@ GEH.5I90A GE Instructions NEMA Size 00, 0, & 1 — CR305, CR306, CR309 Magnetic Contactors, Starters, & Reversers Caution: seore siaing ' hadear soptcaion determine 4 that be proses tended lr S00 se Warning: oscon ‘0c power betore fag or sro, Description (OF 200 Lne tutvolage ‘motor saners nlc 8 ‘Ragnete contactor and 2 teleg Hock over ica vl. proving ‘Poor protston against “SpEeatSR ewe ‘unsing and siahod gue iw magnate ann ei ane Se Figure 1 Type! 80040 magnet ‘veri relay is provided wih a yellow ip inccatr located to the fight of ‘he reset arm, and vale when ie overload relay i tipped, Ratings-600 V Maximum. T Maximum Hp Stator Contactor Meine AO Maximum | Sst ac ae ‘Curent ‘Crront vote Poly. ‘ating ‘ating pate Size 00 Sanpee | anew | 16 S (epen end ‘epen). 200 te crow | cates | 2 m Size 0 Wwampoo | eamowe | 115 7 = (open and “onen) 0 3 fcndosee) | swameare | 230 2 3 (oneweod) | aeo-s75 | 5 size 1 zranpee | Sampo | 15 2 = (coor ana ‘eon) 200 me fraccee) | zvampero | 250 3 te tercoses) | _aso-srs | 10 ‘Moto branch eres and conta cat overcurrant protaaion shoud be supplied in accordance withthe Nations Electrical Code. CR30S coniac- {ors ate suitable for use on @ crcul capable of delving nol moee an 5,000 AMS syreetical arperes. 600 vols maxmum when protected by HJ. 1, KS, RIKI, RKS class fuses, ora oioul breaker having an ier raping rating not ess than 000 RMS symmeiical amperes Installation oore comecting contr t power supply 1. Remove at packing, 2. Clean magnet mating suaces of any ct oF foreign matter, 3. Select and install heater in accordance with heater table, 4. Operate movable magnet and operating ar by pressing on the nameplate io assute ee movement Mount on a sturdy vertical support 6. Make the decirca! connections 1, The date oveoad relay may be rset many by depressing and tease te Tot am Coil Replacement move owe: om device 2. Press agaist col whe plang up sahtyon col resines(A-Foue 1) ts move tana aay 0 coe 8. Windraw magnet assem. col, moked cover, and movable arm tr davies, 4. Wihdraw spring dip (B-Figure 1) and remove armature from movatle 5, Remove cl fom magnet 6. Replace cot 7. Reassembie devew by roversing proved. Contact Replacement Perform seps 1 fwough § under Co Replacement Remove magnet om melded cover and movabe am, Remove run spring Kom canter of mavatle am. Fve melded cover am movable am, Depress and de movable contac ad sping om mole Femove screws hoig satonaty conc i place and remove st onary contacts 7. Reassemble devee by reversing procedure ‘Note: For states wih cone of more normally loved contacts. per suanonwe glaowaay form stops 1 and 2 Screws shown under Co Ropiacomant Withdraw sping oip (B-Figure 1) and remove armature, col, and magnet trom Seuice. Remove return fpzing fom conor of ‘movable atm. Remove molded cover and st owanve contact Conary contacts bore ees tng ovata am fom wonder deve crite —somtiosear MSR Normally Closed Contacts Figure 2. The contacts may be converte from normaly open te normally coved wth no additonal parts. Perlorm sieps 1 through 4 shown under Col Replacement. Lit Galland magnal fom movable arm. Remeve relutn sping ftom certo of movable am. Dapress movable contact sping and Spring seat against movable coniact and rotate theca pars Ys tun \wihautremouing them Irom window Remove the slabonary contacts. I Stal he movable arm inthe deviee. inal te Siaonary conlats 80 that their siver pads Taco tne movable coniacl aver pads. Reassemble the device. To change contac om normally dosed to orally pen positon, reverse Ine above procoaure Check For Welded Contacts In Overload Relay With power isconnecied, disconnect the contol wing rom the relay te rings, Place a bell sel of resistance measuring mstument across therelay terminals, Doprese and release reset arm to neue relay i ree. this condition there should be continly between the lerminals. Depress ‘whe manual check operator 10 Ip the rely. Inthe tipped condition the ‘out between the terminals should Be open inciating the contacts are ‘operating noma. Revita tho lrminals and rest the fla for normal operation, Maintenance 1 Alvays remove power rom device betore performing any 2. Keep magnet mating surface tee of accuruisted dit or dust. Do Not Oi Or Grease tne magnet mating sutaces. 4, Contacts are carefully designed for maximum He. They need onty be replaced winen neatly all tha siver tip is gone and the eariat ip sup ports exposed, Do Not Fie the contacts. Fling or essing the cor tacts ony resus in ost tip material and reduces ite. 5, The ulimate tipping current of the insiated relay heater can be ad iusted 10 by using tho adjustment dia. shown in Figure 6. On rovorsing and two speed stators, the mechanical interlock has been latory adjusted and normally should ever have to be read [usted roadustment is ver needed, hese steps should be ‘olowee: | Close one contactor by hand by pushing dawn on armature. B, Using te other hand, loosen the nut an apposite contactor terlock arm and slide i towards the op ofthe elongated slot unt all ‘Gap taker up beiween tie two arms, Folow Ine same procedure ‘nth the oppaste contactor and wteriock arm ©. Best adjustments usualy obtained when both mechanical iterock faim assembles ate as fa up in the elongated sot as passe. Witn both arme adjusted, there should be a very sight gap (approx imately *heinch) between the aims wih both contactors open. Nether arm should overlap the chor wth both contactors open. Caution: Before adjusting or operating reverse, make sure the _mechaical interlock arm is engaged with movable contact arm, Pogue « owen ase COWL RETAINERS hectic eierew oa | __-fuecTnical Mecca, es INTERLOGK con ARMATURE loventowo RELAY SPRING CLP Figue 9, Typical CRIO8 magnetic reversing contr, “**Coil Suffix Table (Order 18021G plus call sutfx number below) Accessory Kits Fret Ne ue corto rs. Gre, Fst NO-NC aur coe CRs, CRG. ‘fora NG aut con a me Saber sen. OFF-ON accra oe ei icriosksta 80,0 Principal Renewal Parts Pet Deseptan ‘nt Rega aoe_[ ents, Leh Cont [00 igh Ga on companaldo 1 NC ennt ‘Sra any tr melesna spits stn a pol: i i lend onan (1 NC ect er Sous oleae NOT HE Some {mie on 2poussinenincra| Otaniy ane maton Son Ts corte the clay numba: sane Cal No, TOEIGDN2 fa ate O15 1200 DHE ans HOV, Tae parla dpa purr over af eas ovarian are 7 pase cng i rn ‘atcnance. Shows part pram arse whch are nl corres saltouny lr the Purchases pupa, Ne Male shed bo oad oie east GE ake @ GE Industrial Systems oneal Eerie Company P-0- Bar 2918, Boomngtn, 81702-2813 eH5190A 7788 (IM