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Chinese Journal of Chemical Engineering 27 (2019) 1361–1373

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Chinese Journal of Chemical Engineering

journal homepage: www.elsevier.com/locate/CJChE

Review

Applications of high-gravity technologies in gas purifications: A review☆


Jing Guo, Weizhou Jiao ⁎, Guisheng Qi, Zhiguo Yuan, Youzhi Liu ⁎
Shanxi Province Key Laboratory of Higee-Oriented Chemical Engineering, School of Chemical Engineering and Technology, North University of China, Taiyuan 030051, China
National Demonstration Center for Experimental Comprehensive Chemical Engineering Education, North University of China, China

a r t i c l e i n f o a b s t r a c t

Article history: The traditional gas purification techniques such as wet gas desulfurization, with their advantages of large-scale
Received 29 September 2018 implementation and maturity, have still been widely used. However, the main drawback of these techniques is
Received in revised form 8 January 2019 the low transfer efficiency, which normally needs towers as tall as tens of meters to remove the pollutants. There-
Accepted 11 January 2019
fore, new technologies which could enhance the mass transfer efficiency and are less energy-intensive are highly
Available online 26 January 2019
desirable. As a process intensification technology, high-gravity technology, which is carried out in a rotating
Keywords:
packed bed (RPB), has recently demonstrated great potential for industrial applications due to its high mass
High gravity technology transfer efficiency, energy-saving, and smaller volume. This consequently provides higher efficiency in toxic
Rotating packed bed (RPB) gas removal, and can significantly reduce the investment and operation costs. In this review, the mechanism,
Gas purification characteristics, recent developments, and the industry applications of high-gravity technologies in gas purifica-
Desulfurization tions, such as hydrogen sulfide, nitrogen oxide, carbon dioxide, sulfur dioxide, volatile organic compounds and
Pollution nanoparticle removal are discussed, most of the demonstration projects and practical application examples in
gas purification come from China. The perspective and prospective of this technology in gas purification and
other fields are also briefly discussed.
© 2019 The Chemical Industry and Engineering Society of China, and Chemical Industry Press Co., Ltd.
All rights reserved.

1. Introduction approximately 85% of the flue gas desulfurization units installed are wet
scrubbers. However, these traditional wet processes have several short-
Rapid industrial development brings social progress and economic comings, such as limited mass transfer rate and large volume of equip-
growth, however, it also leads to many serious environmental problems. ment, thereby leading to a huge reactor size and high capital costs [1].
In China, nearly 70% of the pollution come from industry plants, and one Therefore, new technologies which could enhance the mass transfer effi-
of the major pollutants in industry is harmful gas, which contains hydro- ciency and are less energy-intensive are highly desirable.
gen sulfide (H2S), sulfur oxides (SOx), nitrogen oxides (NOx), volatile or- As one of the hottest topics in chemical process intensification tech-
ganic compounds (VOCs), carbon dioxide (CO2) and particulate matter nologies, high-gravity (HiGee) technology, which is carried out in a ro-
(PM) [1,2]. The acidic gas such as SO2 and NOx would cause corrosion to tating packed bed (RPB), has recently demonstrated great potential for
tubes, equipment and constructions, as well as result in the catalyst poi- industrial applications due to its high mass transfer efficiency, energy-
soning and acid rain. Furthermore, both of the acidic gas and fine partic- saving, and smaller volume [6]. This consequently provides higher effi-
ulates are harmful to the respiratory system and human health. ciency in toxic gas removal compared to the traditional technologies. Es-
Therefore, effective air pollution control in industries is greatly necessary. pecially, it can significantly reduce the investment and operation costs.
The traditional wet processes, such as fixed beds with packings, falling Except working on the theoretical, mechanism and packing structures
film column [3], spray towers [4], and rotating-stream tray scrubber [5], of the high gravity processes [7–14], researchers in high gravity technol-
are widely used for flue gas desulfurization due to their high removal ef- ogy field also focus on the practical applications of this technique [15,16],
ficiency, low operating cost and stable operation. For instance, in the US, which contains gas purification [17–20], nanomaterial preparation
[21–27], rectification [28–31], absorption [32,33], wastewater treatment
☆ Supported by the National Natural Science Foundation of China (U1610106) and [34–38] and so on. In this review, the mechanism, the characteristics of
Shanxi Excellent Talent Science and Technology Innovation Project (201705D211011), the RPB, and the recent developments and practical applications of
Specialized Research Fund for Sanjin Scholars Program of Shanxi Province (201707) and high-gravity technologies in gas purifications, such as H2S, SO2, NOx,
North University of China Fund for Distinguished Young Scholars (201701). CO2, NH3, VOCs and nanoparticle removal are described. This article pro-
⁎ Corresponding authors at: Shanxi Province Key Laboratory of Higee-Oriented
Chemical Engineering, School of Chemical Engineering and Technology, North University
vides a pioneering review on the practical applications of high gravity
of China, Taiyuan 030051, China. technology in gas purifications; the perspective and prospective of this
E-mail addresses: jwz0306@126.com (W. Jiao), lyzzhongxin@126.com (Y. Liu). technology in gas purification and other fields are also briefly discussed.

https://doi.org/10.1016/j.cjche.2019.01.011
1004-9541/© 2019 The Chemical Industry and Engineering Society of China, and Chemical Industry Press Co., Ltd. All rights reserved.
1362 J. Guo et al. / Chinese Journal of Chemical Engineering 27 (2019) 1361–1373

2. The High Gravity Technology 2) High hydraulic and flooding capacity.


3) Low liquid hold-up, which is suitable for treating the expensive,
High gravity technology was originally invented by Ramshaw [39]. toxic, or inflammable materials.
The rotating packed bed, which rotates a doughnut-shaped packing el- 4) Small reactor size, which is cost-saving, space-saving, and easy
ement to generate a centrifugal acceleration as high as several hundred installation.
folds of gravity to intensify mass transfer efficiency, plays an important 5) Better self-cleaning of the rotor, which is difficult for scaling and
role in process intensification [40]. In RPB, liquid can be spread and split blocking.
into liquid elements such as micro-scale droplet, thread or film by the 6) Ultra-short staying time, which is suitable for the fast reaction and
high-speed rotating packing, the flow rate of these liquid elements mixture processes.
may be up to ten times higher than that in the field of gravity, then
the high-speed liquid elements contact counter-currently with the 3. Practical Applications
flowing gas, which intensifies the interphase mass transfer greatly, the
mass transfer efficiency may be up to 1―3 orders of magnitudes higher After 30 years of rapid development, the mode of economic growth
than that in a conventional packed bed, and the size of the reactor is dra- of China is going to change from high pollution, high energy consump-
matically reduced compared with the conventional reactor. This leads to tion and high emission to low pollution, energy saving, and low toxic
a significant reduction in the capital and operating costs. Therefore, emission. Therefore, the chemical engineering industry is under mount-
nowadays the RPB has been applied in various gas–liquid contacting ing pressure, the sustainable development becomes a hot issue of the
processes, such as material and medicine synthesis, petroleum produc- chemical engineering. Chemical process intensification technologies
tion, and pollution control [40,41]. In this section, the features and prin- are aiming at energy conservation and emission reduction, by means
ciples of high gravity technology and the types of the RPB reactors are of developing new equipment and innovative techniques, which has
discussed. shown excellent potential in the sustainable development of chemical
engineering [43]. The ultimate purpose of all the technological innova-
2.1. The types of RPB reactors tion is industrial applications, only realizing practical applications
could promote the industrial progress. As a process intensification tech-
In an RPB, liquid is normally injected from the liquid distributor into nology, high gravity technique has been applied in industry since the
the inner periphery of the rotor, flows uniformly through the packing, 1990s, especially in the gas purifications [1]. The following part is
and leaves the outer edge of the rotor into the machine case, as show going to describe the recent developments and practical applications
in Fig. 1. Visual studies for the high gravity reactors show that, the diam- of high-gravity technologies in gas purifications, such as H2S, SO2, NOx,
eters of liquid droplets at the outer periphery of the RPB decreased from CO2, NH3, VOCs and nanoparticle removal.
1200 μm to 400 μm with the increase of the rotational speed from 300 to
1100 r·min−1 [10,12]. The gas can be forced to flow through the packing 3.1. H2S emission control using high-gravity technology
zone in various directions to contact with the liquid in the rotor, con-
taining counter-current flow (i.e., radially inwards and leave via the In coal chemical industry, coke-oven gas can be used to produce
rotor center), co-current flow (i.e., radially outwards and leave via the many kinds of chemical products, such as, methyl alcohol, coal oil, ole-
outer rotor) and cross flows (i.e., upwards and leave via the top of fins, chemical fertilizer, and natural gas. However, the utilization of
rotor). For all of these types, the packing characteristics are generally the coke-oven gas has been greatly limited due to the low concentration
uniform throughout the packing zone [42]. of H2S in it. The H2S will lead to the corrosion of the equipment, and the
poisoning of the catalyst, moreover, the emission of H2S will cause seri-
2.2. Features and characteristics ous air pollution which is harmful to the human health. Therefore, the
control of the H2S emission in chemical industry is highly significant.
The high gravity technology possesses a number of benefits, such as: In traditional H2S desulfurization process, alkali liquor is the most
commonly used solution. This desulfurization process is a fast chemical
1) High micro-mixing efficiency and mass transfer efficiency, the mass
reaction process, and the mass transfer process of the gas-film is the
transfer coefficient is 1―3 orders of magnitudes higher than that in a
rate-controlling step. For this kind of mass transfer process, it is better
conventional packed bed.
to choose packings with high surface area or equipment which has high
mass transfer coefficient to increase the reaction efficiency, thereby to de-
crease the volume of the reactor. In RPB, the mass transfer efficiency may
be up to 1–3 orders of magnitudes higher than that in a conventional re-
actor, which is an excellent candidate for desulfurization [40].
As a chemical process intensification technology, high-gravity tech-
nology combined with conventional wet process can significantly re-
duce the investment and operation costs of H2S removal, which has
been used in many industrial H2S containing gas, such as natural gas, re-
finery gas, coal-bed gas, synthesis gas, and coal-oven gas [17–19,44].
The wet catalytic oxidation desulfurization method using alkali liquor
as absorbent (i.e. Na2CO3, ammonia water, organic amine) is normally
consisted of catalytic chemical absorption and catalytic oxidation two
processes, and the H2S is catalytically oxidized to sulfur [18]. The main
difference of these processes is the type of catalyst; the commonly
used catalysts are dinuclear cobalt-phthalocyanine sulfonate (PDS),
chelated iron, CoS, 888, etc. [45].
Table 1 presents the performance evaluation of the H2S removal pro-
cesses using the high gravity technology in practical applications. The
results indicate that the H2S removal ratio using high gravity can
reach 90.0%–99.9%, depending on the type of the absorbents and the
Fig. 1. A schematic diagram of the RPB with cross flow. type of the equipment [55]. In 2008, Qi et al. presented the industry
J. Guo et al. / Chinese Journal of Chemical Engineering 27 (2019) 1361–1373 1363

Table 1
Performance evaluation of the H2S removal and selective removal processes using the high gravity technology

Type of Reactor size Gas composition Reactants Reactant Catalyst Operation conditions Efficiency Reference
reactor compositions

RPB Do Packing: 300 mm H2S: 2000 mg·m−3 Na2CO3 WNa2CO3: 6 to 14 PDS QG: 340 m3·h−1, QL: Average removal [46]
Di Packing: 80 mm g·L−1 1.7 to 4.5 m3·h−1 efficiency was 92.4%
HPacking: 195 mm CPDS: 5–20 mg·L−1
RPB D: 2000 mm H2S: 1200 mg·m−3 Hindered QG: 65000 m3·h−1 CoH2S: 20 mg·m−3 [47]
H: 4400 mm amine QL: 75 m3·h−1
Di Packing: 1600 mm
RPB D: 1400 mm H2S: 2500 mg·m−3 Na2CO3 Walkali liquor 25 g·L−1 Chelated QG: 680–4500 m3·h−1 CoH2S: ≤20 mg·m−3 [48]
H: 3000 mm iron 35–40 °C
QL: 20–40 m3·h−1 600–
800 r·min−1
RPB D: 1400 mm H2S: ≤4000 mg·m−3 Na2CO3 WNa2CO3: 10 g·L−1 CoS QG: ≤10000 m3·h−1 CoH2S: 5.01–852.3 [49]
H: 3350 mm WCoS: 15 mg·kg−1 QL: 0–120 m3·h−1 mg·m−3
VPacking: 0.3 m3 QL/QG: 8–10 L·m−3 Caverage: 45.3 mg·m−3
HPacking: 200 mm 30–38 °C Efficiency ≥90%
RPB H2S: 7589 mg·m−3 Na2CO3 Chelated CoH2S: 4.5 mg·m−3 [50]
iron
RPB D: 1600 mm H2S: 10600 mg·m−3, Na2CO3 WNa2CO3: 7–14 g·L−1 PDS QG: 21000 m3·h−1 CoH2S: 50–80 mg·m−3 [51,52]
H: 4200 mm CO2 volume fraction: WPDS: 15 mg·kg−1 QL/QG: 8.5 L·m−3 Efficiency ≥90%
98.97% Selectivity ≥90%
RPB D: 1400 mm H2S: 10000– MDEA MDEA mass QG: 8000–13000 m3·h−1 CoH2S: ≤20 mg·m−3 [53]
H: 2891 mm 15000 mg·m−3 percentage: 30% QL: 21 t·h−1 Coabsorption rate of
VPacking: 0.30772 m3 CO2: volume fraction QG/QL: 380–600 400 r·min−1 CO2: 8.9%
4%
RPB HPacking: 80 mm H2S: 2280 mg·m−3 Na2CO3 WNa2CO3: 10 g·L−1 PDS QL/QG: 8.5 L·m−3 Efficiency H2S: 99.13% [54]
Di Packing: 80 mm CPDS: 1.5 mg∙L−1 (32 ± 2) °C, 1000 r·min−1, Efficiency CO2: b1%
Do Packing: 300 mm

D: diameter; Do Packing: outer diameter of Packing; Di Packing: inner diameter of Packing; H: height; HPacking: height of Packing.

H2S removal by applying high gravity technology to replace conven- inlet H2S was 1200 mg·m−3, the outlet concentration of the H2S was
tional packed tower as desulfurization equipment, in one of the chemi- 20 mg·m−3. The process could run stably, and the steam consumption
cal plants in Shanxi province of China [46]. In this process, the Na2CO3 of the rich solution regeneration was 4 t·h−1, less than the desulfurizing
solution was used for absorption of H2S in synthesis gas, the dinuclear tower, which showed considerable economic benefit [47].
cobalt-phthalocyanine sulfonate (PDS) was used as catalyst. The reac- In 2010, RPB was used for the removal of H2S from associated gas in
tions of this process are as follows: the oilfield production by choosing chelated iron as desulfurizer [48]. In
Catalytic chemical absorption of H2S: this process, alkali liquor is also the mainly absorbent to adsorb H2S, the
function of the iron ion is to convert HS− into sulfur, as shown in the fol-
H2 S ðgÞ→H2 S ðlÞ ð1Þ lowing equations:

H2 S ðlÞ þ Na2 CO3 → NaHS þ NaHCO3 ð2Þ 1) The adsorption of H2S:

NaHS þ NaHCO3 → Na2 S þ CO2 þ H2 O ð3Þ Na2 CO3 þ H2 S→NaHS þ NaHCO3 ð7Þ

Catalytic oxidation (regeneration): 2) The oxidation of HS−:

2NaSx þ 1=2O2 þ H2 O → 2NaOH þ 2Sx ð4Þ Fe3þ ðchelated ironÞ þ HS− →Fe2þ ðchelated ironÞ þ S↓ þ Hþ ð8Þ

NaHS þ 1=2O2 → NaOH þ S ð5Þ

2NaHS þ 2O2 → Na2 S2 O3 þ H2 O ð6Þ

In this case, the packing was horizontal type with counter-flow, the
inlet H2S concentration was 2000 mg·m−3, the Na2CO3 concentration
was from 6 to 14 g·L−1, and the PDS concentration was from 5 to
20 mg·L−1. The gas flow was 340 m3·h−1, and the liquid flow was
from 1.7 to 4.5 m3·h−1. During the 7 days of continuous operation,
the average removal efficiency was 92.4%. In this condition, 4 kg of
Na2CO3 needs to be added every 8 h, which means 800 kg of Na2CO3
needs to be consumed to remove 1 t of H2S. The experimental results
showed that the removal efficiency of the desulfurization could reach
99.0% under proper conditions. Compared with tower equipment, the
high gravity method had many advantages, including higher desulfuri-
zation, lower liquid–gas ratio, and smaller equipment size. Fig. 2
shows an on-site photograph of the RPB desulfurization process.
In 2008, Han et al. presented the use of high gravity technology in shift
gas desulfurization in one Fertilizer Company of China. Hindered amine
was used as adsorption solution with the pressure of 3.2 MPa, when the
flow rate of the shift gas was 65000 m3·h−1, and the concentration of Fig. 2. A desulfurization site.
1364 J. Guo et al. / Chinese Journal of Chemical Engineering 27 (2019) 1361–1373

3) The regeneration of desulfurization liquid: and CO2 are acidic and similar in many physical and chemical aspects,
and therefore in the traditional wet oxidation desulfurization process,
4Fe2þ ðchelated ironÞ þ O2 þ 2H2 O→4Fe3þ ðchelated ironÞ þ 4OH− ð9Þ a considerable quantity of CO2 can also be absorbed simultaneously,
which would increase the circulation volume of the absorption liquid
4) Total reaction: and increase the energy load of the solution regeneration system
[56–58]. Accordingly, it is necessary to selectively absorb H2S in the
presence of CO2, which will greatly improve the process efficiency and
2H2 S þ O2 →2S↓ þ 2H2 O ð10Þ bring significant social and economic benefits. In 2005, the high gravity
technology was applied for the selective absorption of H2S with high
In this case, the RPB had been operated smoothly more than two concentration CO2 in an ammonia synthesis plant by Prof. Liu and his
years, the gas handling capacity was 6250 m3·h−1, the inlet concentra- co-workers [51,52]. Fig. 3 is the actual view of the selectivity desulfuri-
tion of H2S was 2500 mg·m−3, and the design temperature and design zation RPB equipment. The inlet gas flow rate was 21000 m3·h−1, the
pressure were 1.6 MPa and 80 °C, respectively. The industrial research volume fraction of CO2 was 98.97% and the concentration of H2S was
results showed that after desulfurization the concentration of H2S in 10600 mg·m−3, the PDS was used as the catalyst. The operation result
cleaned gas was less than 20 mg·m−3, and normally, the monitoring shown that both of the desulfurization rate and the selectivity were
value was less than 10 mg·m−3. more than 90%. Removing 1 t H2S, the consumption of alkali was 0.5 t,
Qi et al. reported that, an industrial unit of H2S removal from coke and the emission reduction of the H2S was about 700 t·a−1. The good
oven gas in a rotating packed bed using wet oxidation process was built H2S selectivity absorption had overcome the shortcomings of the large
at a plant site, and the gas flow rate was 10000 m3·h−1. In this process, scale synthesis ammonia system, which has shown excellent energy
Na2CO3 was used as alkaline source, CoS was used as catalyst, and the conservation and emission reduction.
high gravity technology equipment was built behind the previous desul-
furization tower. During the 40 day continuous monitoring, the inlet con-
centration of H2S was from 22.2 mg·m−3 to 3781.3 mg·m−3, the average
inlet concentration was 592.0 mg·m−3, and the lowest outlet concentra-
tion of H2S was 5.01 mg·m−3, the average outlet concentration was
45.3 mg·m−3. The H2S removal rate could reach as high as 99.8%, and
the average removal rate was 90.15%. When the inlet concentration
was lower than 100 mg·m−3, although the desulfurization efficiency
was low, the outlet H2S concentration could still be controlled at lower
than 50 mg·m−3. So the authors claimed that, the high gravity technol-
ogy for desulfurization has high operating flexibility, it can be used for
both bulk removal and fine removal of H2S. If one RPB setup cannot
satisfy the desulfurization concentration requirement, two or more
high gravity set-ups in series can be used to get higher desulfurization
efficiency [18,49].
As the volume of the RPBs is much smaller than the traditional desul-
furization towers, the RPB could be qualified for desulfurization in vari-
ous situations, such as onshore/offshore platform and frontier area in oil
field,. Zou et al. reported that, the RPB had been applied in the offshore
operating platform to remove H2S from the natural gas. The H2S concen-
tration of the inlet gas was 7589 mg·m−3, after desulfurization the con- Fig. 3. A selectivity desulfurization RPB equipment.
centration of the H2S was as low as 4.5 mg·m−3, which showed
excellent removal efficiency. Moreover, compared with the commercial
desulfurization towers, the volume of the high gravity equipment was In 2012, an industrial test for methyldiethanolamine (MDEA) selec-
only 1/10 of the commercial desulfurization towers, which shows high tive absorption of H2S was performed by Prof. Chen's group to solve the
flexibility for various locations [50]. Moreover, to overcome the limita- problem that a large amount of CO2 accompanying H2S is simulta-
tion of the traditional desulfurization methods in the confined space, neously removed in the conventional desulfurization process. In this
Zhang et al. reported using ferric chelate absorbent in alkaline environ- case, an RPB highlighted that MDEA was kinetically selective toward
ment to remove H2S. The N2 and H2S mixture was used to simulate nat- H2S and restricted its thermodynamic selectivity toward CO2. The flow
ural gas; the initial H2S concentration was 2500 mg·m−3. During the rates of refinery dry gas ranged between 8000 and 13000 m3·h−1, the
72 h continuous experiment, the H2S removal efficiency was higher liquid flow rate was 21 t·h−1, H2S content in feed gas ranged from
than 99.6%, and in the optimal condition it could reach more than 10000 to 15000 mg·m−3, and CO2 content in feed gas was approxi-
99.9% [44]. mately 4%. After desulfurization by RPB, the H2S content in sweet gas
As mentioned above, high gravity technology can be applied for H2S was less than 20 mg·m−3 and the coabsorption rate of CO2 was approx-
removal in many different conditions, such as, industrial off-gases, coke- imately 8.9%, which decreased nearly 90% compared with the conven-
oven gas, natural gas, especially in the confined space like offshore tional tower desulfurization process [53].
operating platform, and existing factories. The advantages of high desul- The latest work using RPB for selective absorption of H2S with high
furization efficiency, excellent operating flexibility, small unit size, and concentration of CO2 by Jiao et al. showed that the removal rates of H2S
low investment and operation cost, show the bright prospect of this and CO2 could reach 99.13% and b 1%, respectively, which indicated excel-
technology. Furthermore, high gravity technology could also be applied lent H2S removal efficiency and selectivity. In this study, the Na2CO3 was
for selective removal of H2S from mixture gases. used as alkali source and the dinuclear cobalt-phthalocyanine sulfonate
(PDS) was the catalyst [54]. The authors claimed that, the most important
3.2. Selective H2S removal function of RPB in selective absorption of H2S was to restrain the CO2 re-
moval efficiency and sharply intensify the absorption of H2S. Although the
There is an increasing interest in the selective removal of H2S from mass transfer of CO2 absorption was also enhanced by the RPB, the total
gas streams with a high ratio of carbon dioxide (CO2) to H2S. Both H2S amount of CO2 mass transfer was low. It was due to the short gas–liquid
J. Guo et al. / Chinese Journal of Chemical Engineering 27 (2019) 1361–1373 1365

contact time. In this study, the H2S removal efficiency increased with the 3.3.1.1. Double-alkali method. Double-alkali method is a commonly used
increase of liquid–gas ratio, rotating speed, Na2CO3 concentration, and method to remove SO2 from industrial waste gases. In this method, first
PDS concentration. The desulfurization efficiency and selectivity as the SO2 is absorbed by NaOH solution to form Na2SO3 or/and Na2SO4, then
function of rotation speed are shown in Fig. 4. Those experimental results the Na2SO3/Na2SO4 solution reacts with lime slurry to obtain CaSO3
testified the advantages of RPB over traditional tower equipment in selec- and CaSO4 sediment. The absorption process can be expressed as the
tive H2S absorption. following equations [62]:

2NaOH þ SO2 → Na2 SO3 þ H2 O ð11Þ

2NaOH þ SO3 → Na2 SO4 þ H2 O ð12Þ

Na2 SO3 þ SO2 þ H2 O → 2NaHSO3 ð13Þ

The equations of regenerative process are as follows:

2NaHSO3 þ CaðOHÞ2 → Na2 SO3 þ CaSO3 ↓ þ 2H2 O ð14Þ

Na2 SO3 þ CaðOHÞ2 → 2NaOH þ CaSO3 ↓ ð14Þ

Na2 SO4 þ CaðOHÞ2 → 2NaOH þ CaSO4 ↓ ð16Þ

In this process, NaOH can be regenerated to go back to the system,


the consumable is the cheap Ca(OH)2. The regeneration reactions can
be held in a sedimentation basin to prevent the fouling and blockage
of the tubes and the desulfurization equipment.

3.3.1.2. Sodium citrate buffer solution. Our group first proposed RPB com-
Fig. 4. Effects of rotation speed on desulfurization efficiency and selectivity [54].
bined with sodium citrate buffer solution to treat the SO2 pollution. SO2
removal by absorption into sodium citrate (Na3Ci) buffer solution with
RPB is generally considered as a fast, safe, green, and economical
Both the above experimental and industrial works indicated that method. The advantages of this process are simple, non-toxic, insignifi-
high gravity technology had great benefits for desulfurization, such as, cant losses, no fouling problem, and low oxidation of SO2. In these pro-
higher efficiency, higher selectivity, smaller packing and equipment vol- cesses, SO2 in flue gas is absorbed by Na3Ci solution, and the dissolved
umes, lower investment, and minor energy consumption. Comparing SO2 can be regenerated by steam stripping or other regenerative
with traditional towers, the volume mass transfer coefficient within method. The absorption solution can also react with H2S to obtain
RPBs increases 1–2 orders of magnitude, and the volume and the weight sulfur, which can be separated by flotation [63,64]. The desulfurization
of the equipment are much less than the towers. of SO2 with absorption and desorption in sodium citrate buffer solution
is
3.3. SO2 emission control using high-gravity technology
3SO2 ðgÞ þ 3H2 O þ Na3 Ci⇌3NaHSO3 þ H3 Ci ðlÞ ð17Þ
SO2 is considered to be one of the serious air pollution gases, which is
the major source of haze. A large amount of the SO2 emission is from the
combustion of coal and other fossil fuels. To control the SO2 emission, a 3.3.1.3. Ammonium buffer solution. In ammonia-based wet desulfuriza-
variety of flue gas desulfurization (FGD) schemes have been developed, tion process, the (NH4)2SO3 and NH4HSO3 containing solution was nor-
containing wet, dry, and semidry processes. Wet processes are the most mally used as the absorbent to react with SO2, which come from the flue
popular methods for SO2 emission control and share 84% of the total de- gas. The following reactions (18)–(20) mainly occur during the absorp-
sulfurization market, with its advantages of high efficiency, low cost, tion process, and the reactions (21) and (22) generate (NH4)2SO4 by-
and stable operation [59]. In wet processes, the limestone or lime- products, which can be used as fertilizer [65].
based scrubbing shares 70% of the market. However, wet limestone
SO2 ðgÞ⇌SO2 ðaqÞ ð18Þ
technology is not regenerative which brings the problem of gypsum
fouling. Moreover, the mass transfer efficiency of the traditional SO2 ab-
SO2 ðaqÞ þ H2 O⇌H2 SO3 ð19Þ
sorption process is poor, it normally needs a large column packing to re-
alize the removal efficiency which leads to high investment and ðNH4 Þ2 SO3 þ H2 SO3 ⇌2NH4 HSO3 ð20Þ
operating costs. Therefore, researchers have been focused on develop-
ing regenerative techniques with process intensification to decrease 2ðNH4 Þ2 SO3 þ O2 ⇌2ðNH4 Þ2 SO4 ð21Þ
the investment and operation cost. As one of the typical process inten-
sification technologies, high gravity technology has been widely applied 2NH4 HSO3 þ O2 ⇌2NH4 HSO4 ð22Þ
in SO2 removal processes [60,61].

3.3.1. The mechanism of SO2 removal 3.3.1.4. NaOH-based solution. It is reported that the size of the desulfuri-
The mechanism of SO2 removal in RPB is generally chemical absorp- zation equipment can be reduced greatly if high gravity technology
tion between the gas and liquid phases. With its great micro-mixing could be employed for the sulfur removal with NaOH-based solution.
ability, SO2 in the flue gas can be transferred from the gas phase to liquid A commercial RPB was applied on one offshore platform to remove
phase within ultra-short time. Various aqueous solutions can be used as H2S from natural gas [51]. Thus, the use of an RPB may be a better choice
the liquid phase, such as sodium citrate buffer solution, double-alkali so- and more likely to be accepted by ship owners. Chu et al. proposed using
lution, phosphate buffer solution, and ammonium buffer solution, as de- sodium sulfite (Na2SO3) solution in an RPB to remove SO2 which dis-
scribed below: plays a bright future for the offshore application of SO2 removal. The
1366 J. Guo et al. / Chinese Journal of Chemical Engineering 27 (2019) 1361–1373

mainly occurring equations during the absorption of SO2 into Na2SO3 two or three towers in series. However, if using high gravity technology to
solution are as follows [66]: treat SO2 containing inlet gas, even for 5000 mg·L-1 SO2, only one setup is
enough to meet the emission limitation. Moreover, it is difficult to up-
SO2 ðgÞ⇌SO2 ðaqÞ ð23Þ grade the existing desulfurization system by adding new columns due
to the limitation of the area and space in the running chemical factories.
SO2 ðaqÞ þ H2 O⇌H2 SO3 ð24Þ Therefore, the high gravity technology is a promising pathway to solve
the above problem. In 1994, Chen et al. applied RPB at one sulfur acid
Na2 SO3 þ SO2 þ H2 O⇌2NaHSO3 ð25Þ company of China as a plant test, the treatment capacity of the gas was
3000 m3·h−1, after desulfurization the concentration of SO2 was lower
than 100 mg·L-1, which was much lower than the 300 ppm emission lim-
3.3.1.5. Phosphate buffer solution. The upper wet regenerative flue gas itation at that time [68].
desulfurization methods have been applied in RPB and have shown ex- Table 2 presents the performance evaluation of the SO2 removal pro-
cellent SO2 removal efficiency, however they still have some shortcom- cesses using the high gravity technology in practical applications. Jiang
ings, such as, Na2SO3 has high reactivity and small liquid–gas ratio, but et al. reported [40] using a laboratory scale RPB to absorb SO2 from SO2/
during the regeneration process the Na2SO3 is easily oxidized into air mixture with sodium citrate buffer solution (Na3Ci). Sodium citrate
Na2SO4 to decrease the SO2 recycle rate; sodium citrate has high sulfur buffer solution SO2 removal is generally considered as a fast, safe, green,
capacity and inoxidizability, but it easily loses efficacy; ammonia- and economical method with the advantages of non-toxic reagent, simple
based solution has not only high sulfur capacity and high reactivity, process, and no gypsum fouling. In this procedure, SO2 in flue gas is
but also high evaporability. Based on these problems, phosphate buffer absorbed by aqueous sodium citrate solution, and the dissolved SO2 is
solution has attracted our attention. The use of phosphate buffer solu- subsequently recovered from the solution by steam stripping or other re-
tion such as alkali metal phosphate (Na2HPO4) could significantly in- generative method, or react with H2S to obtain sulfur, and then to be sep-
crease the capacity of SO2 absorption, and the reaction between SO2 arated by flotation. In this work, the inlet concentration of SO2 was
and Na2HPO4 solution is reversible and instantaneous, which is easy to 5085 mg·m−3, and the desulfurization efficiency was as high as 97.3%.
regenerate and has no second pollution. Moreover, the property of Due to the high desulfurization efficiency and useful byproducts,
Na2HPO4 is stable which can be used for a long time. ammonia-based solution has also drawn great attention to absorb SO2.
The process is shown in Eqs. (26) and (27) [67]: In the desulfurization process, (NH4)2SO3 and NH4HSO3 coexisting solu-
tion is used as the ammonia-based. The sulfuric acid industry can gain
SO2 ðgÞ⇌SO2 ðlÞ ð26Þ profit from the (NH4)2SO4 byproduct, which is a favorable resource of sul-
fur fertilizer. A cocurrent rotating packed bed (CO-RPB) with novel SiC
SO2 ðlÞ þ Na2 HPO4 ðlÞ þ H2 O ðlÞ⇌NaHSO3 ðlÞ þ NaH2 PO4 ðlÞ ð27Þ structured packing was employed to upgrade existing desulfurization sys-
tems using ammonia-based solution. The experimental results showed
During this process the absorption process is the forward reaction, that in order to meet the demand of SO2 emission standard, which is
the desorption process is the reverse reaction. At first, the SO2 in the 400 mg·m−3 for the sulfuric acid industry, the suitable range of SO2
flue gas transfers into liquid phase to form H+ and HSO3ˉ, and then inlet concentration should be less than 5000 mg·m−3 [59]. An RPB with
the H+ will combine with HPO42ˉ to promote the forward reaction of SiC structured packing and plastic packing was investigated to absorb
Eqs. (26) and (27) to absorb more SO2 into liquid phase. The rich liquor SO2 from a gas mixture with an ammonia-based solution. Experimental
can be regenerated by steam stripping or other regenerative method to results showed that, the plastic packing had higher desulfurization effi-
release SO2. These SO2 can be used for producing H2SO4 or other ciency than the SiC packing under the same operation conditions [65].
products. In 2010, two RPBs were designed by Prof. Chen's group and applied
in Zhejiang Juhua Group Co. of China to remove SO2 from the tail gas of
3.3.2. Practical applications sulfuric acid production lines with a capacity of 150000 t·a−1 and
In the sulfuric acid industry, the tail gas normally containing 200000 t·a−1, respectively. By using the ammonia-based solution as
3000 ppm SO2, the traditional wet desulfurization method was usually the absorbent, the industrial running data showed that the average de-
carried out in columns packed with various packings or a spray tower, a sulfurization efficiency was higher than 97% and the concentration of
rotating stream tray scrubber, and so on [1]. To meet the ultra-low emis- SO2 in the outlet tail gas was less than 300 mg·m−3, which was below
sion limitation control of those sour gaseous pollutants in China, it needs the emission limit of 400 mg·m−3 at that time [68].

Table 2
The performance evaluation of the SO2 removal processes using the high gravity technology

Type of Reactor size Gas composition Reactants Reactant Operation conditions Efficiency Reference
reactor compositions

RPB Di Packing: 59 mm SO2/air Sodium citrate buffer CNa3Ci: 1 mol·L−1 QL/QG: 7 L·m−3 97.3% [40]
Do Packing: 132 mm SO2: 5085 mg·m−3 solution QG: 3 m3·h−1
HPacking: 40 mm
Cocurrent Di Packing: 100 mm SO2/air (NH4)2SO3 and NH4HSO3 (190 ± 2) g·L−1 QG: (183 ± 0.5) m3·h−1 CoSO2 b400 [59]
RPB Do Packing: 300 mm SO2: (4100 ± 50) mg·m−3 Alkalinity 12 ± 0.1 QL: (340 ± 1) L·h−1 mg·m−3
HPacking: 100 mm 1000 r·min−1
RPB Di Packing: 100 mm SO2: 1000–5500 mg·m−3 Ammonia-based solution (190 ± 2) g·L−1 QG: 75–160 m3·h−1 ≥95% [65]
Do Packing: 300 mm Alkalinity: 13–18 QL: 300–400 L·h−1
HPacking: 100 mm 400–1000 r·min−1
RPB D: 2800 mm SO2: 1087–6578 mg·m−3 Ammonia-based solution 111.6–162.4 g·L−1 QG: 2 × 70000 m3·h−1 CoSO2 b300 [68,69]
H: 3000 mm mg·m−3
RPB D: 3200 mm SO2: 2828–6285 mg·m−3 Ammonia-based solution (1.2 ± 0.1) kg·L−1 QG: 8000 m3·h−1 CoSO2 b400 [69]
H: 3600 mm mg·m−3
−1 3 −1
RPB HPacking: 100 mm SO2: 700 mg·L Na2SO3 pH 6–8 QG: 550 m ·h 83%–99.6% [59]
Di Packing: 230 mm 300–1500 r·min−1
Do Packing: 424 mm

D: diameter; Do Packing: outer diameter of Packing; Di Packing: inner diameter of Packing; H: height; HPacking: height of Packing.
J. Guo et al. / Chinese Journal of Chemical Engineering 27 (2019) 1361–1373 1367

Xu reported that, in 2011 the RPB was used in Anhui Tongling Huaxing this case, the control step of the CO2 adsorption is Eqs. (28) and (30).
Co. of China, the ammonium buffer solution was used for absorption of For this adsorption process, the adsorption rate is related with the solubil-
SO2 in the flue gas while producing ammonium sulfate precipitates uti- ity coefficient, wet phase molecular diffusivity, and the concentration of
lized as fertilizers. In this case, the removal efficiency of SO2 could reach the mixed mine. Therefore, in order to realize the recycling of the CO2
98.8% with a gas flow rate of 80000 m3·h−1. The inlet SO2 concentration from the flue gas, we need to increase the volume mass transfer coeffi-
was 5000 mg·m−3, and the average outlet concentration of SO2 was cient and the mass transfer driving force to intensify the mass transfer
360.63 mg·m−3. In addition, the high gravity process could operate at a rate.
relatively higher gas-to-liquid (G/L) ratio, i.e., 140–10000 (v/v), than the Based on the former mechanism of the CO2 adsorption with mixed
conventional packed bed, i.e., ~10 (v/v). As a result, the treatment capacity organic mine in the RPB, the pilot test results indicated that the absorp-
of flue gas using the high gravity technique would be greater than that of tion rate and capacity of CO2 could be remarkably enhanced by the sys-
the same size of conventional packed bed reactor [69]. tem of TETA and MDEA, and the removal efficiency of CO2 from flue gas
As RPB with high mass transfer efficiency and small size, it is also an could reach 85.81% under proper conditions, which was about 25%
excellent choice for SO2 removal from the exhaust gas in ships. Recently, higher than that of the traditional absorption method [71].
Chu et al. investigated SO2 removal in a lab scale and a pilot RPB with so- In 2007, Jassim et al. [33] reported the performance of a pilot-plant
dium sulfite (Na2SO3) solution [66]. The inlet concentration of the SO2 scale RPB in absorption and desorption of CO2 using monoethanolamine
was 700 ppm, and the gas flow rate for the pilot scale was 550 m3·h−1. (MEA) solutions. In this process, the outside diameter of the packing
The experimental results showed that the SO2 concentration in the outlet was 398 mm, the inside diameter of the packing was 156 mm, and axial
gas of the RPB could decrease sharply and there was no obvious scale up depth was 25 mm. They claimed using MEA concentrations above 30 wt
effect. Under the same operating conditions as those for the spray tower, % could achieve lower CO2 penetration levels. For MEA concentration at
the RPB had a stable desulfurization efficiency that was more than 97%. 30 wt%, the feed CO2 concentration was 3.5 vol%–4.5 vol%, after absorp-
The comparison results showed that the SO2 removal efficiency of the tion the CO2 concentration could reach 0.03 vol%–0.13 vol%. In a compar-
RPB (pH = 6) could reach 98%, which was 6% higher than that of the ison with a simulated stripper showed at similar operational conditions,
spray tower (pH = 10). rotating packed bed could save size and space and has high efficiency.
In 2011, Chen et al. developed a new structured RPB which was ap-
3.4. CO2 emission control using high-gravity technology plied in a coal-fired power plant to absorb CO2, the absorption efficiency
could reach higher than 80% at the optimum condition [51].
The emission of CO2 accounts for the high proportion of the green- In order to decrease the oxidative degradation caused by the dissolved
house gases, and about 82% of the CO2 comes from burning coal and oxygen (DO) in solution which has always happened in CO2 capture pro-
other fossil fuel. In other side, CO2 is also a very useful industrial raw cesses, Chen and Tan et al. proposed to use sodium aliphatic diamine sul-
material, which is widely used in food, chemical, and other industries. fonate (NaADS) to mix with piperazine (PZ) and diethylenetriamine
So it is necessary to develop new processes which not only has high ab- (DETA) to capture CO2. Although the viscosity of the mixed absorbent so-
sorption efficiency, but also could utilize the CO2 resource. lution PZ/DETA/NaADS was higher than that of PZ/DETA, more free
Carbon capture utilization and storage (CCUS) technologies are cur- amines presented in solution and high shear stress provided in an RPB,
rently considered as an effective approach to reduce industrial CO2 the similar CO2 capture efficiency and CO2 capture amount could still be
emissions. However, none of the CCUS technologies alone can provide achieved. In addition, the regeneration energy of PZ/DETA/NaADS was
a short-term solution to reduce CO2 emissions [70]. Actually, high grav- less than PZ/DETA and MEA at the general regeneration condition at
ity technology is also a good candidate for industrial CO2 capture. 202.65 kPa and 120 °C [72].
In 2007, Xing et al. applied RPB to reclaim CO2 from flue gas. This Chiang and his co-workers have conducted accelerated carbonation
process was developed to replace the traditional absorption method via the high gravity technology to enhance the micro-mixing efficiency
to treat the very low rate of CO2 in some power plants. In this process, and the mass transfer. The concept, known as the high-gravity carbon-
N-methyldiethanolamine (MDEA) and Triethylenetetramine (TETA) ation (HiGCarb) process, was first proposed in 2012 by Chang et al.
mixed solution was used to absorb CO2 from the flue gas, in which the [73], and then successfully applied in a steel plant in Taiwan [74,75].
inlet CO2 volume fraction was 5%–8% [71]. For the HiGCarb process with a CO2 removal efficiency greater than
As the MDEA is a tertiary amine, the adsorption rate of CO2 is slow, 90%, the total energy consumption was estimated to be (268.6 ±
but it has high adsorption load, and the desorption energy consumption 57.9) kW∙h·(t CO2)−1, and the scale of this process was 170 kg CO2 cap-
is very low. However, for the TETA, it has two primary amine nitrogen- tured per day [74]. Another application of HiGCarb process which used
atoms and two secondary amine nitrogen-atoms, which has higher ad- lime by product as absorbent was carried out in a petrochemical industry
sorption rate. In this case, the MDEA and TETA mixed liquor was used as at a scale of ~600kg CO2 captured per day in Taiwan since 2016 [1].
the CO2 absorbent, both has the fast adsorption rate property of primary In addition, researchers also worked on the modeling of RPB CO2 cap-
and secondary amines, and the high adsorption load of tertiary amine, ture system which will be helpful in scale-up, optimization, optimum de-
which could highly increase the CO2 adsorption rate. There were sign and process analysis of this system [76–78]. For example, Borhani
cross-reactions in this mixed liquor adsorption process, the tertiary et al. applied the first principles in gPROMS® to model an RPB absorber
amine could react with the reaction product of the primary and second- using MEA as the solvent to capture CO2 at steady state condition. The re-
ary amines with CO2. The reaction processes are as follows: sult showed good agreement with the experimental results and revealed
that rotor speed has the most important effect on carbon capture level,
CO2 þ H2 O → Hþ þ HCO3 − ð28Þ and after that lean MEA solution flow rate has the second importance [77].

Hþ þ R3 N → R3 NHþ ð29Þ 3.5. NOx emission control using high-gravity technology

RNH2 þ CO2 → RNH2 þ COO− ð30Þ NOx is a general term for the nitrogen oxides, including NO, NO2,
N2O3, N2O4, and N2O5. Long-term exposure to NOx would increase the
RNH2 þ COO− þ R3 N → RNHþ COO−2 þ R3 NHþ ð31Þ risk of respiratory disease. NOx also contributes to the formation of
acid rain, photochemical smog, and ground level ozone. Most of the
Eq. (28) is an ultra-slow reaction which is controlled by the liquor NOx emission comes from the vehicle exhaust and the stationary source
film. Eq. (30) is the control step of the primary and secondary amines to emissions. The stationary source emissions can be divided into two
adsorb CO2. Eqs. (29) and (31) are instantaneous reactions. Thereby, in parts, one part is from the fossil fuel combustion, the other part is
1368 J. Guo et al. / Chinese Journal of Chemical Engineering 27 (2019) 1361–1373

mainly from the chemical process which related to HNO3, such as nitro- 2 NO2 ðgÞ → N2 O4 ðgÞ ð34Þ
gen fertilizer plants, gunpowder and dynamite plants and organic
chemical plants. As a major pollutant flue gas, NOx emission has re-
NO ðgÞ þ NO2 ðgÞ → N2 O3 ðgÞ ð35Þ
ceived great attention in the world. Various technologies have been de-
veloped to reduce NOx emission [2].
The exhausted gas of the gunpowder plant containing a great Then the NOx in the gas phase will transfer into the liquid phase, and
amount of NOx, the traditional denitrification process with absorption for pure water or nitric acid solution, the adsorption reactions are as
tower using water as absorbent, which need large area, high invest- follows:
ment, high operation cost. Moreover, the removal efficiency is low, nor-
mally after denitrification the NOx emission concentration is still higher 2NO2 ðlÞ þ H2 O ðlÞ → HNO2 ðlÞ þ HNO3 ðlÞ ð36Þ
than 5000 mg·m−3, which is much higher than the emission limitation.
In order to overcome those shortcomings, based on the experience of N2 O3 ðlÞ þ H2 O ðlÞ → 2HNO2 ðlÞ ð37Þ
the desulfurization process, Prof. Liu and his colleagues had developed
the high gravity denitrification technique. N2 O4 ðlÞ þ H2 O ðlÞ → HNO2 ðlÞ þ HNO3 ðlÞ ð38Þ
In 2007, nitration tail gas mainly of NOx was treated by an RPB. In
this process, the carbamide was used as the absorbent, also containing 3HNO2 ðlÞ → 2NO þ HNO3 ðlÞ þ H2 O ðlÞ ð39Þ
some additive to adjust the pH of the solution. The mechanism of this
process is as follows: In this case, the nitric acid solution was used as absorbent, ozone was
introduced to oxidize HNO2 to HNO3 to prevent the decomposition of
2HNO2 þ ðNH2 Þ2 CO → CO2 þ 2 N2 þ 3H2 O ð32Þ HNO2 in the liquid phase and therefore to improve the NOx absorption.
In an acidic system at ambient temperature, the reaction is.
After being adsorbed into the solution, the NOx will form HNO3 and
3HNO2 ðlÞ þ O3 ðlÞ → 3HNO3 ðlÞ ð40Þ
HNO2, and ionized into NO3− and NO2− respectively. The NO2− ions will
react with (NH2)2 CO to form N2 and CO2. The operation conditions
Reaction (40) is a fast reaction and the mass transfer of ozone is the
and running stability were examined during the pilot test based on
controlling step. In this process, it was intensified by the RPB, so that the
our earlier research. The gas flow was 100 m3·h−1, and the inlet NOx
absorption amount of NOx is increased. The mechanism of NOx absorp-
concentration was from 18000 to 20000 mg·m−3 and used 20 wt% of
tion into nitric acid solutions in the presence of ozone is represented in
carbamide as absorbent. With an excellent micro-mixing efficiency
Fig. 6.
under such gravitation, a NOx removal ratio of greater than 96% can be
achieved by the high gravity technique with two RPBs in series, the
NOx concentration in the outlet gas was less than 240 mg·m−3, which
was lower than the Chinese national emission limitation at that time.
Compared with the traditional towers, the RPB could decrease the
equipment investment nearly 75%, reduce the operation cost about
79% [79] Fig. 5 presents a denitrification RPB equipment.
In 2010, Li et al. applied the RPB in industry denitrification [80]. NO,
NO2, N2O3, N2O4, O2, and other inert gas species are in the gas phase. The
gas phase reactions in this study are:

2NO ðgÞ þ O2 ðgÞ → 2NO2 ðgÞ ð33Þ

Fig. 6. Mechanism of NOx absorption into acid solution in the presence of ozone [80].

In this process, the NOx tail gas was from the nitration reaction de-
vice of one Chemical Industry Co. in Gansu, China, and the NOx concen-
tration in the inlet gas streams was 200–240 g·m−3, the gas flow rate
was 1700 m3·m−2·h−1. Under the optimized conditions, the removal
efficiency of NOx could be higher than 90% and the concentration of ni-
tric acid byproduct was higher than 45%. With the great potential indus-
try applications, these high gravity denitrification techniques have been
used in many chemical factories in China by our group as demonstration
projects.
High gravity technology has been proved as a great technique for de-
nitrification process which can use different absorbents. Zhang et al. [81]
used RPB as a gas–liquid reactor to enhance the NO removal efficiency
by FeII (EDTA) solution. Under proper conditions, the removal efficiency
Fig. 5. A denitrification RPB equipment. could reach 87%. Because NO is the major component of the NOx
J. Guo et al. / Chinese Journal of Chemical Engineering 27 (2019) 1361–1373 1369

emission and is less soluble in water than NO2, Sun et al. recently did an
experimental work to absorb NOx in to NaOH solution in an RPB with
preoxidation by O3 [32]. In this work, before inletting into the RPB, the
NO was first oxidized by the O3 to increase the denitrification efficiency.
At optimized conditions, the denitrification efficiency could get around
80%. This work indicates that the hydrolysis reactions of NOx are still the
rate-determining steps in the NOx absorption process and are the main
obstacles hindering NOx removal by wet scrubbing processes, so RPB
has great potential in this kind of conditions.

3.6. NH3 emission control using high-gravity technology

Ammonia (NH3) is a colorless air pollutant with a strong and repel-


lent smell. Most of the NH3 emission comes from petrochemical, agri-
culture and chemical industries, such as synthetic ammonia industry,
ammonium carbonate industry, ammonium nitrate industry and
nitrophosphate fertilizer industry. The composition of these kinds of
NH3 containing flue gases is very complicated, which contain NH3,
NOx, water and particulate. In commercial treatment, particles and
water vapor during the condensation process will form a slurry which
easily blocks the towers, and then decreases the recycling amount of
the NH3. Moreover, the process of the traditional method is long and
with high operation cost. In order to solve the above industry problems,
Prof. Liu and his co-workers developed a new type of RPB with radial
corrugated packing, which could realize deamination and dehumidifica-
tion at the same time [82]. The deamination rate is higher than 90%,
both the ammonia and water can realize recycling utilization. If using Fig. 7. An RPB for NH3 emission control.
acidic waste water as adsorbent, the adsorption process is chemical ad-
sorption, the reactions are as follows:
treatment the content of the ammonia in phosphate tail gas could
H3 PO4 þ 3NH3 → ðNH4 Þ3 PO4 ð41Þ reach the state discharge standards, about 739 mg·m−3.
For the traditional Selective Catalytic Reduction (SCR) denitration
NH3 þ H2 O → NH4 þ þ HO− → NH3  H2 O ð42Þ technology, the setup of the liquid ammonia gasification process is
large, and the volatilization of NH3 is harmful to the health of the
The adsorption efficiency is based on the acid content of the solution, workers and may cause explosion at certain conditions. In order to
if the acidic solution is sufficient, the NH3 could be fully adsorbed, oth- solve these problems, our group presented using ammonia water strip-
erwise the adsorption process of the remaining NH3 will convert into ping instead of the liquid ammonia gasification process. High gravity
water adsorption, which is controlled by the gas–liquid equilibrium, technology was used for the ammonia water stripping process, the
and will decrease the adsorption efficient. free ammonia in the ammonia water was stripped into gas phase, and
In 2006, this technique had been applied in the update of the transferred to a denitration furnace. This technique can highly increase
nitrophosphate fertilizer flue gas treatment process in one fertilizer the denitration rate, and the volume of the setup is much smaller than
company of China. The RPB setup was installed in a small platform the traditional ones which could highly decrease the investment and
with the height of 39 m. The gas flow rate was 55000 m3·h−1, the con- operation cost, and is much more safe. This technique has been applied
centration of NH3 was 8.3 g·m−3, the volume content of water was in one coal power company of China, as shown in Fig. 8. The ammonia
20.6%, and the concentration of particulates was 3 g·m−3. The absor- water treatment amount was 0.1–0.8 m3·h−1 for one RPB setup, the
bent in this case was the waste HNO3 solution from its own process, dosage of dilution air was 1000–2400 m3·h−1, the denitration rate
and the NH4NO3 byproduct could recycle into the same process. The de- was higher than 95%, the emission concentration of NOx was less than
amination rate of this technique could reach as high as 92%, the 100 mg·m−3, and the concentration of escape NH3 was less than
recycling amount of NH3 was 2940 t·a−1, and the dehumidification 8 mg·m−3.
rate was 60.8%, the recycling amount of water was 3.86 t·a−1, which
could decrease operation cost about 8.82 million CNY·a−1. This tech- 3.7. VOC emission control using high-gravity technology
nique was also applied in another company, which was the biggest
slow controlled release fertilizer company of Asia. In that case it could Volatile organic compounds (VOCs) normally originate from motor
recycle NH3 2576 t·a−1, recycle water 17.8 kt·a−1, and decrease the vehicle exhaust, gasoline vapors, industrial facilities, electric utilities and
emission of NOx 126 t·a−1 [82]. This technique has made a big contribu- chemical solvents, such as-trichloroethylene (TEC), isoprene (C3H8), ben-
tion to the energy conservation and emission reduction of fertilizer in- zene (C6H6), gasoline (C8H18), and vinyl chloride (C2H3Cl). Traditional
dustry and has also been applied in many other chemical companies VOC purification technologies include adsorption, absorption, condensa-
in China. tion and membrane separation, however there are still several shortcom-
In 2008, Meng et al. [83] aimed at the problems of treating ammonia ings like long-term process, high energy consumption, and secondary
in phosphate tail gas, an RPB was used to replace the conventional pollutions. Therefore, it is necessary to develop new technologies to over-
towers, with acid waste water as absorbent. Pilot scale experiment come the above problems. Considering the characteristics of high gravity
was made to determine the capacity of ammonia removal from phos- technology, such as small pressure drop, high transportation efficiency,
phate tail gas, as show in Fig. 7. The result showed that, when the gas small equipment volume, and flexible operation, our group applied RPB
flow was 500 m3·h−1, gas–liquid ratio was 1000 m3·m−3, high gravity in the VOC purification. Based on the physicochemical properties of
factor was 90, and the absorptivity of ammonia could reach 90%. After VOCs, new packing and high gravity set-ups have been developed. The
15 days of continuous running, the system was stable and after VOC absorption rate is higher than 90%, which is positive to reduce the
1370 J. Guo et al. / Chinese Journal of Chemical Engineering 27 (2019) 1361–1373

processes like bag house filter, wet scrubber, and electrostatic precipita-
tor are difficult to meet the ultra-low emission limitation. RPB wet par-
ticulate collection technique combined the characteristics of cyclone,
filter, mechanical rotation collector, and water dust scrubber together,
which can meet the ultra-low emission control. For PM 1.0, it still can
achieve high purification efficiency more than 90%, and is suitable to
put in series after the original wet dust collector.
A flow diagram of one of the RPB particulate removal processes is
shown in Fig. 9. First the particles containing gas flow through the in-
duced draft fan (1) to get higher pressure, then flow through the vortex
flow meter (2) into RPB (4), the adsorbent is pumped into RPB by the
liquid pump (6) and is torn into liquid elements such as droplet, thread
or film by the high-speed rotating packing to trap the particulates. After
trapping, the adsorbent is flow into reservoir (5), and the clean gas dis-
charge from the top of the RPB. The particulate concentration of the inlet
and outlet gas is measured by a dust detector (3). Here, based on the dif-
ferent conditions and requirements, the particulate adsorbent can be
circulating water, alkali liquor, etc.

$ 


$
Fig. 8. An RPB set up for NOx and NH3 control.


following workload. For instance, in acetic acid (CH3COOH) gas purifica-   
tion process, the gas flow rate was 4500 m3·h−1, water was used as ab-
sorbent, when the CH3COOH concentration was higher than 70% in the
Fig. 9. Process flow diagram of RPB particulate removal.
absorbent, it was transferred into rectification tower, after rectification
the purity of CH3COOH was higher than 99%, the recycling amount was
527 t·a−1 [41]. This technique has been applied in many chemical factories. Table 3
This technology could also be used to recycle acetone (CH3COCH3), presents the operating conditions and performance of PM removal
ethyl acetate (CH3COOC2H5), etc. For instance, in one explosives produc- using high gravity techniques. In one fertilizer company in Henan,
tion process, CH3COCH3, CH3COOC2H5, and water mixed solution was China, the blow-air after burning, heat exchanger, and water dust scrub-
used to purify the explosives products. With the temperature growing, ber still contained particulates about 100 mg·m−3. An RPB was used to
the amounts of the CH3COCH3 and CH3COOC2H5 were volatilized into solve this emission problem by Prof. Liu and his co-workers in 2016. In
the air, which causes environmental problems and the wasting of re- this case, the diameter of the RPB was 2200 mm (Fig. 10), the gas flow
sources. In order to solve this problem, RPB was applied to recycle rate was 80000 m3·h−1, the circulating water was used as purification
CH3COCH3 and CH3COOC2H5, and water was chosen as absorbent. The medium, and the flow rate of the circulating water was 26 m3·h−1.
packing rotation speed was 1000 r·min−1, the recycling time was 12 h, After purification the concentration of the dust was lower than
and the flow rate was 2 m3·h−1. The recycling solution was returned 12 mg·m−3, the pressure drop was only 800 Pa, which realized the
back to the previous process which could not only reduce pollution, but ultra-low emission with low investment and operation cost.
also decrease the operation cost [84]. In 2009, this technique was also ap- This technique was also applied in one chemical company of
plied for the absorption of CH3COOH, the gas flow rate was 450 m3·h−1, China, the particulate concentration in the flue gas after burning
the maximum liquid circulating volume was 0.3 m3, the liquid flow rate and desulfurization process was 600 mg·m −3 . The gas flow rate
was 0.5 m3·h−1 to 1.5 m3·h−1, after 12 h circulating, the CH3COOH was 30000 m3·h−1–40000 m3·h−1, after RPB purification, the par-
mass fraction could reach higher than 60%. The recycling of acetic acid ticulate concentration in the outlet was less than 50 mg·m−3.
could decrease the operation cost about 1.35 million CNY·a−1 [85]. In one fertilizer company of China, a rotary fluidized bed was used to
prill CaNH4NO3 particles. However, there was 3000 mg·m−3 of
3.8. Particulate matter control using high-gravity technology CaNH4NO3 contained in the off-gas, which not only wastes the product
but also results in air pollution. In this process, the gas flow rate was as
The types of particulate matter (PM) in the atmosphere include high as 43000 m3·h−1, and the particle size was small, therefore tradi-
suspended particulates, inhalable particulate matter (PM10), fine par- tional particulate collection method could not get good purification effi-
ticulate matter (PM2.5), and ultrafine particulate matter [1]. The partic- ciency. The equipment would easily be blocked and could not run well
ulate pollutants released from the industrial tail or flue gas are the key for a long time. Moreover, the CaNH4NO3 production equipment was
sources leading to serious haze pollution. New national regulation of settled in a platform with the height of 22 m, not enough space for the
the ultra-low emission limitation control of those particulate pollutants traditional purification set-ups. In order to overcome those problems,
in China is lower than 5 mg·m−3 or lower than 20 mg·m−3 in some our RPB was used to collect the CaNH4NO3 particles, the diameter of
special cases. However, the conventional particulate collection the RPB was only 1600 mm, and the height of the RPB was 3500 mm,
J. Guo et al. / Chinese Journal of Chemical Engineering 27 (2019) 1361–1373 1371

Table 3
Performance evaluation of the particulate removal processes using the high gravity technology

Type of Reactor Gas composition Liquid phase Pressure Operation conditions Efficiency Reference
reactor size drop

RPB D: 2200 mm Dust: 100 mg·m−3 Circulating water 800 Pa QG: 80000 m3·h−1 CoDust: ≤12 mg·m−3 This paper
QL: 26 m3·h−1
RPB D: 2000 mm Dust: 600 mg·m−3 Water QG: 30000–40000 m3·h−1 CoDust: ≤50 mg·m−3 This paper
RPB D: 1600 mm Dust: 3000 mg·m−3 Circulating water QG: 43000 m3·h−1 CoDust: ≤5 mg·m−3 This paper
H: 3500 mm QL: 12 t·h−1 Efficiency ≥99%
RPB D: 1600 mm Dust: 900 mg·m−3 and Water QG: 20700 m3·h−1 CoDust: ≤10 mg·m−3 This paper
H: 4100 mm 300 mg·m−3 Efficiency ≥90%
RPB D: 1200 mm Dust: 50 mg·m−3 Mg(OH)2 and Ca(OH)2 solution QL/QG = 0.21 L·m−3 CoSO2: ≤8 ppm [41]
SO2: 1200 mg·L−1 Efficiency ≥99%
RPB D: 600 mm SO2: 3 g·m−3 Na(OH) and Ca(OH)2 solution ≤500 Pa QG: 4000 m3·h−1 Desulfurization efficiency ≥94% [62]
H: 1500 mm QL/QG ≤ 1.5 L·m−3 Particulates removal efficiency ≥99%

D: diameter; H: height.

which was settled in the platform and suitable for the layout of the tar, but also causes environmental pollution. Based on this technological
plant. The running results showed that, the purification efficiency was problem, new high gravity technology had been developed, the diame-
more than 99%, and the outlet particulate concentration was only ter of the high gravity equipment was 1600 mm, and the height of the
5 mg·m−3. The flow rate of the circulating water was only 12 t·h−1, equipment was 4100 mm. Under the proper conditions, the tar and par-
which could go back to the production process. ticulate removal efficiency was higher than 90%, the concentration of
In coal chemical industry, the purification of the coke oven gas, pro- the outlet particulate was less than 10 mg·m−3. After this technological
ducer gas, water gas and semi-water gas is very important in the whole reformation, all of the coal gas could be recycled
process. With the development of the pressure gasification technology, (2.3 hundred million m3·a−1), and the compressor could run well for
there are more particulates and tar than before in the gases. Even after more than half year. This technique has been applied in more than 10
traditional purification processes, there still contained particulates and companies of China, even in high pressure (4.5 MPa) coal gas purifica-
tar from tens to hundreds of mg·m−3, which will accumulate in the pro- tion, which has highly application prospects.
cess to affect the production. In order to improve the quality of the prod- In many chemical cases, there are both particulates and SO2 in the
ucts and the running stability, new purification technology was highly flue gases, so it is highly desired to develop a new technology which
desired. In this kind of case, two serious challenges lead to traditional can purify particulates and SO2 simultaneously. Our North University
methods not meeting the purification requirement, one is the low par- of China first presented the idea, using RPB with 1200 mm diameter
ticulate concentration, the other one is the small size of the particulate. to combine desulfurization and particulate purification together. This
In order to solve the above problems, and based on the previous re- technology was first applied in one chemical company of Shanxi,
search work, high gravity wet purification coal gas technology has China and one power plant of Taiyuan, China. Mg(OH)2 and Ca(OH)2 so-
been developed by our group. This technique could both purify particu- lution was used as absorbent, there were 50 g·m−3 particulates and
lates and tar. Moreover, this high gravity technology and the equipment 1200 mg·L−1 SO2 in the flue gas. The liquid–gas ratio of our RPB wet de-
have been acceded to the chemical design specification of Sedin Engi- sulfurization and dust removal technology was 0.21 L·m−3, which was
neering CO. LTD of China. much lower than the most traditional wet purification methods. Both of
In 2013, our technique was applied in one coal chemical company in the desulfurization and dust removal rate could get 99%, the SO2 con-
Xinjiang, China. The flow rate of the coal gas was 20700 m3·h−1, before centration in the outlet gas was only 8 mg·L−1, at that time the emission
our technological reformation, after traditional purification, there still limitation in the world was less than 300 mg·L−1 [41].
contained 900 mg·m−3 tar and 300 mg·m−3 dust to block the inlet of Our group reported that, the RPB could remove both hydrophilic and
the compressor, and the process needs to stopped to remove the partic- hydrophobic particulates, the purification capacity was higher than that
ulate and tar once a week. In order to solve the blocking, the coal gas had of an electrostatic precipitator, and the volume of the equipment was
to be burned before going into the compressor, which not only wastes only 1/4 of the electrostatic precipitator, which could decrease the

Fig. 10. An RPB equipment for particulate removal.


1372 J. Guo et al. / Chinese Journal of Chemical Engineering 27 (2019) 1361–1373

equipment investment and the capital expenditure. The removal effi- mechanism model at microscale and computational fluid dynamic
ciency was equal to that of the venturi scrubber, but the pressure drop (CFD) simulation at macroscale to precisely predict the behaviors of
was only 1/6 of the venturi scrubber, and the energy consumption mass/heat transfer and hydraulic properties of the RPB.
was only 17% of the venturi scrubber. In 2000, this technique passed As one of the process intensification technologies, high gravity tech-
the Shanxi province of China science and technology achievement ap- nique has achieved industry applications in many fields, which has
praisal, and in 2002 awarded second prize of Science and technology shown excellent energy conservation and emission reduction. In order
progress in Shanxi province [16]. to meet the fierce market competition, the process intensification tech-
In 2004, multi-spraying high gravity technology had been applied in nology will continue to improve and develop, and the high gravity tech-
one company in Guangdong to treat the boiler fuel gas. The gas flow rate nology will also keep playing a very important role in the development
was 4000 m3·h−1, the SO2 concentration in the inlet gas was 3 g·m−3, of the chemical engineering.
double-alkali method was used for desulfurization. At first, a water dust
scrubber was used to purify the dust, the diameter was 1500 mm and
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