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, AGMA 918-A93
a/ B
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ENGINEERINGDOCUMENTS
With The Permission Of AGMA
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CAUTION NOTICE: AGMA standards are subject to constant improvement, revision, or withdrawal as
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[Tables or other self-supporting sections may be quoted or extracted in their entirety. Credit line should read:
Extracted from AGMA 918-A93, A Summary of Numerical Examples Demonstrating the Procedures for
Calculathg Geometry Factors for Spur and Helical Gears, with the permission of the publisher, the American
Gear Manufacturers Association, 1500 King Street, Suite 201, Alexandria, Virginia 22314.1
ABSTRACT
This informati on sheet provides numeri cal examples for calculati ng the pitting resistance geometry factor, I,
and bending str ength geometr y factor,J, for typical gearsetsthat are generated by rack-ty pe tools hobs, rack
cutters or generating grinding wheels) or piniowty pe tools disk-type shaper cutters). The numerical
examples are shown in tabular form and provide thevaluesforall variables as calcul ated using the procedures
and equations in AGMA 908-B89. A flow chart, intended to assist in the development of a computer program
for these v ariables, is also included.
Published by
January, 1993
ISBN: 1-5558~17-0
ii
Table of Contents
Page
Fore word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V
1 Scope ......................................................................... 1
1.1 Numericalexamples ............................................................. 1
1.2 Flow chart ...................................................................... 1
1.3 Exceptions ..................................................................... 1
Tables
I Symbols used in equations ....................................................... 2
2A Accurate spur gears, example 3.1 .l ............................................... 6
2B Accurate spur gears, example 3.1 l ............................................... 7
3A Inaccurate spur gears, example 3.1.2 .............................................. 8
3B Inaccurate spur gears, example 3.1.2 .............................................. 9
4A Conventional helical gears, example 3.1.3 .............. : .......................... 10
4B Conventional helical gears, example 3.1.3 ......................................... 11
5A Low axial contact ratio LACR) helical gears, example 3.1.4 ......................... 12
5B Low axial contact ratio LACR) helical gears, example 3.1.4 ......................... 13
6A Conventional helical gears, different tools, example 3.15 ............................ 14
6B Conventi onal heli cal gears, different tools, exampl e 3.1.5 ............................ 15
7A Spur sun and planet gear, example 3.1.6 .......................................... 16
7B Spur sun and planet gear, example 3.1.6 .......................................... 17
8A Spur planet and ring gear, example 3.1.7 .......................................... 18
8B Spur planet and ring gear, example 3.1.7 .......................................... 19
9A Helical sun and planet gear, example 3.1.8 ........................................ 20
9B Helical sun and planet gear, example 3.1.8 ........................................ 21
10A Helical planet and ring gear, example 3.1.9 ........................................ 22
1OB Helical planet and ring gear, example 3.1.9 ........................................ 23
11A Conventional double helical gears, example 3.1 .I 0 ................................. 24
11B Conventional double helical gears, example 3.1 l 0 ................................. 25
12.r Herringbone gears, example 3.1.11 ............................................... 26
12B Herringbone gears, example 3.1 .ll ............................................... 27
Figures
1 Flow chart for Z and .Zsubroutines for AGlvlA 908-B89 ... ........................... 28
2 Hobfor examples3.1.1 and3.1.2 ................................................ 37
3 Hobforexamples3.1.3and3.1.4 ................................................ 38
.
III
[The foreword, footnotes, and annexes, if any, in this document are provided for informational purposes only
and are not to be construed to be part of AGMA 918A93, A Summary of Numerical Examples Demonstrating
the Procedures for Calculating Geometry Factors for Spur and Helical Gears.]
This AGMA information sheet and related publications are based on typical or average data, conditions, or
application.
This information sheet, AGMA 9 18-A93, was prepared o assist designers in the proper use and interpretation
of AGMA 908B89 and to assist in the development of computer programs when calculating g eometry factors
for pitting resistance, I, and bending strength, J. A flow chart provides a step by step procedure for the
calculation of these factors, either manually or by computer program. Several examples are provided to
demonstrate the calculation procedure for the various characteristics of geometry as described in AGMA
908-B89.
These include accurateand inaccurate spur gears, conventional and LACR helical gears, internal and external
gears, double helical and her ringbone Sykes) gears, and adden dum modifications. The calculation of J-fac-
tor for internal gears is not defined in AGMA 908B89 and, therefore, is not covered in this information sheet. A
tabulation of all calculated variab les is provide d for each example base d on its design criieria. This provides
the designer with known results to check against when calculating or pr ogramming these factors.
Suggestions for the improvement of this information sheet will be welcome. They should be sent to the
American Gear Manufacturers Association, 1500 King Street, Suite 201, Alexandria, Virginia, 22314.
V
vi
AGMA919-493
The results are presented in tabular form by provid- NOTE - The symbols, definitions and terminology
ing the numerical results for each equation as pre- used in this information heet may differ from other
AGMA documents. The user should not assume that
sented in AGMA 908-689 and appropriate to that
familiar symbols can be used without a careful study of
gear geometry. Gear cutter data is presented for these definitions.
each component in each numerical example. All
gearsets a re functional and do not violate any of the Units of measure are not shown in table 1 because
exceptions stated n the scope of AGMA 908-B89. the equationsare i n terms of unity normal module or
The examples used are for demonstration purposes unity normal diimetral pitch.
AGMA 919-A93
Symbols Terms
C&,...C(j distances along line of action (See figure 3-I of AGMA 9084389)
Gzl, cm+ cnt distances along line of action of virtual spur gear
ch helical factor
cr operating center distance
cv
Di inside diameter of internal gear
d pinion operating pitch diameter
F effective face width
fi gear type code
F2 spur gear load sharing code
H parameter for stress correction factor
&lo nominal tool addendum
hF height of Lewis parabola
Z pitting resistance geo metry factor
J bending strength geometry factor
stress correction factor
Kf
helix angle factor
Kv
L parameter for stress correction factor
L min minimum length of contact lines
M parameter for stress correction factor
axial contact ratio
mF
mG
gear ratio
load sharing ratio
“N
mn normal module
5 n2
tooth numb er, pinion and gear
*a
fractional part of mF
tool tooth number
fractional part of mp
Plld
normal diametral pitch
transverse base pitch
pb
normal base pitch
PN
PX axial pitch
standard pitch radii, pinion and gear
R19R2
Rbl’ Rb2
base radii, pinion and gear
Rbc base radius of tool
continued
2
AGMA 919-A93
Table 1 (continued)
Symbols Terms
continued
3
AGMA 91 &A93
Table 1 (concluded)
Symbols Terms
bzl~ brl2
radii of curvature of profile at mean radius
Pa0 tool tip radius
PF minimum radius of curvature of fillet curve
cp standard transverse pressure angle
bt standard normal pressure angle
4:: generating pressure angle
4); iteration value for generating pressure angle
L load angle
- blpo pressure angle at radius where tool tooth is pointed
4
AGMA 91 A93
3.1.3 Conventional helical gears planet gear combination. The Z factor for the
This example demonstrates a conventional helical sun/planet mesh along with the J factor for each
gearset wher e the mesh face width is greater than component is calculated.
the axial pitch. It also includes an addendum
modification coefficient in the pinion and protuber-
3.1.9 Helical planet and ring gear
ance in the rack cutter used to generate both
components. This example combines with 3.1.8 and demon-
strates the effect on the Z factor when the same
3.1.4 Low axial contact ratio (LAM) helical planet meshes with the internal ring gear of the
gears same set. The calculated J factor for the planet in
This example, which uses the same basic geometry the planet/ring mesh is different from that in the
as 3.1.3, demonstrates an LACR helical gearset sun/planet mesh (3.1.8). TheJfactorcalcula tion for
where the face width has be en reduced to less than the ring gear is beyond the scope of this information
the axial pitch. The effect on both geometry factors sheet (see 1.3).
under these conditions can readily be seen.
3.1.7 Spur planet and ring gear Tables 2B through 12B tabulate all the information
relating to each example as described in 3.1. The
This example combines with 3.1.6 and demon-
format is based on the flow chart as presented in
strates the effect on the I factor when the same
clause 4 and includes all basic geometry (input
planet meshes with the internal ring gear of the
data) and results of the calculations for every
same set. The calculated J factor for the planet in
variable applicable to that gearset. These e xample
the planet/ring mesh is diierent from that in the
were calculated to 14 significant digits and the
sun/planet mesh (3.1.6). TheJfactorcalculationfor
results rounded as shown. For those variables
the ring gear is beyond the scope of this information
found by iteration, the final iterative value is listed.
sheet (see 1.3).
See tables 2A through WA for the specific value of
each variable at each iteration loop. Figures 2
3.1.8 Helical sun and planet gear
thro ugh 12 illustrate the various cutting tool profiles.
This example combines with 3.1.9 to demonstrate Specificdata relating o each gearset or component
the geometry factor calculation for a helical sun/ is listed in the individual example tables.
5
AGMA 91&A93
Table 2A - Accurate spur gears , example 3.1.1
Variable 1 2 3 4 5 6
Variable 1 2 3 4 6
Variable 1 2 3 4 5 6
AGMA 916-A93
Table 2B - Accurate spur gears , example 3.1.1
Input data
Gearset Pinion g&g
mn = 0.2WOW q = 51 1.4565
kzol = n2 = 104
on = 20.0000 n,1 = lWO0 0.4365 = low0
Pa01 = nc2 ha02 = 1.4565
w, == o.owo
15.5000 Rol =
= 5.3225 %zol = 0.0099
Ro2 = 10.5774 Pa02 = 0.4365
FI = I
x01 = O.WW
x02 = o.owo As,.,2 = 0.0215
Cutter 2
53 = I figure Cutter figure 2
Rb2 48.664016
n1 = 51 .OOWW ilV@; = 0.014910 Rbl = 48.864016 5i = 51.998536
7
AGMA 919-A93
Table 3A - inaccurate spur gears , example 3.1.2
Variable 1 2 3 4 5 6
inv 41; 0.014910 0.014910 0.014910
0. 0.358675 0.349386 0.349112 -
nr
v 0.349386 0.349112 0.349111 -
n(i +l)
Pinion: iteration for critical point
Variable 1 2 3 4 5 6
3 -1.761865
.099917 -2.415107
.131500 -2.756597
.146393 -2.766843
.146832 -2.766847
.146833 -
s 0.685481 0.361811 0.269253 0.266872 0.266871 -
CF 1.179814 1.084906 1.062498 1.061951 1.061951
liti 24.257896
.180642 24.425387
.013150 24.494373
.944165 24.496365
.942173 24.496365
.942172 -
Y; 8.171188 5.651664 5.408071 5.404076 5.404074 -
Y 2.386698 0.438935 0.010502 O.OOQOQ4 0.000000 -
IYl 2.386698 0.438935 0.010502 0.000004 0.000000 -
an1 0.493311 0.415646 0.413704 0.413704 0.413704 -
Variable 1 2 3 4 5 6
AGMA 916-A93
Table 3B - Inaccurate spur gears , example 3.1.2
Input data
Gearset Pinion m
m, = 0.200000 n1 = 51 ha01 = 1.4565
n2 = 104 hLlo2 = 1.4565
1.796404
J factor Pinion 1.942172 rn = 52.OOOOOO Y = o.oooooo
“P hF
n = 51.000000 Y’ 5.404074 48.864016 = 0.364451
‘nb = “nl
63.64. G5 rn = 25.5OOOOO
Y 0.000000 C n4 = - = 0.462105
PF
nr = 0.796404 '& = 23.962162 0.413704 rn2 = - w = 0.000000
anl
Px = C n4 = - 0.469891 = 1.000000
pF ‘nb2 = - ch
mF = rn2 = - w 0.000000 = 2.184848
‘na2 = SF
na = t-h2 = - ch 1.000000 c,fj = - H = 0.18OOOO
9
AGMA 919-A93
Table 4A - Conventional helical gears, example 3.1.3
Variable 1 2 3 4 5 6
inv @; 0.014937 0.014937 0.014937
$"- 0.358888 0.349589 0.349314 -
Ill
$” 0.349589 0.349314 0.349313
n(i +l)
Pinion: iteration for critical point
Variable 1 2 3 4 5 6
a 0.785398 0.530778 0.484332 0.483773
co 0.000102 0.000174 0.000194 0.000194
K -0.801380 -1.119323 -1.216848 -1.218144
s
P -1.210580
.186208 -1.528523
.220419 -1.626048
.229993 -1.627344
.230119 <
s" 0.599190 0.310360 0.254339 0.253654
c.F 1.157476 1.092056 1.082560 1.082451
IIs .256396
10.767751 10.903191
.120957 10.935968
.088180 10.936387
.087760
F
Y' 7.558439 5.779360 5.652986 5.651830
Y 1.924528 0.268428 0.003165 0.000000
IYl 1.924528 0.268428 0.003165 0.000000
an1 0.530778 0.484332 0.483773 0.483773
Variable 1 2 3 4 5 6
inv i$; 0.014902 0.014902 -
$2 0.358611 0.349324 0.349050 -
%(i + 1) 0.349324 0.349050 0.349050 -
10
AGMA 919-A93
Table 4B - Conventional helical gears, example 3.1.3
input data
Gearset Pinion @g
ln = 0.166667 q = 21 kzol = 1.4760 n2 = 86 ha02 = 1.4760
11
Table 5A - Low axial contact ratio (LACR) helical gears, example 3.1.4
Variable 1 2 3 4 5 6
inv @; 0.014937 0.014937 0.014937 -
$* 0.358888 0.349589 0.349314 -
nl
9” 0.349589 0.349314 0.349313 - -
n(i +l)
Pinion: iteration for critical point
Variable 1 2 3 4 5 6
a 0.785398 0.664320 0.651858 0.651758
Pn 0.000102 0.000130 0.000134 0.000134
no
K -0.801380 -0.919094 -0.934027 -0.934149
s
3 -1.210580
.186208 -1.328294
.199679 -1.343227
.201299 -1.343349
.201312
P 0.599190 0.464641 0.460559 0.450446
CF 1.157476 1.123738 1.120528 1.120502
TlF 10.767751 10.825179 10.831698 10.831751 -
hF 1.222488 1.165060 1.158541 1.158488
Y' 4.231279 3.548075 3.492580 3.492145
Y 0.512316 0.044217 0.000348 0.000000 -
IYl 0.512316 0.044217 0.000348 0.000000
an1 0.664320 0.651858 0.651758 0.651758
Variable 1 2 3 4 5 6
12
AGMA 916-A93
Table 5B - Low axial contact ratio (LACR) helical gears, example 3.1.4
Input data
Gearset Pinion m
mn = 0.166667 q = 21 &Kd = 1.4760 n2 = 86 kw2 = 1.4760
9, = 20.0000 n,l = 10000 pa01 = 0.4092 nc2 = 10000 Pa02 = 0.4092
w
c,
=
=
15.oooo
9.3175
Rol = 2.0667 6 a01 = 0.0061
ROIL = 7.5865 FL-0
-uu.L
= 0.---,
nmi
1.8750 Xl = 0.5343 Asnl = O.o240 x2 = 0.0000 As,,2 = 0.0240
= 0.0000
1 x01 x02 = 0.0000
Cutter figure 3
L
= Nnt
- ..-.,-
rpntk-od
l .
Cutter figure 3
Rb2 41.657612 ROI = 12.400175 illV l;; = 0.014937 Rbl = 41.657612 ri = 47.712763
13
Variable 1 2 3 4 5 6
inv I$; 0.014923 0.014923 0.014923
cp - 0.358773 0.349479 0.349204
nz
v 0.349479 0.349204 0.349204
n(i +l)
Pinion: iteration for critical point
Variable 1 2 3 4 5 6
a 0.785398 0.489843 0.423246 0.422544
c 0.000161 0.000301 0.000356 0.000357
K -1.428714 -2.146816 -2 A58926 -2.462757
S
3 -1.548714
.108435 -2.266816
.148603 -20.164394
78926 -2.582757
.164585
k 0.676963 0.341240 0.258852 0.257959
CF 1.174504 1.122203 1.108587 1.108439
IIg 20.907868
.243744 21.006137
.145476 21.050445
.101167 21.051005
.100608
Y< 8.228124 6.031137 5.929895 5.929600
Y 2.431867 0.401655 0.004159 0.000000
IYl 2.431867 0.401655 0.004159 0.000000
ani 0.489843 0.423246 0.422544 0.422544
Variable 1 2 3 4 5 6
inv $; 0.016894 0.016894 0.016894 -
V- 0.373767 0.363741 0.363431
nr
Q 0.363741 0.363431 0.363430
n(i +l)
Gear: iteration for critical point
Variable 1 2 3 4 6
an 0.785398 0.478334 0.388037 0.384560 0.384576 -
bw 0.039613 0.072843 0.089196 0.089925 0.089926 -
5 -1.549491 -2.268065 -2.662398 -2.680317 -2.680339 -
KF -1.729491 -2.448065 -2.842398 -2.860317 -2.860339 -
en 0.068177 0.091832 0.103473 0.103992 0.103992 -
fin 0.717222 0.386503 0.284564 0280588 0.280583 -
ifl 1.237266 1.152564 1.124054 1.122925 1.122924 -
%.F 36.071536 36.215014 36.297514 36.301402r 36.301406 -
F 2.178133 2.034656 1.952155 1.948268 1.946263 -
V' 8.343913 5.576394 5.196610 5.183951 5.183935 -
;I 2.562113
.562113 0.503535
.503535 0.017965
.017965 0.000022
.000022 o.oooooo
.000000 -
14
AGMA 919-A93
Table 6B - Conventional helical gears, different tools, example 3.1.5
Input data
Gearset Pinion j&&r
mn = 0.083333 nl = 35 hzol = 1.4460 n2 = 59 ha*: = 1.4111
on = 20.0000 n,l =lOOOO pa01 = 0.1200 nc2 = 42 Pa02 = 0.1800
yc, = 22.1090
4.2837 R,l = 1.6843 6 a01 = 0.0187 Ro2 = b.‘ .a..”
3 7i?aFI a%-A
--UUL -z -.- .-,
n f-l197
15
Variable 1 2 3 4 5 6
inv $; 0.014928 0.014928 0.014928 -
0. 0.358812 0.349517 0.349242 -
rzz
Q 0.349517 0.349242 0.349241
n(i +l)
Pinion: iteration for critical point
Variable 1 2 3 4 5 6
a 0.785398 0.602014 0.573238 0.572797
c 0.000151 0.000219 0.000233 0.000233
K -1.064773 -1.329401 -1.388073 -1.389022
S
3 -1.489773
.168216 -1.754401
.192695 -1.813073
.197730 -1.814022
.197810
ff 0.617182 0.409320 0.375509 0.374987
CF 1.129153 1.071762 1.063646 1.063524 -
P 12.941082
.473364 13.043537
.370909 13.063152
.351294 13.063463
.350983 -
Variable 1 2 3 4 5 6
inv $; 0.014928 0.014928 0.014928 -
4. 0.358812 0.349517 0.349242
?ZZ
4 0.349517 0.349242 0.349241
n(i +l)
Gear : iteration for critical point
Variable 1 2 3 4 5 6
an 0.785398 0.602014 0.573238 0.572797
bzo 0.000151 0.000219 0.000233 0.000233
% -1.064773 -1.329401 -1.388073 -1.389022 -
KF -1.489773 -1.754401 -1.813073 -1.814022 -
en 0.168216 0.192695 0.197730 0.197810
Bn 0.617182 0.409320 0.375509 0.374987
GZF 1.129153 1.071762 1.063646 1.063524
%F 12.941082 13.043537 13.063152 13.063463
4F 1.473364 1.370909 1.351294 1.350983
Y' 5.246010 4.090220 3.970709 3.968983
Y 0.962033 0.117700 0.001753 0.000000
IYl 0.962033 0.117700 0.001753 0.000000 -
ani 0.602014 0.573238 0.572797 0.572797
16
AGMA 916-A93
Table 7B - Spur sun and planet gear, example 3.1.6
Input data
Gearset Pinion Gear
m, = 0.200000 q = 26 hzol = 1.4975 722 = 26 hao2 = 1.4975
0, = 20.0000 n,l =iwoo Pml = 0.4250 nc2 =lOooO Pa02 = 0.4250
v = o.owo Rol = 3.0750 6 a01 = 0.0245 = 3.0750 8 a02 0.0245
Ro2 =
c, = 5.7500
Xl = 0.4096 Asnl = 0.0650 x2 = 0.4098 As,; = 0.0650
F = 2.5000
J-01 = O.WW o.owo
Fl = I x02 =
Cutter figure 6
F2 = I Cutter figure 6
17
Variable 1 2 3 4 5 6
inv $; 0.014928 0.014928 0.014928
v- 0.358812 0.349517 0.349242
nr
v 0.349517 0.349242 0.349241
n(i +l)
Pinion: iteration for critical point
Variable 1 2 3 4 5 6
an 0.785398 0.661551 0.647725 0.647595
%o 0.000151 0.000193 0.000199 0.000199
K -1.064773 -1.225493 -1.247761 -1.247975
S
3 -10.168216
.89773 -1.650493
.183502 -1.672761
.185507 -1.672975
.185526
s 0.617182 0.478049 0.462218 0.462068
CF 1.129153 1.089338 1.085164 1.085125
TlF 12.941082 13.006523 13.014738 13.014816
hF 1.163157 1.097715 1.089501 1.089422
Y' 4.212840 3.485322 3.421318 3.420729
Y 0.521748 0.048189 0.000446 0.000000
lYl 0.521748 0.048189 0.000446 0.000000
ani 0.661551 0.647725 0.647595 0.647595
Variable 1 2 3 4 5 6
inv $; -
9”.
111
9”n(i +l)
an
ho
5
KF
&
Bn
LF
%F
b
Y’
Y
IYl
clnl
18
AG MA 91&A93
Table 8B - Spur planet and ring gear, example 3.1.7
Input data
Gearset Pinioq Gear
Pn = 0.2WOW q = 28
huol = 1.4975 n2 = 85 &lo2 = 1.2629
t bn = 20.0000 n,l =lOOW = 30
ezol = 0.4250 4.2 Pa02 = 0.1500
w = o.oooo Rol = 3.0750 %fol = 0.0245 = 8.4250 6 a02 o.oow
5.7500 Ro2 =
c, =
F = 2.5000 Xl = 0.4096 Asnl = 0.0650 x2 = 0.6678 Asn2 = 0.0650
X01 = O.WW
x02 = -0.2229
Fl = 2
Cutter figure 6
F2 = I Cutter figure 7
19
AGMA 918-A93
Table 9A - Helical sun and planet gear, example 3.1.8
Variable 1 2 3 4 5 6
inv $; 0.030017 0.030017 0.030017
$". 0.451838 0.437112 0.436527
tll
v 0.437112 0.436527 0.436526
n(i +l)
Pinion: iteration for critical point
Variable 1 2 3 4 5 6
a 0.785398 0.550858 0.516528 0.516292
Pn 0.000092 0.000150 0.000163 0.000163
n0
K -0.755647 -1.020756 -1.081818 -1.082267
S
P -0.845647
.183552 -1.110756
.215756 -1.171818
.222565 -1.172267
.222614 -
P 2.003974
.761434 9.808402
.957006 9.818742
.946666 9.818818
.946590
YT 6.604027 5.308212 5.241281 5.240928
Y 1.548908 0.182230 0.001237 0.000000
IYl 1.548908 0.182230 0.001237 0.000000
ani 0.550858 0.516528 0.516292 0.516292 -
Variable 1 2 3 4 5 6
inv $; 0.026131 0.026131 0.026131 -
$"* 0.431629 0.418269 0.417773 -
Cli +I) 0.418269 0.417773 0.417772
20
AGMA 918-A93
Table 9B - Helical sun a nd planet gear, example 3.1.8
Input data
Gearset Pinion @aJ
mn = 0.111111 nl = 18 hzol = 1.1460 n2 = 24 ha02 = 1.1287
on = 25.0000 n,l =lOOOO pa01 = 0.0900 nc2 = 36 Pa02 = 0.1800
w
c, = 17.7276
Rol == 1.2154 6
a01
= 0.0000 Ro2 = . “-.”
, F.4.c7 K.-n - “.“““I
n nnnn
2.5500 WaoL -
.5000 Xl 0.5420 Asnl = 0.0180 x2 = 0.4316 Asn2 = 0.0180
F =
= 0.0000
Fl 1 .x01 x02 = 4.6985
Cutter figure 8
F2 = Not required Cutter figure 9
G2 I subroutine
‘n = 2.058274 Y = 0.801215 rnL = 15.013743
%l 0.436332 d = 19.671448
%.L
= 0.639785 J = 0.55 no = 41.656919
21
Variable 1 2 3 4 5 6
inv 4; 0.026131 0.026131 0.026131 -
4) . 0.431629 0.418269 0.417773 7
nr
4” 0.418269 0.417773 0.417772
n(i +l)
Pinion: iteration for critical point
Variable 1 2 3 4 5 6
an 0.785398 0.532078 0.480780 0.479829 0.479829 -
P 0.019982 0.033342 0.037361 0.037442 0.037442 -
no
K -0.595631 -0.815390 -0.887999 -0.889483 -0.889484 -
S
2 -0.775631
.132923 -0.995390
.152962 -1.067999
.158991 -1.069483
.159112 -1.069484
.159112 -
s 0.652475 0.379116 0.321789 0.320717 0.320716 -
CF 1.208512 1.173198 1.166726 1.166610 1.166610 -
F 13.176464
.837279 13.239694
.774049 13.257422
.756320 13.257776
.755966 13.257776
.755966 -
Y; 6.313286 4.684785 4.524943 4.522425 4.522424 -
Y 1.599280 0.240323 0.004303 0.000001 0.000000 -
IYl 1.599280 0.240323 0.004303 0.000001 0.000000 -
ani 0.532078 0.480780 0.479829 0.479829 0.479829 -
Variable 1 2 3 4 5 6
inv $;
v- -
nr
C(i +l)
Gear: iteration for critical point
Variable 1 2 3 4 5 6
an
ha0
5
KF
%l
fin
&lF
%F
4F
Y’
Y
IYl
ani
22
AGMA 916-A93
Table IOB - Helical planet and ring gear, example 3.1.9
Input data
Pinion g@J
mn = 0.111111 nl = 24 haol = 1.1287 n2 = 69 hao2 = 1.1362
23
AGMA 910-A93
Table 11A - Conventional double helical gear s, example 3.1 .lO
Variable 1 2 3 4 5 6
inv y 0.008232 0.008232 0.008232
V- 0.294824 0.288120 0.287952 -
nl
v 0.288120 0.287952 0.287952
n(i +l)
Pinion: iteration for critical point
Variable 1 2 3 4 5 6
a 0.785398 0.471112 0.373218 0.370062 0.370060 -
c* 0.000112 0.000220 0.000289 -
K -1.432158 -2.230837 -2.776564 -2.799123 -2.799134 -
s
P -1.842358
.067420 -2.641037
.093796 -3.186764
.109961 -3.209323
.110616 -3.209334
.110616 -
If 0.717978 0.377315 0.263257 0.259446 0.259444 -
CF 1.102763 1.006879 0.979597 0.978719 0.978718 -
P 35.669413
.090416 35.829899
.929930 35.912873
.846956 35.916155
.843674 35.916156
.843673 -
YC 8.111022 5.340462 5.055824 5.050907 5.050904 -
Y 2.549184 0.522796 0.015958 0.000008 0.000000 -
IYl 2.549184 0.522796 0.015958 0.000008 0.000000 -
ani 0.471112 0.373218 0.370062 0.370060 0.370060 -
Variable 1 2 3 4 5 6
inv ; 0.008231 0.008231 0.008231
v- 0.294812 0.288109 0.287940 -
nz
b” 0.288109 0.287940 0.287940
n(i +l)
Gear : iteration for critical point
Variable 1 2 3 4 5 6
an 0.785398 0.439167 0.294720 0.284233 0.264201 -
ho 0.000116 0.000246 0.000381 0.000396 0.000396 -
% -3.589001 -3.717446 -3.717857 -
KF -1.885362 -2.862973 -3.999201 4.127646 4.128057 -
en 0.009408 0.013803 0.018337 0.01@337 0.018839 -
Pn 0.775990 0.425365 0.276383 0.265396 0.265362 -
LF 1.173481 1.087974 1.062335 1.06@25 1.060620 -
%F 266.440538 266.566018 266.636630 266.642786 266.642806 -
hF 2.153577 2.028096 1.957484 1.951328 1.951308 -
Y' 8.818923 5.189245 4.588415 4.560704 4.560622 -
Y 3.053383 0.749573 0.048117 0.000147 0.000000 -
IYI 3.053383 0.749573 0.048117 0.000147 0.000000 -
an1 0.439167 0.294720 0.284233 0.284201 0.284201 -
24
AGMA 916-A93
Table 11B - Conventional double helical gears, example 3.1 .lO
Input data
Gearset Pinion Gear
“n = 0.204788 nl = 41 1.3492 = 297 1.3492
haol = n2 hao2 =
= 16.5000
%l nC1 paol = 0.4102 nc2 =10000 Pa02 = 0.4102
w = 34.7564 ROI = 5.3070 6 a01 = 0.0114 Ro2 37.2120 8 a02 0.0147
= =
cr = 42.1250 Asnl = = Asn2 =
Xl = 0.0166 0.0537 x2 -0.0166 0.0537
F = 20.0000
= 1 x01 = 0.0000 x02 = 0.0000
Fl
Cutter figure 11
= Not required Cutter figure 11
FL2
cr = 205.700529 PI = 8.465276
nO
=18032.056062 G6 ‘nbo = 8644.745606
F = 97.661972 P2 = 61.302324
‘no = 9016.028031 nl = 297.000000 60 = 9016.967031
25
AGMA 919-A93
Table 12A - Herringbone gears, example 3.1 I1
Variable I 2 3 4 5 6
inv t#b; 0.010523 0.010523 0.010523
0. 0.319708 0.312094 0.311891
?ZZ
4) 0.312094 0.311891 0.311891
n(i +l)
Pinion: iteration for critical point
Variable I 2 3 4 5 6
a 0.785398 0.515048 0.450400 0.448196 0.448194 -
Irn 0.056376 0.094599 0.107977 0.108476 0.108477 -
no
K -2.087997 -2.844041 -3.136649 -3.147753 -3.147765 -
S
I% -2.407597
.143301 -3.163641
.186984 -3.456249
.202274 -3.467353
.202845 -3.467365
.202845 -
If 0.642097 0.328064 0.248126 0.245352 0.245348 -
c.F 1.156529 1.020337 0.988867 0.987829 0.987828 -
P 19.936168
.350755 20.203563
.083359 20.310241
.976681 20.314362
.972560 20.314366
.972556 -
Y: 8.726844 6.154200 5.765165 5.752152 5.752137 -
Y 2.359300 0.397862 0.012703 0.000014 0.000000 -
IYl 2.359300 0.397862 0.012703 0.000014 0.000000 -
an1 0.515048 0.450400 0.448196 0.448194 0.448194 -
Variable I 2 3 4 5 6
inv $; 0.010061 0.010061 0.010061
9- 0.315012 0.307579 0.307383
nz
cp 0.307579 0.307383 0.307383
n(i +l)
Variable I 2 3 4 5 6
an 0.785398 0.454137 0.328092 0.318479 0.318426 -
bZ0 0.057662 0.109425 0.144197 0.147455 0.147474 -
% -2.135593 -3.184326 -3.977492 4.053652 4.054 079 -
KF -2.455193 -3.503926 4.297092 4.373252 4.373679 -
: 0.024717
.760681 0.034817
.419320 0.041602
.286490 0.042238
.276241 0.042241
.276185 -
GZF 1.343689 1.197141 1.132036 1.126785 1.126756 -
SF 124.597297 124.825383 125.004924 125.023094 125.023196 -
hF 2.413627 2.185541 2.006000 1.987830 I.987728 -
Y' 9.812936 5.960566 5.188472 5.131782 5.131468 -
Y 3.250645 0.751299 0.049876 0.000272 0.000000 -
IYl 3.250645 0.751299 0.049876 0.000272 0.000000 -
at21 0.454137 0.328092 0.316479 0.316426 0.316426 -
26
AGMA 916-A93
Table 12B - Herringbone gears, example 3.1.11
input data
Gearset Pinion N
mn = 0.108263 q = 28 bzol = 1.7520 h2 = 164 hw2 = 1.7520
62 Z subroutine
‘n 1.545796 Y = 0.404568 rnL = 127.010924
d = J = no =
452 0.305349 32.331667
%L
0.396560 0.45 49.267223
27
AGMA 908-889
Q Gl
\ 1
np n2y n,-y n,2) rnn, nt yfy Cry F9 Rap Ro2, FL
\
l 7 x 017 haoly pa01 7 6aol 3 Asnl~
Normalize
to mn= 1.0
x2’ xo2’ hao2’ pao2 ’ ‘a02 ’ ASn2
For hobs, let n,, = q2 = 10 000, xoI =x0, = 0.0 F2= Spur gear load sharing code:
1 = Load at HPSTC;
If s, = 62 , x,1 =x0, = 0.0
2 = Load at tip (inaccurate).
For metri c units e nter m nr C, , F, R,,,, and R, in milli-
meters. For protuberance hobs, reduce protuberance:
6, = a0 -us cos gin
For inch units enter m, = l/P, and C, , F, Rol, R, in
inches. Where
For an internal gear R, = Di/2.
6, is the protuberance on the cutter;
Fl = Gear type code:
1 = External gear; u* is the stock allowance per side of tooth for
2 = Internal gear. finishing.
28
AGMA 91 &A93
Qt
2
b = ~,7~/180
‘jJ = W n/l80
Cr = Cr/mn
F = F/m,
&II = Rollm,
Ro2 = Ro21mn
Rl (3.2)
R2 (3-3)
0 (3.4)
Rbl
Rb2 (3.6)
0, (3.7)
(3.6) Basic
Pb
geometry
PN (3-9)
(3.11)
Cl (3.12)
c3 (3.13)
c4 (3.14)
9 (3.15)
c2 (3.16)
z (3.17)
mP (3.18)
Figure 1 (continued)
29
AGMA 908-B89
/
mF = 0.0
Y 3.27)
4nr 3.28)
call I factor
Figure 1 continued)
3 l
G6
= nl
ROI = ROI
RI = RI To1 = ROI
x = Xl T1 = RI
bn = bzl ~~ = R2
nc = l R2 = T1
x0 = x01 c4 = c6 - c2
a0 = pa01 x = x2
a0 = 6a01 bl = &2
x0 = x02
pa0 = Pa02
6 a0 = 6 a02
Call J factor
v
t
Message:
‘Jfactor subroutine not
applicable to
internal gears”
c5 ND
Figure 1 (continued)
31
AGMA 908-889
I Factor subroutine
Figure 1 continued)
32
AGMA 919-A93
J Factor subroutine
0 l
(SPUR) =
or
n (5.2)
rn (5.3)
mrtb (5.4)
s WCR)
t +
‘na (5.5) I
tan 0 nW (5.10)
I a2 (5.14) 1
I Gz6 (5.15)
1 Cd (5-W 1
1 cn4 (5.17) 1
Im+nW (5.19) 1
Figure 1 (continued)
AGMA 908-B89
C
(5.19)
xg
sn (5.21)
i”VOn (5.24)
%lL (5.27)
‘r&c (5.28)
no (5.29)
Virtual shaper
%o (5.30) cutter geometry
5lbO (5.31)
r-s
no (5.39)
%ls (5.40)
inV nS (5.41)
sno (5.42)
hld2 (5.47)
iIlV(& (5.48)
q) II. (5.49
nl
-_
‘i - 0”.
e111 n( z+l)
q)“. -
n( z+l) (5.50)
’ iteration for
generating
pressure angle
Figure 1 (continued)
34
AGMA 91%A93
9
57
v
ho (5.53)
%I KF (5.54) (5.55)
%v Pn (5.58) (5.59)
Iteration for
5, ’ q (5.60) (5.61) critical point
(5.62)
anl w3
c>
9
,
Figure 1 (continued)
35
AGMA 908-B89
09
J 5-1)
r4
eturn
Figure 1 concluded)
36
AGMA 919-A93
0.3142 w
Normal
plane
37
AGMA 908-889
I--- 0.5236 c
R 0.0882
Normal plane
0.1309 -
I-- 0.2618 -
Normal
plane
Protuberance ’
12.00 normal diametral pitch
normal plane
20° no rmal pressure angle -
0.200 whole depth (2.4&d)
I = o.clo1o
ground pre-shave hob
38
AG MA 91 A93
0.015 R.
---
v
i tch
diameter
I--- 0.1326 -
2.00 normal diametral pitch
20.00° normal pressure angle
22.109O helix angle
42 teeth
- Protuberance
normal plane
(when new)
4.0176 inch outside diameter (when new)
Normal 3.7778 inch pitch diameter
plane
pre-shave with protuberance
u 2 = 0.0010
I Normal I
plane
39
AGMA 908-B89
diameter
- 0.2816 -
(when new)
Normal
plane
FL
40
AGMA 913-A93
---
outside
diameter
r
pitch
diameter
/
- 0.1021 __4
9.00 normal diametral pitch when new)
25.00° normal pressure angle
17.7276’ helix angle
36 teeth NOlTd
4.295 inch outside diameter when new) plane
4.1994 inch pitch diameter
finishing no protuberance)
Figure 9 - Helical pinion type shaper cutter for examples 3.1.8 and 3.1.9
0.1405
when new)
mm-- --a.
-l
41
AGMA 908-B89
I
4.00 transverse diametral pitch Normal
plane
corrected for 35” helix angle)
4.883098 normal diametral pitch
16.50’ normal pressure angle
0.491 whole depth 2.4/pd)
class A pm-shave hob Protuberance
41 = 0.0010 normal plane
k-2 = 0.0003
I
pitch
diameter - 0.1;94 -
when new)
Normal
plane
Figure 12 - Helical pinion type shaper cutter for example 3.1.11
42
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