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    Steve Wan
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    326731082-Design (1)

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    326731082-Design (1)

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    326731082-Design (1)

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    19 views8 pages

    Design

    Uploaded by

    Steve Wan
    326731082-Design (1)

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 8

    Based on site visit (r1)

    DUCTING - STATIC PRESSURE CALCULATION

    Customer : MNA METAL


    Project Code:
    Conveyor Velocity Range: 20.0 M/S
    Type of Dust: DUST & FUME

    Duct Flow Design Duct Dia. Straight Equiv. Total Friction Friction
    Run Rate Velocity Duct / Branch length per 100ft of Duct Run
    No. CFM FPM inch mm. (Dinc)1.22 feet "wg/100 "wg
    23,585.83 4000 33.15 842.0 71.61 28.7613 23.9513 52.7126 0.53 0.28
    36,817.87 4000 41.42 1052.0 93.96 16.405 0 16.405 0.41 0.07
    23,585.83 4000 33.15 842.0 71.61 8.4322 0 8.4322 0.53 0.04
    49,678.64 4000 48.11 1222.0 112.80 12.4186 100.071 112.4896 0.34 0.38
    11,976.52 4000 23.62 600.0 47.36 22.9079 49.87 72.7779 0.81 0.59
    15,158.06 4000 26.58 675.0 54.68 37.741 51.8398 89.5808 0.70 0.63
    17,245.70 4000 28.35 720.0 59.16 43.824 41.996 85.82 0.65 0.55
    41,730.75 4000 44.09 1120.0 101.42 36.102 0 36.102 0.38 0.14
    11,976.52 4000 23.62 600.0 47.36 41.951 136.49 178.441 0.81 1.44
    6,151.27 4000 16.93 430.0 31.55 67.228 0 67.228 1.21 0.81
    41,730.75 4000 44.09 1120.0 101.42 5.407 0 5.407 0.38 0.02
    Total : 4.95 "wg

    Total Pressure,
    Duct Run , Pd + Dust Collector, Pd/c + Cyclone, Pcy + Cyclone, Pcy
    4.95 "wg + 4.0 "wg + 2.00 "wg 2.00
    12.95 "wg * 1.15 (safety factor) * 25.4
    378.15 mmwg
    Fan Capacity:
    Air Flow Rate = CFM 18000 m3/hr 30600
    Fan Capacity = Total Pressure + Fan Dynamic Pressure (Fan curve)
    378.15 mmwg + 15 mmwg
    393 mmwg

    Fan Speed: 1420 rpm


    Fan Power: 75 kw @ 99.75 hp (included 15% safety factor)
    100 hp
    Fan Model: FMP 071

    Remarks:
    Proposed D/C BME-3040-3040-3048-225 (15V25)
    Cyclone CY-180

    Dust collector:
    TECHNICAL SPECIFICATION
    DUST COLLECTOR MODEL: BME-3040-3040-3048-225 (15V50)
    D/C DIMENSION : W= 3.04 L= 3.04
    FILTER BAG : DIA.= 0.13 L= 3.048
    TOTAL BAGS : 225
    A) FLOW RATE : 30600 CMH
    B) FILTERING AREA : 280.12 SQ METER
    C) AIR TO CLOTH : 109.24 M/HR
    D) BAG PLATE AREA : 6.25 SQ METER
    E) UPLIFT VELOCITY : 1.36 M/S
    Based on site visit (r1)

    DUCTING - STATIC PRESSURE CALCULATION

    Customer : MNA METAL


    Project Code:
    Conveyor Velocity Range: 20.0 m/s
    Type of Dust: HOT AIR

    Duct Flow Design Duct Dia. Straight Equiv. Total Friction Friction
    Run Rate Velocity Duct / Branch length per 100ft of Duct Run
    No. CFM FPM inch mm. (Dinc)1.22 feet "wg/100 "wg
    D1 5060.08 4000 15.35 390.0 28.00 36.278 18.045 54.323 1.36 0.74
    10064 4000 21.65 550.0 42.59 16.405 0 16.405 0.90 0.15
    5060.08 4000 15.35 390.0 28.00 7.9006 0 7.9006 1.36 0.11
    15158 4000 26.58 675.0 54.68 49.802 51.8398 101.6418 0.70 0.71
    17246 4000 28.35 720.0 59.16 43.824 41.996 85.82 0.65 0.55
    41731 4000 44.09 1120.0 101.42 36.102 0 36.102 0.38 0.14
    11977 4000 23.62 600.0 47.36 41.951 136.49 178.441 0.81 1.44
    6151.27 4000 16.93 430.0 31.55 67.228 0 67.228 1.21 0.81
    41731 4000 44.09 1120.0 101.42 5.407 0 5.407 0.38 0.02
    Total : 4.67 "wg

    Total Pressure,
    Duct Run , Pd + Dust Collector, Pd/c + Cyclone, Pcy + Cyclone, Pcy
    4.67 "wg + 4.0 "wg + 2.00 "wg 2.00
    12.67 "wg * 1.15 (safety factor) * 25.4
    369.96 mmwg
    Fan Capacity:
    Air Flow Rate = CFM 18000 m3/hr 30600
    Fan Capacity = Total Pressure + Fan Dynamic Pressure (Fan curve)
    369.96 mmwg + 15 mmwg
    385 mmwg

    Fan Speed: 1420 rpm


    Fan Power: 75 kw @ 99.75 hp (included 15% safety factor)
    100 hp
    Fan Model: FMP 071

    Remarks:
    Proposed D/C BME-3040-3040-3048-225 (15V25)
    Cyclone CY-180
    Dust collector:
    TECHNICAL SPECIFICATION
    DUST COLLECTOR MODEL: BME-3040-3040-3048-225 (15V50)
    D/C DIMENSION W= 3.04 L= 3.04
    FILTER BAG DIA.= 0.13 L= 3.048
    TOTAL BAGS : 225
    A) FLOW RATE : 30600 CMH
    B) FILTERING AREA : 280.12 SQ METER
    C) AIR TO CLOTH : 109.24 M/HR
    D) BAG PLATE AREA : 6.25 SQ METER
    E) UPLIFT VELOCITY : 1.36 M/S
    Based on site visit (r1)

    DUCTING - STATIC PRESSURE CALCULATION

    Customer :
    Project Code:
    Conveyor Velocity Range: 20.0 m/s
    Type of Dust: HOT AIR

    Duct Flow Design Duct Dia. Straight Equiv. Total Friction Friction
    Run Rate Velocity Duct / Branch length per 100ft of Duct Run
    No. CFM FPM inch mm. (Dinc)1.22 feet "wg/100 "wg
    D1 3937 11.81 300.0 20.33 26.25 34.12 60.37 1.82 1.10
    D1 3937 15.75 400.0 28.88 6.56 0 6.56 1.28 0.08
    D1 3937 11.81 300.0 20.33 52.50 25.59 78.09 1.82 1.42
    D1 3937 13.78 350.0 24.54 55.12 0 55.12 1.51 0.83
    3937 23.62 600.0 47.36 70 34.12 104.12 0.78 0.81
    D1 3937 27.56 700.0 57.16 49.22 209.98 259.2 0.65 1.68
    Total : 5.93 "wg

    Total Pressure,
    Duct Run , Pd + Dust Collector, Pd/c + Cyclone, Pcy Settling chamber, Ps
    5.93 "wg + 4.0 "wg + 2.0 "wg
    11.93 "wg * 1.15 (safety factor) * 25.4
    348.50 mmwg

    Fan Capacity:
    Air Flow Rate = CFM 18000 m3/hr 30600
    Fan Capacity = Total Pressure + Fan Dynamic Pressure (Fan curve)
    348.50 mmwg + 15 mmwg
    363 mmwg
    of Duct Run

    Settling chamber, Psc Scrubber, Pc

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