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List of contents
Legal information ......................................................................................................... 2
1 Overview ............................................................................................................. 4
2 Telegrams ........................................................................................................... 5
3 Reference Scaling Parameters ....................................................................... 17
4 Startdrive Configuration ................................................................................. 18
5 Download to the drive ..................................................................................... 36
6 Motor Identification ......................................................................................... 38
7 Create New Project with Rockwell Software Studio 5000 ........................... 44
8 Rockwell Automation EDS Wizard ................................................................. 49
9 Add a Siemens Drive to the Ethernet Network ............................................. 57
10 Import Add-On Instruction .............................................................................. 61
11 Configure IP Address for a Rockwell Controller .......................................... 63
12 Configure RSLinx Communications for a Rockwell Controller .................. 69
13 Insert a Rung for the Add-On Instruction...................................................... 73
14 Download Project to the Rockwell Controller .............................................. 77
© Siemens AG 2020 All rights reserved
1 Overview
Scope:
This document will explain how to integrate Siemens drives into Rockwell Automations Studio
5000 software. This document is intended for individuals with Rockwell Automation Studio
5000, FactoryTalk View Machine Edition, and commissioning a Siemens drive. This document
will illustrate how to add Electronic Data Sheet (EDS) file, add a Siemens drive to the
Ethernet/IP network, import Add-On Instructions, and create a routine for the Add-On instruction
to an existing Studio 5000 PLC program. This document will illustrate how to import global
objects, displays, alarms, and warnings into a FactoryTalk View Machine Edition HMI
application.
This document includes the commonly used Siemens telegram along with additional position
control telegrams for unique applications.
Components Used:
Hardware:
Rockwell Automations CompactLogix 5370 Controller 1769-L16ER-BB1B
Siemens G120 CU250S-2 PN V4.7 SP10
Software:
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Rockwell Automations Studio 5000 V30 and FactoryTalk View Studio Machine Edition V10.0
Startdrive V16.1
2 Telegrams
What is a Telegram? Telegrams are universal blocks of data that organize parameters and
functions into a uniform consistent format that all Siemens drives can use to pass data to the
PLC. They are organized into 16-bit process words (abbreviated as PZD) that contain relevant
information such as control words, status words, and setpoints. Most telegrams have a control
word, status word, speed setpoint, and speed feedback word in common.
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A telegram is easily selected within the programming platform by loading the correct electronic
data sheet (EDS) file.
Telegram 111 is the most commonly used telegram for position control applications. If
applicable, it is recommended that you use telegram 111 for position control.
Telegram 111 is a standard Siemens Telegram for a positioning drive. It allows sequence and
control of the drive functions in addition to control of the positioning function EPOS. It is a 12-
word telegram with the last word being a freely assignable interconnection. Position and speed
feedback are available in the output image.
Telegram 110 for Basic Positioning with Direct Setpoint Input (MDI), Override, and
Position Feedback:
This telegram is a Siemens telegram of 12 words in length. It contains two standard control
words and a positioning control word. An additional control word is included to select a
traversing block. Through Manual Data Input (MDI), position and velocity setpoints are also
received by the drive. The output image contains two standard status words, a positioning
status word, position feedback, and a message word containing additional status information.
DriveControl10 Manual Data Input (MDI) Deceleration Override (MDI_DEC) INT p2645
DriveControl11 Manual Data Input (MDI) Mode (MDI_MOD) INT r2094
Data from the PLC to the Drive – Drive Control Word Individual Bits:
5 Reserved
6 Reserved
7 Reserved
8 1 = STOP cam minus active BOOL
0 = STOP cam minus inactive
STOP Cam Minus r2684[13]
9 1 = STOP cam plus active BOOL
STOP Cam Plus 0 = STOP cam plus inactive r2684[14]
10 1 = Jogging active BOOL
Jogging Status 0 = Jogging inactive r2094[0]
11 1= Reference point approach active BOOL
Reference Point Approach 0= Reference point approach inactive r2094[1]
12 1 = Flying referencing active BOOL
Flying Referencing Status 0 = Flying referencing inactive r2684[1]
13 1 = Traversing block active BOOL
Traversing Block Status 0 = Traversing block inactive r2094[2]
14 1 = Drive setting-up active BOOL
Setting-up Status 0 = Drive setting-up inactive r2094[4]
15 1 = MDI Active BOOL
EPOS Manual Data Input (MDI) Status 0 = MDI Inactive r2670[15]
Fixed Stop Clamping Torque Status 0 = Clamping torque not reached r2683.13
14 1 = Traveling to fixed stop active BOOL
Travel to Fixed Stop Status 0 = Traveling to fixed stop inactive r2683.14
15 1 = Traversing command active BOOL
Traversing Command Status 0 = Traversing command inactive r2683.15
Data from the PLC to the Drive – Drive Control Word Individual Bits:
3 Reserved
4 Reserved
5 1 = Incremental jogging active BOOL
Jog Method 0 = Velocity jogging active p2591
6 Reserved
7 Reserved
8 1 = Flying referencing BOOL
Reference Type Selection 0 = Search for reference p2597
9 1 = Start search in negative direction BOOL
Reference Search Direction 0 = Start search in positive direction p2604
10 1 = Measuring probe 2 activated BOOL
LR Measuring Probe Selection 0 = Measuring probe 1 activated p2510[0]
11 1 = Falling edge of probe activated BOOL
Measurement Probe Edge Activation 0 = Rising edge of probe activated p2511[0]
12 Reserved
13 Reserved
14 1 = SW limit switch active BOOL
Software Limit Switch Activation 0 = SW limit switch inactive p2582
15 1 = Function "STOP cam" active BOOL
STOP Cam 0 = Function "STOP cam" inactive p2568
Table 3-1
Parameter Name [Data Type] Functionality
p2000 Reference Speed, The value of this parameter corresponds to 100% or 4000 hex (16b) or
Velocity, or Frequency 4000000 hex (32b) of speed, velocity, or frequency. Factory default values:
[FloatingPoint32] 120.00 m/min (velocity), 3000.00 rpm (speed), 50.00 Hz (frequency)
p2001 Reference Voltage The value of this parameter corresponds to 100% or 4000 hex (16b) or
[FloatingPoint32] 4000000 hex (32b) of voltage. Factory default value: 1000 V
p2002 Reference Current or The value of this parameter corresponds to 100% or 4000 hex (16b) or
Pressure 4000000 hex (32b) of current or pressure. Factory default values: 100.00
[FloatingPoint32] Arms (current), 100.00 bar (pressure)
p2003 Reference Force or The value of this parameter corresponds to 100% or 4000 hex (16b) or
Torque 4000000 hex (32b) of force or torque. Factory default values: 100.00 N
[FloatingPoint32] (force), 1.00 Nm (torque)
p2004 Reference Power The value of this parameter corresponds to 100% or 4000 hex (16b) or
[FloatingPoint32] 4000000 hex (32b) of power. Its factory default is calculated from p2003 *
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4 Startdrive Configuration
Create a New Project: Launch TIA Portal or Startdrive. For this example, TIA Portal is being
used. Create New Project. Assign Project Name. Select Path. Click Create.
Type of the PG/PC interface: Select the appropriate interface for your application from the
pulldown. For this example, PN/IE will be used.
PG/PC interface: Select the appropriate interface for the application from the pulldown. For this
example, Intel® I210 Gigabit Network Connection will be used.
Select the appropriate drive. Click Start search. Click Show.
Assign IP address: Double click Online & Diagnostics. Expand Functions. Click Assign IP
address. Enter IP address. Enter Subnet mask. Click Assign IP address.
Upload device as new station: Right click the desired drive. Click Upload device as new
station.
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Commission the Drive: Expand the desired drive from the Project tree. Double click
Commissioning. Click Commissioning Wizard.
Application class:
You can set the application class in the wizard function in the configuration. Select one of the
following classes:
Standard Drive Control: The same performance such as U/f with FCC and slip compensation
/ speed accuracy is only restricted. There is therefore no speed controller and no torque
accuracy. Two rating plate parameters are required for the motor commissioning: Rated current
and rated speed. The synchronous rated speed is accepted. The motor data identification is
preset. A short measurement is performed once (only stator resistance, dead time
compensation) to improve the start-up. This is followed by a direct switchover to operation. The
optimization of the speed controller is not relevant.
Dynamic Drive Control: Compared to Standard Drive Control, the performance such as
sensorless vector control / speed accuracy is significantly improved. The robustness is
improved with higher model change limits but takes effect at slow reversing. Three rating plate
parameters are required for the motor commissioning: Rated current, rated power and rated
speed. The motor data identification is preset and serves to simplify and shorten the
measurement compared with the existing standstill measurement. This is followed by a direct
switchover to operation. In the speed controller optimization, there is a shorter measurement of
the moment of inertia / magnetizing current with direct transition to operation and the setpoint
speed defined by the user.
Expert: The Expert functions include the Standard Drive Control and Dynamic Drive Control
functions.
Select the appropriate application class for the drive from the pulldown. For this example, [1]
Standard Drive Control (SDC) is selected. Click Next.
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Setpoint specification: Selection if the drive is connected to a PLC and where the
setpoint is to be created.
Select the appropriate controller connection and the setpoint specification. For this example,
data exchange from the PLC to the drive (Ramp function in the drive) will be used. Click Next.
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Motor holding brake: Select Motor holding brake configuration from pull down. For this
example, [0] No motor holding brake available. Click Next.
Synchronization of the speed of the drive with the speed of the PLC:
Enter Reference speed: p2000. Sets reference quantity for speed and frequency.
Enter Maximum speed: p1082[0]. Sets the highest possible speed.
Configuration of ramp up and ramp down time:
Enter Ramp up time: p1120[0]. The ramp-function generator ramps-up the speed setpoint from
standstill (setpoint = 0) up to the maximum speed (p1082) in this time.
Enter OFF1 ramp down time: p1121[0]. The ramp-function generator ramps-down the speed
setpoint from the maximum speed (p1082) down to standstill (setpoint = 0) in this time.
Enter OFF3 (quick stop) ramp down time: Sets the ramp-down time from the maximum speed
down to zero speed for the OFF3 command.
Configuration of the current limit:
Enter current limit: p640[0]. Sets the current limit.
Click Next.
Encoders: Select the appropriate encoder. Select the appropriate encoder interface from the
pulldown. Select the appropriate encoder configuration from the pulldown. Select the
appropriate encoder type. Click Next.
Measuring system: Selection of the paramerized encoder that is to be used for the
position control. Select the appropriate encoder system for the position control from the
pulldown. Click Next.
Click Load.
6 Motor Identification
Expand the desired drive from the Project tree. Select the appropriate drive. Double click
Commissioning. Click Control panel.
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Click Accept.
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If required, set Drive enables. Click Forward. Repeat until motor measurement drive status is
invisible.
Click Accept.
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Click Parameter View. Scroll down to p2030. Select [10] Ethernet/IP from the pulldown.
User Defined Parameter List: Click create new user defined parameter list.
Type the following parameters: 922, 2030, 8980, 2000, 2001, 2002, 2003, 2004, 1820. These
are a few useful parameters. Click Save.
Click Yes.
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Click Go offline:
Reboot drive.
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Click Next.
Select revision from pulldown. If applicable, select expansion IO from pulldown. Click Finish.
Options - What task do you want to complete? Select Register an EDS file(s). This option will
add a device(s) to our database. To continue, Click Next.
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Registration – Electronic Data Sheet file(s) will be added to your system for use in Rockwell
Automation applications. Select Register a directory of EDS files and check Look in subfolders.
Click Browse.
Browse to the folder where the EDS files are located. Select All EDS Files (this is the folder
where all EDS files for a Siemens G drive resides) folder. Click OK.
Click Next.
EDS File Installation Test Results – This test evaluates each EDS file for errors in the EDS file.
This test does not guarantee EDS file validity. If the installation test results have a green check
mark, click Next.
Change Graphic Image – You can change the graphic image that is associated with a device.
To continue, click Next.
Final Task Summary – This is a review of the task you want to complete. You would like to
register the following device. To continue, click Next.
You have successfully completed the EDS Wizard. To continue, click Finish.
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In the “Select Module Type” window, type T111 into the search bar. The results should show
Siemens G Drive – T111. Another option would be to deselect Module Type Vendor Filters and
scroll down to Siemens AG, select Siemens AG. Select Siemens G Drive – T111. Select Close
on Create. To continue, click Create.
Assign a Name for the New Module. Assign the IP Address. Click Change.
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Select Disable Keying in the Electronic Keying Dropdown. Select the connections size data
type as INT. Click OK.
Click OK.
You have completed adding an Ethernet module to control a Siemens drive by using Telegram
111.
Click OK.
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Select the proper Ethernet adapter through which the PC is connected to the PLC. Click OK.
Click OK.
Click OK.
Double click the MAC address. Assign the Client IP Address. Click OK.
Select the device in the lower section. Click Disable BOOTP/DHCP. The IP address has been
successfully assigned to the controller. Close software.
Click Close.
Expand the newly created driver. The PC is communicating with the processor.
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Double click DriveStatus (data from the drive to the PLC). Click pulldown. Expand Drive_01:I
(Drive_01 was the name assigned to the drive when it was added to the IO Configuration).
Double click Drive_01:I.Data. Press Enter.
Click pulldown for DriveControl (data from the PLC to the drive). Expand Drive_01:O (Drive_01
was the name assigned to the drive when it was added to the IO Configuration). Double click
Drive_01:O.Data. Press Enter.
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The next fields in the AOI can be assigned with an Integer value.
Reference_Speed_P2000 = p2000 (Reference speed reference frequency)
The units for actual speed is RPM. A conversion would be required to display the actual speed
in a different unit.
Click Yes.
Establish Communications Between the Rockwell Controller and the Rockwell PanelView Plus
Terminal
Click Add. Assign shortcut name. Press Enter. Select the appropriate controller. Click Apply.
Click Yes.
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Click Yes.
Click OK.
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Click Finish.
Exit Notepad.
Click Finish.
Exit Notepad.
Expand Graphics. Expand Displays. Select desired display. Right click on the display. Click
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Paste.
Click Tag.
Select Refresh All Folders. Expand device shortcut. Expand Online. Select the appropriate
controller tag. Click OK.
Click OK.
You have completed adding a GOTO button for Siemens Telegram 111.
Click Browse.
Click Finish.
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Exit Notepad.
Based on the controller tag name for the Add-On instruction, the triggers for the alarms may
need to be Edited. Select the appropriate tag. Click Edit.
Click Tag.
Click OK.
21 Transfer Utility
Click Application. Click Create Runtime Application.
Create Runtime Application: Save the file to the desired folder. Enter file name. Select type
from the pulldown. Click Always Allow Conversion. Click Save.
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Click Download. Browse to select source file. Select destination storage from the pulldown.
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Select Run Application at Startup. Select Replace Communications and Delete Log files when
application runs. Select the appropriate PanelView terminal. Click Download.
Click OK.
Click Exit.
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Expand Application functions. Expand Basic positioner. Click Configuring jogging. Click
Configure jog setpoints.
Configure Traversing Blocks: Expand Traversing blocks. Click Configuring traversing blocks.
Click Program traversing blocks.
Enter desired settings. Click Close. For this example, the drive will perform four separate
moves.
1. An absolute move to a position of 360000 (LU) at a velocity of 1000 RPM’s with an
acceleration and deceleration of 100%
2. An absolute move to a position of 0 (LU) at a velocity of 1000 RPM’s with an
acceleration and deceleration of 100%
3. An absolute move to a position of 360000 (LU) at a velocity of 1000 RPM’s with an
acceleration and deceleration of 100%
4. An absolute move to a position of 0 (LU) at a velocity of 1000 RPM’s with an
acceleration and deceleration of 100%
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Configure Homing: Expand Homing. Click Configuring referencing. Click Homing Active.
MDI = Manual Data Input – a higher level control providing the converter with the
position setpoint and traversing profile.
Velocity Override - Sets the signal source for the velocity override.
The velocity override is effective in the following operating modes "direct setpoint
input/MDI", "traversing blocks", "jogging" and "search for reference" (when
approaching the reference cam).
Range = 0 (%) – 100 (%)
Deceleration Override – Sets the deceleration override for the traversing block.
Range = 0 (%) – 199 (%)
Acknowledge Fault: If the drive is enabled and MDI is activated, deactivate MDI first and then
disable the drive. If the drive is disabled first, a fault will occur. Click Ack Alarm or press F1 on
the keyboard. Click Faults.
This display will indicate the Fault Code and Warning Code with a description. Click
Acknowledge Faults. Click Home.
At the PanelView terminal, click the motor icon. The faceplate opens.
Click Manual.
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Jog Forward or Jog Reverse: Click Drive Enable Override. Click Enable Drive. Enter value
for Velocity Override. Click Jog Forward or Jog Reverse.
Incremental Jog: Click Incremental Jog. Click Jog Forward or Jog Reverse.
For incremental jog, the drive will perform a move of 360000 (LU) in the direction selected at the
desired velocity from the current location. The starting position was at 140 (LU).
Homing: Click Drive Enable Override. Click Enable Drive. Click Positioning Setup.
When the target position is reached, the home position will be set at 0 (LU).
Relative Move: Click Drive Enable Override. Click Enable Drive. Click Activate MDI. Click
Position Setpoint. Enter value (LU). Click Velocity Setpoint. Enter value (kLU/Min). Click
Velocity Override. Enter value (%). Click Deceleration Override. Enter value (%). Click
Acceleration Override. Enter value (%). Click Positioning Setup.
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Positioning Mode, Transfer on Rising Edge, and Relative should be green. Click Home.
Click Edge Trigger. The drive will move to 360000 length units at 1000 LU/Min. Click Edge
Trigger again and the drive will move another 360000 length units at 1000 LU/Min.
Absolute Move: Click Drive Enable Override. Click Enable Drive. Click Activate MDI. Click
Position Setpoint. Enter value (LU). Click Velocity Setpoint. Enter value (kLU/Min). Click
Velocity Override. Enter value (%). Click Deceleration Override. Enter value (%). Click
Acceleration Override. Enter value (%). Click Positioning Setup.
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Positioning Mode, Transfer on Rising Edge, and Absolute should be green. Click Home.
Click Edge Trigger. The drive performed an absolute move to 0 (LU) at 1000 LU/Min. The
Actual Position is 0 (LU).
Continuous Transfer: Values are continually transferred. Click Drive Enable Override.
Click Enable Drive. Click Activate MDI. Click Velocity Setpoint. Enter value (kLU/Min). Click
Velocity Override. Enter value (%). Click Deceleration Override. Enter value (%). Click
Acceleration Override. Enter value (%). Click Positioning Setup.
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Setup Mode and Continuous Transfer should be green. Relative and Absolute is not necessary.
Click Positive or Negative Direction. Click Home.
The drive will move continuously in the direction selected at 1000 LU/Min.
Traversing Task Bit 0: Click Drive Enable Override. Click Enable Drive. Click Positioning
Setup.
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Click Edge Trigger. The drive performs a traversing task based upon the drive setup.
Status Displays: Click Status. Status Word 1 (Data from the drive to the PLC) and Control
Word 1 (Data from the PLC to the drive) will appear.
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Click Status. Status Word 2 (Data from the drive to the PLC) and Control Word 2 (Data from the
PLC to the drive) will appear.
Click Status. EPOS Status Word 1 (Data from the drive to the PLC) and EPOS Control Word 1
(Data from the PLC to the drive) will appear.
Click Status. EPOS Status Word 2 (Data from the drive to the PLC) and EPOS Control Word 2
(Data from the PLC to the drive) will appear.
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Click Status. Message Word (Data from the drive to the PLC) will appear.
Click Auto. The drive performs a Stop based on the Deceleration rate.
Click Close. The drive performs a Stop based on the Deceleration rate. The display closes and
goes to the display where the motor is located.
Remove the Ethernet cable from the PanelView Plus terminal. The drive performs a Stop based
on the Deceleration rate.
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Jog Forward
DriveControl4_VelocityOverride > 0
DriveControl0_RunCommand = 1
DriveControl0_Jog1SignalSource = 1
Jog Reverse
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DriveControl4_VelocityOverride > 0
DriveControl0_RunCommand = 1
DriveControl0_Jog2SignalSource = 1
Jogging Incremental
DriveControl4_VelocityOverride > 0
DriveControl0_RunCommand = 1
DriveControl2_JoggingIncremental = 1
DriveControl0_Jog1SignalSource = 1 or
DriveControl0_Jog2SignalSource = 1
DriveControl0_RunCommand = 1
DriveControl0_ReferencingStart = 1
NOTE Reminder: If the drive is enabled and MDI is activated, deactivate MDI first and
then disable the drive. If the drive is disabled first, a fault will occur.
Traversing Blocks:
DriveControl0_RunCommand = 1
DriveControl1_TraversingBlockSelBit0 = 1 or
DriveControl1_TraversingBlockSelBit1 = 1 or
DriveControl1_TraversingBlockSelBit2 = 1 or
DriveControl1_TraversingBlockSelBit3 = 1
DriveControl0_ActivateTraversingTask =1
Select the type of firmware upgrade to perform: Click Upgrade firmware on terminal. Click
Next.
Click Yes.
Select the type of connection to the terminal: Click Network connection. Click Next.
Firmware source folder: Leave as default. Upgrade firmware version: Select the appropriate
version from the pulldown. Click Next.
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Select all the KEPServer drivers to be included in the firmware. Click Next.
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Click Finish.
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26 Appendix
26.1 Application Support
Siemens AG
Digital Industries
Factory Automation
Production Machines
DI FA PMA APC
Frauenauracher Str. 80
D-91056 Erlangen, Germany
mailto: tech.team.motioncontrol@siemens.com
https://support.industry.siemens.com
\2\ Link to this entry page of this application example
https://support.industry.siemens.com/cs/ww/en/109477746
\3\ Startdrive for commissioning G120
https://support.industry.siemens.com/cs/ww/en/view/109771710
\4\ Starter software for commissioning G120
https://support.industry.siemens.com/cs/ww/en/view/26233208
26.3 History
Table 26-2
Version Date Modification
V1.0 03/2020 First Version
V2.0 09/2020 Second Version
V2.0.1 10/2020 Manual optimized, no functional adaptions