PNEUMATIC BLASTHOLE CHARGER MODEL: CBAC125M OPERATION AND SERVICE MANUAL SHIPPING: MAIL: CAN-BLAST (2001) INC. CAN-BLAST (2001) INC. ‘755 WALLACE RD. UNIT #3 P.O. BOX 1222 NORTH BAY, ON. CANADA. NORTH BAY, ON. CANADA P1A0E7 PB 8k4 TEL: 705-474-3431 E-MAIL: sales@can-blast.com FAX: 705-476-7643 WEB: www.can-blast.comCAN-BLAST PROUCT LINES Pneumatic Cartridge Loaders Ruggedly built mechanical machines designed to propel explosive cartridges (water gels and emulsions) into boreholes 200ft in length maximum. See www.can-blast.com for more details. ANFO Tanks Pressurized vessels used for loading AN-FO (Ammonium nitrate-fuel oil mixture). The AN-FO mixture is forced out of the pressurized holding tank and propelled down a length of semi-conductive loading hose into the bore hole. See www.can-blast.com for more details. Semi-Conductive Loading Hose limits the build-up of static electricity when pneumatically loading bulk explosives or cartridge explosives. Our hose is well known in the Blasting Industry for its quality, lack of coil memory, and cold weather operation. See Sections 4.0 of this manual for more details. Aluminum Hose Connectors Aluminum hose connectors are used to attach the semi- conductive loading hose to the pneumatic cartridge loader body or ANFO tanks. See Sectioni# 4.1 of this manual for more details.: ., CAN-BLAST 2001 INC. Description: herons Operation ANFO Tank ‘Visit www.can-blast.com Release Date: 2002 TABLE OF CONTENTS EQUIPMENT DESCRIPTION CHARGER OPERATION LIMITATIONS AND SPECIFICATIONS Safe Operating Pressures ‘SAFETY: CONTROL OF STATIC ELECTRICITY. Recommended operating practices .. LOADING HOSE (SEMI-CONDUCTIVE / ANTI-STATIC).. Loading hose connectors. Attaching the loading hose connector CHARGERING TANK OPERATION - Initial Setup inspection MAINTENANCE AND THEORY OF COMPONENT OPERATION Cleaning the loading hose .. Air Regulator... Air fittings and tubing Feed Valve. Check Vaive.. PARTS BREAK DOWN (Can-Blast servicing the global mining industry since 1970. Manual Revision 3.0 -2016Description: Remote Operation ANFO Tank CAN-BLAST 2001 INC. srodet.cancizsa Visit wwew.can-blast.com Release Date: 2002, ANFO CHARGING TANK Model CBAC125M Portable, Pressure Vessel, Pneumatic ANFO Loader, This model of charger consists of a 125 Ibs capacity stainless steel pressure vessel. Each vessel is designed, registered, manufactured, tested and certified to the latest edition of the “A.S.M.E. code, section VilI”. Our pressure vessels also meet the requirements of the O.H.S.A. and regulations for Mines and Mining Plants, PART VI “ EXPLOSIVES”. Each vessel is bolted to a three legged stainless steel stand. A stainless steel manifold provides a compact package with long life operation. A check valve located inside the manifold prevents the blow back of product into the regulator. The loading hose is quickly connected to the loader by a cam and groove style connector. The ANFO Charger uses a semi-conductive loading hose with an inside diameter of 5/8, 3/4, or 1” (16mm, 19mm, 25mm). The semi-conductive loading hose and hose connector are purchased separately. ‘Con-Blast servicing the global mining industry since 1970. Manual Revision 3.0 - 2016¢- CAN-BLAST 2001 INC. Visit www can-blast.com Description: Remote Opera Model: CBACI25M Release Date: 2002 2.0 CHARGER TANK OPERATION LIMITATIONS & SPECIFICATIONS 21 MINE AIR SUPPLY PRESSURE AIR SUPPLY CONNECTION DRILL HOLE DIAMETER LOADING HOSE DIAMETER DRILL HOLE LENGTH LOADING HOSE LENGTH LOADING HOSE STYLE ANFO PRODUCT CAPACITY OF TANK CHARGER WEIGHT TANK DIAMETER: LOADING HEIGHT: SHIPPING HEIGHT: SAFE OPERATING PRESSURES 85 to 100 PSI (585-690Kpa) Standard Mine Air Hose 1-1/4" to 3-1/2" (32 to 90 mm) 5/8", 3/4”, 1" (16mm, 19mm, 25mm) 200 ft (61m) 20-200 ft ( Semi-conductive 5 Loading Hose 125 Ibs (56.7Kg) 160 libs (72.6Kg) 16" (41cm) 51” (130 cm) 57” (145 cm) ‘The recommended maximum mine air supply pressure is 100 PSI (690Kpa). ‘The tank pressure range varies with the hose size, hose length, and product condition. Most operations will be in the area of 30-45 PSI (206-310kpa). Can-Blast servicing the global mining industry since 1970. Manual Rev:4 Cy CAN-BLAST 2002 INC, _D&stston Remote Operation ano Tank Visit wow.can-blast.com Release Date: 2002 3.0 SAFETY - CONTROL OF STATIC ELECTRICITY: Excerpt from the ISEE blasters handbook In the pneumatic loading of small-particle bulk blasting agents such as ANFO, it is possible to generate sufficient static electricity to cause the premature initiation of both electric and non electric detonators. ‘Small electrical charges can build up during the contact-separation process of the prills as they are pneumatically conveyed through the loading device. The electric currents generated are extremely small and do not constitute a hazard to blasting operations if not allowed to accumulate. However, if these charges become stored and discharge suddenly, sufficient energy may be available to detonate an explosive detonator. At the least, the operator may be painfully shocked. Laboratory tests have shown that voltages greater then 30,000 volts (and even as high as 60,000 volts) can be generated. There are three points in a pneumatic loading operation at which electrical energy can be store: (1) on the operator: (2) on the blasting agent loader and accessory equipment; and (3) in the borehole and on the detonator leg wires. If a semi-conductive path is maintained between these points and ground, the energy is dissipated before it can build up to dangerous levels. In a pneumatic loading system this semi-conductive path for the bleed off of potentially dangerous static electricity can only be assured if a semi- conductive loading hose in good condition is used. It is absolutely necessary that the loading hose has a resistance of 1,000 - 10,000 Ohms per meter and a total resistance of less than 2 Mohms per total loading hose length. The semi conductive hose must do two things: (1) it must be conductive enough to harmlessly dissipate static electricity generated during the pneumatic loading of ANFO through properly grounded equipment; and (2) it also must have enough resistance so as not to provide a low resistance path in which hazardous levels of static current can reach the detonators. It is imperative that all pneumatic loading systems have semi-conductive loa hose and grounded equipment that satisfy these requirements. Can-Blast servicing the global mining industry since 1970. ‘Manual Revision 3.0 - 2016Descipton: Remote Operation ANFO Tank <@P sy CAN-BLAST 2002 INC. feePesacise emoranre Visit wwnw.can-blast.com Release Date: 2002 3.1 RECOMMENDED OPERATING PRACTICES “00'S AND DON'TS” 1) BO mount the charger on stable ground and in a vertical position. 2) 00 use specified semi-conductive (anti-static) loading hoses only. 3) DO use a loading hose of sufficient length so that its movement will not upset the charger or unnecessarily cause the charger to be moved often. 4) DO blow the mine air hose of water and foreign debris before connecting to the loader. 5) DO remove any lubricators from the mine air supply. 6) 00 follow safe procedures for handling pressure vessels, and airlines. The potential for serious injury exists. 7), DO follow the charger grounding procedure as recommended by your employer. 8) DO make sure there are no sharp bends or kinks in the loading hose that might impede the flow of product. 9) DO keep the loader free of foreign matter build up. 10) DO use water pressure only for dislodging obstructions in the loading hose and for cleaning out the charger. 11) D0 inspect to be sure no product has been left in charger or loading hoses after use. 12) DO make sure no traces of explosives remain in or on the equipment before performing repair work. 13) DO be sure all parts have cooled before placing the equipment back in service if repair has involved heating. 14) DO NOT use ANFO product that has clumped due to moisture, as it will clog the charger system, and or loading hose. 15) DO NOT disconnect the semi-conductive loading hose from the charger till all tank pressure has been released. 16) DO NOT use input air (mine air) pressure exceeding 100 P.S.I (690Kpa) ‘Can-Blast servicing the global mining industry since 1970. Manual Revision 3.0 - 2016CAN-BLAST 2001 INC, _°*istion: Remote Operation ANFO Tonk Model: CBAC125M Visit www.can-blast com Release Date: 2002 4.0 LOADING HOSE (SEMI-CONDUCTIVE / ANTI-STATIC) NS Can-Blast's bore hole loading hose is manufactured with a special semi-conductive polyethylene compound that prevents the buildup of static electricity. Loading hose with semi-conductive or anti-static properties such as this, are required by safety authorities when pneumatically loading bulk explosives such as ANFO. Our loading hose product line complies with many mining safety authority regulations around the world by having an electrical resistance of 1,000 - 10,000 Ohms per meter and a total resistance of less than 2 Mohms per total loading hose length. Our loading hose is manufactured with a continuous molded yellow stripe to differentiate it from other non-semi-conductive hoses. Great care should be taken to avoid kinking and flattening of hose during use, and for storage it should be coiled to a diameter 4 feet (1.2 m) or greater. LD. 0.0. WEIGHT ROLL ‘aan (INCH /MM) (INCH /MM) (LBS / Kg) LENGTH GDHS-5/8" —0.7"/17mm = —0.9"/22mm 20 Ibs /9.1kg 200FT/ 61M. GDHS-3/4" = -0.8"/19mm —-1.0"/24mm_ 26 Ibs /11.8kg 200FT/ 61M GDHS-1" 11°/27mm = —1.3"/34mm 52 Ibs / 23.6 kg 200FT / 61M CCan-Blast servicing the global mining industry since 1970. ‘Manual Revision 3.0 - 2016CAN-BLAST 2002 INC, Dear Rete Operation anro Tank Visit www.can-blast.com Release Date: 2002 4.1 LOADING HOSE CONNECTOR The aluminum hose connector is used to attach the semi-conductive loading hose to the ANFO tank body. locking cam to direct the air flow down the This connector makes the air seal against the & 2 f x loading hose. Also, it establishes the electrical connection between the loader body and loading hose, so that any static charges that are produced during the loading process are safely dissipated to ground. PART# DESCRIPTION: Aluminum hose connector for use with Can-Blast CBAC125M and 6D125-5/8" CBAC125R1 ANFO charging tanks and 5/8" semi-conductive loading hose. Aluminum hose connector for use with Can-Blast CBAC125M and 6D125-3/4" CBAC125R1 ANFO charging tanks and 3/4" semi-conductive loading hose. game Aluminum hose connector for use with Can-Blast CBAC125M and (CBAC125R1 ANFO charging tanks and 1" semi-conductive loading hose. ‘Can-Blast servicing the global mining industry since 1970. Manual Revision 3.0 - 2016ATTACHING THE LOADING HOSE CONNECTOR 1, Make a clean, square cut of the hose with a hacksaw or a sharp knife. 2. Flare the interior of the cut end with a sharp knife or round file to facilitate entry of the . The hose should be steamed or ‘warmed to allow the hose to expand over the connector. Soften the end of the hose with live steam or by immersion in boiling water. |. Force softened end of the hose onto the connector for a distance of a least two and a half inches (6.25em). .Aclamping band should be used in mounting hose to adapter for additional assurance of permanent coupling. CCan-Blast servicing the global mining industry since 1970, Manual Revision 3.0 - 2016Description: Remote Operation ANFO Tank 4 CAN-BLAST 2002 INC. Model: caaci2sm Visit wurw.can-blast.com Release Date: 2002 5.0 CHARGING TANK - INITIAL SETUP INSPECTION 1. Locate the charger on stable ground. 2. Inspect the inside of the tank for foreign debris. 3, Inspect all hose connections and fitting for damage. 4, Reduce the pressure regulator setting. 5. Check the tank pressure gauge to ensure the gauge needle fully returns to the zero pressure position. 6. Close all ball valves. 7. Connect the semi-conductive loading hose to the bottom of the tank. 8. Purging the mine air hose then connect it to the tanks main air inlet. 9, Slowly charge the mine air supply hose. 10. Slowly open the main 3/4" air supply hand valve on the charger. 11. Charge the tank to a 30-45psi (206-310Kpa) for the following function calibrations in the next section. (Can-Blast servicing the global mining industry since 1970, Manual Revision 3.0 - 20166.0 61 68 Description: Remote Operation ANFO Tank CAN-BLAST 2001 INC. jyode': canctasm Visit wwww.can-blast.com Release Date: 2002 MAINTENANCE AND ADJUSTMENTS: BEFORE ANY MAINTENANCE WORK IS PREFORMED ON THE EQUIPMENT: ‘The charging tank should be inspected for any remaining ANFO product and cleaned if necessary. Confirm that all air pressure is released from the tank and hoses. (CLEANING AND STORING THE LOADING HOSE ‘The recommended practice for cleaning loading hose is flushing with water. Since the basic ingredient of the hose is polyethylene, use of solvents, abrasives, or routering with metallic objects will weaken the hose and substantially shorten useful life. ‘When storing the loading hose great care should be taken to avoid kinking and flattening of hose during re-rolling. The loading hose should be colled to a diameter of 4 feet (1.2 m) or greater. AIR FITTING AND TUBING — Maintenance Steel pipes and fitting on the charger should be free of foreign material, in sound condition, and tightly connected to avoid alr leakage. These lines should be inspected periodically for integrity and blown out to remove any foreign material buildup. Check inlet screens and pilot pressure filter. (CHECK VALVE The check vaive only requires to be tested to ensure proper operation. 1. Totest, charge up the tank to about 40 PSI. 2. Close the main air supply ball valve on the manifold. 3. Turn off the source of mine air and carefully bleed off the air in the mine hose. Remove the mine hose from the charger inlet fitting, 4, Open the main air supply ball valve on the manifold. The tank pressure should not discharge out of the inlet filter. 5, Slowly open the tank exhaust ball valve to discharge the tank. (Can-Blast servicing the global mining industry since 1970. ‘Manual Revision 3.0 - 2016CAN-BLAST 2001 INC. Desepon Ramete Operation ANFO Tank Vieit wnww.can-blast.com Release Date: 2002 7.0 PARTS BREAKDOWN: TANK HARDWARE IMAGE od ‘Manual Revision 3.0 - 2016 Can-Blast servicing the global mining industry since 1970.CAN-BLAST 2001 INC. Visit www can-blast.com INDEX: IMAGE “A” TANK HARDWARE Description: Remote Operation ANFO Tank ‘Model: CBACI25M Release Date: 2002 Can-Blast servicing the global mining industry since 1970. (Tem # CB PN# DESCRIPTION: j 1 CBAC2000 | Tank or Pressure Vessel 2 CBAC2002 | Support Stand _ 3 CBAC2106 | Product Feed Valve _ 4 CBAC2059 _ Feed Ejector Elbow ee 5 CBAC2060 | Loading Hose Cam Connection = ‘6 CBAC2005 | 1/2", 90 Degree Elbow [7 CBAC2095__| Hopper Tension Band 8 €BAC2097__| Hopper Lock Handle _ 9A CBAC2300 | Mounting Stand-Off’s 9B CBAC2031_| U-Bolt with Cap Nut’s “ 2B CBAC2006 | 1/2" Hose Barb a 14 CBAC2007 _| Hose Clip Manual Revision 3.0 - 2016Description: Remote Operation ANFO Tank CAN-BLAST 2001 INC. ijodel: cancizsm Visit wnww.can-blast.com Release Date: 2002 IMAGE B: AIR LINE ASSEMBLY PART 1 mes INDEX: IMAGE “B” AIR LINE ASSEMBLY PART 1 {iTem# | CB PNA DESCRIPTION: a 10 |'cBac2013 | Tank Exhaust Valve, 1/2” stainless steel full flow ball val 1a CBAC2004__| 1/2" Short Nipple _ (a2 CBAC2018 1/2", 3 way T-fitting a (a3 ‘CBAC2006 4/2" Hose Barb - 14 ‘CBAC2007 Hose Clip = = 15 CBACZ015 _| Reverse Flow Check Valve _ — 16 CBAC2005 | 1/2", 90°Elbow | 17 TA858 Pressure regulator oe 18 | CBAC2015 [49 | eBacz013 ‘Can-Blast servicing the global mining industry since 1970. ‘Manual Revision 3.0 -2016Description: Remote Operation ANFO Tank CAN-BLAST 2001 INC. model: caaci2sm Visit www can-blast.com Release Date: 2002 IMAGE C: AIR LINE ASSEMBLY PART 2 INDEX: IMAGE “C” TANK AIR LINE ASSEMBLY PART 2 (ema | 11 ‘CBAC2005 | [20 CBAC2301 i 2 TARS3R ire gauge ‘CBAC2003 3/4".1/2" Bushing - _| BAC2076 | Main Supply Charging Valve 3/4” stainless steel full flow CBAC2075 3/4" x 3" Nipple _ TASBO Inlet Connection and Screen |€BAC2017 | 1/2" Fluidizing supply hose_ - BAC2018 | 1/2" Pressure vessel supply hose (Can-Blast servicing the global mining industry since 1970 Manual Revision 3.0 -2016