Kosan Crisplant India Pvt. Ltd.

ENGINEERING SPARES PARTS LIST

Valve Changing Machine
VCM

Journal: Copy of Engineering Drawings and Spare Parts List - VCM

Date: 11 Mar 2011

Revision: R00
Pages: 10
Initials: JAS
Kosan Crisplant India Pvt. Ltd.

1. REVISIONS

Rev. Date Init. Description

Kosan Crisplant India Pvt. Ltd. Valve Changing Machine
Spares List

HOW TO ORDER SPARES

ORDERING PROCEDURE : Please quote item name ,type code,

part name , part No. and quantity.For example to quote one
Hydraulic motor of drive unit will be ordered as :
SPARES FOR Drive unit for VCM,Type Code -VCM-DU02
Hydraulic motor, Part No.2,1 No.

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Kosan Crisplant India Pvt. Ltd. Valve Changing Unit
Spares List

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 Kosan Crisplant India Pvt. Ltd. Valve Changing Unit
Spares List

TYPE CODE :-VCM

S I.No Part No. Part Description Qty

1 SP -11 Seal Kit for sea ling Bell 1 set

2 SP -12 Seal Kit for LPG Interlock 1 set
3 SP -13 Seal Kit for Actuator Stem 1 set
4 SP -14 Seal Kit for wrench sha ft 1 set
5 SP -15 Seal Kit for hydraulic cylinder 1 set
6 SP -16 Seal Kit for hydraulic fittings & hose fittings 1 set
7 SP -17 Pneuma tic fitting s (nipples) 1 set
8 SP -18 Filter element for pneumatic filter 1 set

Flexible tubes
9 SP -25 4mm (1 of each type) 10mtr
10 SP -26 6mm (1 of each type) 65mtr
11 SP -27 8mm (1 of each type) 10mtr

Hydraulic Hoses
12 SP -29 Hy draulic motor manifold hose ,type 1400mm & 1500mm 1 set
13 SP -30 Sealing bell manifold hose ,type 1100mm & 1200mm 1 set
14 SP -31 Hy draulic cylinder wrench slide hose, type 615mm & 625mm 1 set

15 SP -34 LPG hoses for primary a nd secondary vent 1700mm, 1500mm 1 set

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Kosan Crisplant India Pvt. Ltd. Valve Changing Unit
Spares List

Wrench Shaft with complete Assembly

Sealing Bell with complete Assembly

Table of VCM

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 Kosan Crisplant India Pvt. Ltd. Valve Changing Unit
Spares List

TYPE CODE :-VCM

S I.No Pa rt No. Pa rt Description Qty

1 a1 Sha ft Seal 2 N os
2 a2 Sealing Ins ert 1 No
3 a3 O-ring for sea ling ins ert 1 No
4 a4 Ball s ea l 2 N os
5 a5 O-ring for ba ll seal 2 N os
6 a6 O-ring for upper & lower housing 2 No
7 a7 Ball 1 No

8 SP-20 Rubber pa d (s et of 3 pad) 1set

9 b2 Lifting bar with complete a ssembly 2 N os
10 b3 Lifting Spring 4 N os

11 c1 O - Ring for face seal 1 No

12 SP-10 Face sea l for s ealing Bell 1 No
13 c3 Seal cap 1 No

14 SP-21 Socket Spring 1 No

15 d2 Complinat Pin 1 No
16 d3 Socket 1 No
17 SP-35 Detent 3 N os

18 SP-24 Special Grease for runner block 1/2 Kg

19 SP-22 Greas e for W rench shaft 1kg
20 e3 Greas e for W rench shaft bearing 1kg
21 SP-23 Greas e for Ball valves 1kg

22 C1 Cylinder for W rench Slide up 1 No

23 L1 Lever 1 No
24 K1 Key Shaft 1 No
25 K2 key Sha ft holder 1 No
26 M1 Motor 1 No
27 P1 Cam ring bolt 1 set (4 Nos )
28 R1 Lever Roller 1 No
29 R2 Cam Ring 1 No
30 S1 Spa cer 1 No
31 T1 Wrench s haft Bearing 2 N os
32 W1 Wrench Shaft 1 No

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 Kosan Crisplant India Pvt. Ltd. Valve Changing Unit
Spares List

Wrench Shaft with motor

Hydraulic Power Pack

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 Kosan Crisplant India Pvt. Ltd. Valve Changing Unit
Spares List

Item : DRIV E UNIT FO R VCM TYPE CODE :-VCM-DU02

S I.No Part N o Part Description Qty

1 1 Hy draulic Pump 1 No
2 SP-19 Return Line Filter 1 No
3 4 Coupling complete 1 set
4 5 Coupling element 1 No
5 SP-32 Hose for suction line 1 No
6 SP-33A Hose for Delivery Line 1 No
7 SP-33B Hose for Return Line 1 No
8 13 Seal Kit for hydraulic pump 1 set
9 14 Rotating group kit for hydraulic pump 1 set
10 17 Outlet fitting for hydraulic pump 1 set
11 18 Gua ge and tube assembly for hydraulic pump 1 set
12 19 Oil Level indica tor 1 No
13 25a Suction fitting for hydraulic pump 1 set
14 25b Seal for suction fitting 1 set
15 26 Return line g ua ge 1 No
16 27 Breather 1 set

17 2 Hy draulic M otor 1 No
18 10 Seal k it for hydraulic motor 1 set
19 15 Drive for hydraulic motor 1 set
20 16 valve drive for hydraulic motor 1 set

21 28 Seal k it for hydraulic vicker va lve 1 set

22 9 Electric Motor 1 No

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 Kosan Crisplant India Pvt. Ltd. Valve Changing Unit
Spares List

Recommended Spares & tool Kits for Valve Changing Machine-VCM

Spares :-
SI.No Part No. Part Description Qty

1 SP -10 Face Seal for sealing bell 6 N os

2 SP -11 Seal Kit for sealing Bell 1 Set
3 SP -12 Seal Kit for LPG Interlock 1 Set
4 SP -13 Seal Kit for Actuator Stem 1 Set
5 SP -14 Seal Kit for wrench shaft 1 Set
6 SP -15 Seal Kit for hydraulic cylinder 1 Set
7 SP -16 Seal Kit for hydraulic fittings & hose fittings 1 Set
8 SP -17 Pneumatic fittings (nipples) 1 of each type
9 SP -18 Filter element for pneumatic filter 2 Nos.
10 SP -19 Return line filter, hydraulic line 4 Nos.
11 SP -20 Rubber base Pad 4 Set
12 SP -21 Socket spring 3 Nos.
13 SP -22 Silicon grease molykote-44 1 Kg
14 SP -23 Special grease molykote-111 1/2 kg
15 SP -24 Special grease for runner block NBU-15+grease gun 1 Nos.

16 Flexible tubes
SP -25 4mm (1 of each type) 5 Mtr
SP -26 6mm (1 of each type) 20 Mtr
SP -27 8mm (1 of each type) 5 Mtr

17 Hydraulic Hoses
SP -29 Hy draulic cylinder wrench slide hose, type 615mm & 625mm 1 of each type
SP -30 Sealing bell manifold hose ,type 1100mm & 1200mm 1 of each type
SP -31 Hy draulic motor manifold hose ,type 1400mm & 1500mm 1 of each type
SP -32 Power pack suction line hose 900mm 1 No
SP -33 Power pack outlet and return line lose 2500mm each 1 of each type
18 SP -34 LPG hoses for primary and secondary vent 1700mm, 1500mm 1 of each type
19 SP -35 Valve Detent 3 Nos.
20 SP-36 Seal k it for hydraulic motor 1 Set
21 Sp-37 Seal k it for hydraulic pump 1 Set

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 Kosan Crisplant India Pvt. Ltd. Valve Changing Unit
Spares List

Special Tools for Maintainence TYPE CODE :-VCM-DU02

S I.No Part No. Part Description Qty

1 M T -10 Special s pa nner for face seal cap 1 No

2 M T -11 Special puller tool for socket insert hex 1 No
3 M T -12 Special tool for socket insert hex lock nut 1 No
4 M T -13 Special tool for LPG interlock ca tridg e 1 No
5 M T -14 Special tool for sealing insert (centra l rod) 1 No
6 M T -15 Special tool for key shaft bus h 1 No
7 M T -16 Special tool for hydra ulic cylinder piston ring guidance 1 No
8 M T -17 Special tool for valve removing from sealing bell 1 No
9 M T -18 Valve holding tool 2 Nos.
10 M T -19 Valve guide adapter 3 Nos.

Standard Tools for Maintainence

S I.No Part No. Part Description Qty

1 S T -10 Allen Boltfor s ealing bell closing 2 Nos.

2 S T -11 Double ended open s panner 1 Set
3 S T -12 Adjustable spanner 12" 1 No
4 S T -13 Allen key set (1 to 10 mm)L type 1 Set
5 S T -14 Allen key set (1.5 to 8 mm)T type 1 Set
6 S T -15 Allen key 12mm L type 1 No
7 S T -16 Ring Spa nner 18x 19 mm 1 No
8 S T -17 Socket wrench 8 to 32 mm 1 Set
9 S T -18 Screw Driver 1 Set
10 S T -19 Circlip Plier(inter cha ng eable) 1 Set
11 S T -20 Nose Plier 6" 1 No
12 S T -21 Plier 8" 1 No

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 Kosan Crisplant India Pvt. Ltd. Valve Changing Unit
Spares List

Foundation Bolts TYPE CODE :-VCM-DU02

SI.No Part No. Part Description Qty

1 FB -10 M10 5 Nos.

2 FB -11 M16 5 Nos.
3 FB -12 M20x150 10 Nos.

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