UDC 621.663.412-036.742.2 21.644.2-068 DEUTSCHE NORM. November 1988 Pipe joint assemblies and fittings for high-density polyethylene (PE-HD) pressure pipes| ‘Adaptors for fusion jointing, flanges and sealing elements Dimensions Rohryerbindungen und Rohrleitungstile fir Oruckrobrleitungen aus Polyethylen hoher Diehte (PE-HD); Bund fir Heizelement-StumpfschweiGung, Flansche, Dichtungen; MaBe {In keeping with current practice in stondards published by the International Organization for Standardization (ISO), 2 comma has been used throughout as the decimal merkar. Dimensions in ram 1. Field of application ‘This standard specifies dimensions of adaptors for fusion jointing sing heated tools, of flanges and sealing elements used to interconnect highdensity polyethylene (PE-HD) pressure pipes as specified in DIN 8074 and to connect such pipes to pipes and fitings made from materials other than PE-HD. The adaptors and flanged joints shall comply with the requirements spectied in DIN 16963 Part 5 (at present atthe stage of draft. For technical seasons, adaptors shall anly be welded to pipes conforming to DIN 8074 oF {0 pipe components of the same pipe vers, the use af other components being permitted if ther wall thickness in the weld area is equal to that of the pipes. 2 Dimensions, designation ‘Adaptors flanges and sealing elements are not expected to conform to the design ills: ‘rated here; compliance is only required io the case of che dimensions specitie. For dimensions without tolerance indication, the general tolerances given in DIN 7168 Part oF DIN 16901 shal apply, at the manufacturer's discretion, Continued on pages 2 0 8 ‘DIN 16963 Part 4 Engl. Price group 7 ‘SalerNo, 0107Page 2. DIN 16963 Part 4 ‘Short adaptor {item No.1) ‘Long adaptor (item No.3) Short adaptor {item No.23} alas] | 4 cls sles] Po—sis)s fe. aba Long adaptor (item No.2) |. bee =I | | slule) “I ae ! th: - 7 el 2 lina ha Example of a series 5 PE-HD adaptor (iter No. 3) designed for a pipe outside diameter of 200 mm: Adaptor DIN 16963 ~ 3 200-5 —PE-HD‘Table 1. Adaptors {item Nos. 1,3, 23 and 24) Pipe me T out Pipe series | m hs side | as | a] 2 3 ‘ ay | de |» | Pipeseris | tp] Pinewerts | | re fis | a | | on PNa2 | PNA] PNG eter dy sets cites |_| ies Lz[s|4| 5] alsala|s rnin | me. | mn | min | min 20 | 27] as} -] - | -| - | s6/ 23° 208] 29.7 -|-[-] 7) = | 10 as | sol sal - | - | —] = | at 2s7| s45]28|- | -| 9] 9) 13|-|-]12|12| 3 | 20] 50| 55] 53] 26) m2 | 40) 6 — | — | 20 ar ae aza| | - | = | 10/10 | 8] wa | 3 ao | so) 73 - | — | 39 u ao] saz] [|u| ular] as] -| a6] 6 | 6] a as] | 90 so | 61) 88) a6) 1* | as; a3] 4gq| 63243] — | 12| 12/12) 5) — a7] a7| 17| 3 | 20] 50| 25] 55] 90} ea | 75, 102) 59 *3 | 57] 55| 23° esa| 749] | 14] 14| 14 | 14 | 20| 19 | 10 | 10 | 19 | « 95| | 105 75 | a9) 122) eo] 23? | 6a) es] 23° 789] 916[ 43| 16 | 16 | 16 | v6 | 20] 20| 21 | at | 21 50 | 125] 55| ¥20] 90 | 105) 138) 69] *3* | 02] 7a) 24° so|r105] 43] 47 | 17 | x7 | 97 | 20| 22 | 22 | 22| 22 | « | 20| 80 | 140] 05] 145} 110 | 125) 158} 102] $4 | 100 96| 23 1148|1928] 56 | 18 | 18 | 18 | 18 | 25 | 24 | 24 | 24 | 24 20 | 160| 26| 168 2s | 132) v69) vvel 2? [anal 2g? [00 | ye ria] 323 [2 wo] __| 376 40 | 155) 198} 100] 24? | 120] 202 | 22 2 1462)1602| 5¢| 18 | 10 | 18 | 25 26 | 24 | 24 | 24 | a: | « | 20 | 00 | 200| a6] 206 two | 175| 212} 49] 3 | 140) 208 | 109] 23% 1719) 686| 28 200| | 206 00 | veo] aval ver] 4" | se tar) 5 16021784! | 301 30 2 | 36 wo} | 86 200 | 232| 268) 186) #6 | vas) 23° | 7s] 23? 192 [2102] 56| 18 | 18 | 2 | 52, 40 | 24 | 24 | 30 | 38 | « | 20 h100 | 200| 106| 206 228 | 205] 269] 200) +35 | 205] *%s | 196] Se 1978|216 24 | 32 | 30 30 | 38 hoo |_| 106 sf | 220] 28 fare] 2e | 40 “| - 4, | 256) 23, | 245) 23, - | - |=} 2} 20/25} 35) 90) - | -|-|- | 4} 20ho) -| -} - 33a | zee] 283 [27s] 8 40 | 4, | sa] 28, [310] 28 ss 23 | 23 | 30 | 40 | 40 7 | hizo 427 ‘Re | 366] 8, |950| 236 - | - | - | 26) 26] 93) 46) a5) -) -|- |) - |) 6 | fa) -|-| - 14) ses] «tal of, | 411] 85 [390] 85 aa | 22 | 4s | 60 | 60 | © foe) 500 | 80] ses] aes) #2 | as7| 22 [aar| 22 3a] ae | ae] | 60 hizo 60 | 015) 685) 521) 722 | 512, 742 |490| fe = | = | = | 25] 40 60 | 00] 60) - | - | - | - | © | 20 hava - | - | - 620 | 642) 60s] see) =f, | sre 725 [si | 2, as| «| so] | «0 h20 710 | 737| aoo| e6r] =25 | avo) “2, [ext] eee | — | — |_[as}«o|so| | 60 |__ feo 200 | 840} 905) 745] 2° | 792] 28° | 700] 28° | - | - | - | - | - | a6] a2] 82] - | 60] -) -|-]- | 8} 2020) -] - | - 900 | o44)r005] asa] 22 | aaa} =9 | rar 28 | — | - 40} 43| ss] | 50 | 20 1000 |1047 1110] 901] #3 | 915] 28 Jars] 28 | — | — s2|60|00| | 70 jo 1200 fr2es|saaofitr7| f frovel 28 | - | = | - | - 50 | 60 | 70 jo 1) From d; = 225 mm, the specified values of da allow for the tapering ot the pipe. 2) For pipe series 5,21 ede yuege9691 NIGPage 4 DIN 16.963 Part 4 Flange (item No.2) fz a yy oy ‘The thickness of the flange shall be designed for adequate strength, a2 function of the material Designation of agias fibre reinforced plastics) flange {item No.2) for a pipe outside diameter of 75 mm and rated for PN 10: Flange DIN 16963-2—75—10 GFK 5) See table 5 for flange materials and for material symbols to be used in the designation Table 2 Nomi] Pipe nat [outade Bots tange | diam- | D4 | dz | do% | 4) | size | eter, {Thread on | as size 1s| 20] 95 26] 65 20| 25 | 105| 14 | 34] 75| 4 | mia |a 2s] a2 | ns 42| 5 a2] 40 | 140 51] 100 4o| 50] 150| 18 | 62] i10/ 4 | mis |o 50] 63 | 165 78) 125 os] 75 | 105 e2| 1s] 4 80] 90 | 200| 18 | 108] 160| 8 | mis |s 100} 110 | 220 126| 180] 3 100 | 125 | 220| 18 | 135] 100 mie 125] 140 | 260/ 18 | 188] 210) 8 | mis |3 150] 160 | 265| 22 | 178] 240 M20 150] 160 | 285 168] 240 200 200 | a40| 22 | 235] 205] @ | m20|3 200} 225 | 340 238] 295 250 | 280 | 305, 288] 350 250} 260 | 305| 22 | 294] 350 12 | m20|3 300} 315 | 445, 338} 400 so] ass | s0s| 22 | a7e| 400] 16 | mz0 [4 400} 400 | 565] 26 | 430] 515| 16 | mas | 500} 450 | 670| 26 | 517] 620| 20 | maa |6 500 | s00 | 70| 26 | saa] e20| 20 | maa [a 00} 560 | 780| 30 | ote] 725| 20 | mar |7 800} 630 | 70| 20 | 645| 725| 24 | mar | 4 700] 710 | 295] 30 | 740] e40| 24 | mar |s 200} 900 | 1015| 33 | 843] 960 24 | ma0|s 900} 900 | 1115] 33 | 947] 1050| 26 | m30 | 5 1000 | 1000 | 1230) 36 | 1050| 1160| 28 | maa | 5. 1200 | 1200 | 1455) 30 | 1260] 1380| 32 | mas | 6. 3) From di = 63mm, identical with the values given in DIN 2673, except for d, ~ 450mm and 560mm, where dde values are identical wth those given in DIN 2642, 4) See DIN 2501 Part 1 for flange connecting dimensionsDIN 16963Part 4 Page 5 Gasket (item No.7) 6) Table 3. Gaskets (item No 7) Pipe outside ds diam- | dio lsTeated b ete t dy 2{sia|s5 | a] s/-|[-|- | a} ss) — | — | a] 20} 2 sz | os] - | - | 2 | 26 af wo | 7e| — | 26] a5] 3s so} os) — | a6] a] ar] 2 63 | 102] so} sa} se] 51 7 | 122| 7o| o| o| «| 2 vo | 138] eas) 0] 74] 2 110 | 158] 109| 101) 97| 90 | 3 yas | ase] ur] ras] ant | 102 sao | tes] tar) 129] 124 | 114 | 2 7 seo | 212| 150} 148| 142 | 131 reo | 212] 160] 168] 160 | 147 200 | 260) 198 | 1a5| 177 | 164) 9 Designation of a pipe series 3 gasket (item No.7) designed 225 | 268| 211 | 208 | 199 | 186 {or @ pipe outside diameter of 260 mm: 250 | s20| 204 | 23: | 222 | 208 Gasket DIN 16963—7— 250-3 2e0 | 320| 263| 25a| 240 | 220 3 315 | 370] 205| 29: | 270 | 258 ass | 430| s33 | 328] ats | 290 400 | 482) 275| 300] 55 | 327 | 9 450 | 585 | 422| 415| 300 | 368 soo | 505 | a9 | 461 | a4 | 200 seo | 6a5| 525| si7| 497 | 456 3 630 | 685 | 591 | 531 | 550 | 513 710 | a00] 66 | ass | exo | — 200 | 905 | 750| 738 | 709 | — 00 | 1005 | sta | 31 | 798 | - | 3 OE 1000 | 1110! 98} 923 | eas | — 57 Ota saab eon metonl inerions sl 4200 | 4390 | 1126 | 108 | | =Page 6 DIN 16963 Part 4 (ting (item No.8) ‘Table 4. O rings (tem No.8) regounie | en as ee vr . ea elas capeeoarte elec 2 | Ss SE BE 7 75 819 53 £019, DIN 8063-16-75 “ oe eas palpeetews agai iegfiea cles ac Table 5. Materials Permitted material Name of component ; Item No. | aa | st | at |prce| pve | GFK | PE-HD ‘Short adaptor 1 x ‘Short adaptor 23 x ‘Long adaptor 3 | x {Long adapior 2 [ x | Flange 2 xfx«[>x][ xxx Gasket 7 — = - Materials subject to agreement. Oring 8 ‘The materials suitable for the components listed are marked X. GG = cast iron (gcey cast iron) as specified in DIN 1691 St = USE 37-2 or RSt 37-2 as specified in DIN 17 100, at the manufacturers discretion AL = light alloy PP.GF = glas fibre reinforced polypropylene PVC = PVCU as specified in DIN 8063 Part 5 GFK = glase fibre reinforced plastics PE-HD = high-density polyethylene as specified in DIN 16963 Pert 5 (ct. Explanatory notes) For item Nos. 7 and 8, the material shall be agreed as a function of the type, concentration and service temperature of the medium conveyed.DIN 16963P ert 4 Page 7 4 Assemblies ‘Adaptors, flanges and sealing elements as specified in clause 2 may be used to make the flanged joints shown be ‘Type F'1 flanged joint (for sizes from ON 15 to ON 1200) Type F6 flanged joint (for sizes from DN 16 to DN 200) 7 7 / oo Name of component item No. ‘Name of component 1 Short adaptor 2 Flange 2 Flange il 3 Long adopter 7 Gasket 7 Gasket Type F2 flanged joint (for sizes from DN 15 to ON 1200) Type F7 flanged joint (for sizes from DN 15 to DN 200) tom Ne. Name of component Item No, Name of component 1 Short adaptor 2 Flange 2 Flange 3 Long adaptor a a ‘Oring 8 Oring 23 Short adaptor 24 Long adaptor aPage 8 DIN 16963 Part 4 Standards referred to DIN DIN DIN DIN DIN DIN DIN DIN ow 1691 2501 Part 1 2642 2673 7168 Part 1 8063 Part 3 8063 Pert 4 8063 Part 5 074 DIN 16901 DIN 16963 Pact 5 DIN 17100 Flake graphite cast ion (grey cast iron); properties Flanges: connecting dimensions Loose flanges with collar and plain collars, rated for PN 10, Loose flanges and adaptors rated for PN 10 General tolerances inear and angular dimensions Pipe joint arsemblies and fittings for unplasticized polyvinyl chloride (PVC) pressure pipes: pine ‘couplings; dimensions Pipe joint assemblies and fittings for unplastcized polyvinyl chloride (PVC-U) pressure pipes: bushings, ‘anges and sealing elements; dimensions (at present at thestage of draft). Pipe joint assemblies and fitings for unplasticized polyvinyl chloride (PVCU) pressure pipes; general quality cequirements and testing High density polyethylene (PE-HO) pipes; dimensions Plastics mouldings; tolerances and acceptance conditions for linear dimensions (at present atthe stage of draft} Pipe joint assemblies and fittings for high-density polyethylene pressure pipes; general quality requirements and testing ‘Steels for general structural purposes; quality standard Explanatory notes ‘This standard has been prepared by Subcommittee 504.4 Kunststofl Fittings fir Rohre aus Thermoplasten of the Normen: ausschul! Kunststofte (Plasties Standards Committee) The adaptor dimensions have been specified on the assumption that the adaptors are made from @ moulding compound showing the same characteristics in the long term hydrostatic pressure test asthe type 1 PE-HD pipes specified in DIN 8075 Part 1, August 1976 edition (withdrawn) International Patent Classif B29ce518 296 65/20 Bracers F 161.47/00