MACH OT-lamps Dr.

Mach
Lamps and Engineering

45. MACH OT-LAMPS

Ma c h M3
Retrofitting of a F; DF lamp into a
F/H; DF/H lamp
45 Umbau einer M3-Leuchte auf -H Leuchte_e

Extent of supply for each lamp:

2
- Pos. 1 – key pad holder no. 20117001
1 (for DF/H models) or no. 20117002 (for
3 F/H-models)
- Pos. 2 – dimmer with control board
OPLSD I. no. 20087001 or II. No.
9 20087002
- Pos. 3 – cable for key pad no.
21306003
Attention! For central spring arm: no.
20306003
- Pos. 4 - 4x screw M3x25 DIN 966:A2
5,6 4 7 no. 65112024
Attention! For central spring arm: 3x
8 screw M3x30 DIN 966:A2 no. 65112011
and 1x screw M3x27 (no item no. avail-
able, shortened from no. 65112011)
Only for F-lights and F-M-lights (mechanical) - Pos. 5 - 4x screw M3x6 DIN 912:A2
with safety lacquer no. 65052098
- Pos. 6 - 1x screw M3x8 DIN 912:A2 no.
65052012
- Pos. 7 – 1x washer no. 21115206
- Pos. 8 – supply cable between dimmer
and halogen bulbs no. 20309001
- Pos. 9 – 14x cable binders no.
67900009

Pre-mounted as an assembly:
10 - Pos. 10 – Potentiometer sheet metal
no. 20080212
9
12 - Pos. 11 – Potentiometer no. 21221202
- Pos. 12 – Cord from no. 20308001, pos.
80, 60, 70, 120

11 5 Remark:
The key pad holder shown in the photo
Only for DF-lights (pos. 1) may differ optically from the de-
livered key pad holder.

It is strongly recommended to use clockmaker screw drivers for the furthrt described
mounting steps:
Size approx. 1,8 x 0,45mm for further described 1st possibility;
Size approx. 2,3 x 0,5mm for further described 2nd possibility
Socket wrench, size 2,5, min. length 120mm

Service manual – Retrofitting of a F; DF-lamp 04.04.2006 / Bak; Fo page 1

into a F/H; DF/H-lamp (Mach M3)
MACH OT-lamps Dr. Mach
Lamps and Engineering

Mounting place of the dimmer OPLSD

The dimmer OPLSD is to be mounted in the

lamp housing on the marked position (see ar-
row).
• Disconnect the lamp from mains!
• Loosen the upper housing part by turning the
turn-lock fastener 1 and remove (see instruc-
tions for use Mach M3).

Wiring overview of a lamp without light inten-

sity control

Remark:
The wiring overview shown in the photo
may differ optically from the wiring over-
view of your lamp (lamp with gear motors
or video transmission system).

Attention:
Touch the electronic devices very care-
fully. Do not touch the electronic compo-
nents of the dimmer.

Mounting the keypad holder

• Remove the three covering washers A, B

and C.

Mounting place of the keypad

A

Service manual – Retrofitting of a F; DF-lamp 04.04.2006 / Bak; Fo page 2

into a F/H; DF/H-lamp (Mach M3)
MACH OT-lamps Dr. Mach
Lamps and Engineering

• After removing the three covers of the car-

dan bow insert the cable (pos.2 of the
scope of supply) along the middle axis
(position C) as shown in the figure.

• Insert the cable into the lamp housing, so

that 8-10cm of the cable should remain
outside the lamp.

8-10cm

• Insert the cable (position B) so that a loop

is formed on the opposite side of each
joint of the cardan bow (that means two
loops).

Service manual – Retrofitting of a F; DF-lamp 04.04.2006 / Bak; Fo page 3

into a F/H; DF/H-lamp (Mach M3)
MACH OT-lamps Dr. Mach
Lamps and Engineering

• Insert the cable along the middle axis

(position A) as shown in the figure.

Fix the cable with the cable binder

(see power supply) here.

• Connect the cable of the keypad holder

(pos. 1 of the scope of supply).

• Insert the plug into the keypad holder as

shown in the figure. Put the washer (pos.
7 of the scope of supply) on the cable.

Service manual – Retrofitting of a F; DF-lamp 04.04.2006 / Bak; Fo page 4

into a F/H; DF/H-lamp (Mach M3)
MACH OT-lamps Dr. Mach
Lamps and Engineering

• Secure the cable and the plug of the key-

pad holderwith the washer (pos. 7 of the
scope of supply).

• Fix the keypad holder with the four

screws (pos. 4 of the scope of supply).
• Fix the two formerly removed covers on
the cardanic bow.

Lamp with standard spring arm

Position of the screw M3x27

Lamp with central spring arm

Mounting the dimmer OPLSD

• The photo shows the four possible fixing

points of the unit.
Attention! It is possible that less than
four fixing points are available.

• Two threaded holes (see arrows) are al-

ways available. Use these threaded holes
two screws with metric screw thread.
• It is necessary to fix the unit with min.
two screws.

Service manual – Retrofitting of a F; DF-lamp 04.04.2006 / Bak; Fo page 5

into a F/H; DF/H-lamp (Mach M3)
MACH OT-lamps Dr. Mach
Lamps and Engineering

• Fix the dimmer with the screw with safety

lacquer (pos. 5 of the extent of supply).

Mount the dimmer as shown in the photo.

• Use the bore hole shown in the photo

(see arrow) the second screw with metric
screw thread (pos. 6 of the extent of
supply).

• The arrow marks the power supply to the

halogen bulbs to be disconnected (blue
and black cable).

• Disconnect the two cables (supply cable

from the cardan bow of the lamp) by
pressing the operating buttons.

Attention!
Connect these cables (see next photo)
to position 1!

Attention!
After this the second end of the cable
from position 2 (see next photo) must
be connected here.

Service manual – Retrofitting of a F; DF-lamp 04.04.2006 / Bak; Fo page 6

into a F/H; DF/H-lamp (Mach M3)
MACH OT-lamps Dr. Mach
Lamps and Engineering

Attention! Connect the cables properly

to avoid damage of the electronic de-
vices!

1. connect +/- supply cable (from the

cardan bow of the lamp), to +/- of the
line clamp;
2. supply line (connection cable – pos. 8
of the scope of supply) to the halo-
gen bulbs

Key pad

• Install the cables properly according to

the photo and fix them with cable binders.

• Install the rest of the cables and fix them

with the cable binders included in the
scope of supply.

Attention: The cables must be installed

so to avoid contact with any mobile
parts of the lamp and the turn-lock fas-
tener at the upper housing part snaps
in properly. Otherwise the cables
could be damaged in time.

Remark: The mounting layout of your

lamp may differ optically from the lamp
in the photo.

• Nip off the ends of the cable binders with

an appropriate tool.
• Mount the upper housing part by turning
the turn-lock fastener (see also the direc-
tions for use Mach M3).
• Check the function of the lamp.

Service manual – Retrofitting of a F; DF-lamp 04.04.2006 / Bak; Fo page 7

into a F/H; DF/H-lamp (Mach M3)
MACH OT-lamps Dr. Mach
Lamps and Engineering

Attention! The further working steps describe the mounting and the setting of the poten-
tiometer for the LED’s at the control panel for the DF-function.

Present view of the cable colours of the motor

plug

From left to right:

red-green-blue-pink-brown

• Before pulling in the cables disconnect the

motor plug.

• Pull in the yellow-white potentiometer cable

inside the insulating tube of the motor plug.

View before crimping

Service manual – Retrofitting of a F; DF-lamp 04.04.2006 / Bak; Fo page 8

into a F/H; DF/H-lamp (Mach M3)
MACH OT-lamps Dr. Mach
Lamps and Engineering

Please use appropriate clockmaker screw

drivers. Please make sure that both cutters
inside the plug perforate the insulation of
the cable.

1st possibility (screw driver positioned

crosswise on the cable):
Screw driver size: approx. 1,8 x 0,45mm

Let the cable sit close to the plug (see ar-

row)
Push the cable into the two cutters with the
screw driver.
Connect the cable with the plug to enable con-
tact.

2nd possibility (screw driver positioned

longitudinal to the cable):
Screw driver size: approx. 2,3 x 0,5mm

Let the cable sit close to the plug (see ar-

row)
Push the cable into the two cutters with the
screw driver.
Connect the cable with the plug to enable con-
tact.

View of the motor plug after mounting the yel-

low-white potentiometer cable (please ob-
white serve the position of the cables!)

From left to right:

red-green-blue-pink-brown-yellow-white

yellow

Join the axis of the motor with the groove of

the potentiometer. Before this step the nut of
the potentiometer must be loosened to enable
a later rotation of the potentiometer.

Service manual – Retrofitting of a F; DF-lamp 04.04.2006 / Bak; Fo page 9

into a F/H; DF/H-lamp (Mach M3)
MACH OT-lamps Dr. Mach
Lamps and Engineering

• Fix the potentiometer with the two screws

included in the scope of supply (pos. 5).

• Pull the blue cable of the potentiometer

through the loop of the micro switch.
Make sure that there is no contact be-
tween the blue cable and the loop.
• Then solder the blue cable with the yellow
cable on the central loop.
• Connect the motor plug to the PC board,
turn on the lamp, turn the focus to the mini-
mum or the maximum with the handle, then
check the LED’s on the control panel.
• Adjust the LED display to a minimum or a
maximum by turning the potentiometer very
careful. In case there is no LED burning,
check the crimping of the two cables (white
and yellow) at the plug.
• Tighten the nut of the potentiometer.

• Check the function of each LED on the

display by turning the handle.
• In case that not all LED’s are functioning,
readjust the potentiometer..

Service manual – Retrofitting of a F; DF-lamp 04.04.2006 / Bak; Fo page 10

into a F/H; DF/H-lamp (Mach M3)
MACH OT-lamps Dr. Mach
Lamps and Engineering

Connection possibilities for the OPLSD I – IV

handle motor handle

key pad key pad

OPLSD I OPLSD II

handle motor
handle

Connection to
OPLS
Mach 380-700
OPLSD III OPLSD IV

Service manual – Retrofitting of a F; DF-lamp 04.04.2006 / Bak; Fo page 11

into a F/H; DF/H-lamp (Mach M3)