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PFE Oil Storage Dis
PFE Oil Storage Dis
Acknowledgment
May all those who encouraged us with their advices and follow-
up find the expression of our deep gratitude.
Dedication
Our teachers
No dedication can express what we owe you for your sacrifices and
your patience during all this years of study.
May God preserve your health and grant you long life.
Table of content
General introduction
I.1.Introduction
I.2.Company’s Presentation
I.2.4. Activities
I.2.5. Competitors
IV.3.1.Foundation of tanks
Chapter V: Distribution
VI.1. Introduction
VI.2. Typology of accidents
VI.2.1. Typology of accidents occurring on fixed roof
tanks
VI.2.2. Typology of accidents occurring on floating
screens tanks
VI.3. Analysis of risks
VI.3.1. Risk analysis related to equipments and
operating conditions
VI.3.2. Risks analysis related to external elements
VI.3.3. Risks analysis related to climate conditions
VI.4. Measures to take to reduce the possible consequences
VI.5. Rules of tanks establishment
Table of figures:
Figure N° 1: Headquarters of the National Company of Oil Distribution
Tables :
Table N°1: Company data sheet
The energy sector has three key areas: Upstream which involves
the search for underwater and underground natural gas fields
or crude oil fields and the drilling of exploration wells and
drilling into established wells to recover oil and gas. Midstream
which entails the transportation, storage, and processing of oil
and gas. Once resources are recovered, it has to be transported
to a refinery, which is often in a completely different geographic
region compared to the oil and gas reserves. And downstream
which refers to the filtering of the raw materials obtained
during the upstream phase. This means refining crude oil and
purifying natural gas. The marketing and commercial
distribution of these products to consumers and end users in a
number of forms including natural gas, diesel oil, petrol,
gasoline, lubricants, kerosene, jet fuel, asphalt, heating oil, LPG
(liquefied petroleum gas) as well as a number of other types of
petrochemicals.
I.1.Introduction
website www.agil.com.tn
Financial ManagementJudicial
Management
Department
Information System and Organization
Human Resources
Management
Department Supply andand
Contract Management Marketing
Orders Department
Quality Correspondant
Quality Correspondant Quality Correspondant
Quality Correspondant
Quality Correspondant
I.2.4. Activities
Gas Activity :
I.2.5 Competitors
Shell Company
Total Company
company Oil-Lybia
Star-Oil Company
Vivo company
Assuring that workers are following the health and safety codes
IV.3.1.Foundation of tanks
Fixed roof
Such as cone roof or umbrella roof are used to store low vapor
pressure liquids.
Floating roof
Floating roof is the core component of floating roof storage tank, which is divided into
two types:
External floating roof" and "internal floating roof". Because the flexible floating roof
deck can float up and down to close to the liquid level, gas space above the liquid
level can be greatly reduced, thereby greatly reducing the evaporation loss of the
stored oil
Fire exposure.
The drilled Oil and Gas have to transport from the occurrence
to the destination Refinery so it have to be planned well and
many safety procedure have to be done to avoid any problem in
those transportation and after transporting to the destination it
must be maintained in perfect temperature condition and
perfect storage tanks either above the ground or the
underground .Again there are some safety procedures to be
followed which were approved by the Government safety
norms.
✓ Ensure that the fuel is stored in open air. If not feasible then
it needs a direct exit to the open air and ventilation to this exit
✓ don’t use fuel in the storage place other than in the fuel tank
of any combustible engine.
The repository can be divided into six zones, the choice of the
location of each of which is based on the arguments presented in
the following table:
Zone Justification
Administrative building Compliance with safety
distances and installation
rules.
• Removal from all potential
danger zones and implantation
outside the classified zones.
• Facilitate the control of
product reception and
refueled loading operations.
Technical building Compliance with safety
distances and installation
rules.
• Proximity to areas of
operation to facilitate operator
intervention
V.2.1. By pipelines:
There is a principle company that takes the mission of reaching oil to
Agil deposits and it called SOTRAPIL. It typically used only pipelines as
a way of transportation.
a. Types of pipeline
There are basically 3 kinds of pipeline:
Pipelines have been constructed extensively for many years and thus
there are numerous steps taken to minimize any environmental
effects. The environmental impacts cannot be avoided entirely, only
reduced. Although these issues are all concerning, most people are
concerned with a rupture in a pipeline and a spill. A spill of petroleum
products can cause significant environmental damage and pose a risk
to human health—as they can burn, contain toxic chemicals, and
pollute groundwater. However, pipeline ruptures are not extremely
common, but they do occur. Older pipelines are much more
vulnerable to rupture as a result of corrosion.
And since it’s the only refining and importing company in Tunis, Agil
company had to deal with it.
Tanker trucks are commonly used for transporting smaller amounts
of oil from remote regions to where it is needed.
Some have two or three compartments so more than one type of oil
can be transported at a time or less than a full truckload of oil can be
transported. However, they are hard to find.
Some have two heating coils inside that can be used to melt the
solidified product upon arrival by using low-pressure steam and
thermodynamic traps.
The sides of the tank should have a prominent word to prevent fire
(such as “no fireworks”) or other obvious signs.
Fire 44,4%
Leak 22,2%
Boil-over 22,2%
Explosion 11,1%
Fire: represents 44.4% of the accidents recorded in the ARIA database. This is
the most encountered typology. If the fire is not quickly brought under control,
it is generally followed explosions.
Boil-over: is present in 22.2% of the accidents studied and for which the cause
is unknown.
Leak: This typology represents 22.2% of the accidents recorded. It has leaked
hydrocarbons followed by releases to the ground.
Explosion: represents 11.1% of the accidents listed in the ARIA database. They
mainly affect hydrocarbon storage facilities following an uncontrolled fire or
following a handling defect (material failures or human errors).
Causes of accidents:
The analysis of the causes of accidents, which is one of the main objectives of
feedback, is also one of the most difficult parameters to grasp in the absence of
detailed expertise. The "human and organizational factor" prevails in more
than half of the accidents involving the design, operation or maintenance of
facilities.
Causes of accidents with fixed roof tanks
Consequences of accidents:
The accidents listed revealed that the most frequent consequences were
property damage (58.3%), generally corresponding to damage to the tanks and
loss of the stored product.
For the human consequences, there are 16.7% accidents among the accidents
studied.
Fire 20%
Leak 40%
Explosion 40%
Causes of accidents:
The common causes of accidents are due in 73.3% of cases to human errors
and in 26.7% of cases to material failures (cracking in the tank, corrosion, etc.).
Causes of accidents
Consequences of accidents:
The accidents listed revealed that the most frequent consequences were
property damage (57.9%), generally corresponding to damage to tanks and loss
of stored product.
For the human consequences, there are 15.8% accidents among the accidents
studied.
VI.3.Analysis of risks
VI.3.1. Analysis of risks related to equipment and
operating conditions
Pipes The pipes that will be used in the depot will meet the requirements of
the regulations in force. Their dimensioning will be adapted to the use
that will be made of it. The potential for hazards residing in the pipes
consist of:
Either in a failure of the pipeline or its ancillary elements (flanges,
valves, etc.), Either in a loss of containment, a rupture or wear due to
an external event (external attack due to work, etc.).
To minimize the risk of external attack, the overhead pipes will be
protected against attack and mounted on racks at the level of traffic
lanes. In some places they will be installed in gutters.
Pumps The risks linked to the pumps of the products are mainly due to a leak
of liquid hydrocarbon which can generate a fire and / or an explosion
(of the vapor cloud formed by evaporation). This leak can occur due to
loss of tightness in the equipment of a pump or loss of integrity of a
pump.
In order to minimize this risk, the operator opted for pumps adapted to
the required function and to the climatic conditions in the area and also
of high reliability. These pumps will be installed in a dedicated bowl and
an inspection and preventive maintenance program will be
implemented.
Tanks The rupture of a tapping or a pipe, the opening of a purge valve, a rise
in pressure or a loss of physical integrity of a storage tank could lead to
a release of liquid hydrocarbons and the formation vapors.
The potential for hazards associated with storage tanks resides in the
large volumes that can be brought into play in the event of loss of
containment.
Loading/ The main risks associated with loading and unloading operations are
unloading of related to oil spills and tank overflows.
tanks Each storage tank will be equipped with a remote gauging system and
it will be installed in a retention basin. The latter is compartmentalized
to limit the spreading area in the event of a leak.
Loading/ The main risks associated with tanker truck loading operations are
unloading of related to oil leaks, overflowing tanks, release of hydrocarbon vapors
tank trucks (dome loading) and the formation of sparks (metallic shock or static
electricity). ). The prevention of sparks during the loading operation is
expressed by various measures:
The filling by the dome is carried out with a conductive dip tube
(aluminum or derivative to avoid sparks when the arm hits the tank);
The entire tube will be electrically connected to the metallic masses
and to the ground. It will be sized to reach the bottom of the tanks and
to remain submerged;
The loading will be done at a low flow rate at the beginning and at the
end of loading to avoid the formation of static electricity on an insulating
product;
In dome: only one compartment will be loaded at a time (only one
dome open);
In the event of a thunderstorm, the loading operations will be
interrupted;
In case of sampling or gauging, a sufficient relaxation time should be
observed
Internal The risks that could be generated by the movement of tankers inside
circulation the depot are listed below:
Loss of control of a tank truck, off the road and collision with sensitive
equipment; Collision between two tankers; Ignition of a drifting
hydrocarbon cloud.
The main measures that will be implemented are:
The establishment of a one-way traffic plan and the establishment of a
road sign
Limiting the speed of circulation inside the site to 10 km / h.
The establishment of a parking lot outside the depot.
The control of tankers before access to the site via a checklist and the
ban access to non-compliant trucks (absence of flame shield for
example).
The limitation of the number of tankers circulating inside the depot.
The traffic lanes will be designed and sized to facilitate the movement
of trucks and avoid maneuvers.
The site will have fire rescue means in order to fight against any vehicle
fire and to protect the equipment exposed.
Roadways Accidents involving road traffic and which may have repercussions
on the site facilities may be limited to the study of accidents
involving the transport of dangerous goods and more specifically,
the transport of flammable materials which may cause accidents.
It is noted that under current conditions, the transportation of LPG
by tanker near the proposed location of the depot is almost zero.
Rail tracks Note the absence of railways within 500 m of the proposed site of
the depot.
Airways According to the information provided by the Civil Protection, the
most important risks are at the time of takeoff and landing.
Accidents in the landing phases, approach and takeoff accounts
for 65% of all aircraft accidents. The area most likely to be
exposed is the area inside a rectangle delimited by:
A distance of 3 km on either side of the center line of the track
A distance of 1 km on either side perpendicular to the track.
The probability of a plane crash outside this area is very low. And
the probability of occurrence of a plane crash on the site is all the
lower since it is located 6 km from the nearest end of the runway
and it is not located in the axis of the runway.
In conclusion, the plane crash does not pose a security risk to the
site.
Temperatures The main risk linked to climatic conditions would be the risk of a
rise in temperature of the tanks in the event of strong external
heat, which could generate sufficient vapors to create an
explosive atmosphere.
In fact, in the case of a tank operating at atmospheric pressure,
operation requires a permanent equilibrium of the product stored
with the ambient air. This balance is achieved by putting the
product in direct contact with the atmosphere, for example
through vents.
The creation of a flammable atmosphere inside the tank is
therefore not accidental. It occurs when the product has a
sufficiently low flash point, that is to say that it is capable of
generating enough vapor under operating conditions to form a
flammable mixture with air. However, in the case of depot
storage bins, the risk is limited thanks to the fixed roofs with
floating screens of the unleaded super fuel tanks.
Indeed, thus the interior of the tanks is devoid of air, this
precaution makes it possible to avoid the systematic presence of
a flammable mixture under normal operating conditions.
For fixed roof tanks, the flash point of the hydrocarbons present
(diesel and diesel 50) is at least 55 ° C. However, we note that
the absolute maximum temperature reached in
Tunisia is 46.6 ° C. This temperature is below the flash point of
these two products.
Regarding low temperatures, the risk would be freezing of pipes
carrying water. For this, the flows are kept permanent during
working hours. Furthermore the minimum temperature recorded
on the site is -0.8 ° C; the risk of freezing in the pipes is
therefore negligible.
Winds Wind related risks are:
In strong winds, significant efforts on structures; on the other
hand, they participate in a better dispersion of flammable vapors
in the event of a leak of a volatile product (unleaded super fuel);
In weak winds, the low dispersion of flammable vapors which
keeps them at high concentrations. At equal initial flow,
explosions of clouds of flammable vapors under such conditions
have more serious consequences than by wind Medium or
strong. The prevailing winds are mostly weak winds (from 1 to 5
m / s). These wind speeds correspond to those used for
scenario modeling. In conclusion, the winds do not represent a
risk for the security of the site.
Fog The presence of fog can:
On the one hand hinder visibility, especially when maneuvering
trucks. Foggy days are very rare (around 6 days a year) and it
usually disperses in the morning. In addition, the site will be lit
and the drivers will be trained and know the site and traffic
lanes.
On the other hand, generate external corrosion phenomena on
pipes or other metallic devices. Hydraulic tests and pipe
thickness checks will be carried out periodically and the tanks
will be tested
decennial hydraulics in accordance with the regulations in force.
In conclusion, the fog does not represent a risk for the security
of the site.
White jelly The presence of snow or white frost on the site can hinder site
activity due to the difficulty of movement of handling equipment
and trucks. However, white frosts and especially snowfall are
very exceptional in
Tunisia. In conclusion, the white frost does not represent a risk
for the security of the site.
Figure: Sprayer
2- The foam chambers:
They are used for the protection of storage tanks for
hydrocarbons or other flammable liquids of the fixed roof or
internal floating roof model.
Feed in premix (water + foam concentrate) under pressure, they
form the foam by mixing the premix with air sucked through
nozzles and diversify it inside the tank against the coat, using a
deflector weir.
The foam chambers normally fixed on a flange mounted at the
top of the tank coat as shown in the following figure:
Conclusion
The national Oil Distribution Company AGIL is considering the
largest distribution company among Tunisia, where our rapport
takes place in.
The report starts by introducing the company. The second
chapter highlights the activities that we have been working on
and our responsibilities. Next chapter is about the assessment
of the internship. The forth chapter presents Oil storage. The
fifth chapter explains the distribution methods that AGIL
depends on. Finally, the last chapter consists of the safety
techniques of the products.
This project has allowed us to learn something new, something
that we have not studied it before, but thanks to our supervisor’s
help we discover lots of staff about petroleum regulations and
policies and we gain an experience about this field.
References
https://www.oilandgasiq.com/strategy-management-and-information/articles/oil-gas-industry-an-introduction
https://vdocuments.mx/storage-tank-foundation-design-guidedoc.html
https://www.researchgate.net/publication/
309487430_Introduction_to_API_Storage_tanks_and_their_venting
https://www.researchgate.net/publication/
337211701_Storage_Handling_and_Safety_Procedure_for_Fuel_in_Oil_Gas_Industry