EV Architectures

from level 0 to level 1 and beyond

Marco Ottella
Project Coordinator

Process Oriented eLectronic controL Units for Electric Vehicles Developed on a Multi-System Real-Time Embedded Platform
 POLLUX Identity card

! 35 partners
! 10 EU countries
! 33M€ budget
! 21 supply chains
! 87 deliverables
" Reports
" Demonstrators
" Public releases
ARTEMIS POLLUX Project EV Architectures from level 0 to level 1 and beyond - 2
 Pollux in a nutshell
the consortium

SME

Tier1, Tier2,
OEM Engineering Embedded systems

system
sub-system hardware Research
specification software
specification
R&D
Demonstration
verification system embedded
sub-system
validation integration systems
integration
ARTEMIS POLLUX Project EV Architectures from level 0 to level 1 and beyond - 3
 Generic E/E Architecture and trends

! Powertrain domain: High computation

power, Multi-tasks, Time constraints ~
100us – 1ms)
! Chassis domain: High computation power,
Multi-task, distributed, time constraints ~
1ms, Time triggering, safety critical
functions (X-by-wire)
! Body domain: Highly distributed,
hierarchical, optimal scheduling of task and
messages, time contraints ~ 1s, some
safety critical entities

! Improved In-vehicle network with increased

bandwidth and higher determinism
(backbone)
! Increase Car Electrification: High Voltage,
High Power
! Convergence of Systems
" Partitioning by application “Domain” abd by
location
" Grouping of functions
ARTEMIS POLLUX Project Elaboration from Infineon source EV Architectures from level 0 to level 1 and beyond - 4
 Software-Enabled Functionality
by increased Microcontroller Performance

Semiconductor Industry provides a 30% to

60% annual performance increase at same
cost
! Software platform, reuse of software
modules across application and
customers
! Migration of functions from hardware to
software
! Hardware independent Software
! Wider use of automatic code
generation
! Software standardization e.g.
Operating system, Drivers with
application level interfaces (OSEK,
AutoSar, IEC61508, ISO26262…)
! Robust, transparent software e.g.
encapsulation, software self test
! µC family concept with performance
increase and easy migration path

ARTEMIS POLLUX Project Elaboration from Infineon

EV Architectures from levelsource
0 to level 1 and beyond - 5
 Safety as a first concern
The ISO 26262 standard definition

Risk parameter: severity Risk parameter: exposure

Risk parameter: controllability

Risk matrix ISO-DIS 26262

ARTEMIS POLLUX Project Source: STMicroelectronics EV Architectures from level 0 to level 1 and beyond - 6
 EV architecture level 0
Risk assessment analysis

ASIL-D QM ASIL-D

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ASIL-D
ASIL-D ASIL-D

Power bus Body

distribution
& signal

Chassis
Power

FlexRayTM bus
Wireless (((((((((((((( Powertrain
Energy
ARTEMIS POLLUX Project
Can Bus EV Architectures from level 0 to level 1 and beyond - 7
 Electric Powertrain safety issues

! Centralised powertrain leads to:

" High power
" High current/voltages
" Big and concentrated energy storage

! Issues arise from:

" Drive failure can result in sudden stop or loss of traction
" Potential electrical hazards from concentrated energy storage
" High voltages/currents leads to potentially hazardous magnetic
fields
" Overall decreased efficiency and realiability
" Redundancy: howto?

ARTEMIS POLLUX Project EV Architectures from level 0 to level 1 and beyond - 8

 Distributed electric powertrain
features

! Inherently fault-tolerant: failure in one drive will not significantly affect

the vehicle as a whole
! Fail-safe: no complete loss of power will take place
! Improved traction control on low friction road and overall active safety
enhancement
+
! The safety of electric drives can be enhanced with innovative fail safe
electric machines and drives
! Active differential features can be implemented for fun-to-drive and fail
safety
! In case of failure, a fast and effective fault detection can prevent car
loss of track, while the traction power can be re-distributed to other
remaining active wheels

ARTEMIS POLLUX Project EV Architectures from level 0 to level 1 and beyond - 9

 EV architecture level 2
Enabling risk mitigation features

QM

QM

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ASIL-C ASIL-B/C
ASIL-D Power bus Body
distribution
& signal

Chassis
Power

ASIL-D FlexRayTM bus

Wireless (((((((((((((( Powertrain
Energy
ARTEMIS POLLUX Project
Internet EV Architectures from level 0 to level 1 and beyond - 10
 Safe communication media and
protocols

Chassis

computing node
accelerator
computing node

Body
brake
Embedded Powertrain
APU control
computing node dashboard
Fuel based
Range
Extender >100Mbit?
(ICE, FC,…)
10-50…100 kW deterministic

on-board >10Mbit?
solar cells deterministic Wheel

e-grid

Battery DC Direct
AC Magn.
DC Drive
Motor(s) Gear(s)
SuperCap DC
DC >102Amp
Embedded storage control Embedded
traction
control <10Mbit? Wheel

Energy PASD
Propulsion
ARTEMIS POLLUX Project EV Architectures from level 0 to level 1 and beyond - 11
 Layered power and signal
distribution systems

! Distributed
12V boardnet Control
propulsion

Act. Suspension
Units " Simplicity
Steer-by-Wire

e-Motor e-Motor
" Efficiency

Control
Inverter
12V
Battery
DC/DC
Converter
Inverter ! Computing
&
Motor Ctrl
&
Motor Ctrl
node(s)
HV boardnet " Reduced effort
" Redundancy
! in-vehicle
Control
Body HV
Controller Battery network
" Reliability

Act. Suspension
Inverter Inverter
Steer-by-Wire

&
Motor Ctrl In Vehicle
&
Motor Ctrl
" Bandwidth
Network
" Determinism
Control

Other
e-Motor
Other
Other
ECU’s
ECU’s
AC/DC
Converter e-Motor ! V2G+I
ECU’s
" Energy
" Internet
! Partial
networking
Elaboration from NXP Semiconductors source
ARTEMIS POLLUX Project EV Architectures from level 0 to level 1 and beyond - 12
 Pollux in a nutshell
objectives

! Define the reference platform(s) (Hard and Soft) for the next
generation of electric vehicles
! Develop the underlying embedded systems to perform the
platform composition (distributed and centralised control units)
! Investigate the functional safety, security and health constraints
! Make the developments functional on vehicle demonstrator in
synergy with the other projects

Standardisation
ARTEMIS POLLUX Project EV Architectures from level 0 to level 1 and beyond - 13
… and bigger

www.artemis-pollux.eu
info@artemis-pollux.eu