Instructions For NEMA Size 3 GEH42068, 300-Line CR305/CR306/CR309 Magnetic Contactors, Starters, & Reversers Caution: Botore insaling in @ nuclear application, determine that the product is in tended or sue us. Warning: Disconnect power beter in siahing or Sering. Description Ganeral lactic 00-Lino futvotage mag- hate motor starters include a magne con {actor and a too ng book overload relay, providing moto protection against running Bnd stalled motor oveoads. Tho overload olay may be provided th yoow tip I icator which f located fo the ight of he {eset tm, and e vsbo won th overioad tela i pped Spa oo 0) i Figue 2 Figue 1 Ratings (CR90S contactors aro suitable for use on @ rout capable of delivering not more than 5,000 FMS symmetrical amperes, €00 vals maximum when protected by H, J, K1, KS, PK", AKS olass fusea oF a creat broakor ‘having an intorruping rating not less than 5,000 MS symmelical amperes, 600 vols Provide motor branch and contol circuit ‘overcurrent protection in accordance with the National Electrical Code. Installation Botore connecting starter to power supply 1. Remove all packing 2, Clean magnet mating surfaces 4, Select and instal heatrs in accordance with heater table, 4. Operato movable magnet and operating ‘am by pressing on tho namoplato to ‘assur fea movement. '5. Mount on a sturdy vertical supper. Make the electrical connections. 7. Tho overload relay included on tho statr is teset manually by depressing {and releasing tho rosot arn 8. The ulimate vipping curent ofthe in stalled rolay heator can bo adjustod “£1096 by using tho adjustment cia Show in Figuee 1 Coil Replacement 1. Remove power from the devo. 2 Press against col whe ping up sight Ivan col rotaines (A-Figue 1) and temove retainers away Hem col 2 Wihdraw magnel assem, el, molded Cover, and movable erm from dove, 4, Withdraw spring chp (8-Figuo 1) and remove armature rom movable sm. 5. Remove col rom magna. 6. place cai 7. Reassemble device by reversing procedure. Contact Replacement 1. Pero stops + though § under Co Replacement 2, Remove magnet fom malded cover and movable arm 3. Romove retum spring from center of ‘movable arm 4, Remove molded cover Kom movable 5, Dopross and slde movable contact and spting from movable arm. 8. Romove serows holding stationary con- tacts in piace and remove stationary contacts 7, Reassomble dovloo by roversing procedure. When reassembling, note that the molded ‘cover wil only ft one way and ia marked TOP in upper righthand comer. Magnet ‘and movable arm wal ft either say, Dut wil ‘be quieter It reassembled tho same way they wore taken apar. NOTE: Do not attempt to remove or replace ‘are traps in molded cover. Overload Relay Check Femove power trom the device, disconnect the control wiring rom the relay tomas Paco a boll sot or rossiance measuring in- strument across roay terminals. Depress land relsese reset arm. In this condition there should be contiulty between the tr minal. Depress the whi manual chock ‘peraor to tip the relay Inthe tipped con- ation, the crit between the terminals ‘should be open, indicating the contacts are ‘operating normaly. Remove the bell set or fesistance measuring instrument, rovico the terminal, and res0t the relay for normal ‘partion, Maintenance 1. Remove power trom device bolo per forming any mainionance. 2, Keep magnet mating surface troo of ac- cumulated int or dust 3, Do Not Ol! Or Grease the magnet mating surfaces, 4. Contacts aro carefully designed for max imum lis. They need only be roplaced wen neatly al the siver tip is gono ana ‘the contact tp support is exposed. D0 Not Fil tho contacts. fling or cleaning tho contacts only results i lost tip material and reduces il 5, Porlodealy check all wiring connections for tightness. GENERAL @ ELECTRIC6. On reversing and twospeed states, the and slide It towards the top ofthe With both arms adjusted, there rachariclinorlck has boon falar fengatod slot unt al gap taken up should ba a very sight gap approx fojsted and normaly should ever nood _batoen tha fo arm. allow tho same imatly 1n6.inet batwoon tha vs foagusimont. It readustment is over procedra with the apposite contactor with bh contactors open. Nother needed those sep Shou! bo folowed: ‘ne interlock em farm should overlay the other with ‘Chote one contactor by hand by C. Best agjusimant fs usualy obtained Both contactors open. pushing down on armatire whan both mechanical intrleck 8m Caution Before austing or operating 8. Using the other hand, loosen the nut sss0mbles aro as far up in the Toversor, make sure the mechanical on apposite contactor intoock rm ‘ongated sot a possible. {erlock arm is engaged with movable am, Replacement Coils Accessory Kits For two-and three pola devices, ordor Cat. No, SS-S01906 plus | rumbor i abe Boo ee For four and fvo-polo dvics, rdar Cat No, 85:1596066 plus {81 NO aux. cont. for Gonactor rg ie mig. 0x08 Furor table bolow. Le 4131 NO-NG ais con. fr Contactor aight side mig... “CRBDSKB00C Example” 85-501326G002 i rated 115-120 V, 60 He ‘Addonal NO sus cont. fra forms Rasx1000 Frequency | 115 | 200- | 230. aos [ars] | fumnunon Stanr-oror Sranoxar08 oan” | aa | 286 | Se abv | cee | | Secor Suten, Hoon ‘ERa0sx2308 = soz teas] 08 cer] as) | Soler Sith: OFF ON hacsxs900 teeting Ugh raosxas08 Frequency Conve cot Fa Gidéskittn, 8.6, 0 ‘eng | sew za0 | sao | mov | ss0v | | Surg. Suppose itiosisaee on os _[ cee | oon | 06] (ee —— Renewal Parts et. Dstrntion ee 3 Sento ay fetter, non compensated, 1 NC conse eraoreoror ; ‘ Sate sttnty and moval ste wih sprigs veep Se aan7rGD02 ' 3 End cover or stony and novateeotece mews Setazesscnos ; 5 Feta sing tora om Sctenorenos : 5 td ove am fr 2s Spat forme Sermon ' 2 fate a ee (aon wt sping rete Seecerronee ' 5 Opwrtng cl for na Sp oe SSiotasaes : ‘== Tose numbers for prea co rating required, Sao Gal Tabe above, Thana actos do at Ppa fo over a deal vata a waren pve evan posable contgancy 1 be mata aml th raat, ‘peer mnera Sl pa robes are ih at cd slay rt Pacha ph a ht ered tr For further information Gonoral Electric Company call or write your local General Purpose General Electric distrisutor Gantrol Components of sales office, P.O, Box 2913, Or write Bioomington, IL 61702-2913 GENERAL @Q ELECTRIC GEH-48068 987 (1K) Pontes in USA