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    Service manual Honda avP08aa_Honda_GX270_340_ML

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    opravy

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    © All Rights Reserved
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    9 views119 pages

    Service Manual Honda Avp08aa - Honda - GX270 - 340 - ML

    Uploaded by

    Milan Hájek
    opravy

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 119
    PREFACE CONTENTS This manual covers the construction, function and ser- vieing procedures of Honds GX240K1+GX270- _ SPECIFICATIONS ave fslocions wile bet onal ve to SERVICE INFORMATION a MAINTENANCE ALL INFORMATION, ILLUSTRATIONS, DIREC: TIONS AND SPECIFICATIONS INCLUDED IN THIS PUBLICATION ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE AT THE TIME OF APPROVAL FOR PRINTING. HONDA MO- TOR CO., LTD. RESERVES THE RIGHT TO MAKE (CHANGES WITHOUT NOTICE AND WITHOUT IN- CURRING ANY OBLIGATION WHATEVER. NO | PART OF THIS PUBLICATION MAY BE REPRODUCED WITHOUT WRITTEN PERMISSION. HONDA MOTOR CO., LTD. SERVICE PUBLICATIONS OFFICE HONDA GX240K1-Gx270- GX340K1-GX350K1 AVANT-PROPOS (Ce manuel cour laconstrucion, Ie fenetionnement et Ventretien des ‘moteurs Honda GX240K .GX270.GXS40K],GXS9OK1 Une srcte observation des instructions donnes aeliorera eticaté tla xécurté ds trav TOUTES LES INFORMATIONS, ILLUSTRATIONS, DIRECT. | VES ET CARACTERISTIQUES DE CETTE PUBLICATION SONT BASEES SUR LES DERNIERES DONNEES SUR LE FRO- DUIT DISPONIBLES AU MOMENT DE LA MISE SOUS, PRESSE. LA HONDA MOTOR CO., LTD. SE RESERVE LE. DROIT D'EFFECTUER DES MODIFICATIONS “A. TOUT MOMENT SANS AUCUNE OBLIGATION DE. SA PART. AUCUNE PARTIE DE CETTE PUBLICATION NE PEUT ETRE, REPRODUITE SANS AUTORISATION ECRITE. HONDA MOTOR CO., LTD. BUREAU DES PUBLICATIONS D’ENTRETIEN SOMMAIRE CARACTERISTIQUES INFORMATIONS D'ENTRETIEN ENTRETIEN HONDA GX240K1-Gx270. GX340K1-GX3S0K1 VORWORT Indisen Handouoh worden Sauwese, Funtionen una Wartungs- verlanren (ar der Honda-Matoren CX24061GX270:GX340K" Gxa0061 benardet, Achrige Befozung dergepebanen Anweisusgee fohr 2uguterund sichorer Warlungserbet ‘ALLE ANGABEN, ABBILDUNGEN, ANWEISUNGEN UND TECHNISCHEN DATEN DIESER VEROFFENTLUCAUNG BEFUHEN AUF DER 2UM ZCITPUNKT OER DAUCK GE NEHMIGUNG AKTUELLEN PRODUKTINFORMATION. DIE FIRMA HONDA MOTOR CO. LTD, BEHALT SICH DAS RECHT VOR, OHNE VORANKUNDIGUNG ANDERUNGEN. \VORNEHMEN 2U DURFEN, OHNE DADURCH IRGEND WELCHE VERPFLICHTUNGEN EINZUGEHEN, KEIN TEIL DIESER VEROFFENTLICHUNG OARF OHNE SCHRIFTLI (CHE GENEHMNIGUNG IN IRGENDEINER WEISE REPRODU ZIERT WERDER HONDA MOTOR CO., LTD. BURO FUR SERVICE-VEROFFENTLICHUNGEN. INHALT TECHNISCHE DATEN WARTUNGSINFORMATIONEN Ee WARTUNG HONDA GX240K1 -Gx270- GX340K1 -GX390K1 PROLOGO En este manual se describe el procedimiento de construccién, fun ‘onamientoy servicio de los motores Honda GK2a0KI. GX270. GxooKT GXG9ORI- Para obtener Hueros resaladds y UR Serve {r0 y efciente lea can atenciin exis insruceiones TODA LA INFORMACION, ILUSTRACIONES, INSTRUC CCIONESY ESPECIFICACIONES INCLUIDAS EN ESTA PUBL CACION SE 3ASAN EN LA MAS RECIENTE INFORMACION DEL PRODUC IO DISPONIBLE AL TEMPO DE LA APRO- BACION OWTENIDA PARA.LA IMPRESION, HONDA MO- TOR CO. LTD. SE RESERVA EL DERECHO DE HACER CAMBOS SIN NICURRI® EN NINGUNA O8LIGACION DE NINGUN GINFRO, PROHIBIDA LA RERODUCCION TO TAL O PARCIAL DE ESTA PUBLICACION SIN PERMSO. RIO, HONDA MOTOR CO., LTD. OFICINA DE PUBLICACIONES DE SERVICIO. TABLA DE MATERIAS ESPECIFICACIONES Hl INFORMACION DE SERVICIO MANTENIMIENTO. E HONDA Gxe40K1-Gxe70- GXS40K1-GxSo0K1 ‘CARACTERISTIQUES ‘SONS E Poa SPECIFICATIONS SPECIFICATIONS ...sssssssssecsssee V2 DIMENSIONS AND WEIGHTS ..... 1-4 PERFORMANCE CURVES . DIMENSIONAL DRAWINGS P.T.O. DIMENSIONAL DRAWINGS 17 TECHNISCHE DATEN ESPECIFICACIONES etd WIRING DIAGRAMS 1-15 1-1 HONDA GxeqoKs GXS40K1 SERVICE INFORMATION GENERAL SAFETY .. SERVICE RULES SERIAL NUMBER LOCATION ...... 2-2 MAINTENANCE STANDARDS TORQUE VALUES SPECIAL TOOLS TROUBLESHOOTING . MAINTENANCE SCHEDULE 2412 INFORMATIONS, WARTUNGSINFORMATIONEN | INFORMACION DE SERVICIO D'ENTRETIEN) 2-1 HONDA SxSqaK9 -Gxe70. xSS0K4 MAINTENANCE ENGINE OIL . 3-2 REDUCTION CASE OIL (GX240K1, GX270 only) .seeseeeees 32 OIL ALERT ..... AIR CLEANER ....0.cc.0 VALVE CLEARANCE .. 35 SPARK PLUG CARBURETOR GOVERNOR FUEL STRAINER 1.37 SPARK ARRESTER (Optional parts) .. 38 FUEL FILTER, 38 ENTRETIEN WARTUNG. MANTENIMIENTO. HONDA SX2a0K1-Gx270. GksaaK: Ka AIR CLEANER, MUFFLER Ez AIR CLEANER 42 MUFFLER o....scessseeene ao FILTRE A AU \CIEUX | LUFTFILTER, AUSPUFFTOPF | DEPURADOR DE AIRE, SILENCIADOR a1 RECOIL STARTER, FAN COVER RECOIL STARTER . CONTROL BOX (STARTER MOTOR EQUIPPED TYPE) ..... LANCEUR, COUVERCLE DE | REVERSIERANLASSER, LOFTER. ‘DewanasvR EuacTRIGUE Tb ANUASSERMOTOR CABLE DE ARRANQUE, CUBIER- TA DEL VENTILADOR. Casita et Abo 3 “Tauirapos CON MOTOR DE seen “6 HONDA Gxe40K1-Gx270- SBXS40K1 SXES0ic1 CARBURETOR CARBURETOR CARBURATEUR VERGASER ‘CARBURADOR 6-1 HONDA Gxe40K1-Gxe70- SkS40K1-Gxsa0K1 FUEL TANK, GOVERNOR ARM, CONTROL BASE FUEL TANK .. COVERNOR ARM, CONTROL BASE RESERVOIR D'ESSENCE, BRAS | KRAFTSTOFFTANK, REGLER- | DEPOSITO DE COMBUSTIBLE, DE REGULATEUR, BASE DE | ARM, STEUERBASIS 'BRAZO DEL REGULADOR, BASE COMMANDE sroverane 2 | DE CONTROL 7-1 HONDA Sx290K7-ax270. 40K 1 -GXSS0K4 FLYWHEEL, IGNITION COIL, STARTER MOTOR FLYWHEEL, IGNITION COIL, STARTER MOTOR .. eg YOLANT, BOBINE D'ALLU- | SCHWUNGRAD, ZUNDSPULE, | VOLANTE DEL MOTOR, BOBINA MAGE, DEMARREUR ANLASSER, DE ENCENDIDO, MOTOR DE vous, youre vanusace, |. | Scyntao, voor saz | ARRANQUE Saigo = 8-1 HONDA GxB4q0K1-Gxe70. BXSS8K4 EXSS0i1 CYLINDER HEAD, VALVES CYLINDER HEAD, VALVES ......... 9-2 CULASSE, SOUPAPES ZYLINDERKOPF, VENTILE CULATA, VALVULAS 9-1 CRANKCASE COVER, GOVERNOR CRANKCASE COVER, GOVERNOR . COUVERCLE DE CARTER MOTEUR, REGULATEUR KURBELGEHAUSEDECKEL, REGLER 10-2 CCUBIERTA DEL CARTER, REGULADOR 10-1 HONDA SxeqoKs x27. 830K CRANKSHAFT, PISTON CRANKSHAFT, PISTON, CAMSHAFT, BALANCER \VILEBREQUIN, PISTON KURBELWELLE, KOLBEN viuewae Quin 70x, vee ety CIGUENAL, PISTON TauiwEADOR on eT 11-1 HONDA GxB40K1-Gx270- BXS40K1-GxSo0K1 REDUCTION UNIT L-TYPE 1/2 REDUCTION ...-ssecssee 12-2 H-TYPE 1/6 REDUCTION .....ccssees 12-4 R-TYPE 1/2 REDUCTION (CENTRIFUGAL CLUTCH TYPE} ... 12-5 REDUCTEUR UNTERSETZUNGSEINHEIT | UNIDAD DE_DESMULTIPLI- srnucreu 1200 rype L192 | LT 122 | EACION 12-1 HONDA exeaoKs-Gx270. K+ OPTIONAL PARTS LAMP COIL KIT sss 1 13-2 REMOTE CONTROL THROTTLE KIT 13-3 REMOTE CONTROL CHOKE KIT .. 13-3 PIECES EN OPTION SONDERZUBEHORTEILE COMPONENTES OPCIONALES 13-1 HONDA. GxeaoK -aKe7e" exaa0K-axs80K7 PREFACE ‘This supplement desrbae sores procedures forthe onda @xzunk.Gie70-GXSt0KTkSS0K) propane ee : ovement, plase retort tbe Base shop menu Par rhumbore 6521900 ana S6ZH9002. ALL INFORMATION, ILLUSTRATIONS, DIREC. TIONS AND SPECFICATIONS INCLUDED IN THIS PUBLICATION ARE BASED ON THE LATEST | PRODUCT INFORMATION AVAILABLE AT THE [TIME OF APPROVAL FOR PRINTING. HONDA MOTOR co. LTO, RESERVES THE RIGHT TO. MAKE CHANGES WITHOUT INCURRING ANY [OBLIGATION WHATEVER. NO PART OF THIS PUBLICATION MAY BE REPRODUCED WITHOUT WRITTEN PERMISSION. HONDA MOTOR CO.,LTD. ‘SERVICE PUBLICATIONS OFFICE CONTENTS [ outun oF cranes = |" srecircarions zn ra [/senvce wronmavon wanrenance SC [= ‘CARBURETOR ee {@ HONDA MOTOR CO, LTO. SOMMAIRE 7 ees ee ENTRETIEN HER cscs AVANE-PROPOS. HONDs MoTOR co, LTD, BUREAU DES PUBLICATIONS DE SERVICE, voRWORT HONDA MOTOR Co. LTD. ‘BURO FUR SERVICE-VEROFFENTLICHUNGEN, INHALT [ encvrenons ner Avorn ‘TECHNISCHE DATEN VERGASER. TABLA DE MATERIAS PREFACIO PH oscrrcics cineent vecoscaneios | propane CAStORT ORION AOR RIOR ESPECIFICACIONES 1 MANTENIMIENTO, ‘CARBURADOR J HONDA MOTOR CO,. LTD. ‘OFICINA DE PUBLICACIONES DE SERVICIO INDEX ‘TABLE DES MATIERE Corer 1 DESCRIPTON GENERALE DES MODIFICATIONS —eoanel 1 eawacrnnisrigus, —— 1. SPECIFICATIONS 1 exexerenatioues tt 1 SPECIFICATIONS r 4} SIR iow 8 2, DIMENSIONAL DRAWINGS a © SEHEIAS BS 3 8. BIO DIMENSIONAL DRAWINGS 12g promamon DNreetiN 8 2, SERVICE INFORMATION sc enenscnnes 24 4 Pronanie eres 3 MAINTENANCE STANOAROS 22 . 2. MAINTENANCE SCHEDULE 23 PRE ——} 2. MAINTENANCE... 34 canmurereun er SVENGINE OW es] Etat tH 6 canouneron o scanaunerom a INHALT inpice ERLAUTERUNG ef ANOERUNGEN 1 ESCRRCION GENERAL DELOS CMHOS ee oa a 5 Wakes Bit oles bi TSN Ran 1 HONDA GxeaurerGxe7o- RSs toswarcs PREFACE CONTENTS RENOSEESRURESATAS [outune oF cnanoes a ‘over iveontro bas) angines ‘Supplement pose refort the bas shop manus Part ‘nome 5200, ALL INFORMATION, ILLUSTRATIONS, DIREC: TIONS AND SPECIICATIONS INCLUDED IN TS PUBLICATION ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE AT THE TIME OF APPROVAL FOR PRINTING. HONDA MOTOR CO. UTD. RESERVES THE RIGHT TO MAKE CHANGES WITHOUT NOTICE AND Wi DOGT INCURRING ANY OBLIGATION WHATEVER NO PART OF THIS PUBLICATION NAY BE REPRODUCED WITHOUT WRITTEN PEAMASSON, HONDA MOTOR CO., LTD. SERVICE PUBLICATIONS OFFICE Ancenewumcn {ERR FANG SQvERNOR ann, CONTROL BASE HONDA GX2B40K 1-Gxe70+ GX840K 1-GX380K1 AVANEPROPOS SOMMAIRE SERS Saati teste’ ppscrmrrion pes cHANCEMENTS ——_ See Rea | oREAU DS PUMLTCATIONS DE SERVICE RESERVOIR DF CARRURANT RIELLETTE DE RECULATEUR, BASE DE COMMANDE” HONDA GXB40K 1-GX270+ GX840K1-GXS90K1 voRWORT Uno Fon sence EROSFENTUERUNGEN INHALT ERLAUTERUNG DER ANDERUNGEN LUFTFILTER, SCHALLDAMPFER KRAFTSTOEFTANK, REGLERARM, — STEUERBASIS. HONDA GX2B40K 1-Gx270+ GXS40K 1-GX380K1 PREFACIO ‘TABLA DE MATERIAS SeSSon voradrstet Berar DESCRIPCION GENERAL DELOS CAMBIOS Cc 4 PECHOR SQL EEO OF BBT HONDA GX240K 1-Gx270+ GXS40K1-GX380K1 INDEX (OUTLINE OF CHANGES 1 4 AR CLEANER, MUFFLER 4 7. FUEL TANK, GOVERNOR ARM, CONTROL BASE ” INHALT ERLAUTERUNG DER ANDERUNGEN 4 wurrnuren sou ohmrreR TABLE DES MATIERE INDICE DESCRIRCION GENERAL DF 10 CABIOS 1 >. gros oe conausrisHeAz0 06. HONDA @x240K1-GxE70- BXSaon1-exssok1 ‘SPECIFICATIONS "T250 m"eem Conran Laering sem rot wee | [Reason a ny | on 0103208 @.028inw | [euscnige | ttn 1 | HONDA GxSa0K1-Gxe70- GXS40K1-GxSa0K1 [mum atom 17 ay Na (16249. 117 A Sram oe ‘Spa 1-3 CaRACTERISTIQUES _ a 1 a | ie ae ae oo 3m —| Compl man Pie ge free TN (7 3 0 min rma [18.5 Nom 095 a 20 SiN Beg. 30 me tm) WN O9 kB ean vee 6 [2 Nm 103 Tm | Wm 07 hp 2) mr) | [pee aang aa Cama oe 3a ge a al manne aE TREES (WGN), WOU NO) “ge ern cin aS aaa a ‘Bio ne se sta pomge = Ge tess owt) [cosnane os noe Fame st Nereus de entryane[Rusuter U2 | — 0 in ra Ran eae de ed fee So Thpee tre cia 1-2 HONDA GxS40K1-Gx270- BXS40K1-Gxso0K1 Compe ise se | We a ag | TT Hg 20 mr Rasp vtmtriue ome tot oops Faumaee [BPROES (NOR), WAIEPR-U IND") Site ede Taser app amie iar Ta ap ae mm TECHNISCHE DATEN inition aru [aie as teats mea “Says ong Unesesurgttsinense 1 GUmeaa? - — no es Oo OR a 22 er OY eg oe posse raearastanrgrace — reswaretinews [1a vuraeae | a HONDA @xB40K1-Gx270. GXS40K1:GXS30K1 ESPECIFICACIONES ate pte “STR A a To YE Hw nop] Foro mimo [Tors eae eel 17 Nm (7 Rg 00 mi r_| TS Non 195g i om on demise Ne tag [Nr i 3 oni demaigicon | To2 Wn 02 bpm =p [17 Rm 1 conso de combat Deed a gad det dept de cenbabe | “sot Tics pie ae oo de oa ea 1-2 HONDA. sxeaoK+ BXSSGK1 SXSS8ic1 in awe L or Gon demain Sen e250 mr Conus de combo : Se Pores Ga nl er geri s F Roan do dea deka 1-3 HONDA G@xEa0k1-Gx270. BXS40K1-GXS30K1 DIMENSIONS AND WEIGHTS (Gx240K1/6x270, “wey 8 @ hat } a ’ # J wpe ¥v ten mm | 565 | 90 aos ro a) Tr a0 | eo | nee 45 so | aso win mm) 490 | ~ 490 90) «a0 430 ‘in| eo | ea : _as | ea | fem | ea Fore mm) ato | 410) to at | ato ata. at | as (ee tm eu | vey | aon | cen | en | den | sn | den Dye tg) 25 | 25 | 26s | 30 | 265 | 25) 25 | 8 wi| wen | we | dem | een | dea | wen | eon | wo Omang wg a0, | go) ats as | os | a] went) we) | een eee) a7 aaa | wo eon | ON ‘Ta mods with olen, 6840.9 4g (198 1, exsmecves0n: ceo ° eee ~ | | i 2 es ) | ce) al ls ware sae te | tae ae ee a eee * Rotor o 2.22 for engine model ans type ecaton HONDA GxBq0K1-Gxe70. GXS40K1-GxS50K1 DIMENSIONS ET POIDS Pout mod ner, nt 09. "fo onpcnet de Sigein demo ee mata, va pe 22 1-4 HONDA GxBa0k1-Gx270- SXSA8K 1 EXSS0i1 MASSE UND GEWICHTE | re se eng ce | kates oes Eee | eam len rt ree Og sire 1-4 (ONDA Gxe40K1-Gx270. GXS40K1-GxSaOK4 DIMENSIONES Y PESO Kase hate scl Fs — Vt i nt ma con equa, tad 09 bs ‘iar sg Feo scan cin iain dl mel tp dl mtr 1-4 HONDA Gxea0k1-sxe7 SXS20K7 SXSSBic PERFORMANCE CURVES Tost were conducted scoring to SAE standard No. J6070, Powsr curves ex21081 cone 8) armaxonne one g 6 aeconmenoen waromne qd rset 4 vom = 141 TORQUE rls § 8) “Tarnecomendes Hajelie & 2 hohalta = 259200000 soo {01 ENGINE SPEED rine oan cov 0 5 (2mm st ete = I, B° [a RECOMMENDED Ma = UALTORQUE gu ent = apap o eg ispelre 3 isinsconmenoeo aishs |e ‘venatng see nance 2lielig © 25002600 a000 A800 161 ENGINE SPEED min"Wom HONDA GxXeB40K1-Gx270. SXS40K1-Gxsa0K1 ‘COURBES DE. LEISTUNGSKURVEN. CCURVAS DE FUNCIONAMIENTO PERFORMANCES Rees Bere memenrmeun | Soon tar as ances | eomncemmmemmns stig te Qty vm | So cocmter eae: | aaa ee ae Sor ite eet yp ameter (anointing SFFBtrac camo at asso oxo tnsrone HE} fuclonaento wow nico. GNELavce mcr manny | (a Ree ‘Menoxpo or tab ruseasee meee @atey | 1 Biropteneneermeesoneizan. | wRiniowon OT prrowaner mnscrvematey oe za mentum | ORAS EEN TSIPLAGE bes megs px service | (Entec HOCHST hweaaan ta trente Nore a ee BI RoRCidNtrar nao nice saree [SIAEANE Be a vetocinay o& Fu HONDA @xe40K1-GxE70- GXS45K1-Gxsa0) @xa90x1 Ini Honse rowen wei.r9 2 7 ica ® [3] RECOMMENDED MAXIMUM 4 ted Nem |ikg-m) S 5 tai Torave Tees 2 : Me 2b Tas Toa —Tsi0 * . uarrorque ema & 2000 2.800 3,000 3600 (GL ENGINE SPEED inom) HONDA GxBq0K1-Gx270. BXS48K4 BXSS8K1 ° Sleerouene nocrotnuT coxa i fBeremurateerove Iihvttsoayce rsrnernve Eh ewpronuane Hocnraurz EIPURSANGE Hecane anes | wes pimiiaver rsrecrive nate) |S] gurrdncehek pernepsoneHzh iy (6 TORDRENZAML min wn wg Court FSELAGY nes mcm oe sevice {itrontxcia canto at sReN0, Lelie Hi funcionueto samo wee. 1 ROCIDAD ee MOTOR mom hare gy panowor BIA Be a verocina 0 Fu te) SOCIbAD Dee MOR om) HONDA GxB4a0K1-Gx270- SXS48K7 EXSS0i1 DIMENSIONAL DRAWINGS | SCHEMAS DIMENSIONNELS MASSZEICHNUNGEN PLANOS DIMENSIONALES HONDA Gxe40K1-Gxe70. GXSA0K1-GxSS0K1 -<112redeton oqpped 90> HONDA Gx240K1-GxB70- GXS40K1-GxS90K1 ‘@xa40K1, 6X390K 1-9 HONDA GxS40K1-Gx270- SXS48K1 BXSS8ic1 exeat xs HONDA ic 1 «xB Ot exe 70. 30K4 P.T.0. DIMENSIONAL DRAWINGS PLANS COTES DE LA PRISE DE FORCE, ABTRIEBSWELLEN-MASSEICHNUNGEN PLANOS DIMENSIONALES DE TOMA DE FUERZA ‘ox240x1, 63270 ecm Sala nat 1-11 1 -GXB70- IK 4 -GXSOOK1 (ox240x1, 03270 Ses sate in) & sero nm 1-12 HONDA Kk 1 -GX270. 11 GXSIOK1 1-14 WIRING DIAGRAMS Without elec starter ano let aimacner —— RS eo “2 sf 191. GREEN So / RS (16) FLYWHEEL ‘(81 YELLOW a ae HONDA Gxe4q0K1-Gxe70. GXSd0K1-GxXas0K1 SCHEMAS DE CABLAGE | SCHALTSCHEMATA ESQUEMAS DE CONEXIONES Sie Heme ent 44 eaene | <00ee eonuan vd Oemune> | ont (Bi cronscusuzen ry acatro fy Mt (al SS B}iNteaevrros ost woroe Bi Attcrseox ov worcux {el somonnao Sete coro E}SotAwr coe Euroa Owerar> = GPimawsaaneonoenne Sm range chon et de ie> Samet ae | SET GRRE NST (2) Stina ray ntenero lelMoransenatrer cowamwenver | {ween [er Scrsmnessne {5 Noutwre be Moron (ele {6h iNremurron Bet moToR (MOK tv (evo Birnts oe Ace {th cosracteUR ne sweae Ho" BeStanoscwauren rz luz beaten be cere (Avent 1-15 111 sPanx 114) on tevel ‘Swen inseam ONDA SXSSG7 SXSS8ic1 {51 CoMNarion Jt 226 | 113} comamarion swToH east HONDA Gxe40K1-Gx270- BXS48K7 BXS30K4 Knee ent | cece ennee | ccna tear a ieee ee feces Be eeu a oie co BOB DE ean ae olen = HR usu is Seren Bika o xcren0 Le sean ese tare Hor Oe ON ae {ni Tmesmecearen E}inteesurton cowsinano eat sve SE cro Ft DeUONCTEUR NOrAMASSemacnersPute (a) fosmue ae 1 eet Reo on moron {i Reine Si |S ay SS ac {fh €Owrinuibad ec nremUrTOR ee reef fee ||P |e S oe ber ae 1141 OLSTANOSCHALTER + oO ~ es a 1-16 HONDA GxE40K1-GxE70- GXS40K1-@xs90K1 note GENERAL SAFETY FREI css » strong posstity of severe persona inury or death if inetnictions are not followed. possity of personal iy or equpmant damage if instuctons are nt fotowed. a 1 ‘SERVICE RULES "aoe Hen Honda cunme ar an icant tient Part a ont a Ho's nhac at ing Bae at or seating oven ae ews wast Uso ods nea ag int Matic, ut aso ae et trngete wth arate sta 9.Folow the inaction fepresented by these symbos when hey ae ve (© 0 (0): inseats the spe ent snd numba of he Hange ol use. ‘SERIAL NUMBER LOCATION “The engine sail numbet. the type end the varotion are stamped onthe crankcase, Refer o these wen odeting oats oF HONDA Gxe40K1-Gx270- SXS40K1 exesoK1 SECURITE GENERALE ERQHRERAENY ew ue importa Se ire cent mo eros ne ot ae Aas ue es, ite maa lr Ws cco Dm wo de oi {Sinton emote Fon neem abr ep ea ies Ne Jama aout | [asic err tgp oie monn Sane ge a + Faken tmnt pct ono Ns esr mmo tt dam [REGLES D'ENTRETIEN 2 ropes ms ot le rae el eh Seca oe on el, OE A ie EMPLACEMENT DES NUMEROS DE SERIE, 2-2 HONDA XB40K1-GXB70- XSS0K4 -GXSSOK1 ALLGEMEINE SICHERHEITSREGELN AROEITSREGELN ee a LAGE DER SERIENNUMMER {3 Seen HONDA GxSa0K1-Gx270- BXS48K1 BXSS8ic1 SEGURIDAD GENERAL a Agar ol olor y que a apes ae ay lve decd ats de alia oer. ds mar a Sane + Damsonu enema ntamicy pls hap Gena ondcasc. Naame pms uc hayaBumat ase pode chi nro tans [[esnnae mci cat oor NORMAS DE SERVI 10, LOCALIZACION DEL NUMERO DE SERIE unpeeled ie snes 1a Foy version [B)NuMeRO De Sete 2-2 G@xea0k1-Gx270. GXS40K1-Gxs90K1 MAINTENANCE STANDARDS 270. xS30K4 oop Sxsa0x7- SxS40K. a eles | 2-4 HONDA SxXe40K1-Gx2: BXS48K1 SXSS8ic1 \VALEURS STANDARD D'ENTRETIEN —— = == oo scam | nates | tatem Ee es oe) | atm ae | nosam | soem — ei tase tte o1a7 am 1.00 e037 mm | iil el j | S| gs oz ex sm | Damnit Sa eae ‘em som eee | veawone 2h] asia | GRR | sake | RS | fiat | we tie iam | amie cume csi] Maailae™ | HSEE ‘alte |S ‘Comverae de | Diametre ieee de chapean 16.00 wee 1605 wa 16.00 me 16,05 moe [Seems [tsar fafa | RRS eee Tava = Teer = emer. Sia | | Scar epee =e = tae — |i Sw =—} ae = | |e Se fol cena = Ee ete ee | gee ae - ie] 2 cim | [Ema |SRES | 13 Give de carmeur ven eae (NC seen Pow Pde 2-3 HONDA GXB40K1-Gx270. GXSa0K1-Gxas0K1 VALEURS STANDARD D'ENTRETIEN tee | iese de raiet 1502190 a | S 1400130 mi - Er ee cto Me eos a oo moe} ae |e + ie | See fees ecreercesn|| cece: | ee | eee | ee Sede wien stare | 9010-8008 on 09200066 mm o.20m rape fae eqgttt!| 002002 mm = 0202002 am 2 “XM Some 64 69 mm 6.44 mm fees ee | ee ee | ee oe) eee | as | eee | oo ne me eens et 50 mm 315022 3038 im === | ae Sees Pera oe : a eo =} Set = Sore ee eto |ee ou fener pe eps Stew iP 4) HONDA Gx240K1-Gx270. GXS40K1:GXSa0K1 WARTUNGSDATEN ‘Soe SSeoemraoen | eo nn) om | eee | SR | Sear | fete | ee | eee ee ee | eet LE | Re” Lee eee peo ae Seen : 2) ara ca ad Sea [eae ent Sxsa0Kx1-axe70. SRSS8K7 SXBZ8ic1 bial _ ie Worschitgrerae_ Verechiiorenie Pinar [tens a oo oo os 23-09 mm 18mm 23-8 mm 18am remn a Resor | Baro | | eases | suram patie creche LS ae apo as Soe] nes] ee ae 2 Ceres Vargo Bepok Krung dee Vegeetungei ite S64 24 . HONDA GxBa0K1-Gx270- GXS40K1 -axasoct NORMAS DE MANTENIMIENTO. = = | fea faimraee [Sie [aa] Se Pass —| en emerge | Ta ae = aa ola ‘ewe tpn yet | 07520, mm Ginn ‘te ney mm tine | Beeeimececne| use | tice | ume | mace | Rigen | gitar, | Rear | alte | Set ae et ac 660 mm 666 mm 486 mm . peceerenceee | co saren | hee eae | {ies | Se eee aes | We | Me | | a Sea [Secergeeat ae | omen | Cees —| ome | ro elds mica aime ian Efe | ar a aS i 23 HONDA Gxe40K1-Gxe70- BXS40K1 exssoks pee — Tiere a Soren) am. | tee | in SE [S| waa [ose | oom | ove eee) ore era) | eee (ea See | eee ee | ee || ee as | ee ee ee SESE 4 SURSSIE (SSS STINE come pt 2-4 TORQUE VALUES NOTE: Use wanda ore values for tems no apeccallydescrind in he ba = ee co Conecing rod bok | MB=1.25 wT asl ISpcal boo a [crime madbok | wioxtas | _a5 2 Pate ut Mien an a 7 Soe ma) Riemer Meno 7 10 7 Rocker sm ove | M125 uaa ° = __| eden Cricin covert | wo 3.25 oak 2 vl sch Mion 26 0 7 Lint nt a Foe teeta | IO 2 a2 ua Mute mountg rue | MONS ” Arce wiegna —[MBx10 | os Ol arn bo “Teas ——] v Fo ok bo rok) MB 28 7 A dee moun ik | O10 7 Drive sprocket (Ltypel | MBx1.25 24 24 ” xen oun | 2 — ery ow wpe! | MO. 25 # Ea a Stand oaue ves [Simm bots | BBC 40 ro bt rt 0 10 7 ws [a 2 5 38 © (COUPLES DE SERRAGE lr ec ere ani ure dmes non egnmen dc abe nee aaa Te a aaa eames (Boa en : | ezeseeerenieteeneta om) * a Ti ee oon] MIO w i oer Fan fe Faas | Wow z a Cone pe Ta sane z a (aE SU Seame : 25 HONDA SxXeB4q0K1-Gx270- GXSA0K1-ExSS0K1 / ANzucsoREHMoMenTe Carsascm Ranger aa ese oy = Somerset Foy (ae a aera a aoe n m ern an ie = 2 casos iia z Fore ee Tate erthahene Gagnon ff 25 HONDA GxBa0K1-Gx270- GXS40K1-GxSo0K1 PARES DE APRIETE Tir i ta de cone —| ws z a Sige 2-5 - HONDA SxB4q0K1-Gx270- GXS40K1-GxSa0K1 SPECIAL TOOLS jescnPTION | TOOL NUMGER | ___ APPLICATION omuge {97401 0010000 | Coburetor Host eel pection 2 | Brtscmant 32%38 mm | 87748 15202 bearing talon 5 Attcamant, 8249 mon ove 5 | Attcnmert 72578 mm 7748-o010600, 8 | Driver 20 mm 10. (077480020100 | Diver for ote 7 and 7 | Aetsement, 30 mL. '97748--0030300 | 6208 bese ineniaon | tachment, 35m LD (07748—oosoao0 | 6207 being, timing per instion 9 | Plot 18mm (077a8—oo4aaco | 6202, 6302 bearing intaaion 10 | Pot 20 mm (077480040800 6204 bering ineaton 11 Pit, 39 mm (077480040700 | 8208 bering tation 12 Plot 38m (077460040800 | 8207 sexing etalon { 13 | Diver (07749~0010000 | Ove for tots 22 6,8, 10.19 and 12. 14 | valve sem cuner 45° 927.5 07780~0010200 | EX vave eat racnctonng IGK2H0K", GX270) 18. | Vat soar cutter 88° ga0.” | 077800010800 | IN vale seat economy (XS40K 1, OX300C1) 10 | Valve seat cute 45° 638.0 | 077800010800 | Ex valve set reconsionng (GKA4OKY, GX200K*) IN valve seat reconaitaning[GX2EOK1. GX270) 17 | vate seat cute 32° 9280 | 07780~0012100 | Ex vava set vacationing YOX2SOK1, OX270) 18 | Vave seat cut 32° 938.6 | 07760 -001240 | IN valve sat scanning IOX4061, GH39OR1) 1B | Vato sat cuter 32° 933.0 | 67780 0012000 | Ex valve ret recondtoning (GXOAOK. GXSSOK 21 | valve set cuter 80° 637.5 077800014100 | Valve set vcondtonsng YOXA4OK?, GXSGOK1) 22 | vatve sect cuter holder, 6.8 mm | 07781 -c0t0203 | Vale sat conn 23 | Fiyunee par 1079388050002 | rirwhes removal 25 Valve guise reamer 6.6mm | 74642620000 | Vavs mie 10. reaming 28 (07838-KC10000 | §202, 6302 bering removal (07411 ~0020000 | Eeetical testa e200 2-6 HONDA Gxeq0K1-Gx270. GXS40K4-GxagoKk. OUTILS SPECIAUX, 1S. | ras ged sopore 3 ire to ps gece tua 1 [ose urge de wap cane | mo. 3 [fcc ee Seog | roc | Routan dsr os fa, CARY Be | Camo ede de mare, men | rahi Bip de ie eure & [eit mms | OBie—Aciom | Dts © 9000 te SS com S o e-9 | HONDA 1XB40K 1 -GXB70- S401 aXSS0K4 : ‘SPEZIALWERKZEUGE Sraanen | spain ta veanaaonerorcise = GxBq0K1-Gx270. BXS40K1Gxss0K1 HERRAMIENTAS ESP IALES Siar 2000 rice e800 ea @-® ae 2-6 HONDA @xXe40K 1 -axe: EXS4SK7 SXSS8ic1 TROUBLESHOOTING ‘2, GENERAL SYMPTOM AND POSSIBLE CAUSES ‘CARBURETOR | an a ee os To inepoct: #36 i = Lo Resa: P. 3-7 ‘Poor pertorrance at Readist P35 simapee Inspect and caret P9887 CxLNGER ASTON o STON oe panaa6y SPARK ARRESTER etre LE Giean and vnc ~ pe ‘lan o poe ~— 2-7 HONDA GxeqoKs ax: SXS48K7 SXS28i1 b, HARD STARTING Eros ee | noe with fel and stort sin Sp i J = Check for blockage ofthe ful tbe or “| See e oft Wee 1+{ + Clean electrodes and restart, taking care ‘hatte choke ot loses too much J No soon or wook spunk of = Roloc pars ar ineated on P82. 3.) {008 spar Nagel ompreson eck hat ha nds hadi cores reaver. +Choot Yor deactve cyindor ead CYLINDER COMPRESSION CHECK ‘echanea dcompressorengeaed 1 Remove te spark tug and natal a comeession gauge in 2) Cran the ange several times with the racol starter nd HONDA exeanics : SXS28K7 SXBZ8ic1 . OIL ALERT SYSTEM + Never sat he engine when the ol hasbeen drained nore 2 _ [+ Same @X2a0Ki = Gx270™ GXBAOKT-GXDOOKY engine ena oesoned wif OW ALERT j Som + apa pace te pinay Engine dove ot ston when | fer ray ete [Fou eves Switch toy {Ol sor matineranng) Nac wie nT aruny Ree tel seh, | Conti (ou stort uni eed ive [ALERT UNIT foul. Puc, ground anata nt _sReplce eng sth {oem spat test (2-10, Se — ‘iscomect he engine switch neat SwircH (oll Seok me | hap oe he pmey [ Groerionpdes recieve |____L Cares dnb ti __ Faw eve eae owt.) connate sete to aan | Nag Ret eng with 2-9 HONDA Sxe4a0K1 -oxe: SXSSSK1 SXSS8ic1 4. IGNITION SYSTEM ON postion tt lt | sm Se [Check sadn withanew spa |__ Sans No soak [ezmer eee | _Sor_f ane sure oe SPARK TEST 11 Rama th spc pup. hei the spt hg ap rd in 2 Tun hearin such othe “ON pao al be reat 2-10 |ARTER MOTOR (Starer motor equipped type ony Sat no ehaged, S = \ en nepston: 2.8.6 STARTER MOTOR fay A HOND.: @xe4q0K1-GxE70- GXS48K1-Gxaa0K {COMBINATION SwiTCH tnuy, | Reena) ‘STARTER SOLENOD faut \ ee —\\ rr toy [ecu BREAKER funy. | — iaprcon 5-8 { RECTIER out ] @raRGE CON faony a HONDA GxS40K1-Gx270- BXS481 SXES0i1 ONDA Gxeaoks- SXS40K7 SXSS8ic1 DEPISTAGE DES PANNES 4. SYMPTOMES GENERAUX ET CAUSES POSSIBLES age ers Toa ATTRACT Woe] RFS WN ge 2 neon no ceereonae| \ Te pero somtrP. 12,3, 6.7 | \ PARE RRINCRTEES cana C Sener Tatoo ans F334 2-7 HONDA Gxe4q0K1-Gxe70- SXS4GK1 eXeSoK1 , DEMARRAGE DIFFICILE, 7 Yi fod we Fe oy [FRc Tm tener | eee eee ee eg eee | ese per ppl one a Fas daca oe nc ibe —-ef Renin pw ans FF | we VERIFICATION DE LA COMPRESSION DU CXLINDRE {Deconpreseur mcanique engna®) 1 gt on cme an ge 2} Caterer loses ene se « SYSTEME D'ALERTE D'HUI ome a fine imran do moet 2 Komen ete | ficken DCI cata Kempner Vintner de Time”) share oo emi ie et, “me de es, sige ‘nme oa ne Ses [sete ements] 29 HONDA GxB40K1-Gx270. GXSa0K1GxssoK1 4. SYSTEM D”ALLUMAGE pace arcu mora ar =e eee [sf scgricnon oe woucar SSSA DETINGELLE Ln eee a Wal Dong Om + Rempce bobe u HONDA *BX270- Bxsa0K1 € DEMARREUR (Type & démarreur dkctrgue seulement) NC 2 0 HONDA GxS40K1-Gx270- GBXS481 BXES8ic1 Note HONDA @xXE40K1-Gx270. GXS40K1-Gxsa0K1 FEHLERSUCHE |» ALLGEMEINE SYMPTOME UND MOGLICHE URSACHEN.

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