie — ‘The cading receptacles is placed at system slot 12. Mearing of the coding jumpers: Coding Name of receptacles jumper modules. jumper inserted a TN Times ee XN Inputs | modules diocked eo] YN Outputs as <=7 — Channelo0..07 | equivalent om >7 Channel 08..15 | channel no. The gubrack 07 ET 89 Ris only scheduled for bit operations, For two or mare bit subracks two subracks with jumpers >=7 and <7 must be provides in each case. The sotting also depends on the bank numbors which are set ‘on the bus coupling module 07 BV 84. (See Chapier 3.1) If cortain typos of equipment are undesirable in a subrack they have to be excluded (blocked by inserted jumpers). Attention: For the liming module 07 TZ 82 the jumper TN must be inserted For word: periphery modules (e. g. analog 1/0) the wordibit subrack 07 ET 84 is required, O° PROCONTIC sato0D 881.8 Subrack for word and bit processing 07 ET 84 R2 | | | | fc 79245, The subracis have to be wired at the earth connector. Technical data: No, of slots. 2 ne 110 sits 16 System slots a Weight 12kg Order number Gurs2vasoor2 Appurtenances: Mounting bracket 07 MWY 80 connector XE connector LL cosing smten ‘The coding receptacies Is placed at system siot I ‘Meaning of the coding switches 7 Guni94a1 16R1 Function OFF ‘ON lor 0 Binary inputs blocked free 0 Binary outputs blocked free ;0 mes. Blocked trea 0 Analog input blocked free 0 ‘Analog output blocked free 0 Channe!O-7 tree blocked 0 Channel 8-15 free blocked 0 Free L open hier Attention: The bus is delivered in blocked condition, The cosing Switches have to be set prior to commissioning,182 Power supply units 2.1 Power supply unit 07 NG 80 R4 Technical data: Input voltage 24vde with Uss = 4 V ripple content Allowed potential difference += 30% Output voltage Fine-wire tuse 12V do. +i 5% controlled 150 mA, 24V deo. +/~ 30% fitered F2A (front panel) Power dissipation max. 3W Undervoltage tripping <108V Voltage dips wo switch-oft eee with switch-off green LED goes out and processor is stopped Weight 5.08 kg Dimension 1 division Order number GuR5211700R4 ‘The power supply unit 07 NG @0.R4 serves to supply the Exception: PROCONTIC b with electric power The presence of the 12 V d.c. output voltage is indicated by means of an LED and monitored by the power Supply unit for Uundervoltage. I the vottage drops to bolow 10.8 V processing fof the program by the central unit is stopped, When the operating voltage returns and the switch is set to postion RUN the central unit goes through a normalization cycle by means cof which ali outputs, fags and registers addressed in the program are reset, 286 PROCONMICD abun 1.86 24 See main memory 07 AS 82 respectively central contro! mod- ule 07 ZE 86. Voltage dips <1 ms at 24 V dc. are bridged. ‘The terminel “screen” on the front panel of the power supply Unit serves to screen the system cable 07 SK B1 Rd or 07 SK 85 Rt (see chapter 12 appurtenances), :22 Power supply unit 07 NG 82 R4 Technical data: Input voltage Allowed potential difference Output voltage Fine-wire fuse Power dissipation Undervoltage tripping 2aVae, with Uss = 4 V ripple content +/— 20% 10 Vdc. +/~ 5 % controlled 154 24V dc +/~ 30% fitered F2A (front panel) max.3W 15.15 Gumpers) = It allows to operate bit WO modules ~ 15,15 in extension subracks (only in connection with 07 BT 64) The bus coupling modules is plugged into the first division (civision 1) of an extension subrack, By means of a soldered jumper the address area from which ‘the connected subrack repies can be selected on the bus coupling module. | vumper |” Group no. Module address AB 00... 15 E/A00,00...15,15 AD 16.31 E/A 16.00. 31,15 Ac 2.47 | EAS200 A735 | AE | aa es E/A 48,00 .. 63,15, + = as delivered at 10 mA, O14 kg 1 division (GJR529050081 Ht the 07 BV 84 module is used ior word processing the driver ‘must be a 07 BT 84 module In case of bit processing the 07 BV 84 Ft module operates in Conjunction with a 07 BT 82 module, starting with revision index no. RS. Examples and further details of the PROCONTIC b systems are in volume 8.1, planning, inciuded.3.2 Bus driver module 07 BT 82 R3 co | = eee Fewer rom tra aoe ai cunsexescona In PROCONTIC b systems with two or several cubcacks the BUS driver 07 BT 82 is required in the basic stage 07 ET 83, It serves to amplify and exchange the BUS signals from the fexlersion stages coupled via BUS coupling modules with the basic subrack. {n the front panel of the module there is a 40-pole push-on terminal strip which receives the connector coming ror the BUS coupling module 07 BV 82 and a double FASTON blade connector. By means of the FASTON biade connector the BUS driver must be connected to the zero potential of the power supply unit 07 NG 82. Important note: ‘The BUS driver i delivered with the jumper 1001 fited. This jumper is necessary it the PROCONTIC b system is to be Operated with a 07 RK BO register module. It the system is used without a register module the jumper in the BUS driver mast be removed. Caution: ‘The system must never be operated without jumper 1001 on. the BUS driver and with @ register unt A switching between address area for 1/O-units (WO > 15,16) is only with the bus driver 07 BT 84 pos sible Examples and further details of the PROCONTIC b systems are in volume 8.1, planning, included B z . 5 = |3.3 Bus driver module 07 BT 84 I Technical data: Power irom the interna logic power supply (+10 V) Weight Dimension Order number Tasks — Control signals at the BUS are decoupled and transmitted to the front panel connector. {In case of ward transmission: determination of the data traffic drootion ‘Address erea switchover for VO modules. (The BUS driver ‘on principle has its own subrack in bank 0} Allows operation of analog VO units andor bit WO units > 15,18 in extension subracks. Placing in the system ‘The BUS driver is plugged into the first division (from left) of the physically lowest subrack. The central unit 07 ZE 84 is immediately adjacent (The power supply unit 07 NG 82 is Plugged into the subrack above beside the BUS coupling module) ‘The BUS drivor receives the connect module arranged above it. of the BUS coupling Note: The module 07 BT 84 R1 can not be used together with the central unit 07 ZE 82, Examples and further details of the PROCONTIC b systems are in volume 8.1, planning, includes, PROCONTICH ‘ene 0988 33 10ma 0108 kg 1 division GuRs230400R1a4 PROCONTIC b/sat208 88,4 Central control modules and program memories 4.1 Central control module 07 ZE 82 Aa ‘Technical data: fc a7 Max. storage capacity 2K Cyclo time at 1k 2.5ms Main memory 128 Output memory 128 Power consumption 100 ma Dimension 1 division Weight O18 kg Order number Gurs215900R4 Appurtenances: eae EPROM memory 07 PR 82 RI GURS216000R1 ‘The central control unit 07 ZE 82 AS has a 256 bit main memory and a cycle time of 2.5 ms at 1 K words, (On the central control unit an interlockable receptacie for receiving the programming memory 07 PR 82 is arranges, ‘An interface on the front panol is provided for connecting the programming and test unit 07 IE 84. ‘Ang PROGR issu 590 “4 Functions of tne central unit: a, To trigger the word address counter b. To accept the program word to be processed from the program memory ©. To decode the program word {operator part) 4. To perform the logic operations (Boolean operations) @. To transmit and to receive the data bit (status) 1. To control and to monitor the processing 4g. Start/stop normalization logic 1 Main memory: 128 function fags M 128 output memorias A {output memories which are not required may be used as function flags A)Functions of the changeover switch RUN/STOP: ‘8, Position STOP: A running program is interrupted andior a stat of the program is prevented, '. Position RUN: The program is started. Processing is indicated by a green ightemiting diode. With the startup angior when the ower supply is re-established after an interruption the Central unit goes through @ normalization cycle during which all outputs, flags and registers adcressed by tho program are reset 4.2 Program memory 07 PR 82 R1 Technical data: Memory capacity Weight ‘Order number Attention: Using the main memory O7 AS 82 the jumper 1001 has to be. removed. The central control module 07 ZE 82 may not be operated without EPROM or without @ connected commissioning and test unit, while undofinied statos may appear in the output modules. The reason for this are the open datalines af the EPROM socket 2K words ‘approx. 39.9 (GURs216000R1 PROCONTIC /stateca26“The program memory 07 PR 82 for 2 K words of user program is inside @ protective hood and is plugged into the central unit (07 ZE 82 together with this hood, For erasing the EPROM in a UV eraser the black cover plate on the protective hood shalt be removed Programming: The program memory arranged on the central unit 07 ZE 82 can be loaded directly with the commissioning and test unit 07 IE 84, Handling note: Before the program memory is plugged in the plug-in base on ‘he contral unit shall be unlocked (position OFF), and attor- wards re-locked (pasition ON). 4.3 Central control module 07 ZE 84 R2 Technical data: Max. storage capacity Cycle time at 1 K bit program ‘Cycle time toleranc ‘The correct orientation of the RPROM in the protective hood ‘and on the central unit must be ensured (protective hood with writen text at the upper end, EPROM with marking at the lower end) The program memory must never be remavad of plugged in while energized; the PROCONTIC b food volage must be tuened of first Attention: The program memory 07 PR82 may only be used for 07 ZE 82, 4K6K 25ms 4/~ 0.008 2% Main memory Operabie only in conjunction with main memory 07 AS 82 Power consumption 300 mA, Weight 0.95 kg Dimension 3 divisions, Order number GuRS218700R2 Appurtenances: EPROM memory 07 PR 84 F2 (8K) Gurs218400R2 PRocONTCE /st0H88 43 BFunctions of the central unit, a) To trigger the word address counter b) To accept the program word to be processed from the program memory ©) To decade the program word (bit commands only) 4) To perfarm the logic operation @} To transmit and to receive the data bt (status) 4) Stanistop and normalization logic 4g) Job sharing with 07 WP 84/07 TZ 82 Fh) Support of the 07 IE 84 for testing and diagnosis 1) Execution of jumps Function of the changeover switch RUN/STOP- a) Position STOP A running program is interrupted and a renewed start upon reestablishment of the power supply is prevented, LED = oft ’) Position RUN Following a change ftom STOP to RUN or establishment of the powor supply the central unit goos through a normal: zation cycle lasiing 160 ms. If neither a 07 TZ 82 andor 07 WP 84 module is available the program goes into RUN (provided that 2 commissioning unit which may be con: acted wil also give the release). if a 07 TZ 82 andior a 07 WP 84 isin use these modules wil fist go through their normalization cycles. The contral unit goes inte RUN when these modules give the release. LED = is alight The entire normalization cycle will be completed in approx. 2 seconds During operation with a 07 TZ 82 andlor a 07 WP 84 the LED wil intermittently go out when these modules have access to the BUS and the central unit is stopped. The result is that in case of short bit programs in conjunction with longer word programs the LED will remain dark, Since the LEDs of the word processor do not announce a fault it ‘can stil be seen that the central urit is runaing. 2. Subroutine instructions (bit processing) = MA Subroutine start =NA Subroutine star inversely Mc MC ‘Subroutine star, with normaliza Subroutine star inversely, with ormalization| 1 ME Subroutine end 3, Module instructions 1 BP, Call togging module 1 oBLA Call user module 1 BF Call function module 1 Be Module end (absotute) BE Module enc (conditional) Branch instruction 1 sp ‘Absoiute branch to a speciiad adress sP Conditional branch to a spocitiog 1 SPM Absolute branch to a defined ‘abel SPM Conditional branch to @ dofiniod labo! 1 MR Definied label 5. Program end instruction 1 PE ‘Absolut rogram end = PE Conditional program end PE Conditional inversely program end inversely Memory size of 07 ZE 84 with 8 k (0000 Start of the main pragram IPE End of the module dotinions PBA Set of instructions of the central control unit 07 ZE 84 Module 6 module BE definitions 1, Bit instructions PBA (max. 3328 Module 0 words} E Inputs BE A Outputs T Timos 7422 IPE End of the main program Mw Global fags 7423 IPE definitions M Local flags 7424 256 tngirect constants s Gicbal step cascades s Local step cascades 7680 256 Jump flags see jump * Bo Binary constant constants * Bt Binary constant sitributor NOPO Blank word 7936 256 Pointer to module NOPt Full word Br91 definitions ad PRocONMCY/ atat60 86‘The central contro! unit is plugged into sts I fourth division trom lett of a subrack, ‘The power supply unit 07 NG 82 is required for its operation 1V (second to Attention: The mocuie has no main memory of its own and can therefore: be operated only in conjunction with 07 AS 82, The central contiol module 07 ZE 84 may not be operated without EPROM or without a connected commissioning and test unt, while undefined states may appear in the output modules The reason for this are the open datalines of the EPROM socket For commissioning and testing the commissioning unit 07 IE 84 is connected to the 48:-pale interface, Basically the said program area of 8K (16 bit) words is available tothe user. Part of the memory (768 words ~ 3/4K) is required for organization purposes, however, i at least one of the follow ing features is used: a) Jumps to flags (SPM...) 'b) Modules with a jump to module definitions (!P8) ©) Indirect constants (K,) NTC eta 0086 | - | | ‘There is an interiockable receptacle for receiving the program ‘memory on the front panel: 7 PR 84 2 (8K) Management of the protected memory area is taken over by the programming units. To protect this memory aroa the module definitions are terminated with a double PE ('PE IPE}, ‘Tomake sure that the double PE is recognized correctly there ‘must be at least one PROCONTIC word (andlor 1 x NOPO) between the !PE (end of the main program) and the double PE,4.4 Program memory 07 PR 84 R2 Technical data: Memory capacity 8K words, Weight approx. 20g Order number GuRs218400R2 The program memory 07 PR 84 AP for 8 K words of user Handling note: rogram is inside a protective hood and is plugged into the ‘ceniral unit 07 ZE 84 together with this hood. For erasing the EPROM in a UV eraser the black cover plate on the protective ‘hood shall be removed. Programming: ‘The program memory arranged on the central unit 07 ZE 84 can be loaded directiy with the commissioning and test unit o7 Ie 84 Before the program memory Is plugged in the plug-in base on ‘the central unit shall bo unlocked (position OFF), and alter- wards re-locked (position ON). ‘The correct orientation of the EPROM in the protective hood ‘and on the central unit must be ensured (protective hood with wwitlen text at the upper end, EPROM with marking at the upper end) ‘The program memory must never be removed or plugged in while energized; the PROCONTIC b feed voltage must be turned off fist Attention: The program memory 07 PR 84 R2 may only be used for o7 Ze 844.5 Central control Unit 07 ZE 86 R301/R401 Technical data: power supply external by front plugs. permissible voltage tolarance Permissible ribble, peak-to-peak ower consumption Imegrated power supply: Output voltages Use for PROCONTIC bus +Us_ for 07 ZE 66 internal =Us_ for 07 2 86 internal Fuse (F1) Power loss Undervoltage monitoring Voltage fluctuation wo shutdown with shut-down CPU EEPROM White cycles EEPROM Cycle time for 1k bt program Processing memory ar 2aVvde +/= 30% <4V 500 mA max. +10 Vdc, +/— 5%, regulated, 200 mA max + 5Vdc., 4/~ 5%, regulated, 500 mA max — 8Vd.c., +/- 10%, regulated, 100 mA max 2A (fast acting) aw 87 Vresp. 45V <1 ms green LED goes off and processor is disabled BK words: 19 000 max approximately 5 ms (see volume 8.2 for exact informations) integrated 1024 outputs (A) 1024 global flags (M’) 16 local flags (M) 1024 global stops (S') 16 local steps (S} 128 output word 128 cutout analog 128 mark word 128 mark analogFunction modules Buffer Display Integrated interfaces Operations mode 1 Connector for interface Serial rangmission format ‘Ambient conditions: operating temperature storage temperature humicity class Dimensions Weight Order number ‘Appurtenances: ‘System cable O7 SK 87 R2 for programming unit System cable 07 SK 88 Ri for serial interface operations mode 1 Spare battery Funetions of the Central Processing U — suited for word and bit processing, supported by a gate- array for bus control and a bit accelerator for faster bit processing all PROCONTIC b commands can be applied fas background modules (called for by =BS...type) only the typos P... rasp. FOO0 can be called up (for protecoling over the serial interlace). All other types are not allowed. Indirect jumps (SPM..) over the whole address range MA and MC are supported even on the word level. The assignment of word outputs, for example the commands = AW... and = AA... Shall nt be listed in between MA, MC and ME, MA means thal up to ME no ather command will be executed; with MC all binary assignments but the step chains wil be valued to °0" all PROCONTIC b units can be operated with this CPU; exceptions: 07 T! 80, 07 TI 81, 07 TZ 82 and the word processor 07 WP 84 CAUTION: On all PROCONTIC b racks the times must be disabled: to do so, the code switch "3° must be in “off” position see listing Individual range selectable by sik 4LEDs 8423 or RSA22 a a commissionig or test unit interlace Cannon D, 9 pole selectable 0 F 455°C +750 4 divisions 0,389 (GJR5291800R301 GJR5231500R401 (GURS230800R2 GJR5231700R1 GuRS228500R1 (07 ET 84) resp. the jumper “TN’ (07 ET 2, 07 ET 83) on the bus board must be installed 1024 binary out: and inputs, 1024 binary markers and memories, and 256 analog in- and outputs may be ad dressed the interface for the programming unit (RS 423) is inte- grated into the CPU; as programming unit the modules 07 PC 30 and 07 PC 31 can be connected directly via the serel interlace 660 ime ranges, selectable by software, are included: in one ‘program up to 48 time ranges may be used (work load of the processor) 16 counters, selectable by software, are included ~ cycle monitoring is active only with the cycle monitoring ‘module F 060 used in the program integrated power supply to gonorate tho intornal PROCON- TIC logic voltages (10 VISV) to supply the CPU and ane rack by using different cable at the interface port either a prog- ramming unit (07 SK 87 2) or a printerterminal (07 SK 8& 1) may be connected 48 PROCONTICS tats 0888Description: For high power consumption up to 2 power supply units 07 NG '82 may be appiied in the extension rack. With proper power supply the gieen LED “Netz Ein’ will be duminated with a 200..400ms delay atter switohing on the external power ‘The programming unit will be connected with the intertace by the cable 07 SK 87 R2. Thus the CPU can be programmed directly ‘The battery for butfering the internal markers ete. is nol pact of the unit and must be ordered separately, If used without buttering, all switches must be in “N° (normalized) position, After the fist run of a new program the switches shall aways be in *N" position. After that individual ranges may be buffered with the switches. This applies also ater ropiacing a. buttered CPU. Sider switch at the front panel for selection tho buffered ranges oo (Sly = HB: & clgii 2 ple! & clei 2 A RUNISTOP switch is provided for the control function. This Switch is called for at each end of a cycle, For monitoring purposes 4 LEDs are installed ‘Yellow LED for (ACK) serial interface active, Groen LED for (BSY) flashos, PROCONTIC runs. Red LEDs error Ma | Mt OK. 0 10 noerror memory [0/1 (erorno, 10-28) user 1 10 (erorno. 30-99) rardware 11-14 (erorno. 0-9) aor List attached to unit (¢@ also error lst) PROCONTICE state 08.88 49 ‘The normalizing cycie is indicatod by the LEDs. Attor power: ing up.all LEDs flash for a moment. After that during the hardware normalization the yellow LED comes up. When the yellow LED goes off and no red LED comes up the hardware Normalization was finished successfully. In case of an error the detailed error data can be called for via the monitoring fun: tion $F. In case of an error the PROCONTIC wil not go in AUN mode, During transition from STOP to RUN the PRO- CONTIG program is checked. If there is no errar (none of the red LEDs is an), the flashing of the green LED indicates the ‘eycio run ofthe program, indications for EEPROM: THe CPU does not havo a special RAM memory for the PROGONTIC program curing commissioning. This means ‘hat ail modifications must be done in the EEPROM, The: modified PROCONTIC words are programmed oniy. A faulty programming is indicated by an erro: signal ‘A butfer of 258 words is provided in the master system RAM for temporaty storage of the PROCONTIC words coming over the interface. pre-erase (function D} of tho memory is not required when completely transferring the program in position Ba. Serial interface: ‘The serial interface can be used in two operational modes: ~ programming and testing interiaco ~ ASCllinterface ‘The selection of the operational mode is done by choosing the corresponding system cable, Peace Ee ea eee — deri RS 423 operating mode programming and esting interface dda ascil interface eenTechnical specifications of the serial interface: ‘The interface can be used electrically either in the RS 422 oF In the RS 423 mode. Selection is done by jumper on the printed circuit board 1 (state of delivery = RS 423). Rs 423 mode: PIN. Function shield transmitter wire receiver wire do not use ‘ree (connected to PIN 2 internally) switching form programming unit to printer signal ground free (connected to PIN 7 internally) free (connected to PIN 3 intemaly) The four jumpers on the circuit board 1 are set for RS 423 as shown detow (state of delivery) ‘The PIN configuration of the 9-pote trapezoidal plug in RS 422 mode (invers to the stato of dalivery) RS 422 mode: PIN Function 1 shield 2 free (connected to PIN § internally) 3 free (connected to PIN 9 interally) 4 transmitter + 5 transmitter ~ 8 switching from programming unit to printer 7 free (connected to PIN 8 internally) 8 receiver + 9 receiver — ‘The four jumpers on the peb 1 are set for RS 422 as shown ‘below (changed by the user): To9 og] un or un peel Bo tet | LoS 0 8 | n chan ast ae “ 7 10 (Oj O° 20) i 310 0 QO Mode nsazo | ASW St 12 | 23 se| 2 2 ss| 2 2a sa| 23 12 410 proconrc sate tb08a. Programming and testing interface Via this interface the system can be connected to the prog ramming and testing units 07 PC 30, 07 TD 12 and 07 PC St by the system cable 07 SK 87, ‘There are four basic features: = the diagnosis is done over the standard telegrams of the programming units (independent of RUN/STOP) always the whole program memory can be read — moditiation of the program in RUN mode is not possible ~ status-read at the end of the cyc's possible only ~ simulation of variables at the ond ofthe cyclo possible only = oniy one stop-point on address 0000 possible ‘eycle monitoring ay the timer (250ms) = when comparing the programming unit with the stored program (functon"V" in § SPS) an error indication may ‘come up in the programming unit, even when the programs. match. in this case the address of the error ig higher than the valid work limit, This indication is generated by the CPU. when recalculating the jump addresses into the acministra- tion part. ~ since the CPU normalizes the variables not before the transition from STOP to RUN, itis possible to apply al test functions even with the non-working control — the images of the variables are received only. The output Units cornected are reset, b, ASCibinterface with cable 07 SK 88 RI: Over the interface texts and values can be transterted to peripheral units (CRT, printer etc.) by the protecoling mo: dules. Monitoring functions render possible the in- and outputs of word variabies, the modification of the band rete as well as time and counter references and actual values and the call for of error data including the sofware version number, Monitor: ing functions have tne structure $. ial character>. Ata faulty input with an active echo a "?" willbe reflected. AS final charactor only the signal projected in SINIFO02 is accepted. As default value is specified for the final character. Monitoring functions: ‘The basic setting (ewitch BAUD in N position) inctudes 300 Baud, 8 data bits without parity. 1 stoop bt and with echo, The baud rate may be mocified by $8=xx in the monitor or over the function module SIN. AN modifications are stored in the butlered RAM anc stay memorized with the switch BAUD in position PROCONTIC bso 08 88 an Programming of the baud rate. $B90= 300 Baud SBE0= 600 Baud $B12= 1200 Baud § B24= 4800 Baud § B96= 9600 Baud In this case the interface has the functions listed below: call for time values (reference and actual) $8T00.00= resp $SIT00.00= ~ setting of tme values $ST00,00=abcEx, whereas a,b,c = 0..9 andx = 1.5 = call for counter values (reference and actual) $8Z00,00= resp. $1200,00= setting of counter values $88Z00,00=aboce resp.8MA02,00= modification of word variables SMWO1,00=+21300- ~ output of bit lags (07 ZE 86 R401) ‘SM'01,00=. = modification of bit flags (07 ZE 86 R401) SMO1,00=1 ‘The global flags in the range M'00,00..M'63,15 are addres- sed only. = Indication of the stand-stil address in an error ease by ‘monitoring function($F=} ~ at three ditferent test instants the error data are stored in the memory and can be called for by SF} {i 07 ZE 85 V1.1 ~ indication of the maximum eycle time($2Y=).Here the max. cycle tine is output in steps of 10. ms. ~ as final charactor ether or is accepted. For further details about the monitoring functions see the software description.Table of the internal error indications rior | meaning display | adcress 10, | reo LED | [v2 Tun | f+ | PROCONTIC bus x |x fin cpu 2 | acceleration test x |x |int cpu 13 | INTO error x |x | int op 4 | control bus x |x |intcpu 5 | PTY error x |x | PC-ADR. 8 | RAMeror }x fx J int cpu’ | 7 | EEPROM error x |x | PCADR, 8 | EEPROM error x |x | int cpu 29 | reference error counter x 30 | referenceerrortimes | x | ai: | imtortace no, x PC-ADR, 32° | baud rate error* x PC-ADR. 33" | operation made error" | x PC-ADR. 38" | parity error” x PC-ADR. 38 | fag error x 39 | noornot sufficient PE | x PC-ADA. 40° | too many module calls | x PC-ADR. 41° | BE forgotten x PC-ADR. 50" | jump error x PC-ADR. 51° | special command error | x PC-ADR. 52° | command error x PC-ADR, 53 | head module orvor x PC-ADR, 54 time module too long | x 80 | cycle error x int CPU = internat eror, program address shown is not related to the error PO-ADA. = ( converted 32768)2 * ettor to be recognized at program execution x LED ison "interface in decimal minus Special Features of the CPU Jump commands and moduie calls: For jump commands and module calls in the 07 ZE 86 the limitation of markers (SPM) and moduie deintions to always, be in the upper 4k:block is neutralized. The new CPU cal- cuiates at iniaizing the address itsell so that they may be randomly arranged in tho program memory. Caution: ‘Jumps cn addresses are sti executed in jumps moctule 4K. The conversion attributes from bit to word (be) may be combined with al bit variables, t.. DA 17,00. Caution: These attributes change the Boole accumulator, this means after tat no further linkage is possibi, The division in “word modules and “bit” modules is neut- alized. All module numbers irom 0 10 63 are tolerated for ‘word and bit processing. The local flag ranges however exist, only 16 times and are derived 16 from the module no. So module no. 0 has the identical local flag range as module no, 16, 32 otc. All modules may be parametrized with a maximum of 16 word and 16 bit paramerers. ‘THe module cali BA. A. always must be terminated with NOPO, even when no parameter list folloms. The modules ‘BS... and =BS...A.. are not supported, since with a single processor system background operation is nat possible. ‘The modules 8S..F000 and BS ,P. are, when called, written into a list only (60 modules max}. Aftor the program end the rrext following module in the lst will be taken, also all associ- ated ASCH characters and values put into an output butter. “This means that the values derive from the cycle at which end the module was effectively processed. The values are always ‘output in 5 digits. The real output over the serial intertace is ‘Row interrupt controled, meaning that for each cycle a max- imum of one text module is output. The protocolers with BS...F000 or BS..P.. can be calied for «ith all numbers (0 to 62). The module bit B63 indicates that the stand-by patter for ihe protocol is ful, ‘All 60 times and 16 counters may be programmed, ‘To not overload the reaction time of the processor only 46 times for each program are allowed. if more times are prog- rammed there will be no error indication but the reaction time of the eystom will be extonded, The function $IT....=D (continuous read of the actual value) Is not possibve inthis case. with counters and timers the status exchange between the internal timer and the PLC-program is asynchronous, this ‘means itis done always then when a timer or counter is run off and not atthe end of the cycle (ike O7 28211). The module SIP (F001) is treated as a “normal” function module, which means it may be called for conditioned or unconditioned, Its within the cycic program and not following !PE as in the 07 WP 84. The module F060 (cycle monitoring) is net required for the data exchange with the SIP module.Tho function ‘module SIP occupies a value of the past. The target vaviable will be cancelled after the reset, The further reaction of the module is identical with the ono of the word processor o7 WP 84, 412 PROCONTEC b stan a8“The modiule forthe cyete monitoring F080 must be called forin ‘the program once only, to enable or disable the eycle monitor- ing. A continuous call is not necessary. Since the normalizing of all variables is not done before the transition from STOP to RUN, for tasting the variables of the last cycle processed aro availsle even with the contro! not running, ‘Module processing These function modules are handled by the CPU: FO00 TEX text module F001 SIP sorial input F002 SIN interface initializing FO0S EMAS receiver module (07 ZE 86 A401) F020 10S indirect write F021 IDL indirect read F022 BETR absolute value generator F023 BEG limiter F024 KPL complementary gonecator (complement to 7) Fad PIR Plregulator F080 ZYK cycle monitoring F127 KOP head module (07 ZE 86 R401) Principle function management of 07 ZE 66: Reset Basie satting and testing L of the hardware Tesi for calls by the program L thing unit or the CRT i tenia eee pEEeeEEee i Test of the PROGONTIC Hl @Tvetc) i AP command decoder ewecutes commanet i << PE detected >" —— ‘4818 PROCONTC iste 1.90 43ana4.6 Central control unit 07 ZE 88 R101/R102 (07 ZE 88 R101: 8 K words, 07 ZE 88 R102: 16 K words) Technical Data: power supply external by front plugs permissible voltage tolerance permissible ripple, peak-to-peak maximal power consumption Integrated Power Supply: Output voltages Ute for ABB Procontic ® bus Us for O7 ZE 88 internal Uso for 07 ZE 88 intarnal Fuse (F1) Power loss Undervoltage monitoring Une respective Us Voltage fluctuation without shut-down with shut-down CPU EEPROM Write cycles EEPROM Cycle time for 1 K bit program 24. OC += 30% <4v 500 mA + 10 V DC, 4/~ 5%, regulated, 200 mA max. +5 V DC, 4/~ 5%, regulated, 500 mA max. = 10 V DO, 4/- 10%, regulated, 100 mA max. 2A (fast acting) aw 8.7 V respective 4.5 V . At a faulty input with an active echo a "?' will be reflected. As final character only the signal projected in SIN/FOO2 is accepted. As default value is specified for the tinal character.Monitoring functions: ~ indication of the software version number ($V=) The basic setting (switch BAUD in N position} inclides _- indication of the maximum cycle time ($ZY=) 300 baud. 8 data bits without parity. 1 stop bit and with Here the max. cycle time is output in steps of 10 ms. ‘echo. The baud rate may be moditied by $B=xx in the as final character is accepted monitor or over the function module SIN. Ail mosifica- tions are stored in the buffered RAM and stay memo. FO" further detalis about the monitoring functions see rized with the switch BAUD in ‘P’ position. the software description 8.2. Programming of the baud rate: Table of the internal error indications paapelpeladea occ error | meaning display | address $ Be0cch = 600 Bed a ae, doce eae $ B24 = 2400 Baud M2 | M1 $ B48 = 4800 Baud 1 | PROCONTIC bus x | x int. cpu $ 696ccR> = 9600 Baus 2 |eecconme ms | 1 x ine ey 5 | mrsgese a] ey In ~ tae the intertace has the functions listed below: ia ry ae X | x | Po-Ab. al for line valves Coferonee ond curren 3 [EN enor x | &[R-Aop $$T00,00= resp. $iT00,00 DHE Besmonnenee X] % oe ee = setting of 8 EPROM error X | X J int, CPU $STO0,00=abcEx, whereas a, b, c = 0...9 and ca es : ~ Call for counter values (reference and current) 29° | reference error | x $SZ00,00= resp. $1Z00,00= 30 reference error x i Seuny afloat © [ies ate | tae - tuput et wor varabeg OPO TB TCS sion | OR] | BeaBe SMWO1O0"cOR> resp. SMAD2,00= pectin mode ert - moatcaton sf word arabica ae [eer rr, ine | x) | rcoaco. Shon 00e+21300co%S ace resp. $MA02,00=+1,234 = « carp of riage pclae oes : $M'01,1 39 ‘no or not sufficient x ~ roatoaton oft feoe 2 one aigese Bor eons ae [Era |x| [race he global fage nthe conge M'00,00..W'69.15 ae tog any mode addressed only 41° | BE forgotten x ~ fndation of to stand-tiederes in an erorcase | by moifonng function Shc) =. ~ at trae eter tet ist iha err cata aro | $2: |meerar |x| |pe-aop stored in the memory and can be called for by error Sr in decimal minus 32768):2 errors in time values. Check with running program (see also the table with the error indications) X LED Is on * error to be recognized at program execution 128 Rew bu 8 a8 owSpecial features of the CPU Jump commands and module calls: For jump commands and module calls eff. from 07 ZE 86 the limitation of markers (SPM) and module Gofinitions to always be in the upper 4k-block is neu- tralized, Caution: Jumps on addresses are still executed in jumps mod- ule 4k, The conversation attributes trom bit to word (by, ¢} may be combined with ell bit variables, e.g. bA 17,00, These attributes change the Boole accumulator, this means after that no further linkage is possible The division in ‘word’ modules and 'bit' modules is neutralized. All module numbers from 0 to 63 are toler ated for word and bit processing. The local flag ranges however exist only 16 and are derived 18 from the module no. So module no. 0 has the identical local flag range as module no. 16, 32 etc. All modules may be parametrized with a maximum of 18 word and 18 bit parameters The module call BS...A.. always must be terminated with NOPO, even when no parameter list follows. ‘The modules ! BS..,A.. and = BS..,A.. are not sup- ported, since with a single processor system back- Ground operation is not possible. The modules BS..,F000 and BS..,P... are, when called, written into a list only (50 modules max.}. After the program end the next following module in the list will be taken, also all associated ASCII characters and values put into an output buffer. This means that the values derive from the cycle at which end the module was effectively processed. The values are always out- put in 5 digits. The real output over the serial intertace is now interrupt controlled, meaning that for each cycle a maximum of one text module is output. ‘The protocollers with BS..,FOD0 or BS..,P... can be catled for with all numbers (0 to 62). The module bit B63 indicates that the stand-by pattern for the protocolier is full All 60 timers and 16 counters may be programmed. To not overload the reaction time of the processor only 45 timers for each program are allowed. If more timers are programmed there will be no error indication but the reaction time of the system will be extended The function $i. 1D (continuous read of the ac- tual value} is not possibie in this case. With counters and timers the status exchange between the internal timer and the PLC program is asynchro- nous, this means it's done always then when a timer or counter is run off and not at the end of the cycie {like 07 TZ 82 f.@.) ‘The module SiP (F001) is treated as a ‘normal function module, which means it may be called for conditioned or unconditioned, itis within the cyclic program and not following ! PE as in the 07 WP 84. The module FO6O (cycle monitoring) is not required for the data exchange with the SIP mod- ule. The function module SIP occupies a value of the past. The target variable will be cancelled after the re- set. The further reaction of the module is identical with the one of the word processors 07 WP 64. The modula for the cycle monitoring FO60 must be called for in program once only, to enable or disable the cycla monitoring . A continuous call is not neces- sary. Since the normalizing of all variables is not done before the transition from STOP to RUN, for tasting the vari- ables of the last cycle processed are available even with the control not running. Module processing These function modules are handled by the CPU: FOOO TEX text module F001 SIP serial input F002 SIN interiace initializing F003 EMAS receiver module F020 IDS indirect write F021 IDL indirect read F022 BETR absolute value generator F023 BEG limiter F024 KPL complementary generator (comple- ment to 1) Fod0 PIR PI regulator F080 ZYK cycle monitoring F127 KOP head module 4-20Principle function management of 07 ZE 88 Reset Basic setting and testing of the hardware Test for calls by the program ming unit of the CAT Restart? Test of the PROCONTIC program (PTY etc. HP command decoder executes ‘command PE detected? 4-214-22 ‘480 Procentic biesumd: 07.85 Commissioning and test module 5.1 Commissioning and test module 07 1E 82 R21 i at Techni ate wake G68 i9 ower nunver nite ot detvny Appurtenances: Orr ruber replace bay GROOT | Commissioning | and test module 07 IE 82 PROCONTIC b @ |e, Boke e®| r s @ Supply voltage Prod Coste cos“Tho commissioning and test module 07 IE 82 At includes all functions which are not essential for the actual control opera tion of the PROCONT'C b system, but are needed during the ‘commissioning phase and for testing and diagnestic pur poses. “Tho module includes: ~ Data interface with the PROCONTIC b programming mod: ues Abattery-buffored RAM memory (2 K words) Handing functions tor RPROM programming and for reloading from RAM into RPROM or vice versa, ‘The commissioning and test unit is snapped onto the DIN rail adjacent to or below the PROCONTIC b and connected to the PROCONTIC b by means of the enclosed cable 07 SK BI Ri If the vokage of the ithium battery crops to below 29. the batery must Be replaced (observe environmental protection requiatone}. Fuse for the power supply unit 2 Faston blade connectors for the commisioning unit power ‘supply 8 BSY green LED: it indicates that the commisioning unit is pertorming 2 task, e.9, loading a RPROM, data exchange with the programming module (07 PT 40) red LED: The contents of RPROM- and RAM mom- ory do not agree. red LED: there Is & parity error in the selected memory 6 PT interface for connecting the PROCONTIC program- ‘ming modules 7 Duakposition toggio switch. Upward position: load RAM or EPROM, Downward position: memory comparison and check 8 Soloctor switch for RAM- or EPROM memaries (states direction when loading). 9 Onioft switch with green LED for operating the commis- sioning module. Connection and discannection of the unit may only take place wwhen the module is de-energized! 10 Buffer battery for RAM memory 11 Connector for connacting cablo 07 SK 81 for the PRO: CONTICe. 12 Switch for cutting out the RPROM programming voltage (protection against wrong programming) 18 2pole Faston blade connector to be connected to the serean of the connecting cable 07 SK 81 +4 Connecting cable for the PROCONTIC programming modules 18 Connecting jeads trom the power supply unit of the PRO- CONTIC b to the power supply of the commissioning unit (this link must always be established first), 16 Screen of the connecting cable O7 SK 81 and connection. of the zero vok potential. 417 2&:pole connecting cable 07 SK 81 8 Switcn, position STOP: Outputs and tlags are normalized, postion RUN: Program implementation free 4VFY 5 PTY BA 52 Connection ‘The commissioning module may be connecied both when the program of the PROCONTIC b is running and whea its at a stangstil a. Switch 9 ON/OFF: position “OFF” b. Connect pawar supply 15 to Faston bade connector 2. c, Connect Sereen 18 of the connecting cables 17 to Faston Dlade connector 13 of the commissioning unit and the PROCONTIC 6 . Connect connecting cable 07 SK 81 17 to connector 11 of the commissioning unit ard the PROCONTIC 9 (observe coding tugs). e. Switch 9 ON/OFF: position "ON", green LED is illumi nated. important: bring switch 9 in “OFF” position prior to discon- nection of the commissioning unit, The PROCONTIC programming modules 07 PT 40. or 07 TD 42 can be linked to the commissio at any time Via jack 6, Generation or change of a program in the RAM of the ‘commissioning unit or in the EPROM of the Procontic b ‘a, Switch 18 RUN/STOP: position STOP (PROCONTIC b interrupis the program processing if uncor way). ', Switch 8 RAM/RPROM: position as desired iif necessary plug the desired EPROM inta the socket of the PROCON: TIC b while the feed voltage is of). ©. Connect feed voltage if not aiready done, d. Preselect addross by moans of the programming module and enter the PROCONTIC words into the memory (areen LED “BSY" wil come on briefly), For al further functions af the programming modulo soo description 07 PT 40. Please note: address volume 2048 words,adcress 0 .. 2047. Fault if address number is exceeded. Wrong command: PROM can be avorwrition with full word (erased), Testing of a program in a RAM or EPROM, Switch 18 RUNISTOP: position STOP. ‘Switch 8 RAM/RPROM: position as desired Connect feed voitage if not already done. Momentary-contact switch 7 loadingtesting: position “test- ing" (LED “PTY" must romain dark) fe. Start PROCONTIC b (Switch 18 in position "RUN? esting as per operating instruction ofthe respective prog- ramming module, e.g. 07 PT 40. Status interragation with and withaut address specication 4g, In case of a faulty program change program.Transfer of EPROM contents to RAM 8, Switch 8 RUN/STOP: position * STOP” Insert EPROM into the socket an the PROCONTIC b while supply voltage is disconnected. Reconnect supply voltage b. Briefly operate momentary-contact switch 7 “loading”. The green LED “BSY" is alight during the entire loading pro- cess. 1, Upon completion of the transfer (LED *BSY" has gone out) depross momentary-contact switch 7 “testing”. An auto: ‘matic test will take place: In case of a correct transfor the LEDs "VEY" ung “PTY” will emain dark, Fault alarms: LED “VEY” illuminated: RAM not loaded. LED "PTY" iluminated: parity error. Transfer contents into an EPROM a, Switch 18 RUN/STOP: position “STOP” ». Switch 8 RAM/EPROM: position “EPROM |W necessary insert erased EPROM into tho socket of the PROCONTIC b while tho supply voltage is off Comparison of EPROM contents ‘Transter EPROM contents to RAM, . Insert new EPROM into the socket on the PROCONTIC b while the supply vokage is oft ©, Reconnect supply valiage 6. Depress momentary-contact switch 7 “esting! for at least 2s. The memory contents are identical, if neithar the LED “VFY" nor the LED "PTY" comes on. Checking of an EPROM for parity errors 2. Switeh 18 RUN/STOP: position “STOP” b. Switch 8 RAM/EPROM: position "EPROM. © Connect supaly voltage if not already done 4. Depress momentary-contact switch 7 “testing” for at least 2s, ‘The LED ‘PTY" must remain dark. Note: Parity errors or unequally between EPROM and RAM can also be detected by a search run with the programming module 07 PT 40, ‘a, Transfer EPROM contents to RAMA ©. Connect supnly voltage if not already done », Depress key “read” on programming module without 9. Tum on switch 12 "programming voltage” and brietly op centering an address, ate momentary-contact switch 7 ‘loading’. The green L=t 07 PT 40 stops at the first address where an error (PTY or “BSY"js iluminated during the entire loading process. VEY) is identified Fault alarms; . Eliminate frst erro, repeat procedure, LED “VFY"iluminated: Programming voltage had not been switched on. Another PROGONTIC program had already been written into the EPROM. LED "PTY" illuminated: The programming is immediately interrupted it any one of these errors occurs, ‘tis not possible to exceed the EPROM contents with the RAM (overwriting, e.g. with a full word, by means of the programming madule is only possible directly in tne EPROM, ‘Adding of program sections to the EPROM a. Transfer EPROM contents to RAM. . Ovenwrite program end command: (MOFF andior !PE) in RAM and EPROM directly with full word ©. Add new program starting withthe end address in the RAM. and debug, 6. Transter RAM contents 1o EPROM, Only the altered words will be wnitten (shortened loading process). The words whore RAM and EPROM contents agree, are skipped (EPROM must include diank words at the added ad: dresses) Duplication of EPROM's a, Transler E°ROM contents to RAM, ©. insert new EPROM into the socket on the PROCONTIC 6 while supply vottage is of, . Reconnect supply vottage, |. Transfer RAM contents to RPROM PRODONTIC sete Oe 8 53PROONTICE/ sateo3 8852 Commissioning and test module 07 IE 84 R202 Technical data: Central units suitable for connection 07 ZE 80— 1k 07 ZE 82-2 07 ZE 848K Transfer to EPROMS 07 PRBQ 07 PRed Power supaly 2avac Allowed potential ditterence 4/30 Interface 1 PROCONTIC standard interface for programming and test modules Interface 2 Sorial interface V2 RS 423 for programming and test mod ules Power consumption 500 ma Weight 124g ‘Order number Gurs219100R202 ‘Appurtenances: ‘Mounting bracket 07 MW 80 ‘quri94s16A1 System cable 07 SK 85 (GJR521990081 Operating olements, Four switches (S1 ... $4) are fitted as operating elements, ‘Switch S2 is a selector switch for selecting the data memory (RAM-EPROM). For data transfers (e.g. with programming Modules or for “ioacing’) it always indicates the target ad~ dress. ‘Switch $1 is @ changeover momentary-contact switch with an intermediate position. In the “loading” position the contents of the non-selected memory (switch 82) is transferred to the selected memary, PROCONTIC eae 06.88 5S For a transfer to the EPROM the programming vottage (switch S4 to "ON") must first be connected. Here the data to be transferred are checked for parity. When the contents of the EPROM is transferred to the RAM no parity check is per- formed. In the “testing” position the contents of the two memories (RAM and EPROM) are compared with each other. Incase of lneguaiity the LED “VFY" will come on. Furthermore the Contents of the selected memory (switch $2) is checked for parity. B“The functions “testing” and “loading” wil be performed only i the switch $3 is set to “ON’, a central unit has been con- rectad and is at “Stop”, ‘Switch $3 is a changeover switch with intermediate position Stating the operating mode of the commissioning unit. in the “OFF” postion ail interfaces (with the PROCONTIC and the programming rmodules) are inoperative, In position “ON" the commisianing unit is ready to operate (LED "ON" iluminated) and all intertaces aro operated by the central control unit ‘The switch position BREAK is without function Display elements To indicate the various operating conditions a total of § light- ‘omitting dlodes has been fited “NETZEIN" a green LED on the power supply unit (POWER ON) indicates whether the internal system voltage (8 V) is available. ‘EIN yollow LEO, indicates the operating (ON) Condition ofthe commissioning unit “Bsy” {green LED, indicates that the commissioning units busy with processing @ job. “Pr red LED, there is a parity orrorin the selected ‘memory. "vey" red LED, is ilurinated i the contents of RAM ‘and EPROM do not agree, (Operating mode “testing") Connection elements Programming module terminal (PT): Connection of the programming modules 07 PT 40 R1311, 07 PT 42 R403, 07 TD 12, POAG. Not all functions can be fully used vie this interface, eg address range 4K max. Programming modules terminal (V24) Connection of the programming modules 07 TD 12 R301, 07 PC 30, 07 PC 31, PDAG. All function are accessabie via this soralintertace, The description how to connect a programming unit see volume 8.1 planning, chapter 6.6. {i the system cables 07 SK 81 andlor 85 are connected to a running PROCONTIC the following rule must be observed at all events: the commissioning and test unttis already connected to the same supply voltage the commissioning and test units inoperativ The switch $3 on the module 07 ZE 85 is set to “Aus” (of. vor plugging in the system cable, the two screen loads are connected to tho ‘0 V" B 56 ~ The programming and tost unit is connected to the plug: contact, which protective earth is connected to the central ‘earth point of he PHOCONTIC b. ~ first plug in the connecting cable in the cannector of the ‘commissioning and test unit Function description The commissioning and test unit O71E 84 is capable of operating all central control units of the PROCONTIC b sys- tem 07 2E 801; 07 ZE82R1; 07 ZE 82A3; 07 ZE BA), Operation is basicaly the same forall cantral units. Functions which can be addressed via the programming module interface (PT): Road and write (address range 4K max.) in the RAM while the control system is ata standstill Read and write in the EPROM while the contro’ system is at ‘a standstill (07 ZE 80 - 1K, 07 ZE 822K. 07 ZE 84 ~ 4K) Read in RAM and EPROM with runring control system unt oe ‘Transfer of the EPROM into the RAM Transfer of ho RAM contents into the EPROM ‘Testing’: comparison of the RAM contents with the EPROM contents in the caso of the 07 ZE 84 the complete data memory (RAM, EPROM) is read. Functions which can be addressed additionally via the programming module interface (V24) in conjunction with the programming modules 07 TD 12 R301 andlor 07 PC 30 tot. Read and write (addressable range @K max.) in the RAM and/or EPROM wile the control system is at a standstill (ZEBO ~ 1k, ZEB2 ~ 2k, ZEB4 ~ 8K), Status reading (TEST). Al status values whose addresses are within a 1k block (addr. 0 to addr, 1023, addr. 1024 to addr. 2047, etc) are read in the course of ane cycle (only in conjunction with the 07 ZE 84), i. al status values are from one cycle. ~ Fault diagnosis run (F): I the function fault diagnosis run (in SPS mode) is called a party check in the selected memory (switch S2) is por- formed first, and the first address with a parity error is displayed. if there is no parity error, then a normalization run is simulated. in the course of ths the module manage ment system is checked, and in case of a fault “aulty address access" is reported. Thereafter it wilt be checked whether there is 2 IPE in the program. The check is only ‘made in combination with the ZE 84 module, ABB ROCONTC bins 66.09‘The following functions can be entered in “TEST mode” with the programming medule ~ Abort (A): Processing by the contro! system is stooped at ance, all ‘outputs and flags are normalized, A furher start-up of the Contra! system 's oniy possibie via the command “start oF by operating the RUN-STOP sw = Start (8) Star of processing with normalization ~ Stop (H) Processing by the control system is stopped at address 0, without normalization of outputs and flags. Continuation of the control system is possible with the command “con: tinue" (without normalization) or by operating the RUN- ‘STOP switch on the central unit (wth normalization) = Continue (F): Restart of proccessing without normalization after a “stop” command, = Operating mode (8): ‘There are 3 oporating modes: = single word —sngle cyclo = normal operation ‘eycle monotoring has to be switch off on the 07 TZ 82 or 07 WP ag, * In the operating mode single step (SE) the control system stops af adcress 0. With every “inching” exactly 1 PRO- CONTIC word (1 address in the program memory) is pro- cessed, “In the operating mode single cycle (2E) exactly one cycle is Processed, starting with address 0, with every inching. if a ‘stop point is set one cycie is processed, starting with the stop point adaress, In normal operation the program is processed cyclically if ‘no further stop point is set = Stop point (H): With the function “set stop point” 2 stop point may be transmitted to the control system. if the control sysiem is Tuning it will Come to an immediate halt at this stop point Ni the contro! system is at 2 stanstil (switch in position STOP) this stop points filed in the memory and during the Next cycle (switch in position RUN) the siop point will be activated, i. the control system wil stop at this point. ~ Inching (7): Ita stop point has been set the contral system will come to ‘hall at this point It inching” is effectet inthe single step operating mode the control system mill progess the next addrass PROCONTIC /este0868 BT In the single cycle operating mode the inching function will ‘cause another cycle to be processed {from address 0 to _ackdress 0). Ino stop point has been set ard neither single stop nor single cycle habe been selected a fault alarm mil be issued, Status (2): Via the “status” command a ist of variables can be entered into the programming module. is transmitted tothe contro system with "U", Thereafter the status of the variables is ead at address 0 and transmitted to the programming ‘module, A lst may contain @ maximum of $2 variables. The status values are trom different cycles, With this commend up to 92 bit variables, except input variables, can be simulated with tne programming module Atter the variables and the status to be simulated have been entered the data ere transmities to the contol systom with “U" Takeover of the simulated valuos takes place at rogram memory address 0. The simulated status values. are retained until new status vaiues ace assigned by the program, The functions “status”, ‘simulation’ can be used in con. Junction with the operating mades single word, single cycle and stop point. Resetting of the commissioning unit (R): This conmmand is equivalent to a switch-otf ofthe commis. sioning unit. (switch $3 OFF). This moans that the interface 07 IE 84-07 ZE is made inoporative and that al siop points are erased It the control system was running in RAM when the com- mand arrived an automatic switchover to EPROM and a Normalization will take place.586 Main memories 6.1 Battery-backed register module 07 RK 80 R4 - i | | nc 1 oo10 Technical data: Number of registers axt6 ‘Output memory 66 Battery-backing adjustable Power consumption 12mA Woight 0.115 kg Dimension 1 division Order number GuRS214a00R4 Appurtenances: Replacoment battery GURS223500R1 The register module 07 RK 80 includes 8 battory-backed register cascades with 16 register steps each, They are addressed as follows by the operand, the module and the channel address: Programming language as per DIN 19239 '$ 00,00 ... § 00,15 $ 07,00 ... $ 07,15 ln addition the modulo is fitted with 64 battery-backed flag memones (retentive memories) which are addressed as 408,05 A 08,15 215,08... & 15,15 PROCONC baize cae et In systems consisting of two or more subracks these 64 A flag memories are put as A output channels on the correspond ingly coded busiine of the subrack. For this purpose the jumper 1002 on the BUS driver 07 BT 82 must have been soldered in place, The memory has two different operating modes which can bo selected by means of a contact pin, With the contact pin removed the memory contents is pre served both when the central control unit ie switched off and when the feed voltage fails. The retentive A memories used as output will then have to be normalized by means of the software if required,It the contact pin is inserted the memory is normalized when the supply voltage is applied andlor when the program is, started In normalized condition the tst ragistar stap of the 8 register cascades ($ 00,00... $07.00) has the status "I" and all retentive memories have the status “O" 6.2 Main memory 07 AS 62 R1 Technical data: The register module can only be operated in the eystam clot “00” ofthe basic subracks O7 ET 82 or 07 ET 83, if the vohage of the lithium battery drops to below 2.9 V, the battery must be replaced (observe environment protection regulations). ac 1576 bY Locale flags (M) 2K (128 x 18) Global flags (M1) 1K (64 x 16) Locaie step cascades (S) 2K (128 x 18), Global step cascades (S)} 1K (64 x 18) Output memory 1K (64 x 16) Battery-backing adjustable Power consumption 500 ma Dimension 1 division ‘Order number ‘@uR5218300R1 Appurtenances: Replacement battery GJR5223500R1 ‘The battery-backed main memory 07 AS 82 includes 192 step cascades with 16 steps each, 3 K bit retentive memory and 1 K bit output memory. ‘must be used, with the 07 ZE 8223. With the 07 ZE 82 module no bit modules (00...15) can be Used. However, the extended main memory (which can be battery-backed) withthe following operands Is available ‘The main memory must be plugged into a system slot. The 4 00,00... A 15.15 ‘most suitable slot is directly adjacent to the central unit §M 00,00 --) MO7,;15 (16 x) 00,00 ... M*63,15 For operating the 07 AS 82 the power supply unit O7NGB2 $00.00... $07.15 (26 x) 5100,00 11. S*63,15 ‘The main memory can be used both with the 07 ZE 84 and 62 Bo‘The flags (IM) and step cascades (S'} can be addressed in the area 00,00...07,15 also with M andior S. They will thon ‘occupy single words (16 bits) only. It the 07 AS 82 module is operated in conjunction with the modules 07 ZE 82, 07 BT £2, 07 ZB 82 the instructions below must be followed: fon the 07 ZE 82 jumper 1001 must be removed fon the 07 BT 82 jummper 1002 must be removed fon the 07 28 82 jumper 5004 must ba removed Before the 07 AS 82 module is inserted into the PROCONTIC system the positve pole of the Ithium battery shall be affixed by soldering Operating modes ‘The main memory has 3 different oparating mades which ean be selected by means of a contact pin 2) Contact pin inserted in socket "NA" When the system is energized andlor the program is started only the output memories are normalized. The memory contents of the flags and step cascades is retained b) Contact pin inserted in socket "N" all memories (A, M, M, S and $} are normalized. ©) The contact pin is inserted in the socket without identitica- tion letter. The memory contents of the fags, the step Cascades and the outputs is preserved when the central Control unit is switched off andlor the power supply fails, Global and local operands ‘The 07 AS 82 makes a distinction betwoen global and focal ‘operands, Global operands are unequivocally determined by group no. land channel no. Thoy may be used both in the main program and in modules, Global operands €) Global functions without memory image on the 07 AS 82. Inputs © 00,00... 8 63,15 Times 700,00... 7 03.15, Counters 2 00,00 |.) z 00,15 . Global functions with memory image on the 07 AS 82 Outputs 400.00... 4 63,15 Global Flags The G7 AS 82 module contains 1X bit global flags. Tae global fags are addressed by the operand M’, the group ‘0, and the channel no, as follows: 00,00 00.15 m°63.15 Global step cascades ‘The 07 AS 82 includes 64 global step cascades of 16 steps each. ‘The global step cascades are addressed by the operand S', the group no. and the channel no, as follows: $100,090 .., $'00,15 S765,00 ... S°63,15 Global step cascades can be used both in the main program and in the program modules, ©. Local operands always have a memory image, Local flags and step cscades can only be used in modules since for an unequivocal determination of the storage call the module no., too, 's needed apart from the group no. and the channel no.; ie. if eg. the flag M 02,01 accurs in a module and i this module is called once by module no. (12) an¢ once bby module no. (10) two different storage coils are addressed Local flags Local flags are addressed by the operand M, the group no. and the channel no, as follows: 00,00 ... 4 09,15 07,00... H O7,15 Local step cascades Local step cascades are addressed by the operand S, the {group no, and the channel no, as folows: $ 00,00 ... $ 00,15 $ 00,15 ... 8 O7,15 PROCONTIC ste 88 63ea PROCONTIC /sat008 867 Word processors 7.1 Word processor 07 WP 84 R202/R 302 Technical data: power supply extoral by front plugs ower consumption external wie load Power consumption from tne internal fitered 24V power consumption from the internal PROCONTIG > logic valtage Us» “Ambiont conditions operating temperature slorage temperature moisture class Processing of words Processing of modules Processing of attributes Serial interface RS 423 Interface connector Sorial transmission protocot Baud rates serial interface Serial output of text Soria! output of values Lt HEHE oe ec 05 1586 400 mA 0.4550 25. +75 F arithmetic. compare operations, analog values, direct word processing BS resp. BA>15, time controlled, background: and function moduies accw.b and d Cannon D 9-pole 718 bits, even parity selectable, 1 or 2 stop bits 300, 660, 1200, 2400, 4800, 9600 random ‘each bit and word variable, but not in combination with the altvibutes a and w Dimensions SB divisions: Weight o27k Order number @JR5290300R302 Appurtenances: cable to the programming unit 07 SK 87 R2 GuR5290800R2 Spare battery 07 1B 20 @uR5223500R7 PROCONTE b/stitecaas mn B‘The word processor 07 WP 84 is a microprocessor controlled molifunctional device. Ithas these features: ~ word processing (arithmetic, compare operations values) analog ‘module processing. The 07 WP 84 may process the modu les time cyclical, in the background as well as user and funetion modules attibutes 2 serial RS 424 interlace is capable of transferring texts and data the operational status ofthe unit is indicated by LEDs Planning directions: = the unit may be used in either slot of ine basic rack (rack with CPU} the 07 WP 84 can be used in metal racks only before instaling the 07 WP 84 into the PROCONTIC b the plus-pole ofthe ithium battery must be soldered on ‘battery check: with a load of 3.9 kOhm over 5 s the voltage must not decrease below 2.9.V the sticker shioped with the unit must be fixed to the ‘marked spot on the front pane! 2 sleet pins are shipped with the unit 1 be used as Connectors forthe ejectors the 0 terminal must be connected with the OV of the PROCONTIC power supply to operate the 07 WP 84 the power supply 07 NG 82 must bo used (see “power consumption of the PROCONTIC b modules’ the 07 WP 84 canbe used in conjunction with the 07 ZE 84 CPU only Normalizing ‘Tho unit is normalized resp. inialized at each start of a cycle, like 6. at power-up, When normalizing, Le. atter power-up resp. start of the con: trolby the RUN-STOP switch, the wiole program is checked for even parity. In an error case the message ‘patty error" is, ssent over the interface, the red LED M2 fashes wih 0,5 Hz ‘and the control does not start ‘Also the control will not start in case while normalizing the access of the word processor to the bus is disturbed. "Parity error” Is sent over the serial interface and the red LED M2 is, fon continucusly When normalizing the program is investigated for a ‘program fend’ (1 PE). The main program always must be terminated oy a IPE. If indirect constants, modules or jumps are used in the program, a double PE must be applied before the jump or module distributor. This double PE is added by the program ming units automaticaly. In an error case the message " ‘error’ is sent over the interface, the red LED M2 flashes with 2 Hz and the control does not start For the background modules a total of 1K words are available, ‘THe time controlied modules are also stored in this range. When normalizing this limit is supervised. In an ertor case the message "error'sum of the BS modules type A exceeded” the rad LED M2 i tinuously and the control dos not start. The frame of the head module is chocked whon normalizing in an error case the message “error: head module! BAO0,F127" is sent over the interlace, the red LED M2 Is on ‘continuously and the control doos not start At normalization its also checked for the maximum scanning time to be exceodod. In an error case the message “error: scanning time in the head module exceeded (max. 0,655 3)", the red LED M2 is on continuously and the control does. not start. BOARD 2 BOARD 3 BOARD1 picture 7.1.1 72BOARD 3 ra J ug | BOARD 1 | 4 oo ao [eo picture 7.1.2 ‘The jumpers on board 3 [table 7.1.1) are factory instalied and shall not be altered wate Tamper o7 we feet tele a} 8]5) (ePr]aTs laste} ile ala ce THE Bee ere eee a PEELE LHe tie 711 There are no jumpers on board 2 picture 7.1.3. ‘The normalization process for the timer unit 07 TZ €2 and the ‘word processor 07 WP 84 depends on the individual version of the units used. The jumpers must be installed according to table 7.1.2 rubric jumper ovwpas | o7Tze2 | o7wpas | o7tzaz 6la)2 5/3 )1 Rto1 Riot fe | ace 101 R201 sees ei | R02 ror ae aera and foe ate aati 202 R01 ae Botte and poe a atte table 7.1.2 Butforing: — 3/4 plugged word marker (MW, MA) buffered ~ 314 removed word marker (MW, MA} not buttered ~ AWIAA will generally be normalized When the digital timer O7 TZ 82 or the ward processor O7 WP 84 are used es stand-alone devices, no jumpers must de PROCONTICD tse 8.08 73 installed,Monitoring “The toial cycie time of @ time controllad module sat, which is Checked within the running cycle, may de as high @s 10ms. in an ottor case this message is sent over the interface: "Error PROCONTIC cycle exceedad 250ms", The rad LED M2is on continuously, the contro is stopped and the outputs are set to zero, ‘with the function module F080 ZYK the cycle time can be controlled. The aycle time is with 250 ms fixed. If the time is ‘2xoeded in the running eycle, the felawing message is sont over the interlace: “Error: PROCONTIC cycle longer as ms", The ted LED M2 is on contiouosly, the corira! is stopped and all outputs are set to zero. The interface module F002 SIN may be called for by BA16..BAS3 only. It called for by BS oF a time controllee ‘module, an error message will appear, Also these parameters are supervised: The interface ID must be 1. The Selection of the baud rate to be 300, 600, 1200, 2400, 4800 or 9600 is checked. The combination © data bits + 2 stop bits is not possible. In an error case this message is sent over the Interface: ‘Enor: interface faulty initializes (F002)". The rod LED M2 is on continuously, the control maintains the run stetus, Mechanical and electrical specifications of the interface pha Spe Di nce a i) coniguaien: PNT [Sra [PIn2 | TxD transmit cata BINS | RxD (oceve da BIN? | Ovtconnon) caution: Al other terminals must not be uses. Electrical specifications ace. to RS 423 (+5V/-SV) selectable bby SIN (F002). ‘Standard selection: Transmit 7bits data with even parity bit") fully dupiex, 1 stop bit Receive: bits data plus par not checked for)") fully duplex, 4 stop bit ty bit) (party bit is *) valid for the word processor 07 WP 84 Fi 202 only. The word processor 07 WP 84 R 302 does transmit and raceWve without parity bit, ‘The word processor 07 WP 84 for protocol and text duties Functions of the interface program ~ protocol functions ‘Texts and values may be issued by the proteco! modules over the interface. The interrogations me for the protocol modules included in the user program are done by the control, All ASCII characters may be used. This makes the use of printers,cassette recorders or CRTs possi SIP-Medule This module makes the input of word variables possible. — EMAS-Module (07 WP 84 R302) This module makes the receipt of ASCIE characters poss ‘bre. = Moritor 12 monitor function allows the in-and output of word variables (EW, EA, MW, MA, AW and AA in case of the O7 |WP 84 R302 also the glabal bit lag M), the selection af he ‘baud rate and the call for ine max. eycle time (w'th function module F080 ZYK only} The Monitor The monitor is called for by the input $, The complete input of, 2 command in the word processor 07 WP 84 R202 is termi- nated by return (ODH}, For the O7WP 84 R02 version the termination character must be specified in the F002 SIN. As a standard return(ODH) may be used. Each character input {inciuding the termination character) is echoed by the word Processor 07 WP G4unless the echo is disabled by the function module F002 SIN. A faulty input is acknowledged by the word processor 07 WP. ‘84 R302 with 2,CR and LFAfter a faulty input (fismisspelied) ‘happened, the’ input must be interupted by a nor-valig Character. There is no rubout function included. Processing of the monitor command is done on the level cf the background modules.In case there are several background ‘modules in the waiting ne of the word pracessor, the monitor ‘command is executed in between two modules, In-and output of word variables ‘The global bit flag M' and the analog word variables EW, © MW, AW and AA may be interrogated by the monitor. Display of a flag input: $MWO1,00= —output-29456 input: $MAQ0.00= — output:+1,010 Modification of a lag: input: $MWO1,00=—26543 input input: PROCONTIC bet 88Reaction on faulty inputs Characters a checked for umber 0...9 {ASCH 30...39} ‘number 0..9 (ASC 30. 39 (comma decimal point) ‘umber 0..9 (ASCII 30.98) ‘umber 0.9 (ASCII 30.38), = (assignment) biank or retum(read variables) + oF~ (write variablos) number 0...9 (ASCH 30...39) number 0..9 (ASCII 30...39) in case of analog variables, (comma) ‘umber 0..9 (ASC! 30...28) ‘number 0..9 (ASCII 80.29), umber 0..8 (ASCII 30...29) return 1. 2 13, 14 18. Interrogation of the maximum eycle time The word processor O7 WP 84 from R202 on registers the ‘running time of each PROCONTIC b cycle. The maximum cycle time is stored. The user may interrogate the maximum ‘oycte time passed trom starting the control to the moment of interrogation. The time is shown with a tolerance of 10 ms. The cycle time can be interrogated by using the function ‘module FO60 ZYK aniy. The interrogation is done over the ‘serial interface by this command: o20ms input: SZY= output Interface Protocol Software handshake with XON/KOFF is provided in this Alter receipt of a command XOFF is transmitted; PROCONTC bee 08.38 78 ~ After execution of the command XON is transmitted; ~ Alter receiving a XOFF from the opposite station: the word processor can sill store the character in the text butfer, but the content of the tex! buifer wil not be transmitted to the opposite station, Caution: It the opposite station does not send XON on time, the text buffer may overflow: do secure by pragram (module bit 816)! Selection of the Baud Rate ‘The interface of the word processor 07 WP 84 is in standard Mode with 309 baud after power-up resp. as long as the selection was not altered Caution: To enable the programming unit for exchanging data with the: Word processor 07 WP 84 the baud rates of both units must match, So at first commissioning in tha head (SHEAD) of the Programming unit the baud rate must be set to 300 baud. in the TTY mode when questioning for halt-dupiex (YIN) the N. must be entored, Input 300 (Bau) 800 (Baud) 1200 (Baud) 2400 (Baud) 4800 (Baud) 9600 (Baud) ‘The change of the baud rato is done immediately atter enter ing. There is no acknowledgement. Ifthe input is fauily there 13 po change but the output of "?". Tho baud rato entered is stored in a butlered RAM until it is changed again. The interface is interrupt controlledError List ‘ror red error message | reaction LED M2 | over RS 423 serial nter- face using normalization panty fiasnes | panty error | PROCONTIC b with will not go | fost: | | sRUN, ata exchan- | ON BUSeror | PROCONTIC » ge with bus | continu will not go interrupted | ously in RUN oor nat — | flashes | PE-errar PROCONTIC sufficient | with 2Hz will not go IPE aval- in RUN able in the program exceeding | ON emor:sum | PROCONTIC BS cals | continu- | of the BS mo- | wil nat go type A ously | dulestype A | in RUN exceeded formatof | ON [errorshead | PROCONTIC b head module | continu: | moduie will nt go. faulty ously | '8A00,F127 | in RUN scanning |ON | error:scan- | PROCONTIC. time ex: continu- | ning time in| will not go ceeded ‘ously | head module | RUN exceeded in (0.6553 max) ‘during program processing cyclotme | ON error: PRO- | PROCONTIC b exceeded | continu» | CONTIC cycle | goes in STOP ously | exceeded 250 ms eycietine —}ON — | error:cycle | PROGONTIC otatime- | continu: | time of a goes in STOP, controlled | ously | time-control ‘module led module exceeded exceeded 40ms imerta ONcon- | error: inter- | PROCONTICb tinuously | face intia- | stays in AUN lization faulty Valid word commands to be executed by the word processor 07 WP a4 from 202 en: operators it and yoo plus eee authmete vided = lower == lower or equa! > figher >= figherorequat | Compares = equal >< uneaual 4 text constant negations No binary negation, causes 4 compliment inword processing = arithmetic negetion operands EW. input word =A input analog AW output word AA output analog AW formal parameter word PA formal parameter analog Naw marker word MA marker anaiog KW indirect constant word KA indrect constant analog 40 direct constant wore attributes 2 attributes (format convertors) modules res... 8s." 1 BAL = BA. PBA. 1 BE = BE “The word processor 07 WP 84 from R202 on is capable of background processing. n certain functions the modules may be processed in a time cycle. To do so the head module must, be used. Itis specified in the head module in which sequences the individual modules are processed, ‘These function modules can be processed by the word pro- cessor: F000 TEX text module Foo! SIP serialinput F002 SIN _interface initialization F003 EMAS receipt of ASCII characters (07WP84R302 only) O20 IDS indirect write Fo2t IDS indirect read F022" BET absolute value bullder F023" BEG limiter Foes" PL complementary builder (1 complement Fodor PIR —Phrogulator F080 ZYK cycle monitor Fi27 KOP head module *) The following modules may bo processed time controlled: F022, F023, Fo24, F049. 76 PROCONTIC bse 08.888 Timers and counters 8.1 Analog timer 07 TI 80 R1 Technical data: L ae PEE ee ee Ero one Number of times Time range Power consumption at 24 V de. i2Vde Dimension Weight Order number ‘The timer 07 TI 80 Rt includes four O-+ delay elements for delay times trom 0.05 s to 128 s (other time functions and values via the software). A rad jight-eriting diode indicates {or every timer element thatthe delay time is on. In case of tho 0-1 delay the time begins when @ 4-signal is resent at the input. The oulput is set when the time has expired and the input signal is sill present, The timer elements are addressed in the programming language by the operand T, the hardware module addross znd the channel address, The hardware module address of the timer is determined by ‘he slot in the basic stage andior extension stage. But in both only slots 0010.03 are allowable. PROGONTIC sae 4 analog times 005-1285 20ma 40ma 1 division 0.105 kg R521 180081 The channel address of the timer is determined by the coding Of the subrack, In the PROCONTIC b system @ maximum of ‘wo subracks only may be fitod with timers, The subracks without timers shall then be coded with the jumper TN on the coding receptacie o! he BUS excult board For one subrack @ max. of 18 analog times are possible For two subtacks a max of 32 anaiog times are possible. Time sett The coarse setting of the time for every timer element performed by a miniature sliding switch on the circuit board of the timer. The fine adjustment is etfected trom outside by means of a potontiometer in the font panel (left stop = chorestTime Posiionotthe Time Mutipter range sid, sutches 1 008..058 0.25 " 02.28 " fn 18.168 8 v 128.1288 64 as delivered ‘The time may be measured in any range and be converted to any other time range by means of the muliliar. 8.2 Analog timer 07 TI 80 R2 Technical data: ChAT time m 2 08 vou ‘Miniature sliding switch to set the time Ieee eee Number of times Time range Power consumption at 24 V de, teVde Dimension Weight Order number 4 anaiog times 0.05 ~ 128 s| 20mA 40mA 1 division 0.105 4g GuRs211900R2 82 PROGONTICE /te60808‘The timer 07 TI 80 R2 includes four 0-4 delay elements for delay times from 0.05 s to 128 s (other lime functions anc values via the sofware). A red light-emitting diode indicates for every timer element that tho delay te is on. In case of the 0-1 delay the time bagins when a t-signal is present at the input, The output is set when the time has expired and the input signals stil present. It the short-circuit plug is inserted into the test socket on the: ‘front panel while the program is not running all four times are Started simultaneously. The times can thus be set and ‘checked during the commissioning stage The timer elements are addressed in tho programming language by tne operand T, the hardware module address and the channel address The hardware module address of the timer is determined by {ho slot in the basic stage andior extension stage. But in both ‘only slots 00 to 03 are allowabe, The channel address of the timer is determined by the coding Of the subrack. in the PROCONTIC b system a maximum of two subracks oniy may be fitted with timers. The subracks without timers shall then be coded with the jumper TN on the: coding receptacie of the BUS circuit board. 83. Digital imor 07 T181 Rt Technical data: Number of times Time range Power consumption at 24 V de, i2Vae. Dimension Weight Order number PROCONTICD ete 6 88 For one subrack a max. of 16 anaiog times are possible, For two subracks 2 max. of 32 analog times are possible, Time setting: ‘The coarse setting of the time for every timer element is performed by a miniature silding switch on the eircut board of the timer. The fine adjustment ie effected trom outside by means of a potentiometer in the front panel (let stop = shortest time} Time Postion ofthe Tine Wwutipor range slag. swichos 1 YM} 00.058 as 4 Vi) oa % " ol, 18.188 a v SH} eras we = 22 delveres ‘The time may be measured in any range an¢ be converted to any other time range by means of the rultiliers, a3 GuRs21520081