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Load Charts Manual

STC600T5 Truck Crane

Safety, Operation and Maintenance Manual

STC600T5 Truck Crane Load Charts Manual

Load Charts Manual

General Notes and Warnings................................................................................................... 1
General.............................................................................................................................. 1
Setup.................................................................................................................................. 1
Operation........................................................................................................................... 1
Definitions.......................................................................................................................... 2
Counterweight.................................................................................................................... 3
Wind Speed Restrictions.................................................................................................... 3
Load Charts, Main Boom.......................................................................................................... 6
4.8T Counterweight...........................................................................................................
. 6
8T Counterweight .............................................................................................................. 8
Load Charts, Swingaway Boom Extension............................................................................. 10
4.8T Counterweight..........................................................................................................
. 10
8T Counterweight.............................................................................................................
. 11

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Load Charts Manual STC600T5 Truck Crane

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STC600T5 Truck Crane General Notes and Warnings

General Notes and Warnings

General

1. Rated loads as shown on lift chart pertain to this machine as originally manufactured and
equipped. Modifications to the machine or use of optional equipment other than that specified can
result in a reduction of capacity.
2. Construction equipment can be hazardous if improperly operated or maintained. Operation and
maintenance of this machine shall be in compliance with the information in the Safety, Operation
& Maintenance Manual supplied with this machine. If this manual is missing, order replacements
from the manufacturer through the distributor.
3. The operator and other personnel associated with machine shall fully acquaint themselves with
the latest standards for cranes.

Setup

1. The machine shall be level and on a firm supporting surface. Depending on the nature of the
supporting surface, it may be necessary to have structural supports under the outrigger floats to
spread the load to a larger bearing surface.
2. When outrigger use is intended, the outriggers shall be properly extended with tires raised off
of the supporting surface before operating crane functions and lifting loads.
3. Do not travel with crane operation.

Operation

1. Rated loads at rated radius shall not be exceeded. Do not attempt to tip the machine to
determine allowable loads.
2. All rated loads have been tested to and meet the EN13000 and GB/T 3811-2008 requirements.
Capacities on outriggers correspond to (Test Load = 1.25P + 0.1F). 0.1F represents one-tenth
(0.10) of the total boom weight reduced to the boom head.
3. Rated loads include the weight of hook block, slings and auxiliary lifting devices and their
weights shall be subtracted from the listed rating to obtain the actual load to be lifted. When
more than the minimum required parts of line needed to pick the load are used, the additional
rope weight as measured from the lower sheaves of the main boom nose shall be considered
part of the load to be lifted. When both the hook block and headache ball are reeved, the lifting
device that is NOT in use, including the line as measured from the lower sheave(s) of the nose
supporting the unused device shall be considered part of the load.
4. Load ratings are based on freely suspended loads. No attempt shall be made to move a load
horizontally on the ground in any direction.

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General Notes and Warnings STC600T5 Truck Crane

5. Rated loads do not account for wind on lifted loads or boom. The maximum in-service wind
speed is 32 km/h. It is recommended when wind velocity is above 32 km/h, rated loads and boom
lengths shall be appropriately reduced. For machines not in-service, the main boom should be
retracted and lowered with swing brake set in wind velocities over 48 km/h.
6. Rated loads are for lift crane service only.
7. Do not operate at a radius or boom length where capacities are not listed. At these positions,
the machine may overturn without any load on the hook.
8. The maximum load which can be telescoped is not definable because of variations in loadings
and crane maintenance, but it is safe to attempt retraction and extension of the boom if the rated
capacity is not exceeded.
9. When the boom length or lift radius or both are between values listed, the smallest load shown
at either the next larger radius or next longer or shorter boom length shall be used.
10. The user shall make due allowances for his particular job conditions, such as: soft or uneven
ground, out of level conditions, high winds, side loads, pendulum action, jerking or sudden
stopping of loads, experience of personnel, two machine (tandem) lifts, electric wires, obstacles,
hazardous conditions, etc. Side pull on boom or jib is extremely dangerous.
11. No deduct is required from the main boom charts for a stowed boom extension.
12. Never handle personnel with this machine unless the requirements of the applicable national,
state, and local regulations and safety codes are met.
13. Keep all load handling devices a minimum of 1m below boom head at all times.
14. The boom angle before loading should be greater than the loaded boom angle to account for
deflection.
15. Do not lift loads when boom is fully lowered. The Load Moment Indicator (LMI) senses
pressure in the lift cylinder and it will not sense a warning or lockout condition. The crane can be
overloaded without warning if the lift cylinder is fully retracted.

Definitions

1. Load Radius: Horizontal distance from a projection of the axis of rotation to the supporting
surface before loading to the center of the vertical hoist line or tackle with load applied.
2. Loaded Boom Angle: is the angle between the boom base section and the horizontal, after
lifting the rated load at the rated radius with the rated boom length.
3. Freely Suspended Load: Load hanging free with no direct external force applied except by the
hoist cable.
4. Side Load: Horizontal force applied to the lifted load either on the ground or in the air.
5. No Load Stability Limit: The stability limit is determined by the Min Boom Angle on the load
charts manual. It is not permitted to lower the boom below the boom angles listed because the
machine can overturn without any load on the hook.

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STC600T5 Truck Crane General Notes and Warnings

Counterweight
Total weight (kg) Combination Weight of single piece (kg)
4800 Basic counterweight 4800
3200 Moveable counterweight 3200

NOTE: All load handling devices and boom attachments are considered part of the load and
suitable allowances MUST BE MADE for their combined weights. Weights listed are for Sany
furnished equipment.

Wind Speed Restrictions

If the wind speed is: Rated lifted capacities must be reduced by at least:
0-32km/h Normal lifting operations (see load chart)
33-47km/h 40%
Crane operation must be shutdown and the boom retracted and
48 km/h or greater
lowered to horizontal
Additional reductions are required for loads with large wind sail area.
These restrictions are based on crane on fully extended outriggers.

Read and understand all safety precautions and instructions in SOM manual before
reading this load charts manual. Failure to do this could result in death or serious injury.

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Working Range Diagram STC600T5 Truck Crane

Working Range Diagram

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STC600T5 Truck Crane Working Range Diagram

note:

1. Load capacity in the chart is the maximum weight which this crane could hoist include the hook
blocks’ weight.

2. Radius shown in the chart is the actual radius when loading.

3. The maximum load capacity of auxiliary boom nose sheave is less than 2000 kg.

4. The load capacity from the main boom charts must be reduced 250kg for a erected boom
extension.

5. The load capacity in this chart is the maximum weight when this crane is supported with the
firm ground and stays in level.

6. Always support the center front stabilizer when operating the boom at 360 degree area.
In order to avoid damage of the driver's cab by accidents, do not lift the weights on the top of the
driver's cab.
It is prohibited to operate the boom in front of the crane when the center front stabilizer is not
extended.

7. Choose rated load capacity of the longer boom and radius when the actual boom length and
radius are between two values in the charts.

8. The machine can be used only when the wind power is less than 6.

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Load Charts, Main Boom STC600T5 Truck Crane

Load Charts, Main BooM

4.8T Counterweight
Boom Load Chart, Main Boom, Outriggers 100% Extended, 4.8T Counterweight
(m) (Unit):kg
Radius
(m) 11.7 16.0 20.2 26.5 32.8 39.2 45.5
3 60000 46000
3.5 55000 46000 36000
4 48000 46000 36000
4.5 45000 44000 36000 27000
5 43000 41000 34000 27000
5.5 38000 37000 32000 27000
6 34000 33500 30500 26000 20000
7 27500 27000 26500 24500 19500 14500
8 21000 20700 20000 21500 18400 14500
9 16500 16000 15500 17000 17000 13600 10000
10 13200 12500 14000 14700 12800 9700
11 10700 10200 11500 12300 12000 9500
12 9100 8700 9700 10500 10900 9200
14 6100 7100 7800 8200 8300
16 4200 5200 5900 6300 6600
18 3900 4500 4900 5200
20 2900 3500 3700 3900
22 2100 2600 2900 3100
24 2000 2200 2400
26 1400 1700 1900
28 1200 1400
30 1100
32 900
34
36
Cylinder I 0 50 100 100 100 100 100
Cylinder II 0 0 0 25 50 75 100
Parts of line 12 10 8 6 5 4 3

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STC600T5 Truck Crane Load Charts, Main Boom

Boom Load Chart, Main Boom, Outriggers 100% Extended, 4.8T Counterweight
(m) (Unit):kg
Radius
(m) 18.1 24.4 30.7 37.1 22.3 28.6 35.0 41.3
3 27000
3.5 27000
4 27000 27000
4.5 27000 24500 27000
5 27000 24500 27000 24000
5.5 27000 24000 18800 27000 24000
6 27000 23000 18200 27000 24000
7 26500 21500 17000 11800 26500 23000 16500
8 22500 20000 15500 11800 2200 21000 15500 10500
9 18000 18500 14000 11500 17500 18000 14500 10200
10 14800 15500 13000 10800 14000 15000 13500 10000
11 12500 13000 12000 10000 11800 12300 12500 9600
12 10500 11000 11000 9500 10000 10500 11200 9200
14 8000 8500 8900 8200 7500 8000 8500 8400
16 6600 6800 7200 5600 6100 6500 7600
18 5200 5400 5700 4200 4800 5100 5500
20 4100 4300 5600 3800 4000 4300
22 3600 3900 2900 3100 3400
24 2900 3200 2300 2500 2800
26 2400 2600 2000 2300
28 2100 1500 1800
30 1700 1200 1400
32 1400 1100
34
36
Cylinder I 0 0 0 0 50 50 50 50
Cylinder II 25 50 75 100 25 50 75 100
Parts of line 6 5 4 3 6 5 4 3

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Load Charts, Main Boom STC600T5 Truck Crane

8T Counterweight

Boom Load Chart, Main Boom, Outriggers 100% Extended, 8T Counterweight

(m) (Unit):kg
Radius
(m) 11.7 16.0 20.2 26.5 32.8 39.2 45.5
3 60000 46000
3.5 55000 46000 36000
4 48000 46000 36000
4.5 45000 44000 36000 27000
5 43000 41000 34000 27000
5.5 38000 37000 32000 27000
6 34000 33500 30500 26000 20000
7 29000 28000 28500 24500 19500 14500
8 24000 23500 23500 22500 18400 14500
9 19000 18500 18500 19500 17000 13600 10000
10 15000 15000 16200 15800 12800 9700
11 12500 12500 13500 14000 12000 9500
12 10500 10300 11500 12000 11500 9200
14 7500 8500 9000 9500 8300
16 5500 6500 7000 7400 7500
18 5000 5500 5900 6000
20 3800 4300 4700 4900
22 2900 3400 3800 4000
24 2700 3000 3200
26 2100 2400 2600
28 1600 1900 2100
30 1500 1700
32 1100 1300
34 1000
36
Cylinder I 0 50 100 100 100 100 100
Cylinder II 0 0 0 25 50 75 100
Parts of line 12 10 8 6 5 4 3

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STC600T5 Truck Crane Load Charts, Main Boom

Boom Load Chart, Main Boom, Outriggers 100% Extended, 8T Counterweight

(m) (Unit):kg
Radius
(m) 18.1 24.4 30.7 37.1 22.3 28.6 35.0 41.3
3 27000
3.5 27000
4 27000 27000
4.5 27000 24500 27000
5 27000 24500 27000 24000
5.5 27000 24000 18800 27000 24000
6 27000 23000 18200 27000 24000
7 26500 21500 17000 11800 26500 23000 16500
8 25000 20000 15500 11800 25000 21000 15500 10500
9 20500 18500 14000 11500 20000 19000 14500 10200
10 17000 17000 13000 10800 16500 17000 13500 10000
11 14300 15000 12000 10000 13700 14500 12500 9600
12 12200 12800 11000 9500 11700 12400 11600 9200
14 9200 9800 9500 8200 8700 9300 9700 8400
16 7700 8100 7200 6700 7300 7600 7600
18 6200 6600 6400 5200 5800 6200 6400
20 5000 5400 5600 4600 5000 5200
22 4500 4600 3700 4000 4300
24 3700 3900 3000 3300 3600
26 3100 3300 2700 3000
28 2800 2200 2400
30 2300 1700 2000
32 2000 1600
34 1300
36 1000
Cylinder I 0 0 0 0 50 50 50 50
Cylinder II 25 50 75 100 25 50 75 100
Parts of line 6 5 4 3 6 5 4 3

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Load Charts, Swingaway Boom Extension STC600T5 Truck Crane

Load Charts, sWinGaWay BooM extension

4.8T Counterweight

Load Chart, Main Boom Fully Extended + Swingaway Boom Extension,

Outriggers 100% Extended, 4.8T Counterweight (Unit):kg
Boom Angle
(°) 45.5m+9.2m 45.5m+16m

0° 15° 30° 0° 15° 30°

78 5000 3300 2500 2900 1900 1400
77 4800 3200 2500 2700 1800 1350
75 4600 3100 2500 2600 1750 1300
74 4400 3000 2400 2500 1700 1250
73 4200 3000 2400 2400 1600 1200
70 3700 2800 2300 2200 1500 1150
67 3000 2600 2100 2000 1400 1100
64 2300 2000 1900 1700 1300 1050
61 1700 1500 1400 1300 1000 850
58 1200 1100 1000 900 700 650
55 800 700 650 600 500 500

Parts of line 1
Hook Block 5t Headache Ball

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STC600T5 Truck Crane Load Charts, Swingaway Boom Extension

8T Counterweight

Load Chart, Main Boom Fully Extended + Swingaway Boom Extension,

Outriggers 100% Extended, 8T Counterweight (Unit):kg
Boom Angle
(°) 45.5m+9.2m 45.5m+16m

0° 15° 30° 0° 15° 30°

78 5000 3300 2500 2900 1900 1400
77 4800 3200 2500 2700 1800 1350
75 4600 3100 2500 2600 1750 1300
74 4400 3000 2400 2500 1700 1250
73 4200 3000 2400 2400 1600 1200
70 3700 2800 2300 2200 1500 1150
67 3500 2600 2100 2100 1400 1100
64 3000 2300 1900 2000 1300 1050
61 2400 1900 1500 1700 1000 850
58 1900 1600 1350 1400 900 750
55 1300 1200 1100 1000 850 650
51 800 750 700 650 600 400

Parts of line 1
Hook Block 5t Headache Ball

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Load Charts Manual STC600T5 Truck Crane

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 www.sanyglobal.com

SANY Automobile Hoisting Machinery Co., Ltd.

No.168, Jinzhou Avenue, Jinzhou Development Zone, Changsha, Hunan, China

Tel: 0086-4006098318
Email: crd@sany.com.cn
Website: www.sanyglobal.com