Professional Documents
Culture Documents
A R T I C L E I N F O A B S T R A C T
Article history: The influence of anode composition and temperature on the anode electrochemical activity and
Received 7 February 2012 subsequent ferrate(VI) production in 10 M NaOH solution has been studied. Results obtained from the
Accepted 16 May 2012 pure iron, gray and white cast iron were compared to establish the most promising anode in terms of
Available online 24 May 2012
ferrate production efficiency. The cyclic voltammetry measurements associated with the potentiody-
namic polarization results induce that the pure iron has the lowest electrochemical activity. Presence of
Keywords: silicon in outer layer was confirmed by X-ray diffraction of reaction products on WCI and GCI in the form
Ferrate(VI)
of iron(II)iron(III) silicon oxide–hydroxide.
Electrochemical synthesis
Cast iron
ß 2012 The Korean Society of Industrial and Engineering Chemistry. Published by Elsevier B.V. All rights
reserved.
1226-086X/$ – see front matter ß 2012 The Korean Society of Industrial and Engineering Chemistry. Published by Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.jiec.2012.05.007
1932 L. Nikolić-Bujanović et al. / Journal of Industrial and Engineering Chemistry 18 (2012) 1931–1936
intermediates) solubility within electrolysis process and impact of Cyclic voltammetry and polarization experiments were per-
the individual cations on the structure of surface layers, and their formed using a PC controlled Gamry G300 PC series potentiostat/
protective properties. Importance of the anode material composi- galvanostat. In this work the X-ray diffraction patterns were
tion was recognized in the early works [10,11,14,15]. Carbon conducted by diffractometer ‘‘Ital Structures’’ APD2000 using
content in the anode active material received the most attention, monochromatic Cu-Ka radiation (l = 1.5418 Å) in 0.2 degrees
most likely because carbon is a typical component in iron steps recording and retention of 0.5 s/step.
commonly available materials. The content of carbon in the anode
material has a crucial impact on the anode dissolution process. 3. Results and discussion
There is general agreement here that the presence of carbon
positively influence the anode material dissolution. A detailed 3.1. Voltammetric analysis
description of this phenomenon was given by Bouzek et al.
[10,11,15] who found that only carbon in the form of iron carbide Comparison of anodic cyclic voltammograms of the
(Fe3C) leads to the desired enhancement. However, Lescuras- tested materials (WCI, GCI, Fe) in 10 M NaOH, at different
Darrou et al. [17] claimed that silicon (Si) shows an enhancement temperature conditions is given in Fig. 1. Voltammetric studies
similar to carbon, by suppression of anode surface passivation. of iron behavior in alkaline media exhibit several peaks and
Besides the evident influence of Si presence to process of synthesis shoulders in the potential region of active anodic dissolution
ferrates, and theory that silicon may depress the inhibition of [11,12,20,21]. The anodic current peak a1 corresponds to the active
surface dissolution in the same way as (Fe3C), the mechanism of iron dissolution to Fe2+ according to Eq. (1) within the potential
action has not been explained.
The objective of this work is the optimization of conditions for
electrochemical synthesis of ferrates: composition and structure of
the anode material and temperature conditions. We initially
studied a comparison of the kinetic conditions of dissolving two
materials so far described in literature as the most suitable for the
synthesis of ferrate, white and gray cast iron. The anode of pure
iron served as reference material. The influence of components
present in the anode material (Fe3C and Si), which proved a
decisive influence on the formation and behavior of oxy-hydroxide
layer on the anode was examined.
2. Experimental details
Table 1
Composition of cast irons (wt%, balance Fe)a.
C Si Mn P S
WCI 3.25 0.05 1.79 0.09 0.66 0.06 0.29 0.005 0.08 0.006
Fig. 1. Cyclic voltammograms recorded in 10 M NaOH solution at potential scan rate
GCI 3.50 0.05 1.60 0.09 0.50 0.06 0.25 0.005 0.09 0.006
n = 100 mV s1 for anode materials: WCI (- - -), GCI (. . .), and Fe (–) at temperatures
a
Data are presented as mean standard deviation. 20 8C, 35 8C, and 55 8C.
L. Nikolić-Bujanović et al. / Journal of Industrial and Engineering Chemistry 18 (2012) 1931–1936 1933
region, E(a1) = (1008 mV)–(1000 mV) depends on electrolysis The cathodic peak c2 is associated with the further reduction of
condition and composition of materials [11,20,21]. Fe3+ to Fe2+ ions according to reactions (14) and (15) within the
Peak-a1: potential region, E(c2) = (1080 mV)–(1010 mV) [25,26].
Peak-c2:
Fe þ 2OH ! FeðOHÞ2 þ 2e (1)
Fe3 O4 þ 4H2 O þ 2e ! 3FeðOHÞ2 þ 2OH (14)
In the potential region of peak a1, a simultaneous oxidation
reactions described by Eqs. (2) and (3) occur [22,23]:
Fe3 O4 þ H2 O þ 2e ! 3FeO þ 2OH (15)
3Fe þ 8OH ! Fe3 O4 þ 4H2 O þ 8e (2)
The peak c1 corresponds to the reduction of Fe(OH)2 to iron
by Eq. (16) within the potential region, E(c1) = (1120 mV)–
Fe þ 2OH ! FeO þ H2 O þ 2e (3)
(1180 mV) [11].
The anodic current peak a2 corresponds, to the most probable Peak-c1:
continuous oxidation of Fe(OH)2 to Fe3O4 according to Eq. (4)
FeðOHÞ2 þ 2e ! Fe þ 2OH (16)
within the potential region, E(a2) = (980 mV)–(840 mV) [21].
Peak-a2: The cyclic voltammograms showed typical oxidation and
3FeðOHÞ2 þ 2OH ! Fe3 O4 þ 4H2 O þ 2e
(4) reduction peaks essentially similar to those previously reported
in the literature but some points must be emphasized from Fig. 1.
At the potential of peak a2, whose shape and charge value again Firstly, current densities corresponding to peaks of anodic
depends on conditions applied, the reaction (4) could be assumed dissolution of WCI are one order of magnitude larger than for
to run in parallel with the reaction (5) [22]. GCI and pure iron at 20 8C. The situation has significantly changed
with increasing temperature, especially for GCI. With increasing
Fe3 O4 þ 2H2 O ! 3FeOOH þ Hþ þ e (5)
temperature the activity of OH ions increases which favors the
The anodic current peak a3 corresponds to the anodic reaction in depassivation process of anode [16]. Secondly, the peaks denoted
Eqs. (6)–(8) [21]. The solid oxides and hydroxides formed on the by a1 and a2 representing transition of Fe to Fe2+ are overlapping
surface of the anode are dissolved in the interaction with the due to the simultaneous reactions at higher temperatures. Finally,
hydroxyl ions within the potential region E(a3) = (644 mV)– the cathodic peak c4 that follows anodic peak a4, which appears
(580 mV) causing the iron surface to break down. only as a shoulder on CV curve, has been attributed to the reduction
Peak-a3: Fe(VI) to Fe(III) [9,11] and considered as a measure of the amount
of Fe(VI) species reminded in oxide layer. This is quite prominent
FeðOHÞ2 þ 2OH ! FeO2 2 þ 2H2 O (6)
for the WCI anode proving the high efficiency of WCI as an anode
material in the ferrate(VI) synthesis process at 20 8C. On the other
Fe3 O4 þ 4OH ! 3FeO2 þ 2H2 O þ e (7)
hand, the associated charge for GCI is very small and coincided
with the cathodic peak c4 for pure iron. However, at elevated
Fe2 O3 þ 2OH ! 2FeO2 þ H2 O (8)
temperatures cathodic peak c4 for GCI increases and even exceeds
After the active dissolution region, a broad plateau follows the value for the WCI anode at 55 8C.
passivity and subsequently an intensive oxygen evolution reaction
overlapping the transpassive iron dissolution, including ferrate(VI) 3.2. The XRD analysis
formation [21]. Noteworthy is that shoulder attached to the
current peak a4, which represents ferrate(VI) formation, is slightly Figs. 2 and 3 illustrate the XRD patterns of WCI and GCI
visible without curves magnification because it is overlapped to a electrodes subjected to polarization at constant potential
significant degree by the oxygen evolution. The last anodic peak a4, (E = 590 mV vs. Hg/HgO) for 1 h in 10 M NaOH solution at room
within the potential region E(a4) = 500–700 mV, which cannot temperature in order to examine electrode surface layer in the
always be observed, is identified to correspond to the reactions in transpassive region. XRD analysis of both anodes show that
Eqs. (9)–(11) [20]. The reaction (9) is followed by the subsequent consists of amorphous phase and trace of crystalline phase
disproportionation reaction described by Eq. (10). dispersed in amorphous matrix. All diffraction peaks of the
Peak-a4: samples can be indexed to Fe3(Si1.32Fe0.68)O5(OH)4, and the most
and oxidized. Under such conditions, ions removed from the metal
lattice move across the film almost unhindered, i.e. the activation
energy of ion migration is negligible in the film providing the
highest current yields for the desired electrode reaction. On the
other hand, comparing results for GCI and Fe, the inner film (barrier
layer) of Fe3O4 oxidize to a smaller intensity and becomes thicker
in the presence of silicate than in absence of silicate [30]. During
thickening of the film, the physical properties (specific volume,
elasticity, thermal expansion, etc.) of the metal oxide (or any other
insoluble oxidation product of the metal) different from those of
the metal will result in mechanical strain. It is plausible that GCI
forms a thick compact inner layer causing the higher activation
energy and a stronger temperature dependency of current density.
The most interesting results of this study can be drawn from the
activation energies (Ea) for investigated anode materials at the
ferrate production potential. WCI and GCI presented almost the
same values of activation energy at the ferrate production
potential (Fig. 5). It probably means that the mechanism of the
corresponding reactions processes is the same and electrochemical
reaction described by Eq. (9) and subsequent disproportionation
reaction described by Eq. (10) are strongly affected by morphology
and composition of the oxy-hydroxide layer. These similarities in
activation energies may be attributed to a gradual silicon
incorporation in the outer film which may modify the film
composition and structure of oxy-hydroxide in both silicon-rich
materials. This results are in agreement with a results demon-
strated by X-rays diffraction of reaction products on WCI and GCI in
form of the iron(II)iron(III) silicon oxide–hydroxide.
4. Conclusion
References [16] K. Bouzek, M.J. Schmidt, A.A. Wragg, Electrochemistry Communications 1 (1999)
370.
[1] F. Kazama, Water Science and Technology 31 (1995) 165. [17] V. Lescuras-Darrou, F. Lapicque, G. Valentin, Journal of Applied Electrochemistry
[2] J.Q. Jiang, S. Wang, A. Panagoulopoulos, Chemosphere 63 (2006) 212. 32 (2002) 57.
[3] V.K. Sharma, Advances in Environmental Research 6 (2002) 143. [18] J.C. Poggendorff, Ketten, Annalen der Physik und Chemie 130 (1841) 161.
[4] V.K. Sharma, Journal of Environment Management 92 (2011) 1051. [19] F. Haber, Zeitschrift für Elektrochemie 7 (1900) 212.
[5] V.K. Sharma, Journal of Environment Science and Health Part A: Environmental [20] Z. Macova, K. Bouzek, J. Hiveš, V.K. Sharma, R.J. Terryn, J.C. Baum, Electrochimica
Science 45 (2010) 645. Acta 54 (2009) 2673.
[6] V.K. Sharma, G.W. Luther III, F.J. Millero, Chemosphere 82 (2011) 1083. [21] Z. Macova, K. Bouzek, V.K. Sharma, Journal of Applied Electrochemistry 40 (2010)
[7] B.F. Monzyk, J.K. Rose, E.C. Burckle, T.O. Clark, A.D. Smeltz, D.G. Rider, Patent WO 1019.
2005/069892 A2, Battelle Memorial Institute, 505 King Avenue, Columbus, OH. [22] A. Hugot-Le Goff, J. Flis, N. Boucherit, S. Joiret, J. Wilinski, Journal of the Electro-
[8] S. Licht, X. Yu, in: V.K. Sharma (Ed.), Ferrates, ACS Symposium Series 985, chemical Society 137 (1990) 2684.
American Chemical Society, Washington, DC, 2008, p. 2. [23] G. Laramona, C. Gutierrez, Journal of the Electrochemical Society 136 (1989)
[9] F. Beck, R. Kaus, M. Oberst, Electrochimica Acta 30 (1985) 173. 2171.
[10] K. Bouzek, I. Roušar, Journal of Applied Electrochemistry 23 (1993) 1317. [24] A.S. Venkatadri, W.F. Wanger, H.H. Bauer, Analytical Chemistry 43 (1971) 1115.
[11] K. Bouzek, I. Rousar, H. Bergman, K. Heltwig, Journal of Electroanalytical Chemis- [25] H.H. Le, E. Ghali, Journal of Applied Electrochemistry 23 (1993) 72.
try 425 (1997) 125. [26] H. Zhang, S.M. Park, Journal of the Electrochemical Society 141 (1994) 718.
[12] M.I. Čekerevac, Lj.N. Nikolić-Bujanović, M.V. Simičić, Hemijska Industrija 63 [27] P. Nestor, Electrochemistry and Corrosion Science, Kluwer Academic Publishers,
(2009), http://dx.doi.org/10.2298/HEMIND0905387C. New York, 2004, pp. 83.
[13] M.I. Čekerevac, Lj.N. Nikolić-Bujanović, A. Jokić, M.V. Simičić, Hemijska Industrija [28] Z. Macova, K. Bouzek, V.K. Sharma, in: V.K. Sharma (Ed.), Ferrates ACS Symp Ser
64 (2) (2010), http://dx.doi.org/10.2298/HEMIND100114006C. 985, American Chemical Society, Washington, DC, 2008, p. 52.
[14] J. Toušek, Collection of Czechoslovak Chemical Communications 27 (1962) 914. [29] Z. Macova, K. Bouzek, Journal of Applied Electrochemistry 41 (2011) 1125.
[15] K. Bouzek, I. Rousar, Journal of Applied Electrochemistry 26 (1996) 919. [30] S.T. Amaral, I.L. Müller, Journal of the Brazilian Chemical Society 10 (1999) 214.