Tacks Welded Joint RepresentationEx.No.1 SINGLE V-BUTT JOINT Aim: To make a Single V-Butt joint using are welding on the given work pieces. Material supplied: Mild steel plate of size 100 x 50 x 6mm - 2 Nos. Tools required: eeranesene 10. Ih «Power supply (AC or DC) Welding Torch Electrodes Tongs Chipping hammer Wire brush Gloves Apron Shield Safety goggles Earthing clamps Sequence of operations: 1 2. 3. 4. 5, 6. . Edge preparation (Removal of rust, scale etc.) . Tacking |. Welding Cooling . Chipping |. Cleaning Working steps 2 3. 4 5. 6. 7. 8 9. 10. ist ofall, the work pieces must be thoroughly cleaned to remove rust, scale and other foreign materials. Then the given work pieces are placed on the table in such a way that two work pieces are brought close to each other so that it forms a *V-Shape’ when the plates butt each other. Appropriate power supply should be given to the electrode and work pieces. |. Now the welding current output may be existed. When current is passed, arc is produced between the electrode and work pieces. ). Now set the two work pieces in correct position and maintain the gap 3mm and drack at both ends of the work pieces as shown in the figure. ‘Then the welding is carried out throughout the length. ‘As soon as the welding process is finished, switched off the current supply and allow the work piece to cool. Slags are removed by chipping process with the help of chipping hammer. Finally using wire brush, welded portions are cleaned, Result: “Thus the desired Single V-Butt joint is obtained using arc welding.Ex.No.2 LAP JOINT Aim: To make a lap joint using are welding on the given workpieces. Material supplied: Mild steel! plate of size 102 x 51 x 6mm - 2 Nos. Tools required: Power supply (AC or DC) Welding Torch Electrodes ‘Tongs Chipping hammer Wire brush Gloves Apron Shield 10. Safety goggles 11. Earthing clamps Sequence of operations: . Edge preparation (Removal of rust, scale etc.,) Tacking Welding Cooling Chipping Cleaning Working steps: 1. First ofall, the work pieces must be thoroughly cleaned to remove rust, scale and other foreign materials. 2. Then the given work pieces are placed on the table in such a way that two work pieces are overlapped one over another as shown in fig. . Appropriate power supply should be given to the electrode and work pieces. |. Now the welding current output may be existed. |. When current is passed, arc is produced between the electrode and work pieces. . Set the two work pieces in correct position like lap joint and tack at both ends of the work pieces as shown in the figure. Then the welding is carried out throughout the length of the work piece. 8. As soon as the welding process is finished, switch off the current supply and allow the work piece to cool. 9. Slags are removed by chipping process with the help of chipping hammer. 10. Finally using wire brush, welded portions are cleaned. Pee eNe Penansen- eee ~ Result: “Thus the desired lap joint is obtained using arc welding.(?SS—Yys Ly ASS LA Welded Joint Representationsotto Welded Joint RepresentationEx.No.3 T-FILLET JOINT Aim: To make a T-Fillet joint using arc welding on the given workpieces. Material supplied: Mild steel plate of sive 100 x 50 x 6mm - 2 Nos. ‘Tools required: Power supply (AC or DC) Welding Torch Electrodes Tongs . Chipping hammer Wire brush Gloves Apron . Shield 10. Safety goggles 11. Earthing clamps SPesensune Sequence of operations: Fdge preparation (Removal of rust, scale etc.,) ‘Tacking . Welding Cooling . Chipping . Cleaning Working steps: 1. First ofall, the work pieces must be thoroughly cleaned ta remove rust, scale and other foreiga, materials, 2. Then the given work pieces are placed on the table in such a way that two work pieces are brought close to each other so that it forms a ‘T* shape is shown in the fig. 3. Appropriate power supply shuld be given to the electrade and work pleces. 4. Now the welding current output may be existed. 5. When current is passed, arc is produced between the electrode and work pieces, 6. Set the two work pieces in correct pasition like T’-Fillet joint and tack at both ends of the work pices as shown in the figure. 7. The joint is placed on a welding table in a fal position by keeping the tack side down. 8, Then the welding is carried out throughout the length. 9. Assoonas the welding process is finished, switched off the current supply and allow the work piece to cool 10, Slags are removed by chipping process with the help of chipping hammer. 11. Finally using wire brush, welded portions are cleaned. eusene Result: ‘Thus the desired T-Fillet joint is obtained using arc welding.