COLLATOR SYSTEM DC-10000S DC-8000S 2 I MAINTENANCE MANUAL DuploTABLE OF CONTENTS CHAPTER 1 MECHANISM 1. Structure of Mechanism .. 2. Paper Feed Funetior 3. Outline of Each Mechanism and Adjustments : CHAPTER 2 ELECTRICAL COMPONENTS: Structure Block Diagram Outline of Blocks .. Adjustments oc. DIP Switches Test Program Mode. Overall Schematic Diagram {0C-100008) 7. Overall Schematic Diagram (0C-80008 2)... 19 Diagram (DC-100008) 9. Wiring Diagram (DC-80008 2) .. 10. Wiring Diagram (LU-HM) 11. Wiring Diagram (LU). 12, Wiring Diagram (DC-8000S 0) .. 13, Wiring Diagram (DC-8000S RD) 14, Wiring Diagram (DC-8000S P) 214 216 227 omaeona vee 2°83 ea CHAPTER3 TROUBLESHOOTING 1. Error Messages... 33 CHAPTER 4 14. 15. 16. 17. 18. 19. 20. |. Loading the Paper - Operation Procedures Using the LU-HM. . Supplementary Operation to be Performed INSTRUCTION MANUAL (DC-100008) Precautions snnnnn [Names and Functions of the Components. . Names and Functions of the Control! Pane! Components Functions of the DIP Switches and Their Use. ee ats Selecting the Paper Ejection Direction ... 4-19 Setting the Program Mode and the Block Mode seers 4-20 Functions of the Program Modes and Their Use Functions of the Block Modes and Examples of Their Use Using the Cover Insert Mode 45 47 49 455 When the Machine is in Operation ... Clearing Paper Jams. Replacing thie Suction Pad. Monitor Lamp Displays and ‘Their Countermeasures. ‘Troubleshooting Guide Everyday Cleaning .. Checking and Maintenance of 461‘TABLE OF CONTENTS CHAPTER 5 INSTRUCTION MANUAL (DC-8000S 2) 1. Precautions 55 2. Names and Functions of the Components... 5-7 3, Names and Functions of the Control Panel Components 4, Functions of the DIP Switches and Their Us on 514 5. Selecting the Paper Ejection Direction .... 5-19 6. Setting the Program Mode and the Block Mode .. 7. Functions of the Program Modes and ‘Their Use. 8. Functions of the Block Modes and Examples of Their Use 9. Using the Cover Insert Mode.. 10. Loading the Paper 11. Operation Procedures 42. Using the LU-HM 13. Supplementary Operation to be Performed When the Machine is in Operation 14, Clearing Paper Jams. 15. Replacing the Suction Pad... 16. Monitor Lamp Displays and ‘Their Countermeasures. 17. Troubleshooting Guide 18. Everyday Cleaning 19. Checking and Maintenance of the Dry Pump .. 20. Specifications... 1. 5-23 541 551 571 CHAPTER6 PARTS CATALOG Il PARTS CATALOG..... I MAINTENANCE PARTS LIST INDEX...CHAPTER 1 MECHANISMMECHANISM 1 2. Structure of Mechanism 13 Paper Feed Function. at 22 DC-100008 - 8000S 2 Timing Chat... penne VAL Paper Feed Process .. renee 4 Outline of Each Mechanism and Adjustments at. 32, 33, 34, 35. 36. 37. 38. 39. 3-10. att. 312 343. 3.14, 315. 316. Sucker... Paper Feed Conveyance Conveyance Pressure Switching.... 1-11 Paper Feed Bin ... Driving Force Transmission ... ‘Stopper Brake Unit Cam Adjustments Elevator. — Vertical Conveyance... 1-19 Gate Switching LU-HM (Lifting Unit... DC-80008 D DC-80005 RD .. Pipe ‘3-Port Electromagnetic Valve... 1-25 Dc-8000s P 121. STRUCTURE OF MECHANISM Sucker section ‘Stopper brake unit Paper feed conveyance section Vertical conveyance section Gate switching it [tom ][2 RD Driven at cam section Driving force section2. PAPER FEED FUNCTION 2-1. DC-10000S - 8000S 2 Ti outer » AF ing Chart down NL YT NW Conveyance clutch ON (conveys) down t Electromagnetic valve ON (sucks) + OFF $ Separator alr A ON (blown out) | (Separator pipe) OFF : Pinch roller up r j OFF T ‘Separator air B ‘ON (blown out) | | (Air nozzle) OFF t Stopper up : down NL For paper teedbin ON Electromagnetic brake OFF Main brake ON OFF Main clutch ON OFF 2-2. Paper Feed Process (1) The sucker lies above the paper and sucks paper which have been separated by separator air A biow out. ‘The stopper holds the top of the paper. The paper feed bin electromagnetic brake is off ‘Sucking stans when the electromagnetic valve is turned on 14(2) The sucker lifts the paper while sucking it until the paper touches the conveyance roller. ‘The paper is at the time brushed against the brush tip to prevent two sheets of paper from being ejected at the same time. ‘The paper feed bin electromagnetic brake then turns on and the stopper starts moving upwards. (3) The paper is sandwiched between the conveyance roller and pinch roller, the electromagnetic valve turns off, and the paper ‘moves away from the sucker. The conveyance clutch then tums on and the conveyance roller starts rotating to convey the paper. At the same time, the paper feed bin electromagnetic brake turns on, and the stopper is at the top. After the paper of each level has been conveyed with the main brake on, the main brake turns off and the main clutch turns on. 16 Conveyance roller3. OUTLINE OF EACH MECHANISM AND ADJUSTMENTS 3-1. Sucker (1) Airis blown at the front part of the paper on the eee Paper feed bin from the four slits of the separator pipe to separate the top few sheets of the paper. (2) The suction pad in operation condition sucks only the topmost sheet of paper and moves it to the paper feed conveyance section. ‘The paper is at the time brushed against the brush tip to prevent two sheets of paper from being conveyed. (9) Airis fed by the dry pump. (4) The sucker is driven by the cam attached to the end of the main shaft (non-operating side) Via the level bar SA. 16 © The five suckers are parallel to each other. The suckers and pad height adjusting knob lever are positioned as shown in the figure. Stopper @ The sucker moving distance is adjusted by the slide plate attached to the level bar SA. Level bar SA ‘Slide plate 7@ When the bearing attached to the bottom of the Slide bar ST level bar SA is at the top of the cam SA, the tip of \ Level bar PR the suction pad (See “3-7. Cam Adjustments") should be inside range A shown in the figure. cam PR WARNING A {Be extremely cautions during ) maintenance because some parts may ae Marking 8 | WARNUNG: cone Boi Wartungsarbeiten auserste Vorsicht Meee walten lassen, da sich manche Teile i auch bei ausgeschalteter Maschine | 183-2. Paper Feed Conveyance (1) The paper moved by the sucker is sandwiched between the conveyance roller and pinch roller and sets into the standby state. (2) The electromagnetic clutch of the shaft Electromagnetic clutch Level bar PR (operating side) of the conveyance roller turns ‘on and the conveyance roller starts rotating orl Pinch rollers and conveys the paper into the vertical . conveyance section. At this time, air is blown out of the air nozzle at the side of the brush to separate the paper. Conveyance rollers (3) The pinch roller is driven by the cam PR of the shaft (non-operating side) connected to the chain from the main shaft via the level bar PR. @ The clearance of the electromagnetic clutch is _0.15:+0.05 mm (clearance) Brake 0.1540.05 mm. Wustuing screw METER les @ This can be checked using the clearance gauge " (1-0.15 mm) provided. / ric B3 Electromagnatic etch 9 Remove the spring plate of the level bar PR and remove the light-emitting and light-receiving unit from the square hole of the level bar PR. ‘The detection position can be changed by attaching the angle to the light-emitting and light-receiving unit. Feeding direction Spring plate When replacing the light-emitting and light- receiving unit (detection sensor) of bins 1, 2, 9, and 10, remove the whole conveyance pressure switching unit. i 1, 2, 7, and 6 in the case of DC-B000S 2. light-receiving unit |3-3. Conveyance Pressure Switching (1) As bins 1, 2, 9, and 10 can deal with thick Paper (157 to 250 g/m*), the conveyance pressure can be adjusted. ‘As shown in the figure, the channel and pinch roller fulcrum axis (non-operating side) lever is connected through spring C. iBins 1, 2, 7, and 8 in the case of Dc-8000s 2. (2) By rotating the conveyance pressure switching point from outside the frame in the counterclockwise direction (weak) or clockwise direction (strong) by about 180° using a hexagonal wrench, the conveyance pressure can be changed, Fulcrum axis ‘agonal wrench3-4. Paper Feed Bin (1) Used for stacking the paper. By the paper feed bin and linear shaft, a horizontal moving with the cantilever support can be realize. 5 (2) The paper feed bin rises by the force of the = 0 tension spring. # Oo (3) The paper feed bin and linear shaft are * Paper feed bin Positioned as shown in the figure. Peper eed tin arm lock unt 2 near sat near sat “Tension spring3-5. Driving Force Transmission (1) The inverter and main motor correct the number of rotations according to changes in the load and adjusts the transmission speed in the connected towers. (2) The drive is transmitted from this motor to the conveyance roller and paper pickup driver. Main motor Index pate © The main motor is attached horizontally. @ The motor pulley is secured by a screw so that the scrum belt is parallel to the frame. WARNING: iBe extremely cautions during: ! maintenance because some parts may | ‘even if is off. WARNUN( i Bei Wartungsarbeiten auGerste Vorsicht walten lassen, da sich manche Teile auch bei ausgeschalteter Maschine bewegen kénnen. G (carter tin) she measuring pnt Nos om VR, Xo‘The tensions of the belts and roller chains should be las shown below. No Name Weight (@) | Gah + | Serum bet zooox200 | 10 2 | chain rooos100 | 5 3. | chain ro00s100 | 10 L type 4 | synchronized beit__| 20008400 | 10 XL type Loosen 5 _| synchronized ben _| 10008100 | SS | eto anormal 6 | chains toooz100 | 5 | fmedcrctecsa T type | 7 | synchronized bet | 500850 | 5 0080008 2 does not have No.7 @ Secure idlers B, C, and D of No. 5 with long-hole right edge screws, and adjust the tension of the belt at E and F so that the direction of A and F is more or less vertical. The idler A is fixed. @ Adjust the tension of belt No.7 at G and H. © Adjust the tension of the rolier chain again after running, @ Attach the index sensor according to the distance shown in the figure. © Apply an appropriate amount of grease to the chains so that no excess is spilled. 4 Index pate ra—G ro E * This is an illustration of DC-10000S. & index sensor@ Main shaft, clutch, brake adjustments © Secure the main shaft with collar @ so that its thrust shaking becomes 0. @ To adjust the brake, adjust the clearance between the armature and stator to 0.20.05 mm using a clearance gauge or tool @ To adjust the clutch, adjust the clearance between the armature and rotor to 0,240.05 mm using the auxiliary shim. @ To adjust the stopping position, when the cam is at the position shown in the figure in “3-7. Cam Adjustments", secure the plate unit when it blocking the sensor at the position shown in the figure. WARNING : iBe extremely cautions during: maintenance because some parts may | move even if the power is off. WARNUN' ! Bei Wartungsarbeiten auGerste Vorsicht walten lassen, da sich manche Teile auch bei ausgeschalteter Maschin bewegen kénnen. Electromagnetic clutch (olor) Cotar Electromagnetic brake eiacartiew vache He (0.2:£0.05 mm (clearance) Colar® Armature ‘Attaching the seam ‘Adjusting position of (4)3-6. Stopper Brake Unit a (2) (3) 4) 6) The stopper maintains the paper feed bin at a certain position. ‘The paper feed bin lifted up by the spring is secured by this stopper. It does not move ‘when the internal electromagnetic brake of the brake unit tums on. ‘When papers conveyed, the stopper releases the pressure on the paper by being moved up. When paper feeding ends, the stopper descends, the electromagnetic brake tums off, and the paper feed bin moves until it touches the stopper by the force of the spring. The stopper is driven, via the slide bar ST, by the cam ST of the shaft (non-operating side) connected to the main shaft by the chain. ® @ fo} @ The clearance of the electromagnetic brake inside the brake unit is 0.1540.05 mm. ‘The armature is secured to the shaft by the M4 hexagonal fixing screw. Clearance is adjusted when adjusting its position. Clearance can be checked using the clearance gauge (t=0.15 mm) provided. Adjust the clearance withthe fixed plate so that it is 0.1540.05 mm at any position. The backlash of the 107 gear in the rack attached to the paper feed bin and in the brake unit is adjusted by adjusting the brake unit position by loosening the four fixing screws (M4) of the brake unit. After adjusting, check that the paper feed bin moves smoothly. Electromageetic brake 0.15:0.05 mm (Gearance) Aematuie Ma fixing serow3-7. Cam Adjustments (1) Adjust the roller chain and long holes of each cam so that the markings B of cam SA, cam \ PR, and cam ST lie in a straight line vertically to the bearing at the lower line of each level Le twas Level bar PR A bar (marking C of cam PR should be inside the nee a hole). Marking 8 B Hole WARNING: : Be extremely cautions during ; Marking 8 | maintenance because some parts may! 6g, KOS nee Ce) ; Marking © Marking A Plate unt Bei Wartungsarbeiten auBerste Vorsicht nig erent walten lassen, da sich manche Teile | auch bei ausgeschalteter Maschine | bewegen kénnen. (2) Adjust the slide plate so that the tip of the pad of the sucker is within 3 mm from the contact line between the rollers as shown in the figure when the level bar SA is at'the top of the cam SA. (8) Adjust so that the up/down movement of the level bar SA is smooth. (4) Apply grease to the sliding section.3-8. Elevator (1) Adjust the position of the top/bottom stop position detection sensor by moving the sensor bracket, For the stop position at the top, the connecting part of the joint bar and 60T gear should be directly above. For the stop position at the bottom, the connecting part of the joint bar and 60T gear should be directly below. (2) Apply grease to the engaged point of the sliding section and gear. @ The sensor brackets incorporated are used for adjusting the position of the top/bottom stop Position detection sensor. They are secured by two screws (M4) each. Adjust the stop position by loosening these screws and moving the ‘sensor bracket. @ The lett sensor is for detecting the upper limit position. When itis not at its designated position, the paper feed bin does not reach the stopper. @ The right sensor is used for detecting the lower limit position. When it is not at its designated Position, the height of the paper stacked will be less than the 55 mm specified. WARNING: {Be extremely cautions durin: ! maintenance because some parts mai move even if the power is off. | WARNUNG | Bei Wartungsarbeiten duBerste Vorsicht walten lassen, da sich manche Teil auch bei ausgeschalteter Maschine : Shielding plate Joint bar Sensor (Upper timi)3-9. Vertical Conveyance (1) Adjust so that the conveyance board opens/ ‘loses smoothly and locks properly. (2) Make sure the horizontal belt does not protrude out of each roller. Vortcal conveyance: board Interlock switeh * This is an illustration of DC-10000S.3-10. Gate Switching Using the left/right switching solenoid, rotate and move the switching claw and change the paper conveyance direction. @ Arrange claws A and B as ABABAABABABAB from the operating side. @ Attach guide C as shown in the figure. Gate switching claw ene yf / 3mm Guide A unit @ Fix the position of the claw stroke with the stopper at the position shown in the figure. @ Adjust the solenoid stroke as shown in the figure. 4-20(1) Lifts the paper to the height for DC-48SH 3 and DC-48ST 2. (2) Ejects improperty set sheets of paper onto the reject tray with the reject solenoid. (3) The HM section is the automatic feeding unit for manually setting a few sheets of paper {below 10). © Move and adjust the solenoid so that the space between the tip of the claw and paper feed base is 1742 mm when the solenoid is on. @® When inserting the paper stack in the paper feed base, secure so that the angle bending touches the shaded portion. Lever Parallel Paper feed base ca 4213-12. DC-8000S D Unit which conveys the paper feed transmission between the towers. DC-80008 D De-8o00s D * This is an illustration of DC-10000S.3-13, DC-8000S RD Unit which ejects the paper to the right side. ‘D¢-80008 RD © Adjust so thatthe slack ofthe bett is about § mm when the center of the belt is pressed lightly with ‘the finger. @® Move and adjust the position of the center pin. TE}: The backlash of the gear engagement after adjustment should be within 0.2 10.0.3 mm. ‘Spanner (subtence: 10mm) 1DC-80008 AD * This is an illustration of DC-10000S.3-14. Pipe a (2) Flow of Suction Side Air ‘When the dry pump is started, the square pipe A becomes a vacuum, and the 3-port electromagnetic valve operates each time paper is fed for only the bins that are feeding the paper. The hose, sucker pipe, and sucker become vacuum and suck the paper. Separator pipe Flow of Exhaustion Side Air @ When the dry pump is started, air is ‘compressed in the surge tank. @® Just before the sucker sucks the paper, the 2-port electromagnetic vaive of square pipe B tums on, the air route opens, and air is blown out from the separator pipe via square pipe B and the hose. @ The 2-port electromagnetic valve of square pipe B closes again, the air is compressed in the surge tank, and when paper is conveyed in the paper feed conveyance section, the 2-port electromagnetic valve of ‘square pipe C tums on, the air route opens, and air is blown out from the air nozzie via square pipe C and the hose. 2:por electromagnetic valve 124 é $5 ro diternt ower ‘Surge tank To diferent tower i ' se3-15, 3-Port Electromagnetic Valve This valve turns on/off the suction of the sucker. @ When the solenoid is off, the part between a and , cis blocked so that air passes through b and c @ When the solenoid is on, it is fixed so that the shaft becomes horizontal. @ Make sure the solenoid moves smoothly without getting caught. 3-16. DC-8000S P @ Set the gauge pressure of the dry pump as follows. + Exhaust pressure: 0.5 kgt/om? ‘= Suction pressure : 20 cmHg ® Connect the main unit and connector and check that the dry pump will tum on/off. @ Check that the interlock tums on/off property. Solenoid ‘Solenoid OFF position Square pipe side ‘Solenoid OFF (eucton OFF) Solenoid ON (suction ON) 125CHAPTER 2 ELECTRICAL COMPONENTSWELECTRICAL COMPONENTS: 4. Structure Block Diagram 2. Outline of Blocks .. : 2-1, Control Section (Main Board). 2-2. Control Pane! : 2-3, Light-emitting and light-receiving unit ..2-5 2-4. Index Sensor 25 2-5. Maintenance Counter - 2-6. Paper Switch... 26 2-7. Main Clutch Brake 26 2.8. Initial Position Detecting Sensor..... 2-6 2-9. Paper Feed Bin Up/Down Relay .... 2-7 2-10. Paper Feed Bin Up/Down Motor .... 2-7 2-11. Paper Feed Bin Position Detecting Sensor.. 2:12. Separator Valve A (2-Port Electromagnetic Valve) (Upper)... 2419. Separator Valve B (2-Port Electromagnetic Valve) (Lower) 2-44, Suction Vale wns (@-Port Valve + Solenoid) 2:18. Paper Feed Clutch 2.16. Paper Feed Bin Brake 2-17. Paper LefvRight Switching Solenoid 2-18. Conveyance Passage Jam Sensor 2-19, Reject Solenoid svete, BO 2-20. LU-HM Exit Jam Sensor. 240 2:21. LU-HM Switch ... 240 2:22. LU-HM Solenoid... ant 2-23, Door Switch of Vertical Conveyance Board, DC-8000S D and LU-HM Sections. 2-11 2-24. Switching Power Supply. 2:25. Noise Filter. 2:26. Relay Board ... 2-27. Main Motor . 2-28. Inverter 2:29, Main Relay 2-30, Circuit Protector 242 242 242 242 213 243 3. Adjustments .. oe BAG 3-1. Adjusting the Inverter Motor Speed... 2-14 3-2. Adjusting the Paper Detection Sensitivity 214 22 . Wiring Diagram (DC-8000S P) DIP switches 246 4-1, Functions of the DIP Switches and ‘Their Uses on the Control Panel.. DC-100008 216 4-2, Functions ofthe DIP Switches and Their Uses on the Control Panel. Dc-8000s 2 2-20 43. Functions of he DIP Switch and Its Uses on the Main Board 2-24 4-4, Main Board LEDS 2:25 45. ROM No. Check Mode 2:26 Test Program Mode... 227 5-1. Checking Operations. DC-10000S .. 227 5:2. Checking Operations. Dc-8000s 2 2:30 Overall Schematic Diagram {OC-100008) . Overall Schematic Diagram (0-808 2) Wiring Diagram (0C-10000S) Wiring Diagram (DC-8000S 2) none 2-36 Wiring Diagram (LU-HM) 2:37 Wiring Diagram (LU)... 2:38 . Wiring Diagram (DC-80008 D) . 2:39 3. Wiring Diagram (DC-8000S RD) .. 2-401. STRUCTURE BLOCK DIAGRAM (2) Control panel (9) Paper feed bin up/ down relay (10) Paper feed bin up/down motor (3) _Light-emiting and light-receiving unit (11) Paper feed bin top/ bottom position detecting sensor (4) Index sensor (18) Conveyance passage jam sensor (6) Maintenance counter (20) LU-HM exit jam sensor (6) Paper switch (19) Reject solenoid (7) Main clutch brake (21) LU-HM switch (8) Initia! position photo interrupter (22) LU-HM solenoid (12) Separator valve A Jeued jonuog (1) (26) Relay board (23) Door switch (13) Separator valve B (29) Main relay (14) Suction valve (28) Inverter (27) Main motor (15) Paper feed clutch (24) Switching power supply (25) Noise filter (16) Paper feed bin brake (80) Circuit protector (17) Lefvright switching solenoid 2a2. OUTLINE OF BLOCKS 2-1. Control Section (Main Board) a @) @ (4) ©) 6) 2 ‘The control section is located inside the cover of the control panel and controls the whole ‘machine. ‘A one-chip microprocessor is used for the CPU while a 64-Kbyte EPROM is used for the ROM. 5V and 24V is used for the power supply. + The 5V power supply is used for the control system (LED1 green) ‘The 24V power supply is converted to SV on the board. ‘+ The 24V power supply is used for the drive system (LED2 yellow) ‘The RAM is connected to the nickel-cadmium battery for backup so that the counter is Preserved even when the power supply is OFF. When full charged, the backup battery lasts for ‘about two months. For details of the functions of the dip switch of the main board unit, refer to “4-3. Functions of the DIP Switch and Its Uses on the Main Board’. 2. Control Panel The control panel is composed of various key switches, display LEDs, DIP switches, detection switches, etc. SS OO cru EP ROM t f , a 102g es =) Main board uit * This is an illustration of DC-10000S.2-3. Light-emitting and light-recei unit ing The light-emitting unit is composed of the infrared LED while the light-receiving unit is composed of the photodiode. They are used for detecting double feed, mis-feed, jams, etc. 2-4. Index Sensor (1) The index sensor outputs the signals used as en Corot ‘Main motor the basic timings for controlling the machine with the index board and photo interrupter. (2) The index board synchronizes with the main motor, rotates, and generates a 1.67 msec pulse signal per cycle when the conveyance speed is 1500 mmisec. (3) This signal is used also for detecting motor lock. * If the pulse signal is not detected for 0.5 seconds while the motor is rotating, the motor is determined to have locked, the error message “E-1-?" is displayed on the display of the control panel, and all operations are prohibited, 2.5. Maintenance Counter The maintenance counter is located inside the cover of the control panel. It shows the number of times the unit has operated (the number of rotations of the main clutch) 252-6. Paper Switch (1) The paper switch is used for detecting whether ‘there is paper on the paper feed bin. (2) It performs detection only while the unit is ‘operating. When paper runs out, it sounds the buzzer three times and stops the unit. 2-7. Main Clutch Brake The main clutch brake transmits the drive of the main motor. * The resistance of the coil of the main clutch is gon ‘ ‘+ The resistance of the coil of the main brake is 520. 2-8. Initial Position Detecting Sensor ‘The initial position detecting sensor detects that the main clutch is at its initial position. it uses a photo interrupter. : 26 fy Paper switch2-9. Paper Feed Bin Up/Down Relay ‘The paper feed bin up/down relay is attached to the Level bar EL rack and controls the rotation and stopping of the | paper feed bin up/down motor. Paper teed bin Lpiown relay 2-10. Paper Feed Bin Up/Down Motor A reversible motor is used as the paper feed bin up/ down motor for driving the paper feed bin up and down. Paper feed bin Upidown motor 2-11. Paper Feed Bin Position Detecting Sensor ‘The paper feed bin position detecting sensor is used for detecting the position of the paper feed bin, Photo interrupters are used for detecting both the top and bottom positions. “ee Top positon detecting senso 2-12. Separator Valve A (2-Port Electromagnetic Valve) (Upper) Electromagnetic valve for opening and closing the Surge tank separator valve A. 2-13. Separator Valve B (2-Port Electromagnetic Valve) (Lower) | Elecronaprete ve fr opening and csing ne separator valve B. See a 272-14, Suction Valve (3-Port Valve + Solenoid) When the solenoid is turned on, the suction valve ‘opens and sucks the paper. 2-15. Paper Feed Clutch ‘The paper feed clutch rotates the conveyance roller and conveys the paper to the vertical conveyance board. + WhenON = Index 200 pulse + Coil resistance : 1150 2-16. Paper Feed Bin Brake ‘The paper feed bin brake maintains the position of each paper feed bin. + OFF when the machine is stopping. + OFF time during the unit operating is, taking the initial position of the main clutch to be 0", that the paper feed bin brake will be between 110° and 180" in the counterclockwise direction. + The resistance of the coil is 1220. 282-17. Paper Left/Right Switching Solenoid ‘The paper left/right switching solenoid is attached to $3 Pape letright switching solenoid the operating side frame. It turns on when the machine is set to right ejection and started 2-18. Conveyance Passage Jam Sensor ‘The conveyance passage jam sensor's attached to the DC-8000S D and is used for detecting jams while paper is fed. Conveyance passage jam sensor 292-19. Reject Solenoid ‘The reject solenoid is attached to the LU-HM and is sed for switching to “reject paper’. Aaject solenoid 2-20. LU-HM Exit Jam Sensor ‘The LU-HM exit jam sensor is attached to the exit of the LU-HM and is used for detecting jams when Paper is fed. 2-21. LU-HM Switch ‘The LU-HM switch is attached to the HM section. It Luan swieh is used for detecting whether there is paper or not.2-22, LU-HM Solenoid ‘The LU-HM solenoid is attached to the HM section. Paper is ejected when it tums on. 2-23. Door Switch of Vertical Conveyance Board, DC-8000S D and LU-HM Section (1) The vertical conveyance section is composed of two lead switches, which detect when it opens and closes. (2) The DC-8000S D and LU-HM section are ‘composed of one lead switch respectively, and detect the opening and closing of the DC- ‘8000S D and LU:HM section. LUHM solenoid Verical conveyance board aan2-24. Switching Power Supply (One power supply is used as the DC24V load and ‘one is used as the DCSV power supply. 2-25. Noise Filter ‘The noise filter attenuates external noise and selt ‘generated noise. 2-26. Relay Board ‘The relay board relays control signals transmitted from the main board and transmits them to the inverter. Connected to the vertical conveyance door lead switches, it cuts the power of the main relay when the vertical conveyance section is opened and forcibly separates the inverter from the power supply. 2-27. Main Motor (1) The input is the 3-phase 200V from the inverter and the output is 200W. (2) It incorporates a thermal protector for preventing overheating. 2-28. Inverter ‘The inverter receives control signals from the main board and relay board and controls the motor.2-29. Main Relay (1) The main relay turns on and off the power supply of the inverter. (2) Ittums off when the vertical conveyance door is opened, 2-30. Circuit Protector ‘+ 10A : 120V specification3. ADJUSTMENTS 3-1. Adjusting the Inverter Motor Speed The rotation of the inverter motor can be adjusted as follows. © Set DIP switches 7 and 8 on the main board to CLOSE. The speed of the motor will be displayed. @ Press the JOG key and adjust VR11 on the main board so that the motor speed becomes 6001 (For DC-48J or when set to right-ejection) or ‘5001 (other models). @ Develerate the speed using the SPEED key and check that the speed of the motor has decreased * ‘Alter adjusting, return DIP switches 7 and 8 to their original positions. 3-2. Adjusting the Paper Detection Sensitivity Perform this adjustment when the light-emitting and light-receiving unit, or main board has been replaced. The light amount can be adjusted as follows. @ Set DIP switch 2 on the main board to CLOSE. @ Adjust VR12 so that the display shows “dA-CA*. * dA-C9 or Cb is acceptable. @ After adjusting return DIP switch 2 to its original Position, and set DIP switch 9 to CLOSE. if La" (i‘ALIFORNIA GRAPHIC MACHINERY @ Set DIP switch 4-1 on the panel board to OPEN. © Set the double-feed detection sensitivity switch to “thin paper’. @ Feed 81 g/m? paper and adjust VR1 so that the data displayed for comparison (10000th and 000th digit) becomes about "7C+3". (Input an appropriate count, press the reset key, then press the start key.) 7A, 7B, 7G, 7D, 7E (Hexadecimal display). @ Set the sensitivity switch to “thick paper’. ® Feed 209.39/m? paper and check that the data displayed for comparison (10000th and 1000th digit) becomes about “68#3" 66, 67, 68, 69, 6A @ Return DIP switch 4-1 to its original position and set 4-2 to OPEN, @ Pertorm steps & to @ for bins 2 t0 10. |For DC 0008 2: Bins 210 8 * When replacing the main board unit, pertorm, this adjustment for all bins. When repiacing the light-emitting unit and light-receiving unit, perform this adjustment for the corresponding bin. SRRLU) ts) * This is an illustration of DC-10000S. la Data of paper curently fee ‘in number boing adjusted ‘DC-100005 —*1,2,3...9,A DC-80008 2— 1) 2,3.0.7.8 *xctoth bin folinking) ‘Comparison data 245,4. DIP SWITCHES 4-1. Functions of the DIP Switches and Their Uses on the Control Panel...DC-10000S oP sw — le 2002 =| 302 p= | ovens 200 ao i DiP swa Ml ‘The control panel has one 6-bit DIP switch, two 8-bit DIP switches, and one 10-bit DIP switch. Set them as follows. (1) DIP switch 1 (6-bit is used for setting the tower number and number of towers to be connected. ‘OPEN 123456 To set the tower number, set DIP switch 1 of each tower as follows. - Tower [Tower | Towre | Tow | Tower® | Tow a oe ee oe = Ss To set th e number of towers to be connected, set DIP switch 1 of Tower A as follows. Tower Aonly | Towers A&B |Towers A,B&C| TOWeSA.B, | Towers A.B, | Towers A.B, cap C,D&E C,D,.E ‘OPEN (OPEN (OPEN (OPEN OPEN ‘OPEN mr [ | rj o | 123456 123456 123456 123456 123456 123456 DIP Swi DP Swi DPswi DIP Swi DIP Swi DIP Swi(2) DIP switch 2 (8-bit) Setting the switch |SW No. Functions Down Up Factory setting (numerals) (open) 1 | DC-8000s st Yes No up 2 | DC-8000S ST sideways vibration Yes No up 3 | LU-HM manual feed unit “ Yes No up 4 | Use of Lu-HM SW “ Yes No Up 5 | Change in LU-HM solenoid timing (A) Yes” No Up 6 | Notused up 7 _ | Notused Up 8 | Double-feed detection % switching Yes No up * LU-HM timing adjustment . . shift + 0 Initial value: 3 When the switch is pressed, switches in the following order. 4--5—-6-7-8-1--2+3 shift + 4 Double-feed detection % switching Initial value: 20% When the switch is pressed, switches in the following order. 25%-+12%—-16%—-20% = (A) indicates that only the settings for tower A are valid. 2a(8) DIP switch 3 (8-bit) OPE teasers Di Sw Setting the switch SW No. Functions Down Up Factory setting (numerals) (open) 1 Buzzer sounds when ended in error ‘Yes No Down 2 Counter repeated (A) Yes No. Up 3 | Conveyance jam detection Yes No Down 4 ‘Separator B used Yes ‘No Down 5 Not used : Up 6 _| Stops at paper feed error set? (A) 2sets 1 set Down 7 [Elected side ? when reset (A) (pypOOMaPar | Rect ray Down 8 ‘Main clutch tums on simultaneously (A) No Yes Down * (A) indicates that only the settings for tower A are valid.(4 DIP switch 4 (10-bit) ‘OPEN [Mesase7890 DIP Swe Setting the switch sw Functions coma] Restore (numerals) | (open) 1 | Paper feed error detection function on paper feed bin No. 1 Effective Ineffective Down 2. | Paper teed error detection function on paper feed bin No.2 | Etfective | ineffective | Down 3. | Paper feed error detection function on paper feed bin No. 3 Effective Ineffective Down 4 | Paper feed error detection function on paper feed bin No. 4 Effective: Ineffective Down 5 | Paper feed error detection function on paper feed bin No. 5 Effective Ineffective Down 6 | Paper feed error detection function on paper feed bin No.6 | Effective | Ineffective | Down 7 | Paper feed error detection function on paper feed bin No.7 | Effective | ineffective | Down 8 | Paper feed error detection function on paper feed bin No. 8 Effective Ineffective Down 9 | Paper feed error detection function on paper feed bin No.9 | Effective | Ineffective | Down 10 | Paper feed error detection function on paper feed bin No. 10 | Effective Ineffective Down 2194-2. Functions of the DIP Switches and Their Uses on the Control Panel...DC-8000S 2 ‘OPEN ‘OPEN 72345675 DIP Swi DIP Sw2 OPEN ‘OPEN 12345678 12345678 DIP Swa DiP-Swa ‘The control panel has one 4-bit DIP switch and three &-bit DIP switches. Set them as follows. (1) DIP switch 1 (4-bit) is used for setting the tower number and number of towers to be connected. - OPEN 1234 To set the tower number, set DIP switch 1 of each tower as follows. Tower A Tower B Tower C Tower D OPEN OPEN ‘OPEN ‘OPEN el i 1234 1234 1234 1234 DIP swt DP Swi DP Swi DIPSwi To set the number of towers to be connected, set DIP switch 1 of Tower A as follows. Tower Aonly | Towers A&B |Towers A,B&c| TOWeS hy B OPEN OPEN ‘OPEN OPEN 1234 284 1234 1204 iP Swi DP Swi DP Swi DP Swi 220(2) DIP switch 2 (8-bit) - DIP Swe Setting the switch SWNo. Functions Down Up Factory setting | (numerals) (open) 1 | DC-8000s ST Yes No up 2 _ | DC-8000S ST sideways vibration Yes No up 3 _| LU-HM manual feed unit «@ Yes No Up 4 | Use of LUHM SW a) Yes No up 5 | Change in LU-HM solenoid timing (A) Yes No Up 6 | Notused Up 7 | Notused Up 8 | Double-feed detection % switching Yes Up * LU-HM timing adjustment shift +0 Initial value: 3 When the switch is pressed, switches in the following order. 45-67-8123 Double-feed detection % switching Initial value: 20% When the switch is pressed, switches in the following order. 25%--12%—16%-20% shift + 4 * (A) indicates that only the settings for tower A are valid. 221(3) DIP switch 3 (8-it) ‘OPEN 72345678 DP SWS Setting the switch SW No. Functions Down Up (numerais) (open) 1 | Buzzer sounds when ended in error Yes No Down 2 | Counter repeated a) Yes No up 3 | Conveyance jam detection Yes No Down 4 © | Separator B used Yes No Down 5 | Not used Up 6 | Stops at paper feed errorset? (A) 2sets 1 set Down 7 | Ejectedto side ? when reset (A) (pp SOSNEST 9] Reject tay Down 8 | Main clutch turns on simultaneously (A) No Yes Down * (A) indicates that only the settings for tower A are valid. 2224) DIP switch 4 (8-bit) OPEN HOUR Teaatere DP Swe = unetone Setting the switch | Factory a ramarsisy | (opm) | *2tne 7 | Paper feed error detection function on paper feed bin No.1 | Etfectve | Inettective | Down 2 | Paper feed error detection function on paper feed bin No. 2 Effective Ineffective Down 3 | Paper feed error detection function on paper feed bin No. 3 Effective Ineffective Down 4 | Paper feed error detection function on paper feed bin No. 4 Effective: Ineffective Down 5 | Paper feed error detection function on paper feed bin No. 5 Effective Ineffective Down 6 | Paper feed error detection function on paper feed bin No. 6 Effective: Ineffective Down 7 | Paper food error detection function on paper feed bin No.7 | Effective | Inettecve | Down 8 | Paper feed error detection function on paper feed bin No. 8 Effective Ineffective Down 2234-3. Functions of the DIP Switch and Its Uses on the Main Board ‘The main board has 10-bit DIP switch. Set them as follows. (OPEN Lm 567890 Setting the switch SW No. Functions Down Up Factory setting (numerals) (open) 1 | Not used OPEN 2 | Adjusts reference voltage for detection Yes No OPEN | 8 | there ony when bck used) ves so coe 5 | Continuous mode 4 2 OPEN 6 _| Checks when no paper and during restart Yes No CLosE 7 | Controt inverter speed on the program No Yes OPEN 8 _| Displays the index pulse number Yes No OPEN 9 _| Adjusts the detection LED Yes No OPEN 10 _| Notused OPEN "1 When the machine is started, only odd number bins are raised and paper feeding is started. When the paper runs out, even number bins are raised and paper feeding is started. "2 All bins are raised and paper is fed from the odd number bins. The bins are switched to the even number bins from those which run out of paper first in order. 2244-4, Main Board LEDS ‘The main board has eight LEDs which light up in the following conditions. LED1 ........ When 24V DC power is supplied (yellow). Can be used to check it power is supplied to YDS-205 (iCs3). LED2...... When 5V DC power is supplied. (green) LEDS ........ When there is paper in the reflection type photo interrupter at the entrance of the LU-HM. LEDS... When there is paper in the reflection type photo interrupter at the exit of the LU-HM for tower A. When there is paper in the reflection type photo interrupter at the horizontal conveyance section for tower B. LEDS......... When there is paper in the reflection type photo interrupter at the right ejection exit LEDG ........ While paper is being fed LED7......... When 24V DC power is supplied (orange) LEDS... When 24V DC power is supplied (red). Les E01 2254-5. ROM No. Check Mode The last digit of the ROM number increases by one each time the contents of the control program is changed ‘Therefore, to check the contents of the ROM currently used, set this mode to display the last digit. @® Press the numerical keys on the control panel in the following order. 1-2-+3--4—-5—-6 @ Press the STOP key. The ROM number wil be displayed on the display window as follows. AT Display the ROM number of tower A. 4 Press the STOP key. or Display the ROM number of tower B. 4 Press the STOP key. or Display the ROM number of tower C. 4 Press the STOP key. o Display the ROM number of tower D. 4 Press the STOP key. er Display the ROM number of tower E. 4 Press the STOP key. =o Display the ROM number of tower F. Release the check mode using the STOP key. 2265. TEST PROGRAM MODE In this mode, the inpuVoutput conditions of each section of the machine can be checked with the LEDs on the control panel. « © Press the numerical keys on the control panel in the following order. 3--2--0—-4--2-+9 @ Press the STOP key. The buzzer will sound and the test mode will be set. The start display LED (green) will blink during this mode. 5-1. Checking Operations...DC-10000S ‘Atthe same time the test mode is entered, the LEDs on the control panel for checking whether there is paper will light up from bins 1 to 10 in order. ‘The paper feed clutch and valve solenoid wil tum on simultaneously. 5-1-1. Checking the Operations of Paper Switch and DIP Switches (1) When the START key is pressed, the mode for checking the operations of each switch will be set. (a) When the paper switch of the paper feed bin is pressed, the LEDs on the control panel for checking whether there is paper will light up. (b) The state of DIP switch 1 (6-bit) is as follows. 1 ae Tower A error 2 ssa Tower B error y 8 ssa Tower C error 4 sso Tower D error 5 svn Tower E error 6... Tower F error The state of DIP switch 2 (6-bit) is as follows. Vee MOF Y error 2 error 3 error 4 door empty feed delivery @vonsen 227The state of DIP switch 3 (8-bit) is as follows. speed (-) -speed speed speed (+) The state of DIP switch 4 (10-bit) is as follows. program auto program 5 bin program 10 bin ..program alt all program alt cover Seervonsanas ‘The state of DIP switch (10-bit) on the main board is as follows. ‘Tower A (upper) ‘ower B (lower) Tower C ..cover insert 2 * When the switch is at CLOSE ... LED is lit When the switch is at OPEN...... LED is off 228(c)_ Display of state of sensors, etc. State of paper feed bin top position detecting photointerruptor....... 10000th place a State of paper feed bin bottom position detecting photointerruptor..... 10000th place d Right ejection seen nn : . Right paper ejection direction LU-HM.. Left paper ejection direction Manual feed switch ... ef LU-HM interlock Left downstream processing machine error be Initial position sensor: (8) Display of state of double-teed sensitivity switch Error display (yellow) corresponding to each bin is lit Error display is off _.. Error display (red) is lit ‘When set to thin (top) OFF, When set to thick (bottom) ... (2) When the STOP key is pressed, al displays will light up (excluding start, double-teed, mis-feed, jam display). ‘When pressed again, all go off. 2295-2. Checking Operations...DC-8000S 2 At the same time the test mode is entered, the LEDs on the control pane! for checking whether there is paper wil light up from bins 1 to 8 in order. ‘The paper feed clutch and valve solenoid will turn on simultaneously. 5-2-1. Checking the Operations of Paper Switch and DIP Switches (1) When the START key is pressed, the mode for checking the operations of each switch will be set. (2) When the paper switch of the paper feed bin is pressed, the LEDs on the control panel for checking Whether there is paper will light up. (0) The state of DIP switch 1 (4-i sas follows. ro Tones Tower A eror ore 2 Tower B error 3358 ee me care at 4 Tower D error Ovwor2 ers Ornore The state of DIP switch 2 (8-bit) is as follows. antler : ; rrr 2 0000 3. ort a = 6.. _— Hs 290‘The state of DIP switch 3 (8-bit) is as follows. The state of DIP switch 4 (6-bit) is as follows. program auto ‘The state of DIP switch (10-bit) on the main board is as follows. 1 san Tower A (upper) fower B (upper) rower A (lower) ‘Tower B (lower) Tower C ...Tower D ...Unused Inused ‘cover insert 1 cover insert 2 Soceromsen * When the switch is at CLOSE ... LED is lit ‘When the switch is at OPEN ..... LED is off an peed over eared ae (Bea(©) Display of state of sensors, etc. ‘State of paper feed bin top position detecting photointerruptor ...... 10000th place a State of paper feed bin bottom position detecting photointerruptor.... 10000th place d Right ejection : Right paper ejection direction LU-HM Left paper ejection direction Manual feed switch . ef LU:HM intett0Ck Left downstream processing machine error be Initial position sensor... (6) Display of state of double-feed sensitivity switch Error display (yellow) corresponding to each bin is lit Error display is off Error display (red) is lit ‘When set to thin (top) Double-food sensitivity ewiten (2) When the STOP key is pressed, all displays will light up (excluding start, double-feed, empty-feed, jam display). ‘When pressed again, all go off.6. OVERALL SCREMATIC DIAGRAM (DU-100005) 16F-817IEieee rn) 0 Vea fe Vii EVEf. UVERALL SUNEMA IT VIAGNARN (UU-OUUUS <) Se @ = gee Sars @_ ss ges ere OH [ie goede at Sonn} Sa0 ee 204 ti oY Shvera wens cy, > Lose. eee6. WIRING DIAGRAM (UU-TUUUU5)¥. WIKING VIAGHAM (UU-8UU0S 2)(ey, 9, BY, rag, Tea ToPIS how 1566 Toca ut OH 2TW. WIRING VIAGRA (LUTrINI) Bs = =TT. WIRING DIAGRAM (LU) 062-10260, PICS photo IC sonsor238 96F-2085 Bound:wire unit 11 Retainer guide Vy gaeeas (062-10260 \i Proximity sensor PICS photo IC sensor96F-2044 Connecting cord unit S 936-8315 Proximity sensor 1062-10260 PIGS photo IC sensor |Me wwonze screw Té. WIRING VIAGRAMN (Ve-ouuvs UY)13. WIRING DIAGRAM (DC-8000S RD) 062.10260 PICS photo IC sensor oce-s00 Bushing ‘oce-500 Bushing RD section Cable clamp Brass sc96F-8042 ‘Connecting cord unit 3 96F-3046 1 Bound-wire unit 12 Frame LBrown Green white DIN socket View of ® ToDIN socket View of © Bushing 96F-8116 (USA-400] “Three-phase power cord i SR-7W2 For only use in Japan No other destinations \ ' or bronze screw L96E-8107 eres _— (Brass screw Mé + phosphor bron: [asr-sign Bas Microswitch (054-10159 To micro switch N.O, Brown VX-53-143 Black ToDIN socket Details of connector for direct and the14 WIRING DIAGRAN (Durouuves FF) on Note 1) Those in] are for 280 0 415 V \ 96F-8108 H Bound-wie unit Pt r Motor I 4 1 uf, Hy Vy 7 = on en on toon — - 1 i a Brass screw M4 + phosphor bronze screw brona Sotew 4 53-1045 onnector for vec curent \ ‘Thormal relay \ 4-10113LR2D13126 setting value: 7 Al 54-10114] LR2D13106 setting value: 5 A View of {For Europe: 380 to 415 V}CHAPTER 3 TROUBLESHOOTINGMITROUBLE SHOOTING 1. Enror Messages. 1-1. When “E-1-2" is Displayed 4-2, When “E-2-2" is Displayed .. 1-3. When “E-3-7" is Displayed .... 1-4. When “E-4-2" is Displayed .. 1-5. When “E-5-?"is Displayed . 1-6. When “E-6-7" is Displayed .. 7. When the Key of the Control Panel cannot be Input .. 87 1-8. When No Display .. 4-9. When the START Key ‘cannot be Input1. ERROR MESSAGES 7 indicates the machine number. 1-1, When “E-1-?" is Displayed This is displayed when the index pulse used for the Paper feed timing cannot be checked by the main board. (1) Is the driving belt loose? —=| Check the driving bett. WARNING Be extremely cautions duri maintenance because some parts may | end Bei Wartungsarbeiten auBerste Vorsicht : | walten lassen, da sich manche Teile auch : bei ausgeschalteter Maschine bewegen kénnen. (2) When the power is turned off and then |= « If it does, check if the index sensor or tumed on again 4 to 5 seconds later, index plate is dirty with paper bits, etc. and the JOG key is pressed, does the ‘+ Check if the index plate is in the groove motor rotate? of the sensor properly. If normal, the sensor or main board is faulty — Replace WARNING: Be extremely cautions during maintenance because some parts may move even if the power is off. WARNUNG: Bei Wartungsarbelten auBerste Versicht walten lassen, da sich manche Teite auch bei ausgeschalteter Maschine bewegen 331-2. When “E-2-2” Displayed Indicates that a communication error has occurred between tower A and tower ?. No (1) Was the power of tower A turned on | =| Turn on the power from the last tower in the last? order. NO (2) Has DIP switch 1 been set property? [=| Correct the setting (@) Test mode |] The panel board or main board is faulty Check if DIP switch 1 is normal. = Replace 1-3. When “E-3-?” is Displayed Error which occurs due to the tripping of the inverter. (1) Check if the power voltage is within the |=] The power voltage is insufficient when 10% range of the standard. below ~10% and the motor willbe locked. (2) Check i there is an abnormal load on |= it there is abnormal load, over-current wil the machine. occur. Correct the cause of the load. 341-4. When “E-4-2" is Displayed Error which occurs when the paper feed bin does not reach the stopping position after a certain period of time while the paper feed bin up/down motor is operating, (1) Does the motor rotate when the BIN key is pressed? |_-[ The relay is fauty = Replace The main board is faulty. __ —~ Replace extremely cautions during maintenance because some parts may move even if the power is off. { Bei Wartungsarbelten auBerste Vorsicht | | walten lassen, da sich manche Teile auch bel ausgeschalteter Maschine bewegen bin position detecting sensor with the test program. (2) Check the operations of the paper feed | =| The photo interrupter or main board is fauity. — Replace WARNING: 1 Be extremely cautions during maintenance because some parts may E move even If the power is off. i | WARNUNG: Bei Wartungsarbelten duBerste Vorsicht walten lassen, da sich manche Teile auch bel ausgeschalteter Maschine bewegen (3) Check the position of the sensor. i Be extremely cautions during: maintenance because some parts may ‘move even If the power is off. Bei Wartungsarbeiten auBerste Vorsicht | 5 walten lassen, da sich manche Telle auch | bei ausgeschalteter Maschine bewegen kénnen. 381-5. When “E-5-?” is Displayed Error which occurs when the main clutch does not retum to the initial position after a certain period of time while itis rotating. (1) Check if the initial position photo interrupter is normal in the test mode. The photo interrupter or main board is = Replace WARNING: i Be extremely cautions during: { maintenance because some parts may [move even if the power is off. ! WARNUNG: Bei Wartungsarbeiten éuBerste Vorsicht | walten lassen, da sich manche Teile auch | { bel ausgeschalteter Maschine bewegen | (2) Check ifthe clutch brake is normal in the test mode. ‘The clutch brake or main board is faulty. — Replace | WARNING Be extremely cautions during WARNUNG: ! Bei Wartungsarbelten duBerste Vorsicht | | walten lassen, da sich manche Telle auch bbel ausgeschalteter Maschine bewegen kénnen. 361-6. Error whit When “E-6-?” is Displayed occurs when the horizontal vibrating motor does not return to the designated position after a certain period of time when the DC-8000S ST is connected, 1-8. (1) Check if the position detecting photo interrupter is normal in the test mode. The photo interrupter or main board is faulty. — Replace (2) Check if the motor is rotating normally in the test mode. The motor, main board, or MD board is faulty — Replace WARNING: Be extremely cautions during! maintenance because some parts may move even If the power is off. WARNUNG: | Bei Wartungsarbeiten SuGerste Vorsicht walten lassen, da sich manche Teile auch ! ‘bel ausgeschalteter Maschine bewegen kénnen. When the Key of the Control Panel cannot be Input (1) All keys cannot be input. YES) — Repiace | ‘The main board is faulty. (2) Some keys cannot be input When No Display Check the connector. if normal, the control panel or main board is faulty. —~ Replace (1) When nothing is displayed. Check the output of the 5V power valtage. if normal, the main board is faulty. — Replace Be extremely cautions during : maintenance because some parts may move even if the power is off. Bei Wartungsarbeiten uBerste Vorsicht ‘walten lassen, da sich manche Teile auch | bei ausgeschalteter Maschine bewegen | kéanen. (2) When one part is not displayed. | ‘Check the connector. If normal, the control panel or main board is faulty. —- Replace 371-9. When the START Key cannot be Input. (1) When the buzzer sounds two times @ @) opened (door) tamp is ft (a) The door of one of the machine is | =| Close the door. (feed) lamp is lit (b) Paper is jammed inside one of the bins | =| Remove the jammed paper. route (delivery) lamp is lit (c) Paperis jammed inside the conveyance } >| Remove the jammed paper. (6) The count is set to 0 Input the count. (@) The cover insert count is set to 0 (When set to cover insert mode) LoL Input the count. processing machine (efvright connected unit error) amp is it When the buzzer sounds three times (Error has occurred in the downstream |» Correct the error. No paper in the bin. || Stack some paper. ‘When the buzzer sounds four times bins and the data could not be acknowledged normally When reset, an error occurred in one of the |=} Perform resetting again.CHAPTER 4 INSTRUCTION MANUAL DC-10000STABLE OF CONTENTS oe 10. Precautions . Names and Functions of the Components Names and Functions of the Control Panel Components Functions of the DIP Switches and Their Use... 4-1. Tower Names and Setting the DIP Switches. 4-2. Connecting the Towers and Setting the DIP Switches. 4-3. Selecting the Functions Selecting the Paper Ejection Direction Setting the Program Mode and the Block Mode .. Functions of the Program Modes and Their Use... 7-1. Auto Mode. 7-2. 5-Bin Mode. 7-3. 10-Bin Mode. 7-4. Alt All Mode 7-5. Alt Cover Mode Functions of the Block Modes and Examples of Their Use .. 8-1. Setting the Block Mode 8-2. Example of Using the 1/2 Mode 8-3. Example of Using the 1/4 Mode . 8-4. Example of Using the 1/3 Mode .. Using the Cover Insert Mode... 9-1. Setting the Cover Insert Mode 9-2. Setting When to Insert Cover 9-3. Setting the Number of Volumes to be Collated .. Loading the Paper .. 10-1. Precautions to be Taken in Loading Paper.. Loading Paper for the General Collation Operation Loading Paper for the Collation Operation with Cover Inserted Precautions to be Taken in Loading Thick Paper.. Precautions to be Taken in the Right Ejection Mode .. 415 4-19 4-20 10-2. 10-3. 10-4, 4-40 10-5. bt 43‘TABLE OF CONTENTS: " 13, 14, 15. 16. 17. 18. 19. 20. - Operation Procedures . 12. 4-42 4-52 Using the LU-HM 12-1. Manual Mode 1 12-2. Manual Mode 2 . Supplementary Operation to be Performed When the Machine is in Operation .. 13-1. Checking the Accumulated Total Number of Sets Collated ... 13-2. Checking the Number of Sets Rejected .. 13-3. Decreasing Processing Speed 13-4. Changing the Overlap Volume in Conveying Paper. 13-5. Returning to the Previous Mode by ‘Tuming Power ON Again after Power is Cut OFF during Operation . 13-6. Operating the Stitcher Manually . Clearing Paper Jams .. - 14-1, Jamming in the Feeding Section 14-2. Jamming in the Vertical Conveyance Section 14-3, Jamming in the Lifting Unit Section 14-4, Jamming in the Conveyance Bridge Section 14-5. Jamming in the Right Ejection Unit Section Replacing the Suction Pad Monitor Lamp Displays and Their Countermeasures 16-1. When the door Lamp Lights Up 16-2. When the empty Lamp Lights Up..... 16-3. When the feed error Lamp Lights Up .. 16-4. When the delivery Lamp Lights Up Troubleshooting Guide ... Everyday Cleaning ... Checking and Maintenance of the Dry Pump Specifications 4-55 4-55 4-55 4-55 441. PRECAUTIONS Keep the following in mind for safe operation. + Do not forget to remove metallic objects left in the machine as they may cause malfunction or injury otherwise. * Do not touch the rotating section and do not put anything into the machine while the machine is working, as this may result in injury. * Do not stand on the pump case to prevent damage or injury. * Do not remove the panel, cover, or any other component of the machine, and do not modify any. Malfunction or mechanical trouble may be caused by doing so. * Leave it disconnected to the outlet when it is. not used. 451. PRECAUTIONS * Note the following. ® Dornot unplug the power cord by pulling the cord. + Grasp the plug section to unplug the power cord. ® Check whether the power plug overheats £ Contact the service agent to check it. @® Check whether there are cracks or scratches on the power cord. | If there are, ask the service agent to replace the ! cord. @® Check whether the power cord is plugged into the outlet. EIf the machine stops operating normally | suddenly when another copy machine or other i 462. NAMES AND FUNCTIONS OF THE COMPONENTS2, NAMES AND FUNCTIONS OF THE COMPONENTS Ne. tem Funetion 1 | Suction cup ‘Sucks the paper on the paper feed bin 2 | Valve ‘Sucking or not is selected by switching this valve. 3. | Paper guide 4 settings are possible. Selecta sutable setting according to paper conditions. 4 | Knob for adjusting | agjusts suction cup position. suction cup height 5 | Bin pressure switch | chi lever is used to selec bin pressure according to paper conditions. 6 | Brush ‘Separates the paper sucked tothe suction cup 60 that the paper is fed one by one. | 7 | Separator B Feeds air between the papers when they are conveyed. @ | Shutter ‘Adjusts the suction force with 4 settings. 9 | Paper feed bin The bin where the paper is placed. 10 | Stopper Keeps the paper on the paper feed bin positioned in alignment. Teeter rae | Feeds hick or heavy paper, 12 | Nemes! conveyance | conveys fed paper. 13 | Sub-guide ‘This presses down the end of the paper during conveyance to prevent the paper from becoming inflated. 14 | Litting unit Conveys collated paper tothe downstream processing machine. 15 | HM section — Enables sets of upto ten sheets of paper to be inserted manually. 16 | Reject tray Double-fed or mis-colated set is ejected to this tray. 17 | Conveyance bridge | Conveys fed paper. 18 | Right ejection unit | Conveys collated paper. 19 | Panel Refer to “3. NAMES AND FUNCTIONS OF THE CONTROL PANEL COMPONENTS” 20 | Comer guide “his guides the comer of the paper to keep the paper in position 21 | Power switch ‘The machine is in the standby state with the power switched ON. 22 | Dry pump Picks up the paper or sends an air blast to the paper. 23 | Connecting board | Used for connecting and securing towers.3. NAMES AND FUNCTIONS OF THE CONTROL PANEL COMPONENTS of ss SNE se ss eS S * The connected collators are called as follows: ‘As shown in the above drawing, the first collator is called Tower A, and Tower B, Tower C, Tower D, Tower E and Tower F in order. 493. NAMES AND FUNCTIONS OF THE CONTROL PANEL COMPONENTS. No. Name Function 1 | Speed lamp ‘The collation processing speed is indicated by 4 settings. ‘The lamp display moves in the direction of (-) every time the “1” key on the keypad is pressed with the shift key held down. ‘The maximum (+) is displayed when the power is turned on, 2. | Overlap lamp The overiap of paper feed timing for the paper on the paper feed bin is indicated by 4 settings. The lamp display moves in the direction of (+) every time the “2” key on the keypad is pressed with the shift key held down. ‘The minimum (-) is displayed when the power is tumed on. 3. | Program | Auto lamp This lights up when the auto mode is selected. ‘The paper in all the paper feed bins is fed in this mode. This mode is displayed when the power is tumed on in the normal collation mode. 5-bin lamp This lights up when the 5-bin mode is selected. Collation is processed in order for the 5 bins devided from all the bins in this mode. This is suitable for printed matter of 5 pages or less. 10-bin lamp This lights up when the 10-bin mode is selected. Collation is processed in order for the 10 bins devided from all te bins in this mode. This is suitable for printed matter of 10 pages or less. This lights up when the altemate all mode is selected. This mode is used to place the same page on the upper and lower (two) bins: the first and second bins, the third and fourth bins, the fith and sixth bins, the seventh and eighth bins and the ninth and tenth bins. ‘The paper on the upper or lower bin is fed. Feeding starts from the upper bin and is automatically switched to the lower bin when paper runs out on the upper bin. Alt cover lamp This lights up when the altemate cover mode is selected. ‘This mode is used to the cover paper. The cover paper is placed on the first and second bins and it is fed from either bin. Feeding starts from the upper bin and is automatically switched to the lower bin when paper runs out on the upper bin. Setting the program mode Every time the “3” key on the keypad is pressed with the shitt key held down, the display shows the 5-bin, 10-bin, alt all, alt cover, and auto and then repeats them. Mode slation condition depends onthe numberof conected wer For further det fer t"6 SETTING THE PROGRAM MODE AND THE BLOCK MODE” 4103, NAMES AND FUNCTIONS OF THE CONTROL PANEL COMPONENTS tem Function Block | Off lamp _| This lights up when the block mode is not selected. This is set when the power is tured on in the normal collation mode. ‘V2 lamp | This lights up when the 1/2 black mode is selecte All the bins on the connected towers are divided into 2 blocks and collation is performed by block. 1/3 lamp _| This lights up when the 1/3 block mode is selected. Al the bins on the connected towers are divided into 3 blocks and collation is performed by block. 1/41amp | This lights up when the 1/4 block mode is selected. All the bins on the connected towers are divided into 4 blocks and collation is performed by block. ‘Setting the block mode | Every time the “4” key on the keypad is pressed with the shift key held down, the display shows 1/2, 1/3, 1/4, off, then repeats them. Mode selection conditions depend on the number of connected towers. For further details, refer to “6. SETTITNG THE BLOCK MODE AND ‘THE PROGRAM MODE”. Block select lamp _| The lamp of the collation processing block lights up. Press the “5” key on the keypad with the shift key held down to select a block. Exit option lamp The collated set is ejected in the direction of an arrow on the it lamp. Press the “6” key on the keypad with the shift key held down to select paper ejection direction. Cover | Off lamp _| This lights up when the cover insert mode has not been selected. rt or ‘lamp | This lights up when the cover insert mode 1 is selected. In this mode a sheet of cover can be inserted. For further details, refer to “9. USING THE COVER INSERT MODE". 2lamp _| This lights up when cover insert mode 2 is selected. In this mode 2 sheets of cover can be inserted. For further details, refer to “9. USING THE COVER INSERT MODE” . ‘Selecting the cover | Every time the °7" key on the keypad is pressed with the shift key held down, insert mode the display shows 1, 2, off, then repeats them. Set qty key Input the number of sets on the keypad with this key held down to determine when to insert a cover sheet. ‘The input figure is displayed on the display window. ‘The maximum number to be input is 999 (sets). an3. NAMES AND FUNCTIONS OF THE CONTROL PANEL COMPONENTS No. Item Fune ‘The display window for the number of sets The number input on the keypad is displayed. ‘The number on the window is subtracted as collation is processed. The remaining number to be collated is displayed on the window. ‘The number of sets with cover inserted is displayed while the set qty key is held down, 10 Shift key This is used with the keypad to set the mode or switch operation, 1 Shift lamp This lights up when the shitt key is pressed. 12 Keypad (0 to 9) This is used to input the number of sets to be collated. Italso has various functions stated on the upper section of each key when itis used together with the shift key The number of sets after which a cover is inserted is also input when itis used with the set qty key. ‘When connecting, only ine key for tower Ais valid. 13 Ckey Press this key to return the display number to “0”. Hold this key down for about one second to cancel or change the display number, the electric buzzer sounds and the display returns to “O". ‘When connecting, only the key for tower A is valid. 14 T key ‘The accumulated total number of sets collated after the power is turned on is confirmed with the T key pressed. 15 Press this key to commence collation operation. Press this key when “0” is displayed on the display window for the number of sets. ‘The paper is fed to memorize the paper thickness for each paper feed bin. Do not forget to operate this before commencing collation when the paper is replaced on the bin during operation. 16 Jog key The paper conveyance motor rotates while this key is pressed. The jammed paper is ejected by pressing this key when a paper jam occurs in the machine. 7 Bin key All the feed bins move up and down every time this key is pressed. ‘The paper can be placed when the bin is moved down. 18 Enor 1 lamp - This lights up when only the set including a mis-fed paper sheet is conveyed into the reject tray. - Check the set ejected last to the downstream processing machine as itis mis- collated. 19 Error 2 lamp - This lights up when the machine stops operation after one set including a mis- fed paper sheet has been conveyed into the downstream processing machine and affer the next set has been conveyed to the reject tray. - Check the last two sets ejected to the downstream processing machine as they are mis-collated. 4123, NAMES AND FUNCTIONS OF THE CONTROL PANEL COMPONENTS No. tem Function 20 | Error 3 lamp Not used 21 | Error 4 lamp Not used 22 | Door lamp | The door lamp on the relevant tower lights up when the vertical conveyance board, conveyance bridge or iting unit is open ‘The machine does not work while this is li 23 | Empty lamp ‘The empty lamp on the relevant tower lights up when paper runs out on the paper feed bin, and the machine stops operation. 24 | Feed lamp ‘The feed lamp on the relevant tower lights up when a double-feed, mis-feed or paper jam is detected, and the machine stops operation. 25 | Paper jam lamp “The paper jam lamp on the relevant tower lights up when the paper jams on the conveyor, and the machine stops. 26 | Left connected unit | The left connected unit error lamp lights up when a problem arises in the error tamp downstream processing machine connected on the left, and the machine stops. 27 | Right connected unit | When an error occurs in the connected unit on the right, this lamp lights up and error lamp the machine stops operation except the jogger device (DC-12JR). 28 | Numbers These are bin numbers. - 29 | Paper lamp ‘This lights up when paper is placed on the paper feed bin. ‘The paper lamp on the relevant bin goes on and off when the paper runs out, and the machine stops. 30 | Double-feed lamp ‘The double-feed lamp (red) on the relevant bin blinks when a double-feed ‘occurs, and the machine stops. 31 | Mis-feed lamp “The mis-feed lamp (yellow) on the relevant bin blinks when a mis-feed occurs, and the machine stops. 32 | Jam tamp ‘The jam lamp (red) on the relevant bin lights up when a paper jam occurs, and | the machine stops. : 33 | Doubie-feed sensitivity | This switch adjusts the sensitivity of the double sheet detector according to switch paper weight and type. 34 | Stop key Press this key to stop the machine. 35 | Start key | Press tis Key to commence operation 36 | Start lamp | The start lamp lights up when the machine starts operation. 37 | DIP switches | Refer to “4. FUNCTIONS OF THE DIP SWITCHES AND THEIR USE". 4134. FUNCTIONS OF THE DIP SWITCHES AND THEIR USE DIP switches are attached to the control panel. DIP switches are set at the factory as follows: OPEN UT 129456 DIP Swi OPEN (OPE ! UU i ao 45678990 DIP SW1, DIP Swa, DIP SWS and DIP Sw4. * As shown in the figure, four DIP switches are buil Tower Names and Setting the DIP Switches In setting a tower name to the installed devices, the DIP SW1 is set on each tower as follows: Tower A Tower B Tower C Tower D Tower E Tower F ‘OPEN ‘OPEN ‘OPEN ‘OPEN ‘OPEN 123456 125456 123456 123456 125456 129456 DPswi DP Swi DIP Swi DIP Swi DP Swi DP Swi a64, FUNCTIONS OF THE DIP SWITCHES AND THEIR USE Connecting the Towers and Setting the DIP Switches DIP SWis set on Tower A. Connect the towers as follows: - Tower Aonly | Towers A&B [Towers A,B &c| Towers A.B, | Towers,A.B, | Towers A B, ‘Oren OPEN OPEN OPEN OPEN 123486 123456 128456 120458 123456 125456 OP Swi DSW DIP Swi DIP Swi DIP Swit DP Swi 4154, FUNCTIONS OF THE DIP SWITCHES AND THEIR USE Eatourkocianre * The following functions are selected with the DIP SW2. DP Swe Setting the switch ‘SW No. Functions Down Up Factory setting (numerals) (open) 1 DC-8000S ST Yes No Up 2 | DC-8000S ST sideways vibration Yes No Up 3 | LU-HM manual feed unit «“ Yes No Up 4 | Use of LU-HM SW “ Yes No Up 5 Change in LU-HM solenoid timing (A) Yes No Up 6 Not used Up 7 | Not used up 8 | Double-feed detection % switching Yes No Up * LU-HM timing adjustment shift +0 Initial value: 3 When the switch is pressed, switches in the following order. 4-56-78 1-2-3 shift +4 Double-feed detection % switching .. Initial value: 20% When the switch is pressed, switches in the following order. 25% 12% 16% 20% * (A) indicates that only the settings for tower A are valid.4, FUNCTIONS OF THE DIP SWITCHES AND THEIR USE The following functions are selected with the DIP SW3. DIP Swe Setting the switch SW No. Functions. Down Up Factory setting (numerals) (open) 1 Buzzer sounds when ended in error Yes: No Down 2 | Counter repeated (A) Yes No. Up 3 | Conveyance jam detection Yes No Down 4 ‘Separator B used Yes ‘No Down 5 Not used Up 6 ‘Stops at paper feed error set? (A) 2 sets 1set Down 7 | Ejected to side ? when reset (8) lproseeemgmachine| Reject ray Down 8 | Main clutch turns on simultaneously (A) No Yes Down * (A) indicates that only the settings for tower A are valid.4, FUNCTIONS OF THE DIP SWITCHES AND THEIR USE The following functions are selected with the DIP SW4. A feed error detecting device is built into the conveyance way on each paper feed bin. The DIP SW4 is used to detect whether the paper feed error detection function (detecting a double-feed, mis-feed or paper jam) is effective or not. This function is selected on each tower. OPEN nuueuunn 12345678910 DP Swa Setting the switch Factory Functions = Up setting (numerals) | _ (open) 1 | Paper teed error detection function on paper feed bin No.1 | Effective | Ineffective | Down 2 | Paper feed error detection function on paperfeed bin No.2 | Etfective | inettective | Down 3 | Paper feed error detection function on paper feed bin No.3 | Effective | ineffective | Down 4 | Paper feed error detection function on paperfeed bin No.4 | Effective | Ineffective | Down 5. | Paper feed error detection function on paper feed bin No.5 | Effective | Ineffective | Down 6 | Paper feed error detection function on paper feed bin No.6 | Effective | Ineffective | Down 8 | Paper feed error detection function on paper feed bin No. Effective | Ineffective | Down 6 7. | Paper feed error detection function oni paper feed bin No.7 | Effective | Ineffective | Down 8 9 9 | Paper feed error detection function on paper feed bin No. Effective | Ineffective | Down 10 | Paper feed error detection function on paper feed bin No. 10 | Effective | Ineffective | Down5. SELECTING THE PAPER EJECTION DIRECTION Select the paper ejection direction: to the right or left. = The left ejection is initially set and displayed when the power is tumed on. + Every time the “6” key on the keypad is pressed with the shift key held down, the paper ejection direction is switched and the display shows right or left repeatedly. ‘+ When DC-8000S RD is not connected, it will not be switched, + When the right ejection is selected with two or more towers connected, only the paper on the last connected tower is ejected to the right. ‘The paper on the other connected bins is not fed. + The block mode and some of the program modes cannot be used when the right ejection is selected. Refer to the list below. WN) a i Program mode ‘Auto | Sbin | 10-bin | attalt {Att cover 8 off | O x x O° 2 [milo |x |x | x Biwi x [x | x | x a w{ x |x | x | x Occan be set X=cannot be set 4196. SETTING THE PROGRAM MODE AND THE BLOCK MODE Some of the program modes and block modes cannot be used according to tower connecting conditions. The following are connected towers and the availability of setting the modes iin the case of Tower A only Tomer A program ; : auio Shin 10bin ata! altcover ee oo Jo’ o' “6 + Biase - 2 6 ou t meee est K B Program mode i an Auto | 5-bin | 10-bin | Alt all [Alt cover] o [ot] O O° x O° O° 3 Be | ua) aon mex x x x Biel x x x x x wm x x | x x x Orcan be set X=cannot be set iin the case of Towers A and B Tower A Tower roar = We aaa & = os. 3 eo 8S = | EE om mlm ee | = 5 of = =, JRC pe Program mode ise 7 oo Auto | 5-bin | 10-bin | altall {att cover| 2) |e] Onn ENO Ma | Basan: nO) B{mloflolx]olfo Bfwl x x | x | x x a wlio [| x Se x Oscan be set X=cannot be set6, SETTING THE PROGRAM MODE AND THE BLOCK MODE Min the case of Towers A, B and C pov . to toon tal aicover o Beene Te w 1 Mm 6.6 8 Program mode Auto | S-bin | 10-bin | Alt all /Ait cover! el#|}o}olololo iB |) | bcm Ec | oct | oc | Z[wlofolxfolfo a mi] x [x |x |x [x O=can be set X=cannot be set iin the case of Towers A, B, C and D TonerA Tower® Tower Tower a ; it me mio sin sabi allt allover SfElE/E oF feo 8S) 2), | Ee eck |ElE EE eee SR SEa cE] EE : H 5 ER er] Ee i IN Pu py Program mode ad 7 4s Auto | S-bin | 10-bin | Alt all |Alt cover| oe |for]|/ Zon HOm|MOn| On| 20 Elelolol[ol[olo Siw] x x x | x | x s 4] Om Oe | ascal|Oyn| EO Os=can be set X=cannot be set 4216. SETTING THE PROGRAM MODE AND THE BLOCK MODE: Win the case of Towers A, B, C, D and E Tower ToworB Tower Tower Tower E \E/EIEIE|& Sle l| Ee) Ee : SlIEl/EIE]E | Ee] EF] EFI | E PY Bred PS o oo oT oS 6 6 Program mode Auto: S-bin | 10-bin | Alt all |Alt cover] 4 oft | O x x x Oo 2 U2 x x x x x thelx |x) }x |x a wl x txt» |x) O=can be set X=cannot be set Min the case of Towers A, B, C, D, E and F Tower Tower Tower E Tower F Auto | S-bin | 10-bin | Altall |Att cover eltfo}|x|x | xfo Zw x x es Blwl x |x |x |x | x a T wl] x x x | x | x O=can be set X=cannot be set 422 ell_L VET6. SETTING THE PROGRAM MODE AND THE BLOCK MODE in the case of the right ejection Program mode Auto | S-bin | 10-bin | alt all [Att cover} 8 off | O x x ° Oo 2)1wz/ 0 x x x x z Siw] x x x x x o wl x x x | x x Os=can be set X=cannot be set 4237. FUNCTIONS OF THE PROGRAM MODES AND THEIR USE Five kinds of functions are programmed for the paper feed method in this collator system. Select a most suitable program mode according to conditions. If the program mode is used when there are only a few collating pages, the processing speed will increase. * “Auto” mode is set when the power istumed (pasam oa aoe * Press the “3” key on the keypad with the shift key held down to select the program mode. * Every time the “3” key on the keypad is pressed, the program mode display shows 5-bin, 10-bin, alt all, alt cover Auto and repeats them. Depending on over commenting concen of he program modes camot be selec For farther details, refer to "6 SETTING THE PROGRAM MODE AND THE BLOCK MODE" 7-1. Auto Mode All the sheets of paper on the paper feed bins are fed. Beran Sbin —10bin alta alt cover aomeiomedc) Le ie lsd All the paper feed bins are divided into blocks ‘one of which consists of 5 bins, to feed and i = process paper on the 5 bins as a block. Zo This mode is suitable for printed matter of 5 2 pages or less. 6 Bi Ht Program al a J 4247. FUNCTIONS OF THE PROGRAM MODES AND THEIR USE 7-3. 10-Bin Mode All the bins are divided into blocks (one block consists of 10 bins) to feed and process paper on the 10 bins as a block. This mode is suitable for printed matter of 10 pages or less. program auto Sbin—10binattall_ alt cover | oO me oo 7-4. Alt All Mode * The paper is fed from either bin of a pair consisting of an even and uneven number of bins. The paper is fed preferentially from the upper bin. pan ‘auto Sin. 10bin alll alt cover see eee I ode * Feeding is switched to the lower bin when the paper runs out on the upper bin. 4257. FUNCTIONS OF THE PROGRAM MODES AND THEIR USE Eee . is ara The paper is fed from either of paper feed [** ee bin No. 1 or No. 2. * The paper is fed preferentially from bin No. 1, and feeding is switched to bin No. 2 when the paper runs out on bin No. 1. The paper on bin No. 3 or the following is fed accordingly in order. ‘This is applicable to the heavy paper when itis used as @ cover. 4268. FUNCTIONS OF THE BLOCK MODES AND EXAMPLES OF THEIR USE There are three block modes: 1/2 block mode, 1/3 block mode and 1/4 block mode. Alll the feed bins are divided into the designated block by selecting the block mode (1/2, 1/3, 1/4), to commence feeding by block. The time for placing the paper is shortened with this function when the number of sets to be collated is small. (While the machine is running, paper can be loaded in the block which is not working.) Select a block mode referring to examples of the following cases. Setting the Block Mode * The block mode is off when the power is tumed on. mw we mM oo * The “1/2” display lamp lights up and “1/2” block mode is set when “4” on the keypad is Ps = pressed with the shift key held down. GIGI Go my Every time “4” on the keypad is pressed with = a the shift key held down, the block mode C2 display shows 1/2, 1/3, 1/4, Off, and repeats them. Depending on connected ower conons, some block modes re muse Porte deal fer to-8 SETTING THE PROGRAM MODE AND THE BLOCK MODE 8. eid kame 1 Press the “4” key on the keypad with the (Bex shift key held down to select the block i mode. + In case 1/2 block mode is set: = The paper feed bins are divided into two blocks, Nos. | and 2, to perform feeding by block. 4278, FUNCTIONS OF THE BLOCK MODES AND EXAMPLES OF THEIR USE. 2 designate from which block to - nee SPS + Commence operation from Tower A. + Two block selection display lamps light up on Tower A, when the “5” key on the keypad is pressed with the shift key held down, *+ Collation starts to be processed from block No. 1 on Tower A when the start key is pressed. ‘+ When the paper runs out on block No. 1, the ‘machine stops and the block selection display is switched to Tower B. + Press the start key to restart operation in block No. 2. 4288, FUNCTIONS OF THE BLOCK MODES AND EXAMPLES OF THEIR USE Soe en korn moe I Press the “4” key on the keypad with the Tower A Tower B shift key held down to set the block u = mode to “1/4”, Tze? ze Nos " + All the bins are divided into 4 blocks Nos. 1 to 4 10 feed and process the paper on the feed bins by block as shown in the figure. of oo lo 429‘8. FUNCTIONS OF THE BLOCK MODES AND EXAMPLES OF THEIR USE 2 designate from which block to ‘ioc sleet ‘commence operation. + Commence operation from block No. | + When the “5” key on the keypad is pressed with the shift key held down, the lower block selection lamp (Block No. 1) on Tower A lights up. + Collation starts tobe processed from block No. 1 on — ‘Tower A when the start key is pressed {= 2 i Biss = > cmc + When the paper runs out in block No. 1, the Tower 8 ‘machine stops and the block selection display is = switched to the upper block (block No. 2) on Tower 2 inen4 A Bo ‘+ Press the start key to restart collation in block No. 2. al + When the paper runs out in the block, the block } EBines Aisplay shows No, 1, No.2, No. 3, No.4, and then = repeats them. a) oo 430‘8. FUNCTIONS OF THE BLOCK MODES AND EXAMPLES OF THEIR USE Sree huckenee This mode is set when three towers are connected. I Press the “4” key on the keypad with the aaa Towere shift key held down to set the block 5 =p => mode to “1/3”. Se 2 = Bm) Bier Bo + Allie bins are divided into 3 Blocks Nos. 110310 | 2 || Bel) Be = || 2 || 2 = | Se feed and process the paper on the feed bins by | block. | q 41‘8. FUNCTIONS OF THE BLOCK MODES AND EXAMPLES OF THEIR USE. 2 Designate from which block to commence operation. + Commence operation from block No. 1 + When the “5” key on the keypad is pressed with the shift key held down, the blocks are selected in the order (BCA each time the key is pressed. ‘+ Collation starts to be processed from block No. 1 on ‘Tower A when the start key is pressed. i ! Be) Be Bal) Bw ree? TESINo. ‘2 || Be || eee i ' ‘+ When the paper runs out in block No. I, the machine stops and the block selection display is switched to Tower B (block No. 2) + Press the start key to restart collation in block No. 2 ‘+ Every time the paper runs out inthe block, the block display shows No. 1, No. 2, No. 3, then repeats