Professional Documents
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SERVICE MANUAL
ORIGINAL MANUAL ISSUE DATE: 3/2013
RB1FK CHASSIS
Segment: BL
Version Date Subject
1.0 3/2013 Original manual issue.
2.0 4/2013 Added the part to stick on LCD panel.(P.17, P.23)
2.1 5/2013 A mounted circuit board added.(P.19)
9-888-526-03
9-888-526-01
⊼ᛣ (CAUTION)
㓈ׂՓ⫼䇈ᯢҙ䰤Ѣ᳝䌘䋼ⱘ㓈ׂҎਬՓ⫼DŽ
These servicing instructions are for use by qualified service personnel only.
Ў䰡Ԣ㾺⬉ⱘ亢䰽ˈ䇋ϡ㽕䖯㸠Փ⫼䇈ᯢкݙᆍҹⱘẔׂˈ䰸䴲Դৃҹ㚰ӏDŽ
To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.
䄺ਞ !! (WARNING)
Ẕׂᯊ䇋ࡵᖙՓ⫼䱨⾏বय़఼ˈҹ䙓ܡᴎᏺ⬉ᓩ䍋㾺⬉DŽ
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis.
ᬊ఼ᴎⳈ䖲Ѹ⌕⬉⑤㒓ϞDŽ
The chassis of this receiver is directly connected to the ac power line.
KDL-42/47R500A(CH) 4
ᨀ䖤⎆ᰒ⼎ሣᯊ䇋ࡵᖙᇣᖗ
USE CAUTION WHEN HANDLING THE LCD PANEL
ׂ⧚⎆ᰒ⼎ሣᯊˈ䇋ࡵᖙԽ᠈䴭⬉⦃DŽ
When repairing the LCD panel, be sure you are grounded by using a wrist band.
ׂ⧚ᣖຕ⎆ᰒ⼎ሣᯊˈ⎆ᰒ⼎ሣᖙ䳔⫼ৢⲪϞⱘ4ϾᅮᄨֱᡸDŽ
When repairing the LCD panel on the wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.
1) ϡ㽕ᣝय़ࠄ⎆ሣ䴶Ḛ䖍㓬ҹ䙓ߏ⬉ܡ亢䰽DŽ
Do not press on the panel or frame edge to avoid the risk of electric shock.
2) ϡ㽕⫼ӏԩᇪ䫤⠽ક⎆ሣϞࠂ᪺ᣝय़DŽ
Do not scratch or press on the panel with any sharp objects.
3) ϡ㽕䅽㒘ӊ䭓ᳳ໘催⏽催ᑺ⦃๗ЁDŽ
Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.
4) ϡ㽕䅽LCD⎆ሣᲈ䴆Ⳉᇘ䰇ܝЁDŽ
Do not expose the LCD panel to direct sunlight.
5) 䙓ܡϢ∈㾺DŽᅗৃ㛑ᓩ䍋㒘ӊݙ䚼ⷁ䏃DŽ
Avoid contact with water. It may cause a short circuit within the module.
6) ᔧᤶ㚠ދ(♃ܝ䰈ᵕ㤻♃ܝㅵ) 䗚ব఼(䗚ব఼ⱘ催य़䕧ߎӮ᳝650VrmsDŽ)ᯊˈᮁᓔѸ⌕⬉⑤DŽ
Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms.)
7) 㽕㒣ᐌ⏙⋕⎆ሣⱘ䆱䇋⫼䕃Ꮧᴤ᭭DŽ
Always clean the LCD panel with a soft cloth material.
8) ᔧ໘⧚䗚ব఼ⱘ㒓䏃䖲ᯊˈ㽕ᇣᖗDŽ㒓䏃ⱘᤳണৃ㛑ᓩ䍋ⷁ䏃DŽ
Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.
9) ⫼ESDֱᡸ⎆ሣҹܡᤳണ⬉ᄤ⬉䏃 (C-MOS)DŽ
Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
10) 㓈ׂᳳ䯈ˈLCD ⎆ሣ䴶ᳱϟⱘᚙމϟˈᓎ䆂ϡ㽕Ϟ⬉䍙䖛ϔᇣᯊ㗕࣪ᳳ䯈DŽ
It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity.
KDL-42/47R500A(CH) 5
Ẕᶹ᠔㓈ׂԡ㕂ᰃ৺䖬᳝Ў⛞⛞ϡ㡃ⱘഄᮍDŽẔᶹᭈϾ䴶ᵓ㸼䴶ᰃ৺ᄬӏԩ⛞⏷⛞ḹDŽ
Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.
ẔᶹᵓϞᏗ㒓ˈ⹂ֱ㒓䏃ᡁ㒲ϔ䍋㗙Ϣ催⪺⡍˄ࡳ⥛˅ⱘ⬉䰏㾺DŽ
Check the inter board wiring to ensure that no wires are “pinched” or touching high-wattage resistors.
Ẕᶹᰃ৺䳔㽕ᤶ᠔᳝ⱘࠊᣝ䪂ˈሣ㬑㒓ˈˈഄ㒓ҹঞᅮ䚼ӊDŽࡵᖙֱ䱰ᤶৢᰃ㒱㓬ⱘDŽ
Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.
Ẕᶹ䳔㽕ᤶⱘ䚼ӊˈᇸ݊ᰃҹᕔ㓈ׂᯊᅝ㺙ⱘ⬉ᄤܗӊDŽℸᯊˈ乏⫼᠋䇈ᯢℸᚙˈމᑊᓎ䆂ᤶDŽ
Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.
ᶹᡒ㱑䖤㸠ˈԚ݊ᗻ㛑Ꮖᯢᰒ㗕࣪䗍䈵ⱘ䚼ӊDŽℸᯊˈ乏⫼᠋䇈ᯢℸᚙˈމᑊᓎ䆂ᤶDŽ
Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.
Ẕᶹ㒓䏃ᰃ৺᳝⸈㺖⺼ᤳˈབ᳝߭ᓎ䆂⫼᠋䖯㸠ᤶDŽ
Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.
Ẕᶹ㒓ッᄤǃ䞥ሲ㺙佄ᴵǃ䬔䞥ሲⱘᮟ䪂ǃ㶎ϱҹঞ᠔᳝䴆ⱘ䞥ሲ䚼ӊᰃ৺ⓣ⬉DŽẔᶹℹ偸খ✻ϟ䴶䇈ᯢ䖯㸠DŽ
Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.
Ўњᅝܼ䍋㾕ˈ⽕ℶׂ⬉⑤ᵓϢ䗚ব఼ЁӏᛣϔϾDŽ
For safety reasons, repairing the Power board and/or Inverter board is prohibited.
KDL-42/47R500A(CH) 6
KDL-42/47R500A(CH) 7
KDL-42/47R500A(CH) 8
12345-67891-23456
[Home] Exit
Ўᰒ⼎ሣᐩϞⱘ䆞ᮁ㒧ᵰϡӮ㞾ࡼ⏙䰸ˈᑊྟ㒜⬭ذ㞾៥䆞ᮁሣᐩDŽᔧԴᅠ៤ׂ⧚ᯊˈᡞᰒ⼎㒧ᵰ⏙䳊DŽ
Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen . After you have completed the repairs, clear the result display to “0”.
1. ᬙ䱰ग़䆄ᔩ᭄䞣˄Error history and Error count ˅˖ ᣝ乥䘧䬂8˄Press the Channel 8 ˅ =>乥䘧䬂0 ˄Channel 0˅
2. ⎆ሣ䖤㸠ᯊ䯈˄Panel operation time ˅˖ ᣝ乥䘧䬂7 ˄Press the Channel 7 ˅=>乥䘧䬂0˄Channel 0 ˅
KDL-42/47R500A(CH) 9
Note: About the wire dressing, disassembly of rear cover and service position, please refer to “APPENDIX-1”.
1-1. KDL-50R550A/556A
1-1-1. STAND BLOCK REF. No. PART No. DESCRIPTION MARK
1 4-446-625-01 NECK R (L3)
2 4-446-637-01 STAND SHAFT (L3)
3 4-446-624-01 NECK L (L3)
4 1-846-738-11 POWER SUPPLY CORD
5 4-299-530-11 AC COVER
6 4-464-820-31 REAR COVER (50FUGF)
1-1-2. STAND SHAFT AND NECK 1-1-3. AC COVER AND REAR COVER
2
6
3 5
1
1-1. KDL-50R550A/556A
1-1-4. OVERALL REF. No. PART No. DESCRIPTION MARK
7 1-858-890-21 LOUD SPEAKER (R) 45X200MM
8 1-474-496-11 G4-STATIC CONVERTER(TV)
9 1-910-108-27 CONNECTOR ASSY 50 PSU-LD 14P
10 4-451-590-01 FRAME, BOTTOM R (50FUGF)
20
11 1-910-108-26 CONNECTOR ASSY 50 MB-SP LR 4P
13 12 1-910-108-28 FFC CABLE 50 MB-TCON 41P
9 13 1-910-108-25 CONNECTOR ASSY 50 MB-PSU 14P
14 1-910-108-29 FFC CABLE 50 MB-TCON 51P
15 Refer to 1-4 MOUNTED PWB WF
17 16 4-451-589-01 FRAME, BOTTOM L (50FUGF)
8 12
17 1-895-403-21 MOUNTED PWB A
15 19
14 18 1-858-890-11 LOUD SPEAKER (L) 45X200MM
19 1-910-108-31 FFC CABLE 50 MB-KEY 6P
11 20 1-811-832-11 LCD PANEL (L500FFF3)
21
21 1-492-330-11 SWITCH UNIT
22 1-846-734-21 CABLE, ANTENNA
23 1-846-734-11 CABLE, ANTENNA
10 24 1-910-108-30 FFC CABLE 50 MB-IR 10P
16
7 18 25 1-895-376-21 MOUNTED PWB H
26 4-464-819-01 BEZEL (50FUGF) for KDL-50R550A
4-464-819-11 BEZEL (50FUGF) for KDL-50R556A
24
22
22
23
25 26
1-1. KDL-50R550A/556A
1-1-5.;1*!(CUSHION, PANEL)-1
10㼼2
1㼼1
- + + -
0+2 0+2
1-1. KDL-50R550A/556A
1-1-6. ; + (CUSHION, SEALING) A
&3
%=
3 06 RC core side view at speaker area.
RC add 2 sponges.
L R
21.7m
m
30mm 40mm
$:(Align) $:(Align)
Spong
e
9B$:
Align this rib.
PART No. DESCRIPTION MARK
4-470-605-01 CUSHION, SEALING A
1-1. KDL-50R550A/556A
1-1-7. ; + (CUSHION, SEALING) B
,3,(-A06
Add 4 sponges between Source board Cover and Bracket.
,"
3, ,
3,
Source board Cover L. Source board Cover R.
>#8)42
R side tolerance and position is symmetric
06<. (Sponge spec):
15x40x4.2mm
$:/?75
Align this edge line.
$:/?75 Align this radius edge..
+/- 1 +/- 1
1-1. KDL-50R550A/556A
1-1-8. 90X30MM ! (AL FOIL)
1-2. KDL-60R520A/550A
1-2-1. STAND BLOCK REF. No. PART No. DESCRIPTION MARK
1 4-446-627-01 NECK R (3L3)
2 4-446-638-01 STAND SHAFT (3L3)
3 4-446-626-01 NECK L (3L3)
4 1-846-738-31 POWER SUPPLY CORD
5 4-451-600-01 COVER, AC (60FUGF)
6 4-464-826-31 REAR COVER (60FUGF)
1-2-2. STAND SHAFT AND NECK 1-2-3. AC COVER AND REAR COVER
2
6
3
1
5
1-2. KDL-60R520A/550A
1-2-4. OVERALL REF. No. PART No. DESCRIPTION MARK
7 1-858-890-21 LOUD SPEAKER (R) 45X200MM
8 4-451-596-01 FRAME, BOTTOM R (60FUGF)
21 9 1-846-734-41 CABLE, ANTENNA
10 1-910-108-35 FFC CABLE 60 MB-TCON 51P
16 11 1-895-406-11 MOUNTED PWB GE60
12 1-910-108-34 FFC CABLE 60 MB-TCON 41P
13 4-451-595-01 FRAME, BOTTOM L (60FUGF)
14 Refer to 1-4 MOUNTED PWB WF
11
14 17 15 1-846-734-31 CABLE, ANTENNA
16 1-910-108-32 CONNECTOR ASSY 60 MB-PSU 14P
17 1-895-403-61 MOUNTED PWB A for KDL-60R520A
20 1-895-403-41 MOUNTED PWB A for KDL-60R550A
15
8 10 18 1-910-108-33 CONNECTOR ASSY 60 MB-SP LR 4P
22 19 1-858-890-11 LOUD SPEAKER (L) 45X200MM
18
20 1-910-108-37 FFC CABLE 60 MB-KEY 6P
12
21 1-811-849-11 LCD PANEL (JE600D3LC7N) for KDL-60R520A
1-811-848-11 LCD PANEL (JE600D3LC5N) for KDL-60R550A
9 22 1-492-330-11 SWITCH UNIT
13
7 19 23 1-910-108-36 FFC CABLE 60 MB-IR 10P
24 1-895-376-21 MOUNTED PWB H
25 4-464-825-41 BEZEL (60FUGF) for KDL-60R520A
23
4-464-825-31 BEZEL (60FUGF) for KDL-60R550A
24
25
1-2. KDL-60R520A/550A
1-2-5. STUD
1 2
3 4
5 6
1-3. KDL-70R550A
1-3-1. STAND BLOCK, AC COVER AND AC CORD REF. No. PART No. DESCRIPTION MARK
1 1-846-738-51 POWER SUPPLY CORD
2 4-451-600-01 COVER, AC (60FUGF)
3 4-446-627-01 NECK R (3L3)
4 4-446-639-01 STAND SHAFT (4L3)
5 4-446-626-01 NECK L (3L3)
6 4-464-832-31 REAR COVER (70FUGF)
2
2-580-608-01 SCREW, +PSW M5X16
4-445-507-01 SCREW, +PWH M3X8 W12
2-580-602-01 SCREW, +PSW M4X12
7-685-646-79 SCREW +BVTP 3X8 TYPE2 IT-3
1 2-580-639-01 SCREW, +BVTP 4X12 TYPE2 IT-3
5
3
1-3. KDL-70R550A
1-3-4. OVERALL REF. No. PART No. DESCRIPTION MARK
7 1-858-890-21 LOUD SPEAKER (R) 45X200MM
8 4-451-605-01 FRAME, BOTTOM R (70FUGF)
9 1-846-734-61 CABLE, ANTENNA
10 1-895-407-11 MOUNTED PWB GE70
21 11 1-910-108-41 FFC CABLE 70 MB-TCON 51P
26 12 1-910-108-40 FFC CABLE 70 MB-TCON 41P
16 13 4-451-604-01 FRAME, BOTTOM L (70FUGF)
26
14 1-846-734-51 CABLE, ANTENNA
15 Refer to 1-4 MOUNTED PWB WF
10 15
17 16 1-910-108-38 CONNECTOR ASSY 70 MB-PSU 14P
17 1-895-403-41 MOUNTED PWB A
18 1-910-108-39 CONNECTOR ASSY 70 MB-SP LR 4P
14 20
19 1-858-890-11 LOUD SPEAKER (L) 45X200MM
8 22 20 1-910-108-43 FFC CABLE 70 MB-KEY 6P
18 21 1-811-850-11 LCD PANEL (JE695D3LB4N)
11 22 1-492-330-11 SWITCH UNIT
12 23 1-910-108-42 FFC CABLE 70 MB-IR 10P
9 24 1-895-376-21 MOUNTED PWB H
13 19
7
25 4-464-831-31 BEZEL (70FUGF)
26 4-451-601-01 BRACKET, VESA (70FUGF)
24
25
1-3. KDL-70R550A
1-3-5. (CONDUCTIVE TAPE) L50XW30MM
$
#"
(Top side: align to screw holes Other
sides: Only have to cover the gap of
panel)
$
#"
(Top side: align to screw holes Other PART No. DESCRIPTION MARK
sides: Only have to cover the gap of 4-472-646-01 CONDUCTIVE TAPE L50XW30MM
panel)
WIFI
(WIFI MODULE)
A BOARD
A BOARD
STUD
A BOARD
1-6.
- (OTHER PART)
1-6-1. MISCELLANEOUS
(HOW TO ENTERING SERVICE MODE)
1) '88 +8:(?, (Turn on the main power switch to place this set in standby mode.)
2) ;0P2B! 0Q8OG:( (Press the buttons on the remote commander as follows, and entering service mode.)
Service Mode
(Function)
(The flow of control)
5)
(After entering service mode, then turn off the power switch.)
@NL
!
No power 7!
DWGY6-
Yes C9%F
Change Main board
IF MAIN_POWER > 0 or DC_ALERT1 > 0
No
8:NLTS*^
OK Z(U'H53QXWGY6
!DWGY6- C9%F
,)=(4E Yes
Long AC off (> 15 min.) Enter Service Mode and check Change Main board
Self diagnosis history IF AUDIO_PROT > 0
and then Power On
No
NG
!DWGY6- Yes
C9KB1
Change Panel
BACKLIGHT_ERR > 0
J]%F#P
C9NLF$%F&
RV! #PN+ QXNLF$%F&` `P[<;T
A.0
"
&` NG
P[<;TA.I2
OK NG C9NLF
Check SB_3.3V Replace the harness Change PSU
at 1 pin of CN201 on the between PSU and Main
Check the harness PSU to
Main board Between board
M/B connection
3.14~3.45V
NG OMD>/
OK
OK Symptom improvement
KDL-42/47R500A(CH) 29
3-2.
STANDBY LED BLINK
1) 5.<
+0-
2 times blinking (Main Power Error)
5.<
+
2-time blinking
,;*
2 380-** ("0-**
,;*
2
4
7
20
4720 >=2.6V >29$#6 >29$#6 NG
'!
~
> NG OK ("0-*
Check REG+12V at Check the harness PSU to M/B Replace the harness between Change PSU
Check PSU_EN# at CN201_Pin-6
CN201_Pin-3/8 on on Main board connection PSU and Main board
Main board (11.8~13.2V)
NG 1/)%
OK <2.6V OK Symptom improvement
KDL-42/47R500A(CH) 30
2) 5.<+*
3 times blinking (Main Board Error)
5.<+
3-time blinking
947"(',@
DC_ALERT
5F3 8
< ?87" NG
1#%~ H =GL2-3
Check PWM_5V at L202 pin-2 U202, L202, etc Change Main board
on Main board
(4.75~5.25V)
OK
5F3 8
<
?
8 NG
7"%
~
H =GL2-3
U204, etc Change Main board
Check SYS_3.3V at U204_Pin-6
on Main Board (3.135~3.465V)
OK
JK
:A3!*&$ AUDIO
5F*&$)?
H8D/.>
OK H8I+ NG 2-*&$
Check the harness M/B to Change Speaker
Check the speaker Impedance
Speaker connection at the SP Connector
(8ohm+/-15%)
NG
OK
6;JKBC=GL2-3
Demo, Audio, Tuner, etc
E0D/.> Change Main board
Fix the harness
connection
KDL-42/47R500A(CH) 31
1,8 (
5-time blinking
)7'
/4*%-+'
<11.4V :.
5"2 NG 6$#
2
.- &!' Check the FFC(LVDS) Between Fix the FFC(LVDS)
Check LVDS_VCC Change Main board PSU and Panel connection
at TP4010 connection
on the Main board
>=11.4V OK
&!*%-+'
)7'
. :.5"2 OK FFC(LVDS)29;
0
3.- <=2V Replace the FFC(LVDS) Between FFC(LVDS) issue
&!'
Check PANEL_EN# at U4006_pin6 PSU and Panel
Change Main board
on the Main board
NG
>=2V
OK
&!' T-CON'9;
Change T-CON T-CON issue
NG
&!*%
Change Panel
3)
6 times blinking (Backlight Error)
6-time blinking
>=2.4V OK
5*8;4%
:L8
@C E O@(+D OK (+DNP
@> <=0.7V
5*8 Replace the FFC(LVDS) Between FFC(LVDS) issue
Change Main board PSU and Panel
Check PSU_BL_ERR# at CN201_Pin-13
on the Main board
NG
>=1.8V
AG><88 5*><8 OK
><8NP
O@I,+D NG K1I,><8 PSU issue
8O@I,+D Replace PSU
Check the harness PSU to Fix the harness connection
M/B connection
NG
OK
?=6/"
5*><88 Symptom improvement
5*;4%
O@I,+D ><88O Change Panel
@I,+DNP
Replace the harness OK Harness issue
PSU to Main board
NG
KDL-42/47R500A(CH) 33
3-3.
NO PICTURE
No picture
Yes NG ?=6/" NG
OK Symptom improvement OK OK
'& '&
Fix the harness & (- (- (-
Fix the FFC (LVDS)
connection Harness issue FFC(LVDS) issue Main board issue
connection
5*<'.0# 963B
7AG2!63B No display
Change Equipment Or Change Main board
Player to check
TV display NG
OK Change Panel
Change PSU
<'H$NP ?=6/"
Signal or Equipment OK Symptom improvement
Problem
(-
PSU issue
KDL-42/47R500A(CH) 34
3-4.
NO SOUND
No Sound
Yes %"*)+
$
)+
Change to Un-mute
Check if TV is set to Mute
No
“#”
“TV Speakers”
$"
$"
OK Symptom improvement NG
.)13
Speaker Harness issue Change Speaker
KDL-42/47R500A(CH) 35
3-5.
TV COMMANDER BUTTONS MALFUNCTION
1)
TV button malfunction
OK Symptom improvement NG
Harness issue Change Main board
KDL-42/47R500A(CH) 36
2)
IR remote commander malfunction
/#,
TV isn’t controlled by remote commander
-/'/#,
*+# &! OK *+# &!0 OK /#
Change Remote Control battery
Green LED light at power indicator Green LED blinks at power indicator
when using commander near sensor’s window
NG
NG
$"
Symptom improvement
/ (/13
Change IR board IR board issue
OK
NG
Change Main board
KDL-42/47R500A(CH) 37
GE60 Board
A Board A Board
G4 Board
WF Board
WF Board
H Board
H Board
KDL-70R550A
GE70 Board
A Board
WF Board
Switch Unit
H Board
English
2013CL08-Data
Sony Corporation
Home Entertainment &Sound Made in Japan
9-888-526-01 Business Group © 2013. 03
KDL-50R550A/556A, 60R520A/550A, 70R550A(CH) 42
#*& .
)
(Make sure no mess things
under the front set.)
19(M5x16)!#$:-#>
(Put the stand close to under frame and lock it with the screws M5x16)
4 (Rear Cover)
4 (Rear Cover)
PO"F6(.zip)
The downloaded software may be compressed(.zip).
,=PC7"F6(.zip)SJK"
If the downloaded software was compressed(.zip), please unzip it.
BL (CH) : sony_fw_2013_xxxx_LCDF1.pkg
KDL-42/47R500A(CH) 55
USB
(SOFTWARE UPDATE BY USB MEMORY)
$&USB
Note: Do not connect USB memoryy in standby
y mode. %! (Finish update)
"#'(Lights up Green LED again and TV is turned on.)
4.
Plug the AC power cord then update starts automatically.
5.
"%USB(Unplug AC power cord and disconnect USB memory.)
6. "% (Plug the AC power cord then turn on the TV.)
"#
)$'(&+#
* #
Lights up Green LED. (no picture)
Please confirm whether it is the latest software. Product information of setting menu.
KDL-42/47R500A(CH) 56