Catalog Steel Grating Type 2016-10-01
Topics covered
Catalog Steel Grating Type 2016-10-01
Topics covered
Height of
End Plate (h)
Pitch of
Cross Bar (CB)
Pitch of
Bearing Bar (BP)
Cross Bar
(Square Twisted)
733
Stainless Steel – Floor can also be design package in support of its range of grating.
manufactured from stainless steel. The It includes design of the most appropriate and
normal grade used are 304, 316 & 316L, economical system for any particular application,
1130
1441
but other grades can be considered upon calculation of desired loadings, provision of gratings
request. layout drawings if required, and its safety
311
Page 3
Forge-Welded Steel Grating
Forge-welded steel grating is the most popular of all grating types Different Type of Bar Arrangement
due to its strength and ease of automatically mass production.
Universally used in most general industrial plants as well as
common buildings, it has wide applications as walkways, platforms, 100 50 50
safety barriers, drainage covers and ventilation grates.
30 30
It is also ideal for use as mezzanine flooring since it supports the
same loads as comparable solid flooring. More than that, its cost
saving openness maximizes the circulation of air light, heat water
and sound, while promoting cleanliness.
30/100W 30/50W
Forge-welded steel grating is resistance welded to create a rugged,
one piece constructed panel. The bearing bars are automatically
100 50 50
resistance welded at the contact point with the cross bars and,
under a combination of high heat and pressure, are fused together
to form a permanent joint. The cross bars provide a high degree of 40 40
rigidity, yet retain a smooth flat surface for free and easy walking.
40/100W 40/50W
100 50 50
2
25
5 25
25/100W
25/1
100
0W 25/50W
25/5
50
100
10
00
00 50
50 50
2
20
0 20
20/100W 20/50W
100 50 50
15 15
15/100W 15/50W
100
12.5
12.5/100W
Page 4
Grating Bar Arrangement
Pitch of Bearing Bar
A center distance between the two bearing bars adjacent to each other.
* Common pitch: 12.5mm, 15mm, 25mm, *30mm, *40mm, 60mm.
100mm C/C
NOTE: Difference spacing of bearing bar & cross bar can also be manufacture
upon request. Call our sales for assistance.
S-Grating
A very close mesh
mesh w
wh
which
hich disallow
disa
allow
o a 20mm ball to pass
ow pass through
ghh the
he fflooring
loor
lo oringg wi
with
th
the pitch 20mm
m c/c. The close
c ose
cl e mesh
me
esh
sh is obtained
obtain
ned byy we
welding
eld
ldin
ng a round
rro
ound barba
ar in
in
between everyy load bar
bar thus
thu
hus achieve
hu achiievve th
the
he close
clos
osse mesh
me
esh with
with a minimum
min nimum m iin
increase
ncreaasse
e
in weight.
Page 6
Type of Stair Threads
SINGrating stair treads are designed & manufacture so as to suit the various Stairways in the industrial.
Trim Off
Loading Bar
50
Side Plate Pitch 15
Recommended Length for Stair Treads A 25
Ø14 x 30mm Slot Hole
Ø14 mm Hole
Page 7
Loading & Deflections Tables
Flat Bars & Serrated Flat Bars Type
2
Load Bearing Bar at 30mm Pitch * This table is theoretical and on a uniform Load of 300kg/m 2(3KN/m )
3mm 273 303 333 363 393 423 453 483 513 543 573 603 633 663 693 723 753 783 813 843 873 903 933 963 993
30mm 5mm 275 305 335 365 395 425 455 485 515 545 575 605 635 665 695 725 755 785 815 845 875 905 935 965 995
7mm 276 306 336 366 396 426 456 486 516 546 576 606 636 666 696 726 756 786 816 846 876 906 936 966 996
Page 8
Loading & Deflections Tables
Flat Bars & Serrated Flat Bars Type
Load Bearing Bar at 40mm Pitch
* This table is theoretical and on a uniform Load of 300kg/m 2(3KN/m 2)
Bearing Cross Weight Serrated
SPAN (mm)
2
Bar Bar (kg/m ) Factor
Grating Code
Size Pitch Cut Close
S D 600 750 900 1050 1200 1350 1500 1650 1800 1950 2100 2250 2400 2550 2700 2850 3000
(mm) (mm) End End
S 0.15 0.24 0.35 0.47 0.61 0.78 0.96 1.16 1.38 1.62 1.88 2.16 2.45 2.77 3.11 3.46 3.83
SA655/40/FB 100 69.2 74.3
D 0.008 0.02 0.04 0.08 0.13 0.22 0.33 0.48 0.68 0.94 1.26 1.67 2.16 2.75 3.46 4.29 5.27
65 x 5
W 7.20 9.01 10.80 12.6 14.4 16.20 18.10 19.80 21.60 23.40 25.20 27.10 28.80 30.60 32.40 34.20 36.00
SB655/40/FB 50 72.0 77.1
D 0.007 0.019 0.04 0.077 0.13 0.21 0.32 0.48 0.65 0.91 1.22 1.61 2.16 2.69 3.40 4.23 5.20
S 0.36 0.45 0.54 0.66 0.86 1.08 1.34 1.62 1.93 2.26 2.62 3.01 3.43 3.89 4.34 4.83 5.36
SA555/40/FB 100 59.0 63.3
D 0.023 0.045 0.078 0.131 0.223 0.36 0.54 0.80 1.13 1.55 2.09 2.75 3.56 4.54 5.70 7.08 8.69
55 x 5
W 7.20 9.01 10.80 12.60 14.40 16.20 18.00 19.80 21.60 23.40 25.20 27.00 28.80 30.60 32.40 34.20 36.00
SB555/40/FB 50 61.8 66.1
D 0.023 0.044 0.077 0.128 0.219 0.35 0.53 0.78 1.11 1.53 2.06 2.71 3.51 4.47 5.62 6.97 8.56
S 0.43 0.54 0.65 0.79 1.04 1.31 1.62 1.96 2.33 2.74 3.18 3.65 4.15 4.68 5.25 5.85 6.48
SA505/40/FB 100 53.9 57.8
D 0.031 0.06 0.11 0.17 0.30 0.48 0.72 1.06 1. 50 2.07 2.78 3.66 4.74 6.04 7.59 9.42 11.57
50 x 5 0.09 1.1
W 7.20 9.00 10.80 12.60 14.40 16.20 18.00 19.80 21.60 23.40 25.20 27.00 28.80 30.60 32.40 34.20 36.00
SB505/40/FB 50 56.7 60.6
D 0.03 0.06 0.10 0.17 0.29 0.46 0.71 1.04 1.4 7 2.02 2.72 3.59 4.64 5.92 7.44 9.23 11.33
S 0.56 0.70 0.84 1.06 1.34 1.70 2.09 2.53 3.01 3.54 4.10 4.71 5.36 6.05 6.78
SA455/40/FB 100 47.7 51.5
D 0.045 0.088 0.15 0.26 0.44 0.70 1.06 1.55 2.20 3.03 4.08 5.37 6.96 8.86 11.14
45 x 5 0.92 1.11
W 7.20 9.01 10.80 12.60 14.40 16.20 18.10 19.80 21.60 23.40 25.20 27.10 28.80 30.60 32.40
SB455/40/FB 50 50.6 54.1
D 0.044 0.090 0.15 0.25 0.42 0.68 1.03 1.51 2.14 2.94 3.96 5.21 6.75 8.60 10.81
S 0.75 0.94 1.12 1.38 1.80 2.27 2.81 3.40 4.04 4.74 5.50 6.31 7.18
SA385/40/FB 100 41.6 44.6
D 0.07 0.14 0.24 0.40 0.68 1.08 1.65 2.41 3.42 4.71 6.33 8.34 10.80
38 x 5 0.92 1.13
W 7.20 9.00 10.80 12.60 14.40 16.20 18.10 19.80 21.60 23.40 25.20 27.10 28.80
SB385/40/FB 50 44.4 47.4
D 0.067 0.13 0.23 0.38 0.64 1.03 1.57 2.30 3.26 4.49 6.04 7.97 10.31
S 1.25
1.2
25 1.56
1.5
56 1.87
1.87 2.29
2.2
29 2.99
2.99 3.79
3.79 4.67
4.67 5.66
5.66 6.73
6.73 7.90
7.90 9.16
9.1
16 10.52
10.52
SA383/40/FB 100 25.2
25.2 27.0
0
D 0.12 0.23 0.40 0.66 1.12
1.12 1.80
1.80 2.75
2.75 4.02
4.02 5.69
5.69
9 7.84
7.8
84 10.55
10.55 13.90
13.90
38 x 3 0.92
0.92 1.14
W 7.20
7.20 9.00
9.0
00 10.80
10.8
80 12.60
12.6
60 14.40
14.4
40 16.20
16.2
20 18.00
18..00 19.80
19.8
80 21.60
21..60 23.40
23.4
40 25.20
25.2
20 27.00
27.0
00
SB383/40/FB 50 27.2
27.2
2 29.0
29.0
0
D 0.11
0.1
11 0.22
0.2
22 0.38
8 0.64 1.08
1.08
8 1.74
1.74 2.65
2.65 3.87
3.87 5.49
5.4
49 7.55
7.55 10.16
10.16 13.39
13
3.39
S 0.88
0.88 1.10
0 1.32
1.3
32 1.62
1.62 2.12
2.12
2 2.68
2..68 3.31
3.31 4.01
4..01 4.76
4.76
6 5.59
5.5
59 6.48
6.48
SA355/40/FB 100 38.5 41.2
41
1.2
D 0.09
0.09 0.18 0.30
0 0.51
0..51 0.86
0.86
6 1.38
1..38 2.11
2.11 3.09
3..09 4.37
4.37
7 6.02
6.0
02 8.10
8.10
35 x 5 0.92
0.9
92 1.14
1.
.14
W 7.20 9.01 10.80
10.80 12.60
12.60 14.40
14
4.4
40 16.20
16
6.20 18.00
18
8.00 19.80
19.80 21.60
21.6
60 23.40
23.40 25.20
25.20
SB355/40/FB 50 41.4
41.4
4 41.1
41.1
D 0.08 0.17 0.29
0.2
29 0.48
0.4
48 0.81
0.81
1 1.31
1.31 1.99
1.99 2.91
2.9
91 4.12
4.12 5.68
5.6
68 7.64
7.6
64
S 1.47
1.4
47 1.84
1.8
84 2.20
2.2
20 2.70
2.7
70 3.52
3.5
52 4.46
4.4
46 5.51
5.5
51 6.66
6.6
66 7.93
7.9
93 9.30
9.3
30
SA353/40/FB 100 23.4 25.0
D 0.15 0.29 0.51 0.84 1.44
1.44 2.31
2.31 3.51
3.51 5.14
5.14 7.29
7.29 10.04
10.04
35 x 3 0.91
0 91 1.14
1 14
W 7.20 9.00 10.80 12.60 14.40 16.20 18.00 19.80 21.60 23.40
SB353/40/FB 50 25.4 27.0
D 0.14 0.28 0.48 0.80 1.37 2.20 3.35 4.91 6.95 9.57
S 1.06 1.32 1.58 1.94 2.53 3.20 3.96 4.79 5.70 6.69
SA325/40/FB 100 35.5 38.0
D 0.12 0.23 0.40 0.66 1.13 1.81 2.76 4.04 5.72 7.88
32 x 5 0.91 1.15
W 7.20 9.00 10.80 12.60 14.40 16.20 18.00 19.80 21.60 23.40
SB325/40/FB 50 38.3 40.8
D 0.11 0.21 0.37 0.61 1.05 1.68 2.56 3.74 5.30 7.30
S 1.76 2.20 2.64 3.23 4.22 5.34 6.59 7.98
SA323/40/FB 100 21.6 23.1
D 0.20 0.38 0.66 1.10 1.88 3.02 4.60 6.73
32 x 3 0.91 1.16
W 7.20 9.00 10.80 12.60 14.40 16.20 18.00 19.80
SB323/40/FB 50 23.5 25.0
D 0.18 0.36 0.62 1.04 1.77 2.84 4.32 6.33
S 1.73 2.16 2.59 3.17 4.15 5.25 6.48 7.84
SA255/40/FB 100 28.3 30.3
D 0.25 0.48 0.83 1.39 2.37 3.80 5.79 8.47
25 x 5 0.88 1.20
W 7.20 9.00 10.80 12.60 14.40 16.20 18.00 19.80
SB255/40/FB 50 31.1 33.1
D 0.21 0.41 0.71 1.19 2.03 3.26 4.96 7.27
S 2.88 3.59 4.31 5.28 6.90 8.73 10.78 Calculation
SA253/40/FB 100 17.3 18.5
D 0.41 0.80 1.39 2.31 3.95 6.32 9.63 Uniform Load : 500 kg/m2 (5KN/m2)
25 x 3 0.88 1.21
W 7.20 9.00 10.80 12.60 14.40 16.20 18.00 Grating Type : SA325/30/FB
SB253/40/FB 50 19.2 20.4
D 0.36 0.71 1.22 2.04 3.48 5.58 8.50 Span : 1500mm
S 2.99 3.74 4.49 5.49 7.18 9.08 Factor : 1.67
SA195/40/FB 100 22.2 23.7
D 0.56 1.10 1.90 3.16 5.39 8.64 Stress : 2.97 x 1.67 = 4.96 kg/m2
19 x 5
W 7.20 9.00 10.80 12.60 14.40 16.20 Deflection : 2.07 x 1.67 = 3.46mm
SB195/40/FB 50 25.0 26.5
D 0.41 0.80 1.38 2.30 3.92 6.27 \ 3.46mm > L/300mm
S 4.97 6.22 7.46 9.14
SA193/40/FB 100 13.6 14.5
D 0.94 1.84 3.17 5.29 Serration Factor :
19 x 3
W 7.20 9.00 10.80 12.60 The tabulated load and deflection should be multiple by the
SB193/40/FB 50 15.6 16.5
D 0.72 1.41 2.43 4.06 factor shown when using serration flooring
Page 9
Ordering Procedure
How to place an order
SinGrating is coded in the following sequence.
A Pitch of Cross Bar - A @ 100mm C/C B Pitch of Cross Bar - B @ 50mm C/C
/ /
25 Height of Bearing Bar 25 Height of Bearing Bar
/ /
30 Pitch of Bearing Bar 40 Pitch of Bearing Bar
/ /
SF Type of Bearing Bar > SF - Serrated Bar FB Type of Bearing Bar > FB - Plain Bar
Page 10
Standard Manufacturing Tolerances
D
LENGTH
in 1,500mm Length
Transverse Bow
(before fastening to supports)
1:100
W1
ï
Bearing Bars
D & D are overall
overa
overallll dimensions
dimens
dim ension
ionss acro
a
across
cross
ss the load
load bars
b s
bar
att opposite
op osite
opp
op te
e ends
e s of
end of the
the
h panels.
pa
pan
a els.
1:100
1 :100
Longitudinal
Lo
ong
git
itud
ud
diin
nal Bow
Bo
ow
w
Length+0
-3
WIDTH + 3mm
ó
Page 11
The Maximum permissible deviations from work sizes of gratings shall be as shown in below Table:
According to:
National Association of Architectural Metal-Manufacturers
( NAAMM) specification in U.S.A . British Standards BS 4592-1:1995.
Location Tolerance in Location Tolerance in
mm mm
Transverse bow of panel before 1:100 Cross bars in either direction 1:100
fastening to supports from perpendicular alignment
with bearing bars
Longitudinal bow of panel 1:200
before fastening to supports Cross bar spacing ± 5 mm per 1500mm
length of loadbearing bars
Fabrication of Welding Standards:
Banding Bars & End Plates Load bar lean 1:10
are welded with minimum 3 mm
fillet to one side of its interval Transverse bow of panel 1:100
according to the following before fastening to supports
Bearing bar pitch ( BP):
* BP 30 mm - - Every 5th Load bar Longitudinal bow of panel 1:200
* BP 40 mm - - Every 4th Load bar before fastening to supports
* BP 50 mm - - Every 3rd Load bar
Fabrication of Welding Standards:
Where the function of binding
bar excludes load transfer, they
shall be at least secured to the
nearest load bearing bar at every
180mm [Link] the binding
bars are loadbearing, they shall
Fabrication of Welding Standards For Stair
be secured to every loadbearing
Treads: bar. If welded, the fillet weld leg l
Banding Bars & End Plates are welded with minimum ength shall at least be equivalent
3mm fillet to one side of ,its interval of every load bar. to the thickness of the loadbearing
bar, throughout the depth of the
binding bar and one side of the
loadbearing bar.
Page 12
Installation Methods
It is importance to note that when there is no lateral restraint provided by the support structure, a minimum of four fixing
clips per panel must be used to restrain floor panels. Where lager panels are to be fixed, it is advisable to use extra fixing
clips on any available intermediate supports.
Field Welding
*Recommended
04 sets of saddle
C
Clip fo every m2
lip for
3) Saddle CCliplip T
Type-B
ype-B ((M-Clip)
M--Cli
M Cllip) 4)) Saddle
Sad
addle
addl e Cl
C
Clip
lip
lip
pTType-C
ype-
ype C (E
(Elong
(Elongated
ng
gat
ated
ed Clip)
Clil p)
A saddle cclip
liip & bottom
botttom cclamp
lamp is use to o secure
seccure the
tth
he A elongated
elongate ed saddle
saaddle is use
usse to
to securee two
two piece
p of
grating onto
to the support
suppoport
port structure.
strruccturre. grating
graatin
ng panel
panel along
alo
ong sight
sight each
si eachh other.
otheer.
Support Structure
Description Top saddle (M-Clip) or Elongated saddle (E-Clip) & Bottom Clamp
Fastener Hexagonal Head M8 x 50mm Bolt & Nut(*For other type of fastener, kindly check
with the sales person)
Page 13
Installation Tolerances
10mm 10mm ÍÐßÒ
øÜ·®»½¬·±² Ѻ Þ»¿®·²¹ Þ¿®-÷
п²»´ É·¼¬¸
Ê¿®·»-
10mm 10mm
п²»´ É·¼¬¸
èç ¨ ïëî
ß½¬«¿´ Ý«¬óÑ«¬
10mm 10mm ïïê ¨ ïëî
ïð ³³
Ò±³·²¿´
Ô±¿¼ Þ¿®
10mm ïð ³³
Clearance can
varyrelative to
rebate angle
straightness.
All clearances shown are recommended only as panels can vary dimensionally in accordance with the manufacturing standards. We
recommend that cutouts around circular obstructions be 50mm greater in diameter than the obstruction and we suggest that piping
cutouts, nominally 100mm or less in diameter be done on site during installation.
Surface Treatment
1) Hot Dipped Galvanizing (BS EN ISO 1461:1999)
3) Untreated / Non-Galvanized
Page 14