1

1st Week December

14 December 2019
Working Area : Oleochemical
1. Please Describe Your Activity?
Inspection of PG in area oleochemical (Inspeksi PG dalam area oleochemical)
2. What did you do to develop your competency?
Looking for meaning of PG or known as a pressure Gauge (Mencari penjelasan dari PG
atau yang dikenal dengan pressure gauge)
3. How is the result? What is the learning point that you have taken, either positive or negative?
Positive, a device that serve as a pressure gauge in closed tube (Positif, alat yang
berfungsi sebagai pengukur tekanan dalam sebuah tabung tertutup)
4. What will you do differently to maximize the development result?
Understand the technical installation of PG (Memahami pemasangan PG secara teknikal)
5. What support do you need for your next action plan?
Installation of PG directly (Pemasangan PG secara langsung)

Summary Session
Pressure Gauge is device that serve pressure in close tube, in SDS some use 0-10 Bar and
0-1000 mbar, etc. with type joint flange and nipple (Pressure Gauge adalah peralatan yang
berfungsi sebagai pengukur tekanan dalam sebuah tabung tertutup, dalam SDS beberapa
menggunakan 0-10 Bar dan 0-1000 mbar, dll. Dengan tipe tergabung dengan flange atau nipple)

Next Action Plan

Forward-Reverse Motor, Cable Termination
2
2nd Week December
16-17 December 2019
Working Area : Workshop
1. Please Describe Your Activity?
Make a drawing Single Line Diagram Forward Reverse Motor for Hoist Crane (Membuat
gambar SLD Forward Reverse Motor untuk Hoist Crane)
2. What did you do to develop your competency?
Forward-Reverse is the concept of tuning right and turning left on a motor by chaning
one of its phases (Forward-Reverse adalah metode untuk putar kanan dan putar kiri pada sebuah
motor dengan merubah salah satu fasanya)
3. How is the result? What is the learning point that you have taken, either positive or negative?
Positive, In addition to drawing, neatness in makings panels must be considered (Selain
Drawing, kerapian dalam membuat panel harus diperhatikan)
4. What will you do differently to maximize the development result?
Understand the control circuit, because in the system do not ise the locking circuit
(memahami rangkaian kontrol, karena dalam sistem tidak menggukan rangkaian pengunci)
5. What support do you need for your next action plan?
Making power circuits and motor control circuits (Membuat rangakain daya dan
rangkaian kontrol motor)

Summary Session
Forward-Reverse is the concept of tuning right and turning left on a motor by changing one of its
phases, In this circuits using a push button, so the motor moves when the button is held
(Forward-Reverse adalah konsep untuk putar kanan dan putar kiri pada sebuah motor dengan
merubah salah satu fasanya, dalam rangkaian ini menggunakan push button, jadi motor bergerak
apabila tombol ditahan)

Next Action Plan

Making power circuits and motor control circuits (Membuat rangakain daya dan rangkaian
kontrol motor)
3
3rd Week December
20 December 2019
Working Area : Kernel Crushing Plant
1. Please Describe Your Activity?
Termination Cable Motor Export KCP
2. What did you do to develop your competency?
Understand cable insulation technical (memahami teknik isolasi kabel)
3. How is the result? What is the learning point that you have taken, either positive or negative?
Postitive, The insulation used is a rubber type whose function is to reduce dielectric
failure (isolasi yang diguanakan adalah berjenis karet fungsinya untuk mengurangi kegagalan
dielektrik)
4. What will you do differently to maximize the development result?
Understand failure in termination (memahami kegagalan pada terminasi)
5. What support do you need for your next action plan?
K3 Electricity about termination (K3 Elektrik tentang terminasi)

Summary Session
Termination failures include the selection of materials and devices, installation and
quality of materials (Kegagalan terminasi diantarnya adalah pemilihan bahan dan piranti,
pemasangan atau installation dan kualitas bahan)

Next Action Plan

Check Current Flow on Motor Pump (Cek arus listrik pada motor pompa)
4
4th Week December
30 December 2019
Working Area : Oleochemical
1. Please Describe Your Activity?
Check current flow in MCC panel using ampere meter (Cek arus listrik pada panel MCC
menggunakan ampere meter)
2. What did you do to develop your competency?
Understand about current flow in Motor Pump (Memahami aliran daya ada motor)
3. How is the result? What is the learning point that you have taken, either positive or negative?
Positive, In a 3 phase motor the current flowing is the active power rating on the motor
divided by the voltage multiplied by cos phi and 1.73 (Positif, dalam motor 3 fasa arus yang
mengalir adalah rating dari daya aktif dibagi dengan tegangan yang dikali dengan cos phi dan
1.73)
4. What will you do differently to maximize the development result?
There are several different values above depending on the motor brand. To find out the
current from the motor for precision, can be seen on the motor nameplate (ada beberapa yang
berbeda pada nilai diatas tergantung dari merk motor. Untuk mengetahui arus dari motor agar
presisi, bisa dilihat pada nameplate motor)
5. What support do you need for your next action plan?
Calibrated ampere forceps (Tang ampere yang terkalibrasi)

Summary Session
Fundamental for determining the 3 phase motor current applies the formula kw=sqrt(3)
*kV*I*Cos phi or can be seen on the motor name plate (Dasar untuk menentukan arus pada
motor 3 fasa dapat digunakan rumus kw=sqrt(3) *kV*I*Cos phi atau dapat dilihat pada
nameplate motor

Next Action Plan

CIL Air Compressor
5
1st Week January
6 January 2019
Working Area : Biodiesel
1. Please Describe Your Activity?
Cleaning Inspection and Lubrication Air Compressor
2. What did you do to develop your competency?
Understand parts of Air Compressor (memahami bagian air compressor)
3. How is the result? What is the learning point that you have taken, either positive or negative?
Positive,,There are several parts to the air compressor, including vessel tanks, screw
element and motor (Postive,ada beberapa bagian pada air compressor antara lain vessl tank,
screw element and motor)
4. What will you do differently to maximize the development result?
The motor used for the air compressor is 37 kW and 75 kW with the type of service
A(2000H), B(4000H),C(8000H) (Motor yang digunakan untuk air compressor yaitu 37 kw and
75 kW dengan jenis oil….)
5. What support do you need for your next action plan?
Training about Air compressor

Summary Session
Air which before entering into the electrical instrument needed dry air, the air compressor
functions as an air compressor and reduces the water content in the air (Udayang sebelum masuk
ke dalam elect instrument dibutuhkan udara yang kering, air compressor berfungsi sebagai
pengkompres udara dan mengurangi kandungan air pada udara)

Next Action Plan

Change bearing electromotor
6
2nd Week January
13 January 2019
Working Area : Oleochemical
1. Please Describe Your Activity?
Change bearing electromotor
2. What did you do to develop your competency?
Understand the electrical parts and construction of motors (Memahami bagian-bagian dan
konstruksi elektro motor)
3. How is the result? What is the learning point that you have taken, either positive or negative?
Positive, Bearing the motor serves as maintaining friction between the shaft with the
endbell cover, damage to the bearing can be detected based on abnormal noise, and the bearing
must be replaced periodically (Positif, Bearing motor berfungsi sebagai menjaga gesekan antara
poros dengan cover endbell, kerusakan pada bearing dapat dideteksi berdasarkan abnormal noise,
dan bearing harus diganti secara berkala)
4. What will you do differently to maximize the development result?
Understand of the types of bearing (Memahami jenis bearing-bearing motor)
5. What support do you need for your next action plan?
Disassembly and installation of electro motor (Pembongkaran dan pemasangan elektro
motor)

Summary Session
Bearing the motor serves as maintaining friction between the shaft with the endbell cover,
damage to the bearing can be detected based on abnormal noise, and the bearing must be
replaced periodically (Bearing motor berfungsi sebagai menjaga gesekan antara poros dengan
cover endbell, kerusakan pada bearing dapat dideteksi berdasarkan abnormal noise, dan bearing
harus diganti secara berkala)
Next Action Plan
Drawing Power Distribution SDS and KRN
7
3rd Week January
20 January 2019
Working Area : Workshop
1. Please Describe Your Activity?
Drawing power distribution single line diagram PT SDS
2. What did you do to develop your competency?
Understand symbol on MS Visio
3. How is the result? What is the learning point that you have taken, either positive or negative?
Positive, PT SDS have 3 generation (Power Plant, Caterpillar Black Start Generator,
Come-in Distributed Generation
4. What will you do differently to maximize the development result?
Understanding PT SDS power flow distribution (Memahami Power flow power
distribution PT SDS)
5. What support do you need for your next action plan?
Next tour plant to Power Plant

Summary Session
The topology used is radial with 2 types of generation, 1 uses coal with the concept of
steam power platn, and 2 uses fuel (Topologi yang digunakan adalah radial dengan 3 jenis
pembangkitan, 1 menggukanan batu bara dengan konsep pembangkit listrik tenaga uap, dan 2
lagi menggunakan bahan bakar.)
Next Action Plan
Drawing Power Distribution KRN
8
4rd Week January
27 January 2020
Working Area : Workshop
1. Please Describe Your Activity?
Drawing power distribution single line diagram PT KRN
2. What did you do to develop your competency?
Understand symbol on MS Visio
3. How is the result? What is the learning point that you have taken, either positive or negative?
Positive, Some of PT KRN power distribution developed similar to PT SDS Positive,
Sebagian untuk power distribution PT KRN berkembang mirip dengan PT SDS
4. What will you do differently to maximize the development result?
Study tour to PT KRN
5. What support do you need for your next action plan?
Study tour to PT KRN

Summary Session
Owning 2 time the land of PT SDS, PT KRN has the potential to have greater power distribution,
currently PT KRN is still interconnected with PLN, in the future if the generation has been
achieved it is likely that the interconnection will be released (Memiliki lahan 2 kali dari PT SDS,
PT KRN berpotensi untuk memiliki power distribution lebih besar, saat ini PT KRN masih
terinterkoneski dengan PLN. Di masa mendatang apabila pembangkitan telah tercapai
berkemungkinan interkoneksi akan dilepas)

Next Action Plan

Replacing Capacitor Bank
9
1st Week February
3 February2019
Working Area : Sub-Switchgear Refinery 1-2
1. Please Describe Your Activity?
Replacing Capacitor Bank
2. What did you do to develop your competency?
The benefits of installing a capacitor bank (Fungsi pemasangan capacitor bank)
3. How is the result? What is the learning point that you have taken, either positive or negative?
Positive, Capcitor bank functions as a reactive power compensation, this useful to
imptore cos phi power is reduced due to reactive power needed by the motor (Positif, Capacitor
bank berfungsi sebagai kompensasi daya reaktif, hal ini berguna untuk memperbaiki cos phi daya
yang berkurang diakibatkan daya reaktif yang dibutuhkan oleh motor)
4. What will you do differently to maximize the development result?
Configuration and mathematical calculation of the installation of capacitor banks
(Konfigurasi dan perhitungan matematis pemasangan capacitor bank)
5. What support do you need for your next action plan?
Change capacitor of banks regularly (Pergantian capasitor bank secara berkala)

Summary Session
Capacitor bank functions as a reactive power compensation, this useful to imptore cos phi power
is reduced due to reactive power needed by the motor (Positif, Capacitor bank berfungsi sebagai
kompensasi daya reaktif, hal ini berguna untuk memperbaiki cos phi daya yang berkurang
diakibatkan daya reaktif yang dibutuhkan oleh motor)

Next Action Plan

Motor Separator Biodiesel
10
2nd Week February
2 February 2019
Working Area : Biodiesel
1. Please Describe Your Activity?
Dismantle of motor separator Plant 1( Pembongkaran motor separator Plant 1)
2. What did you do to develop your competency?
Understanding the function of motor separators on biodiesel (Memahami fungsi motor
separator pada biodiesel)
3. How is the result? What is the learning point that you have taken, either positive or negative?
Positive, the motor separator that functions as a glycerin separator with biodiesel, can
be in the form of biodiesel (POME, PKME, PLME, PSME), while the glycerin that has been
separated can be processed again into crude glyerin (Positif, Motor separator befungsi sebagai
pemisah glycerin dengan biodiesel, biodiesel dapat berupa (POME,PKME,PLME,PSME),
sedangkan glycerin yang sudah dipisah dapat diolah lagi menjadi crude glyerin)

4. What will you do differently to maximize the development result?

Understanding the root cause unbalance of the separator motor, inspects that the cause of the
unbalance is due to a broken fan which causes bearing friction towards the NDE-Endbell shaft
(Memahami root cause unbalance pada motor separator, di inpeksi bahwa penyebab
unbalance dikarenakan bagian fan yang sudah patah sehingga menyebabkan terjadinya gesekan
bearing terhadap poros NDE-Endbell)
5. What support do you need for your next action plan?

Ordering a new NDE-Endbell cover (Pemesanan cover NDE-Endbell yang baru)

Summary Session
Separator motor is the most important part of biodiesel because it separates products by reaction,
and has the most trouble (Motor separator merupakan bagian yang paling penting pada biodiesel
karena sebagai pemisah produk dengan reaksi, dan paling banyak memiliki trouble)

Next Action Plan

Calibration sensor load Cell WB (kalibrasi load cell jembatan timbangan)
11
2nd Week February
12 February 2020
Working Area : Unloading
1. Please Describe Your Activity?
Calibration sensor load cell Weighting Bridge (Kalibrasi sensor load cell jembatan
timbangan)

2. What did you do to develop your competency?

Understanding calibration techniques in load cells (Memahami Teknik kalibrasi pada load cell)

3. How is the result? What is the learning point that you have taken, either positive or negative?

Positive, on a weighing bridge has 6 load cells located at 6 points, the results of 6 points on
average right (Positif, pada satu jembatan timbangan memiliki 6 load cell yang terletak pada 6
titik, hasil dari 6 titik di rata-rata kan)

4. What will you do differently to maximize the development result?

A calibration standard is required for calibration (Diperlukannya suatu standar
pengakalibrator untuk kalibrasi)

5. What support do you need for your next action plan?

Calibration was repeated with a calibrator (Pengkalibrasian dilakukan ulang dengan
pengkalibrator)

Summary Session

On one bridge the scales have 6 load cells located at 6 points, the results of 6 points are
averaged, with a maximum of 50 T (Pada satu jembatan timbangan memiliki 6 load cell yang
terletak pada 6 titik, hasil dari 6 titik di rata-rata kan, dengan maksimal 50 T)

Next Action Plan

Drawing and calculation cable for Emergency Switch (Gambar dan kalkulasi kabel untuk
emergensi switch
12
3rd Week February
17 February 2019
Working Area : Station, Tank Farm 1/2, Biodiesel, Oleochemical, Bulking

1. Please Describe Your Activity?

Drawing and calculating cable of emergency switch (gambar dan kalkulasi kabel
emergency switch)

2. What did you do to develop your competency?

Know the position of the cable tray in each plant (Mengenal posisi cable tray dimasing-
masing plant)

3. How is the result? What is the learning point that you have taken, either positive or negative?
Positive, the number of cables needed is about 6 km connecting the plants (Positif,
jumlah kabel yang dibutuh sekitar 6 km yang menghubungkan antar plant)

4. What will you do differently to maximize the development result?

The function of emergency switch (Fungsi dari emergency switch)

5. What support do you need for your next action plan?

Install and connection cable to panel emergency switch

Summary Session

Emergency switch panel is useful as an emergency button to stop all export motor activities, it
aims to protect the motor in case of hose-flange jetty leakage (Panel emergency switch berguna
sebagai tombol darurat untuk mengehentikan segala aktifitas motor eksport hal ini bertujuan
untuk menjaga motor apabila terjadi kebocoran hose-flange jetty)

Next Action Plan

Check temperature transmitter SGR1 and 2
13
4th Week February
24 February 2019
Working Area : Biodiesel
1. Please Describe Your Activity?
Check temperature transmitter SGR1/2

2. What did you do to develop your competency?

Understand the working principle of PT100 temperature transmitter (Memahami prinsip
kerja temperature transmitter PT100)

3. How is the result? What is the learning point that you have taken, either positive or negative?

Positive, PT100 temperature transmitter or known as RTD (rhesistance thermal

detector), with the working principle of detecting temperature with changes in resistance(Positif,
temperature transmitter PT100 atau dikenal dengan RTD (rhesistance thermal detector), dengan
prinsip kerja mendeteksi suhu dengan perubahan resistansi)

4. What will you do differently to maximize the development result?

Checking the temperature of the transmitter with the calibrator (Pengecheckan
temperature transmitter dengan kalibrator)

5. What support do you need for your next action plan?

Direct installation of the transmitter temperature (Pemasangan secara langsung
temperature transmitter)

Summary Session
PT100 temperature transmitter or known as RTD (reactance thermal detector), with the working
principle of detecting temperature with changes in resistance, to determine the current to
temperature conversion with the formula (temperature transmitter PT100 atau dikenal dengan
RTD (reactance thermal detector), dengan prinsip kerja mendeteksi suhu dengan perubahan
resistansi, untuk mengetahui konversi arus ke temperature dengan formula)

Next Action Plan

Make power and control circuit for motor condensate pilot plant
14
4th Week February
28 February 2019
Working Area :
1. Please Describe Your Activity?
Make power and control circuit for motor condensate pilot plant
2. What did you do to develop your competency?
Understand the power and control circuits on the motor and the condensate function in
the plant (Memahami rangkaian daya dan rangkaian kontrol pada motor serta fungsi kondensat
pada plant)

3. How is the result? What is the learning point that you have taken, either positive or negative?

Positive, condensate is the result of steam that has been used, this result is recirculated using a
motor, a system made by the motor to operate manually and auto, for auto when the tank has
drained the motor works, (Positif,  condensate merupakan hasil dari steam yang sudah di
gunakan, hasil ini di sirkulasi kembali menggunakan motor,  sistem yang dibuat motor
beroperasi secara manual dan auto, untuk auto apabila tank sudah drain maka motor bekerja,)
4. What will you do differently to maximize the development result?
Star-delta circuit on motor pump
5. What support do you need for your next action plan?
Direct installation of motor panels and cable connections (Pemasangan langsung panel
motor dan koneksi kabel)
Summary Session
Positive, condensate is the result of steam that has been used, this result is recirculated
using a motor, a system made by the motor to operate manually and auto, for auto when the tank
has drained the motor works (condensate merupakan hasil dari steam yang sudah di gunakan,
hasil ini di sirkulasi kembali menggunakan motor,  sistem yang dibuat motor beroperasi secara
manual dan auto, untuk auto apabila tank sudah drain maka motor bekerja)
Next Action Plan
Verification of pressure transmitter
15
1st Week February
3 March 2019
Working Area :
1. Please Describe Your Activity?
Verification of pressure transmitter

2. What did you do to develop your competency?

Understand the working principle of a pressure transmitter (Memahami prinsip kerja
pressure transmitter)

3. How is the result? What is the learning point that you have taken, either positive or negative?
Positive, the pressure transmitter works based on changes in pressure. Convert the
pressure value to ampere (Positife, pressure transmitter bekerja berdasarkan perubahan tekanan.
Mengkonversi nilai pressure menjadi ampere)

4. What will you do differently to maximize the development result?

Inspect ampere changes in pressure based on injection pressure (Menginspeksi perubahan
ampere pada pressure berdasarkan injeksi pressure)

5. What support do you need for your next action plan?

Types of pressure transmitters
Summary Session
A pressure transmitter is an analog input, giving an input signal to the PLC, then the
PLC identifies it in the form of an ampere (Pressure transmitter merupakan analog input,
memberi sinyal masukan ke plc, lalu plc mengidentifikasi dalam bentuk ampere)

Next Action Plan

Install emg panel

16
2nd Week March
10-11-12 March 2019
Working Area : Station 1-4, Tank Farm 1, Biodiesel, Tank Farm 2, refinery 5, Fractionation 5,
oleochemical, bulking
1. Please Describe Your Activity?
Install EMG panel
2. What did you do to develop your competency?
The technique of installing EMG panels (Teknik pemasangan emg panel)
3. How is the result? What is the learning point that you have taken, either positive or negative?
Positive, the position of the EMG panel must be close to the operator, this is to facilitate
the operator in knowing the condition of the indicator panel (Positif, posisi dari emg panel harus
dekat dengan operator, hal ini untuk memudahkan operator mengetahui kondisi dari indicator
panel)
4. What will you do differently to maximize the development result?
Position of laying panel that must be close to the motor export panel (Posisi peletakan
panel yang harus dekat dengan panel motor exsport)
5. What support do you need for your next action plan?

Summary Session
Activity is a continuation of the work done on 17 February, EMG panel serves to display
the indicator of the run / stop export motor, while the emergency button is on the station that
functions to stop the motor pump if there is a leak (Activity merupakan kelanjutan dari pekerjaan
yang dilakukan pada 17 february, emg panel berfungsi untuk menampilkan indicator dari
run/stop motor eksport, sedangkan tombol emergency berada pada station yang berfungsi untuk
menghentikan motor pump apabila ada kebocoran)

Next Action Plan

Connect cable emg panel
17
3rd Week March
17 March 2020 – on progress
Working Area : Station 1-4, Tank Farm 1, Biodiesel, KCP, RG, Tank Farm 2, refinery 5,
Fractionation 5, oleochemical, bulking
1. Please Describe Your Activity?
Connect cable EMG panel
2. What did you do to develop your competency?
Cable connection technique uses the terminal (Teknik koneksi kabel menggunakan
terminal )
3. How is the result? What is the learning point that you have taken, either positive or negative?

Positive, the source for the control circuit on the export motor previously passed through the
relay on the EMG panel (Positife, sumber untuk rangkaian kontrol pada motor eksport
sebelumnya melewati relay pada emg panel)
4. What will you do differently to maximize the development result?

Simulation of the EMG panel (Simulasi dari emg panel)

5. What support do you need for your next action plan?

Installation of the EMG motor control circuit panel (Pemasangan rangkaian kontrol motor emg
panel)

Summary Session

Activity is a continuation of the work done on 10 March, for export motorcycles that will be
connected to the total number of panels, Tank farm 1 (8 motors), KCP (1 motor) Biodiesel (2
motors), Tank Farm 2 (6 motors), Refinery 5 (4 motors), Fractionation (1 motor), oleochemical
(1 motor), RG (2 motors), Bulking (4 motors)
(Activity merupakan kelanjutan dari pekerjaan yang dilakukan pada 10 march, untuk motor
eksport yang akan dikoneksikan ke emg panel berjumlah, Tank farm 1 (8 motor), KCP (1 motor)
Biodiesel (2 motor), Tank Farm 2 (6 motor), Refinery 5 (4 motor), Fractionation (1 motor),
oleochemical (1motor), RG (2 motor), Bulking (4 motor))