Clinker Fine Coal Ash Coal

Oksida Target Oksida Clinker SHC, Kcal/Kg 750 SiO2

MgO 4.00 SiO2 21.02 GCV, Kcal/Kg 5600 Al2O3
Freelime 1.50 Al2O3 5.43 H2 5.74 Fe2O3
Fe2O3 3.41 NHV, Kcal/Kg 5240 CaO
C4AF 10.38 CaO 65.99 Ash, % 0.80 MgO
C3 A 8.63 MgO 4.00 Moisture, % 10.00 SO3
C2 S 15.00 SO3 0.50 Total Sulphur,% 1.74
C3 S 60.00 Freelime 1.50 Coal, Ton 143

Kiln Feed Dust Return

LOI 35.00 LSF 99.20 Proporsi 10.00
Loss factor 1.5385 SM 2.36 SiO2 0.08
Proporsi 99.20 AM 1.60 Al2O3 0.03
SiO2 13.529 Fe2O3 0.03
Al2O3 3.5296 CaO 0.44
Fe2O3 2.20 MgO 0.02
CaO 43.131
MgO 2.62

Raw Meal
SiO2 13.52 LSF 99.16
Al2O3 3.53 SM 2.36
Fe2O3 2.20 AM 1.60
CaO 43.09
MgO 2.61
Ash Coal
46.51
5.99
6.39
21.29
1.01
4.35
Table 1 Cost and chemistry of raw material
Weight Percentage (%wt)
Variables Cost (RM)
SiO2 Al2O3 Fe2O3 CaO MgO
Limestone, X1 4.75 1.29 0.64 49.52 2.45 5.00
Silica sand, X2 91.92 4.11 0.39 0.29 0.09 32.00
Clay 1, X3 23.29 16.43 58.05 0.16 0.13 49.00
Clay 2, X4 82.03 19.43 11.76 0.31 0.09 16.80
Alt. Material 1, X5 67.09 15.42 2.49 0.56 0.09 13.05
Alt. Material 2, X6 71.24 22.01 2.79 0.23 0.98 28.00
Additive 1, X7 81.79 4.24 1.81 3.36 0.27 8.99
Additive 2, X8 28.33 5.38 57.25 0.32 0.97 15.40

Table 2 Computed raw mix design Table 3 Computed raw mix d

Decision Variable Description Raw Mix Proportions Oxide
Proportion in %
X1 Limestone 0.8404 84.04% SiO2
X2 Silica sand 0.0000 0.00% Al2O3
X3 Clay 1 0.0000 0.00% Fe2O3
X4 Clay 2 0.0000 0.00% CaO
X5 Alt. Material 1 0.0000 0.00% MgO
X6 Alt. Material 2 0.1024 10.24% LSF
X7 Additive 1 0.0148 1.48% SM
X8 Additive 2 0.0236 2.36% AM
1
 Table 4 Constraints in linear programming
Constraint Allowable Range
LSF 96 - 98
SM 2,2 - 2,4
AM 1,5 - 2,5

e 3 Computed raw mix design

Raw Target
Meal, %
13.16 13.52
3.53 3.53
2.20 2.20
41.70 43.09
2.19 2.61
98.22 99.16
2.30 2.36
1.60 1.60