CLG6611 E ELECTRIC SYSTEM

TRAINING

TOUGH WORLD. TOUGH EQUIPMENT.

Global Customer Experience Center

Yang Yi
 Contents

 Power System

 Engine Start And Shut Down System

 Monitor System

 Travel & Vibration Control System

Electric Schematic
 Electric System Logic Schematic

Dashboard Sensors

Common
Battery
Ignition Control Box
Switch Group Lamps
Recharge

Alternator Radio Horn

Air Condition Solenoids

Right Side Control Traveling

Vibration
Red: Power
Blue: Signal
Green: Output
POWER SYSTEM
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POWER SYSTEM
 Component of power system:
1. Battery
2. Ignition
3. Master Switch
POWER SYSTEM
Effect of power system:
• The battery provides electrical power to complete the
engine start;
• The battery stores the electric energy generated by the
alternator and can absorb the peak pulse voltage.
• Fuse to ensure the safety of power system, avoid the wire
through the limit load current (such as short circuit) damage;
POWER SYSTEM
 Battery
 A device that converts chemical energy into electrical energy.
 Two battery, series connection, system voltage is DC 24V.
 Maintenance free batteries.
 Inspect hole to check state of battery power.

Normal power-lack Scrap

POWER SYSTEM
 Ignition:
 Terminal: B1-B2, M, S, G1, G2
 B1-B2- Power，M-Ignition (Control power
relay) , S-Start
 G1, G2 not to used.

B1 B2 M S G1 G2
OFF ● ●
ON ● ● ●
START ● ● ● ● ●
Spare ● ● ●
POWER SYSTEM
 Master switch
 ON position keep power on the machine.
 OFF position to shut down the power of
the machine.
POWER SYSTEM
 Power Connect
 Principle: low current control of high current.
 Coil resistance: 310±10％Ω
POWER SYSTEM
E N G I N E S TA R T A N D S H U T D O W N
SYSTEM
TOUGH WORLD. TOUGH EQUIPMENT.
E N G I N E S TA R T A N D S H U T D O W N S Y S T E M

 Component of engine start & shut down system

1. Starter motor
2. Alternator
E N G I N E S TA R T A N D S H U T D O W N S Y S T E M

 Starter motor
• Effect: The battery energy is converted into mechanical energy and the
engine is started.
• Structure: DC motor, meshing mechanism, electromagnetic switch.
E N G I N E S TA R T A N D S H U T D O W N S Y S T E M
 Alternator
 B+: Battery positive
 D+: Charge signal
 E: Ground
 Working voltage: 26V~28V

Recharge Indicator
E N G I N E S TA R T A N D S H U T D O W N S Y S T E M
 Start Relay
 Coil resistance: 2-3 Ohm.
 Two bolt are contact terminal.
 Use for heavy current circuit.
E N G I N E S TA R T A N D S H U T D O W N S Y S T E M
 Start Interlock Relay
 Coil resistance: 34 Ohm.
E N G I N E S TA R T A N D S H U T D O W N S Y S T E M
 Fuel cut off relay
 Coil resistance: 255 ± 15Ohm
CONTROL BOX
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Control Box
 Status indicator install on each relays and
fuse.
 Indicator ON: relays working, fuse broken.
Control Box
Spare
Relay Power Relay Starter Relay

Preheat Flash Vibrating Fuel cutoff Starter Control

Relay Relay
Relay Relay Relay
MONITOR SYSTEM
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Monitor System
 Dashboard
Monitor System
 Display
Monitor System
Monitor System
 Sensors

Fuel level sensor

Monitor System
 Sensors

Coolant Temperature Sensor Engine Oil Pressure Switch

• Sensor housing connect • Normal Open
ground.
• 0.059Mpa
Monitor System
 Sensors

Engine Speed Sensor

Clearance: 1-1.5mm
Monitor System
T R AV E L & V I B R AT I O N S Y S T E M
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Tr a v e l a n d Vi b r a t i o n S y s t e m
 Travel and vibration control system
1. Travel control handle
2. Drive speed of travel motor
3. Vibration solenoid
4. Parking brake valve
 Tr a v e l a n d Vi b r a t i o n S y s t e m
 Travel Control Handle
1. Push the travel control handle forward
to move the machine forward and pull it
backward to move the machine
backward.
2. The travel control handle must be in
NEUTRAL position before starting the
engine. Otherwise, the engine is unable
to start.
3. Press red button of handle achieved
vibrating drum.

From fuse box

To vibration relay
Tr a v e l a n d Vi b r a t i o n S y s t e m
 Vibration Relay

From red
vibration button GND

Power from To amplitude selector

fuse box

 Resistance: 200-300 ohm

 Tr a v e l a n d Vi b r a t i o n S y s t e m
 Amplitude Select Switch

From vibration relay To Solenoids

of pump

 High Amplitude Switch

 Low Amplitude Switch
 Tr a v e l a n d Vi b r a t i o n S y s t e m
 Drive speed switch

Power To Solenoid
of motor

 Rear Drive Speed Switch

Tr a v e l a n d Vi b r a t i o n S y s t e m
Tr a v e l a n d Vi b r a t i o n S y s t e m
 Vibration Solenoids

 Two Amplitude Solenoids,

High and Low.
 Power ON working.
 Tr a v e l a n d Vi b r a t i o n S y s t e m
 Drive speed solenoid on motor

Rear drive motor

solenoid valve
 Solenoid Resistance: 34.5 Ω
 Power Off = Maximum Displacement
 Power On = Minimum Displacement
 Tr a v e l a n d Vi b r a t i o n S y s t e m
 Parking Switch
 The parking brake switch is used to
engage and disengage the parking brake.

GND
Parking brake
indictor

To parking brake Power from

valve fuse box
Tr a v e l a n d Vi b r a t i o n S y s t e m
 Parking Brake Solenoid

 Power ON, release parking brake.

 THANK YOU
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