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Original Article

Synthesis and properties of bioplastics from corn


starch and citric acid-epoxidized soybean oil
oligomers

Jianlei Yang a,*, Xiaotong Dong b, Jiyi Wang c, Yern Chee Ching d, Jing Liu e,
Chunhui li c, Yiliyasi Baikeli c, Zhen li c, Naif Mohammed Al-Hada a,
Shicai Xu a
a
Shandong Key Laboratory of Biophysics, Institute of Biophysics, Dezhou University, Dezhou, 253023, China
b
College of Physics and Electronic Information, Dezhou University, Dezhou, 253023, China
c
College of Chemistry and Chemical Engineering, Dezhou University, Dezhou, 253023, China
d
Department of Chemical Engineering, Faculty of Engineering, University of Malaya, Kuala Lumpur, 50603,
Malaysia
e
College of Medicine and Nursing, Dezhou University, Dezhou, 253023, China

article info abstract

Article history: Citric acid-epoxidized soybean oil oligomers (CESO) were prepared and utilized to improve
Received 8 July 2022 the properties of corn starch-based bioplastics. CESO were synthesized by controlling the
Accepted 18 July 2022 stoichiometric ratio of acid equivalent weight and epoxy equivalent weight at 3:1. Starch-
Available online 31 July 2022 based bioplastics with satisfactory properties were fabricated through solution casting.
Analysis including FTIR, molecular distribution, and polydispersity index validated the ring
Keywords: opening polymerization of ESO and CA. The hydrogen bond and crosslinking interactions
Starch between CESO and starch were evidenced by the FTIR. SEM micrographs suggested that
Bioplastic CESO exhibited better compatibility with starch than ESO. X-ray diffraction patterns of the
Citric acid bioplastics were changed apparently by CESO due to the crosslinking interaction. Swelling
Epoxidized soybean oil degree and opacity of the bioplastics reduced significantly after the introduction of CESO,
Compatibility while tensile strength increased remarkably from 5.62 to 6.93 MPa (p < 0.05). The bioplastic
Packaging with 4 wt% CESO revealed the most comprehensive properties. Higher content of CESO
(16 wt%) displayed poor interaction with starch and led to deteriorated properties of the
bioplastics. The synthesized bioplastics exhibited enormous potential to partially replace
petroleum-based plastics for various applications such as packaging.
© 2022 The Author(s). Published by Elsevier B.V. This is an open access article under the CC
BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).

* Corresponding author.
E-mail address: yangjlly1985@outlook.com (J. Yang).
https://doi.org/10.1016/j.jmrt.2022.07.119
2238-7854/© 2022 The Author(s). Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (http://
creativecommons.org/licenses/by-nc-nd/4.0/).
374 j o u r n a l o f m a t e r i a l s r e s e a r c h a n d t e c h n o l o g y 2 0 2 2 ; 2 0 : 3 7 3 e3 8 0

XRD, mechanical property, water resistance, and opacity of


1. Introduction the bioplastics were investigated to establish the relationship
between structures and performance.
Currently, more than 99% of packaging plastic, including bags,
tableware, and disposable straws, are produced from
petroleum-based polymers [1]. Packaging plastic pollution has 2. Materials and methods
become one of the most urgent environmental problems all
over the world. Bioplastic from the conversion of biomass is 2.1. Materials
considered as one of the sustainable methods to address the
issue [2,3]. Chitosan (deacetylation degree: 90%; molecular weight:
Up to now, numerous renewable resources, such as cellu- 30,000 g/mol), corn starch (5.30% moisture and 27% amylose),
lose, starch, natural oils, and protein, have been applied as sodium bromide, and polystyrene standards were supplied by
promising alternatives to develop the bioplastics [4,5]. The Macklin biochemical Co., Ltd (Shanghai, China). Commercial
biodegradability, renewability, and resource abundance epoxidized soybean oil (minimum 99.00% purity and 356 g/
endow starch-derived bioplastic an ideal candidate for pack- mol epoxy equivalent weight) was supplied by Qilu petro-
aging bioplastic. However, the mechanical properties and chemical engineering Co., Ltd (Shandong, China). Epoxy
water-stability of starch-based bioplastics are undesirable and equivalent weight describes the mass (g) of ESO required to
drastically impede their practical application [6]. Although give 1 mol epoxy groups. Citric acid monohydrate (99.5%),
attempts have been made to prepare starch-derived bio- microcrystalline cellulose, sodium chloride, glycerol, tetra-
plastics with water stability and high strength, the progress is hydrofuran (HPLC grade), and Tween 80 were provided by
unsatisfactory [7,8]. Therefore, it is urgent to develop a facile Tianjin kemiou chemical reagent Co., Ltd.
method to manufacture the starch-based bioplastics featuring
2.2. Synthesis of citric acid-epoxidized soybean oil
high water resistance and mechanical strength.
oligomers (CESO)
Soybean oil is one of the cheapest and most abundant plant
oils in the world and it can be used to prepare epoxidized
The synthesis of CESO was performed based on our previous
soybean oils (ESO) industrially, which have been extensively
work [15]. A mixture of CA and water was heated at 90  C until
investigated to synthesize thermosets [3,4]. Great progress has
dissolved completely. ESO were added into it with the stoi-
been made in the bioplastic development based on starch and
chiometric ratio of acid equivalent weight and epoxy equiva-
ESO. ESO can effectively enhance the mechanical properties
lent weight of 3:1. The reaction was performed at 90  C for
and hydrolytic stability of starch-based bioplastics based on
45 min. Afterwards, a certain amount of glycerol was intro-
the condensation reaction between epoxy groups and hy-
duced into the product to make the mixture homogeneous.
droxyl groups [5,9]. However, ESO have a low compatibility
Finally, the synthesized CESO were immediately used to pre-
and reaction efficiency with starch, which leads to low
pare the bioplastics in the next section.
crosslinking network and hamper their application signifi-
cantly [3,10]. There is a tremendous room to design starch/ 2.3. Preparation of the CESO/corn starch bioplastics
ESO-based bioplastics with excellent properties.
Compatibilizers such as polyethylenimine, maleic anhy- In this study, chitosan and microcrystalline cellulose were
dride, and citric acid have been attempted to enhance the applied to improve the strength of the bioplastics. Instead of
bonding of starch and epoxy oil [10,11]. Citric acid (CA) is a preparing the bioplastic by reactive extrusion, a commonly
natural organic acid and has three carboxyl groups that could used process in the industry [16,17], solution casting was used
participate in the reaction with epoxy groups of ESO [12] and for the sake of simplicity in our laboratory. Specifically, an
hydroxyl groups of starch to form the crosslinked network aqueous solution of corn starch, glycerol, and microcrystalline
[13,14]. In previous work, we proposed citric acid-epoxidized cellulose was prepared and heated at 90  C for 30 min. Chi-
palm oil oligomers (nCOOH/epoxy ¼ 1) to modify the properties tosan solution (2 wt%) in 1% acetic acid was incorporated and
of starch-based bioplastics. Enhancement efficiency of the the dry mass ratio of starch to chitosan was 19:1. Next, ESO or
oligomers on the properties of the bioplastic was compro- CESO and Tween 80 were added into above solution. The
mised as all carboxyl groups of CA have formed tight inter- mixture was homogenized at 10,000 rpm for 60 s. 60 g of the
action with ESO and there were no excess carboxyl groups to solution was poured into the glass plate and dried at 60  C in
react with starch [15]. Therefore, the formulation for synthe- an oven for 6 h. The films were further cured for 1 h at 120  C to
sizing the oligomers needs to be adjusted further. induce the crosslinking reaction between starch and epoxy oil.
In this study, a facile strategy was operated to convert ESO The samples were placed in a desiccator (57% relative hu-
into multi-functional oligomers and synthesize starch-based midity, achieved using saturated sodium bromide) for 72 h at
bioplastics with the oligomers by solution casting. Firstly, room temperature. The formulations for synthesizing starch-
the CESO oligomers were synthesized with acid equivalent based bioplastics are shown in Table 1.
weight and epoxy equivalent weight at 3:1. It was supposed
that only one carboxyl group of CA molecule participated in 2.4. Characterization techniques
the ring opening reaction with ESO, while the other two
carboxyl groups performed esterification reaction with starch. 2.4.1. Gel permeation chromatography (GPC)
The effect of CESO contents (4, 8, and 16 wt%) on the struc- Molecular weight and polydispersity index of ESO and CESO
tures and properties of the bioplastics was studied. FTIR, SEM, were tested by a GPC (1515, Waters Corporation, USA) with
j o u r n a l o f m a t e r i a l s r e s e a r c h a n d t e c h n o l o g y 2 0 2 2 ; 2 0 : 3 7 3 e3 8 0 375

Table 1 e Composition of starch-based bioplastics based on dry weight.


Samplesa Starch (g) Chitosan (g) Cellulose (g) Glycerol (g) ESO/CESO (g) Tween 80 (g)
ST-ESO-8 5.7000 0.3000 0.3000 2.4000 0.4800 0.0480
ST-CESO-4 5.7000 0.3000 0.3000 2.4000 0.2400 0.0240
ST-CESO-8 5.7000 0.3000 0.3000 2.4000 0.4800 0.0480
ST-CESO-16 5.7000 0.3000 0.3000 2.4000 0.9600 0.0960
a
The number in the code indicates the weight proportion of CESO or ESO to the total weight of starch and chitosan.

2414 refractive index detector. Tetrahydrofuran was the mo- dried at 105  C in an oven. Swelling degree and water solubility
bile phase with 1 mL/min flow rate. The standards were were calculated by Eqs. (1) and (2), respectively:
polystyrene.
Swelling degree ¼ ðM1  Mo Þ = Mo (1)

2.4.2. Fourier transform infrared spectroscopy (FTIR)


Water solubility ð%Þ ¼ ðMo  M2 Þ = Mo  100 (2)
FTIR spectra of all the samples were analyzed on the sample
surfaces using ATR-FTIR (Netzsch Sta449 F5 Jupiter, Thermo where Mo indicates the initial sample mass, M1 represents the
Scientific Nicolet iS50, USA) with 32 scans, 4 cm1 resolution, wet sample mass, and M2 is the dry mass of undissolved
and wavenumbers of 4000e500 cm1. sample after soaked in water.

2.4.3. Field emission scanning electron microscopy (FESEM) 2.4.7. Opacity


The tensile-fractured surfaces of the bioplastics were coated The opacity of the bioplastics was determined by a Spectro-
by a gold layer using a sputter coater (108auto, Cressington) photometer (UV 1900, Shanghai Youke Instrument Co., Ltd,
and then observed by the FESEM (Merlin Compact, ZEISS, China). The light absorbance of specimens (10 mm  35 mm,
Germany). The sample micrographs were recorded at the thickness: 0.14e0.17 mm) was tested at 600 nm with an empty
1000 magnification. cuvette as the control. The opacity was calculated with Eq. (3):
 
Opacity mm1 ¼ A600 T (3)
2.4.4. X-ray diffraction (XRD)
The X-ray diffractometer (D8 advance, Bruker, Germany) was where A600 presents the light absorbance at 600 nm and T
utilized to analyze the XRD diffractograms of the samples. The indicates the sample thickness (mm).
current and voltage were 40 mA and 40 kV, respectively. The
diffraction patterns were collected from 5 to 60 by a step of 2.5. Statistical analysis
0.02 .
Statistical analysis was carried out with SPSS version 19.0
2.4.5. Mechanical property (SPSS Inc., Chicago, USA). One-way analysis of variance
The Auto Tensile Tester (XLW, Labthink Instruments Co., Ltd., (ANOVA) with Tukey’ test was conducted with 5% significance
Jinan, China) was used to perform the mechanical property of level.
the bioplastics based on ASTM D882. The sample strips were
15 mm  100 mm. The crosshead speed was 50 mm/min and
the original distance between the grips was 50 mm. Five 3. Results and discussion
determinations were obtained for each sample.
3.1. Characterization of CESO
2.4.6. Swelling degree and water solubility
Swelling degree and water solubility were performed by placing FTIR spectra of ESO and CESO are shown in Fig. 1. In the case of
the dry samples (20 mm  20 mm, thickness: 0.14e0.17 mm) in ESO, the band around 823 cm1 is associated with epoxy group
distilled water for 24 h. Undissolved parts were obtained and [18]. The band (823 cm1) disappeared for CESO. The carboxyl

Fig. 1 e FTIR spectra of ESO and CESO.


376 j o u r n a l o f m a t e r i a l s r e s e a r c h a n d t e c h n o l o g y 2 0 2 2 ; 2 0 : 3 7 3 e3 8 0

Fig. 2 e FTIR spectra for starch-based bioplastics.

groups of CA would react with the epoxy groups of ESO to supposed to provide adequate crosslinking sites with hydroxy
produce ester bonds and new hydroxyl groups [19]. The band groups of starch, while various amount of CESO might provide
at 1740 cm1 was associated with carbonyl groups (C]O) of ESO tunable water resistance, stiffness, and toughness to the
[9]. The band (1740 cm1) for CESO became broader compared bioplastics.
to that of ESO, which suggested the formation of ester bonds.
Moreover, the band might derive from the excess carboxyl 3.2.1. FTIR
groups of CA [20]. The formation of new hydroxyl groups for FTIR spectra of the bioplastics are illustrated in Fig. 2. The
CESO was evidenced by the broad band around 3470 cm1. The band for OeH stretching of ST-ESO-8 is observed at 3277 cm1.
generated hydroxyl groups could further react with the epoxy It was shifted to lower wavenumbers for the bioplastics with
groups of ESO. The reaction of ESO and CA is generally too CESO. These shifts revealed the hydrogen bonding in-
complicated to be illustrated by chemical structures and teractions between starch and CESO [15]. The band shift might
equations [4,15]. also demonstrate the decreased number of free hydroxyl
The GPC results displayed that the number-average molec- groups due to the crosslinking interaction. The substitution of
ular weight (Mn) and weight-average molecular weight (Mw) of the hydroxyl groups with the ester groups on the starch
ESO were 1186 and 1274 g/mol, respectively. The polydispersity molecules prohibited the inter and intra-molecular hydrogen
index (PDI) of ESO was 1.07. CESO exhibited higher molecular bonding. The bands at 2923 cm1 and 2854 cm1 are ascribed
weight (Mn and Mw, 1887 and 5550 g/mol, respectively) and PDI to the eCH stretching vibration of eCH2 groups. Both band
(2.94) than ESO, which demonstrated the reaction of ESO and intensity reduced as different contents of CESO were intro-
CA and the presence of CESO with different molecular weights duced. The band at 1741 cm1 for ST-ESO-8 can be attributed
[21]. One CA molecule might react with 1e3 ESO molecules as to the stretching vibration of C]O in ESO. The absorption band
CA contained three eCOOH groups. This was consistent with (1741 cm1) of the bioplastics diminished after the introduc-
the result of wide molecular weight distribution. tion of 4 wt% CESO and intensified gradually as higher con-
tents of CESO were added. The band shapes of the bioplastics
3.2. Characterization of the bioplastics were in agreement with that of the introduced oil types. The
increase of the band's height can reflect the increase of the
Starch and CESO were chosen as the materials to fabricate the ester bonds formed by starch and CESO [22]. Besides, it might
bioplastics. CESO with multiple carboxylic groups were be caused by the excess carboxyl groups in CESO also [23].

Fig. 3 e XRD diffractograms of starch-based bioplastics.


j o u r n a l o f m a t e r i a l s r e s e a r c h a n d t e c h n o l o g y 2 0 2 2 ; 2 0 : 3 7 3 e3 8 0 377

Fig. 4 e Tensile-fractured surfaces of starch-based bioplastics at the magnification of 1000£. (a) ST-ESO-8, (b) ST-CESO-4, (c)
ST-CESO-8, and (d) ST-CESO-16.

3.2.2. XRD 3.2.3. Field emission scanning electron microscopy (FESEM)


Figure 3 displays the XRD diffractograms [24] of starch-based Figure 4 exhibits the tensile-fractured surface images of
bioplastics. ST-ESO-8 presented the B-type crystalline struc- the bioplastics. Many microvoids appeared on the
ture, exhibiting two intense peaks at 19.7 and 22.1 , which cross-section of the samples containing ESO (Fig. 4(a)),
were in agreement with previous publications [7,25]. ST-CESO-4 which resulted from ESO droplets [28]. The fracture
also exhibited a typical B-type pattern with three characteristic surfaces of ST-CESO exhibited fewer holes, suggesting
peaks at 2q around 17.0 , 19.7 and 22.1 , respectively [6,26]. The that CESO showed better compatibility with starch than
appearance of peak at 17.0 should be due to amylopectin ESO (Fig. 4(b)e(d)). The outcome might be ascribed to
retrogradation [25,27]. The peak intensity (17.0 ) reduced grad- strong hydrogen bond and esterification interactions
ually after the samples were introduced with higher contents of between starch and CESO [29]. However, there were still a
CESO, demonstrating the inhibition of amylopectin retrogra- few holes present in the films containing CESO. The rougher
dation. The crosslinking interaction between CESO and starch fractured surface as a result of an increase in the CESO
restrained the molecular chain movements and crystallization content in the bioplastic would indicate a tougher material
process, thus disrupting the ordered array of molecules and [30]. This agreed with an increase in EAB with increasing
reducing the crystallinity of the matrix [6,15]. CESO content.

Fig. 5 e Tensile strength and elongation at break of the bioplastics.


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3.2.4. Mechanical property


Table 2 e Opacity and water resistance of the bioplastics.
Figure 5 presents the mechanical property of the bioplastics.
ST-ESO-8 showed the tensile strength (TS) of 5.62 MPa and Samples Opacity Swelling Water solubility
(mm1) degree (%)
elongation at break (EAB) of 36.30%, respectively. TS of the
bioplastics sharply increased (6.80e6.93 MPa) when 4 wt% or ST-ESO-8 3.04 ± 0.22a 5.12 ± 0.25a 15.93 ± 0.92a
8 wt% CESO was incorporated (p < 0.05). This result might be ST-CESO-4 2.09 ± 0.29b 4.40 ± 0.064b 17.79 ± 1.43a
ST-CESO-8 2.31 ± 0.19b 5.20 ± 0.078a 16.56 ± 0.28a
attributed to the fact that extra carboxylic groups of CESO
ST-CESO-16 2.50 ± 0.34ab 4.07 ± 0.11b 17.88 ± 0.28a
could form stronger crosslinking interactions with starch,
a and b mean that values in the same column with different letters
resulting in more rigid structure [31]. There was no significant
are significantly different (p < 0.05).
impact of 4 wt% and 8 wt% CESO on the tensile strength of the
films. TS reduced remarkably for the bioplastics with 16 wt%
CESO (p < 0.05). Lower TS might emphasize the poor interac-
result can be explained by the fact that CESO had lower
tion between CESO and starch, which agreed with the rough
swelling than starch, thus reducing the swelling degree [6].
and heterogeneous cross-section as revealed by FESEM. Addi-
Water solubility of all the bioplastics varied from 15.93% to
tionally, this might be ascribed to the poor mechanical prop-
17.88%. The incorporation of various contents of CESO into
erty of CESO cured films [2,29]. Xiong, Yang, Feng, Zhang,
the bioplastics improved the water solubility slightly
Zhang, Tang and Zhu [10] also discovered a significant deteri-
(p > 0.05). Although CESO were not soluble in water, they
oration of mechanical property when the concentration of
might cause the acid hydrolysis of starch in the process of
vegetable oil in biopolymer composites increased up to a
curing process [10].
certain value.
It was expected that EAB of the bioplastics showed opposite
3.2.7. Comparison between the bioplastics and petroleum-
trend to TS. EAB reduced drastically (17.18%) (p < 0.05) and then
based plastics
increased slightly with the contents of CESO increasing
In order to evaluate the potential of the bioplastics to replace
(p > 0.05). Regarding the reduction of EAB, this might be
petroleum-based plastics for packaging application. Water
assigned to the high molecular weight of CESO as shown by
solubility and mechanical property of the bioplastics were
GPC results, which cannot play the role of plasticizers for
compared with those of commercial petroleum-based plas-
starch.
tics such as low-density polyethylene (LDPE), high-density
polyethylene (HDPE), polyethylene terephthalate (PET),
3.2.5. Opacity
polyvinyl chloride (PVC), polyamide (PA, nylon), poly-
The opacity of the bioplastic composites is displayed in Table
propylene (PP), polystyrene (PS), and polyvinyl alcohol (PVA)
2. Film opacity is closely associated with the microstructure of
(Table 3).
the film. A higher opacity represents a lower degree of trans-
It was noted that tensile strength of the bioplastics was
parency [7]. The opacity of ST-ESO-8 was 3.04 mm1, which
close to that of LDPE and far below the other plastics. The
might be attributed to the difference in the refractive index of
bioplastics were more brittle compared to other petroleum-
starch and ESO. It obviously decreased to 2.09e2.50 mm1
based plastics except PS. The application of the bioplastics
upon the addition of CESO (p < 0.05). This remarkable decrease
might be restrained in the environment with high humidity
suggested that CESO had better dispersibility in the bioplastics
due to their high solubility. Therefore, the prepared
than ESO, which enhanced light transmittance. The opacity of
bioplastics can be introduced into petroleum-based plastics,
the samples increased as higher contents of CESO was incor-
such as LDPE or PVA, in a certain percentage, thus
porated. This might be related to the heterogeneous structure
reducing the application of petroleum-based plastics.
of the bioplastics, which hindered light transmittance and
Further study is needed to improve the tensile and water
caused light dispersion.
resistance property of starch-based bioplastics to broaden
their applications.
3.2.6. Water resistance
Water resistance exhibits the integrity of the sample in an
aqueous environment. Water resistance of the bioplastics
was assessed by swelling degree and water solubility as
summarized in Table 2. ST-ESO-8 showed a swelling degree of Table 3 e Tensile property and water solubility of the
fabricated bioplastics and some petroleum-based plastics
5.12. It can be seen that swelling degree of the bioplastics
[32e35].
varied as different contents of CESO were incorporated.
Plastics Tensile strength Elongation Water
Swelling degree of the samples decreased remarkably after
(MPa) at break (%) solubility (%)
the addition of 4 wt% CESO (p < 0.05). CESO had stronger
interaction with starch than ESO, which hindered the pene- This study 6.93 17.18 15.93
LDPE 7e25 300e900 0
tration of water into the starch network. However, swelling
HDPE 19e31 30e50 0
degree of the bioplastics increased again when 8 wt% CESO PET 155e177 70 0
was added. This might be associated with the heterogeneous PVC 42e55 20e180 0
structure of the bioplastics, as demonstrated by FESEM, PA 49e69 200e300 0
which reduced the cohesiveness of the starch matrix and PP 27e98 200e1000 0
promoted the water permeation. Interestingly, swelling de- PS 31e49 2e3 0
PVA 58.5 141.7 45.0
gree reduced remarkably for ST-CESO-16 again (p < 0.05). The
j o u r n a l o f m a t e r i a l s r e s e a r c h a n d t e c h n o l o g y 2 0 2 2 ; 2 0 : 3 7 3 e3 8 0 379

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