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Combined Treatment Based On Synergism Between Hydrodynamic Cavitation
Combined Treatment Based On Synergism Between Hydrodynamic Cavitation
Minerals Engineering
journal homepage: www.elsevier.com/locate/mineng
A R T I C L E I N F O A B S T R A C T
Keywords: The main purpose of this research has been to evaluate and optimize the application of hydrodynamic cavitation
Cyanide removal (HC), combined with hydrogen peroxide, as a promising process for the effective degradation of cyanide in
Hydrodynamic cavitation aqueous effluents. The experimental work was carried out using cavitation equipment with a venturi device
Hybrid treatment
connected to a tubular circuit which allowed a closed-cycle flow to run for 120 min, in which the effect of control
Slit venturi
Kinetic study
parameters as inlet pressure, H2O2:CN─ ratio, pH, and temperature have been evaluated for the treatment of
Operational cost solutions with initial cyanide concentration in range 100 to 550 mg L─1.
The results showed that in optimal conditions cyanide degradation using only HC reached 70% and, using
solely H2O2 as oxidizing agent it reached 63%. Efficiency of the combined treatment process was evaluated on
the basis of their synergetic effect as it turned out to be more effective showing a 99.9 % cyanide degradation in
less than 120 min. The optimum set of conditions that produced the highest degradation rate and efficiency was:
inlet pressure 4 bar; pH 9.5; and H2O2:CN─ ratio = 1.5:1. The process was also evaluated on the basis of cav
itational yield and in terms of energy and chemical treatment costs. The results have demonstrated that the
combined treatment technology of HC + H2O2 can be effectively used as a fast and highly efficient treatment of
wastewater containing cyanide.
* Corresponding author.
E-mail addresses: jpmontalvo@ucsp.edu.pe (J.P. Montalvo Andia), teixeira@puc-rio.br (L.A.C. Teixeira).
https://doi.org/10.1016/j.mineng.2021.107119
Received 9 September 2020; Received in revised form 1 August 2021; Accepted 2 August 2021
Available online 14 August 2021
0892-6875/© 2021 Elsevier Ltd. All rights reserved.
J.P. Montalvo Andia et al. Minerals Engineering 171 (2021) 107119
more efficiently, with lower consumption of energy and chemicals, in 2. Materials and methods
comparison to the existing technologies.
Hydrodynamic cavitation (HC) is a promising method that works by 2.1. Chemical reagents
triggering nucleation, growth and violent collapse of microbubbles at
small time intervals with large amounts of energy released over a very Sodium cyanide and hydrogen peroxide (35 % w/w) AR grade were
small area. This produces, simultaneously, high intensity turbulences obtained from Delta Química Pvt. Ltd., Peru. The chemicals required for
and local microcirculation in small areas of the reactor due to pressure cyanide analysis by titrimetric method such as silver nitrate, p-dime
drops below the vapor pressure of the liquid. These turbulences and thylaminobenzalrodanine (indicator) and acetone AR grade were pur
microcirculation create “hot zones”, with temperatures ranging from chased from Diproquim Pvt. Ltd., Peru. H2SO4 (1 M) and NaOH (1 M)
extraordinary 1000–10000 K and local pressures above 1000 atmo were used for adjusting the pH, and deionized water was used for the
spheres depending on the proximity to the implosion zone (Choi et al., required dilutions. All chemicals were used as received from suppliers.
2020, 2019; Rajoriya et al., 2016; Sun et al., 2020) which favour the
generation of free radicals (e.g. ●OH, ●H), under controlled conditions,
2.2. Experimental set up and procedures
through thermal pyrolysis (Abbasi and Razzaghi, 2008; Song and Li,
2009; Yusof et al., 2016). Hydrodynamic cavitation could be considered
The schematic diagram of the hydrodynamic cavitation equipment is
one of the most cost-effective technologies to generate free radicals
shown in Fig. 1a. The experimental configuration entails a closed piping
(Gągol et al., 2018). It uses mechanical constraints as devices to induce
circuit; a main line, including a 20 L capacity holding tank connected to
cavitation through abrupt changes of section and changes in local
the suction end of a 1.9 HP centrifugal electric pump; flow control valves
pressure in the duct’s throat and downstream (Gogate, 2002).
(V1-V5); a slit venturi tube as cavitation reactor (shown in Fig. 1b with its
Few studies on cavitation applied to cyanide degradation have been
geometric measurements detailed in Table 1); pressure gauges (P1, P2)
found, and most of these focused on sonochemical reactors and photo
to measure the inlet and outlet pressure of the slit venturi tube; and an
catalysis. Bonyadi et al. (Bonyadi et al., 2012) studied the efficacy of
in-line flow sensor. In addition, the tank is connected to a second bypass
cyanide removal with sonochemical reactors to induce cavitation and
line in order to control the flow and pressure of the fluid. Kinetic runs
reported a removal of 74%. Jawale and Gogate (Jawale et al., 2014)
were made with 10 L prepared samples of NaCN synthetic effluent with
reported the degradation degree of potassium ferrocyanide (K4Fe(CN)6)
initial [CN─] set in range 100 to 550 mg L− 1 and adjusted initial pH in
in solution after applying two types of cavitation methods. They found
values 9.5, 10, 10.5 and 11. The operating temperature was kept at a
that hydrodynamic cavitation was better (degradation of 44%) than
constant value ± 2 ◦ C in range 20 to 50 ◦ C, by circulating water through
acoustic cavitation. It has also been shown that the cavitation process
the jacket of the tank. Treatment time for all experiments was 120 min.
can be made more effective when combined with other AOPs or oxida
Inlet pressure ranged from 3 to 6 bar to find the optimal pressure for CN─
tion reagents, resulting in intensification of the generation of highly
degradation. Additionally, the combination of HC and H2O2 was tried at
reactive free radicals capable of chemical oxidation, compared to stan
different molar ratios H2O2: CN─ (1:1, 1.5:1, 3:1, 5:1, 7:1) to evaluate
dard direct oxidation process applied separately. According to Jawale
the synergy effect of this combination. All experiments were performed
and Gogate (Jawale and Gogate, 2019), the application of different
hybrid treatment approaches based on hydrodynamic cavitation and
Table 1
individual chemical oxidation approaches, resulted in an almost com
Geometric details of slit venturi.
plete degradation of SCN─ for the combined form HC/H2O2/O3/CuO,
establishing itself as the approach that provides the greatest synergism Dimension Slit venturi
2
J.P. Montalvo Andia et al. Minerals Engineering 171 (2021) 107119
3
J.P. Montalvo Andia et al. Minerals Engineering 171 (2021) 107119
Table 2
Cavitation numbers and first order rate constants at different inlet pressures.
Inlet pressure (bar) Volumetric flow (L h− 1) Cv Degradation in 120 min (%) Number of passes mg per pass k x103 (min− 1) R2
mg L− 1 to 550 mg L− 1.
This behavior is not consistent with true first-order kinetics, and
appears to be characteristic of HC processes, as observed by Yao et al.
(Yao et al., 2010) and Cui et al. (Cui et al., 2017).
A large concentration of the reactant CN─, saturation of the micro
bubble interfacial region may occur hindering the diffusion of reaction
participants, including the supply of ●OH that is generated within the
cavity at constant rate, and this may result in a slowdown effect in the
degradation rate and reduced degradation efficiency. This type of het
erogeneous gas–liquid reaction is seen to be often described by a
Langmuir-Hinshelwood model, as also been used by previous in
vestigators of HC oxidation reactions (Gągol et al., 2018; Yao et al.,
2010).
Assuming the reaction between pollutant and free radicals is very
fast, Sivakumar et al. (Sivakumar et al., 2002) reported that at lower
initial concentration, the rate limiting step was the diffusion of pollutant
into the interfacial region (reaction zone), and the driving force would
be (Cb – CI) where Cb is the pollutant bulk concentration and CI pollutant
Fig. 3. Effect of initial cyanide concentration (a) on the extent of cyanide interfacial region concentration. From this point of view the overall
degradation, (b) kinetic study obtained using pseudo-first order model (Hold pollutant degradation would be controlled by diffusion and the mass
values: p1 = 4 bar, pH = 11 and T = 30 ◦ C). diffusion rate be linearly dependent on the concentration of pollutant in
the bulk liquid surrounding the film region.
This mechanism is correct only if the free radical concentration is low
Table 3 in the interfacial region since available pollutant molecules are suffi
Kinetic rate constants at different initial concentration of cyanide.
cient to consume these free radicals. Thus, for low initial pollutant
[CN─]0 (mg L− 1) Degradation in 120 min (%) k x103 (min− 1) R2 concentration in the bulk the available free radicals are consumed by
100 51.3 6.49 0.984 available pollutant molecules with higher rates. However, for high
250 37.2 3.95 0.998 initial pollutant concentration the diffusion limitation is absent due to
400 29.9 3.27 0.987 saturation, yet the rates are lower because they are controlled by the free
550 28.5 3.10 0.981
radicals low concentration (Sivakumar et al., 2002).
4
J.P. Montalvo Andia et al. Minerals Engineering 171 (2021) 107119
5
J.P. Montalvo Andia et al. Minerals Engineering 171 (2021) 107119
1
Fig. 6. (a) Plot of linear Arrhenius equation (b) Plot of linear Eyring equation (Hold values: p1 = 4 bar, [CN─]0 = 100 mg L− and pH = 9.5).
69.75x10− 3
= = 3.21
10.41x10− 3 + 11.30x10− 3
6
J.P. Montalvo Andia et al. Minerals Engineering 171 (2021) 107119
ratios, observing that the rate constant of discoloration of Rh6G Jawale and Gogate (Jawale and Gogate, 2019) reported a cavitation
increased from 3.0 × 10− 3 min− 1 using HC only to 21.6 × 10− 3 min− 1 yield of 0.9725 x 10− 5 mg J− 1 using HC, achieving a degree of degra
when HC is combined with H2O2 at an optimal molar ratio of Rh6G: dation of 52.8% of thiocyanate from an initial concentration of 20 mg
H2O2 of 1:30. This is due to the added continuous dissociation of H2O2 L− 1, at a cost of 0.018 USD L− 1. This value exceeds that obtained in the
into ●OH radicals by the effect of HC. present study, indicating that the combined HC and H2O2 approach is an
economically viable process.
3.6. Calculating cavitation yield and process costs The specific energy consumption was calculated using the following
equation:
Cavitation yield (Eq. (6)) expresses the amount of chemical change P×t
achieved per unit of energy consumed, being that in the HC process, the Es = (7)
[ΔX] × V
pump is the main component of energy consumption (Thanekar and
Gogate, 2019). A dissipated power per unit volume (determined as a Where, Es: is the specific energy consumption, P: electrical power sup
function of flow) of 5.16 W L− 1 was obtained for all studied processes plied (kW), t: operating time (h), [ΔX]:
configurations. Table 4 provides the results of energy efficiency, specific amount of CN─ degraded (kg) and V: volume of water treated (L).
energy consumption, and total treatment cost for HC only and HC + The results indicate the hybrid HC + H2O2 process (1.5:1 M ratio)
H2O2 processes. The cavitation yield of 1.88 × 10− 3 mg J− 1 obtained by presents a specific energy consumption of 103.26 kWh kg− 1; a lower
HC only, produces a degradation of 70% of cyanide in 120 min. It was value compared to the 147.52 kWh kg− 1 obtained for HC as a stand-
observed that the cavitation yield increases significantly to 2.69 × 10− 3 alone process. Comparing these results with other advanced oxidation
mg J− 1 when HC is combined with H2O2 in a minimum molar ratio of CN─ degradation processes; Mudliar et al. (Mudliar et al., 2009) re
1.5:1 to achieve a complete degradation of 100 mg L− 1 of cyanide in 120 ported a specific energy consumption of 168 kWh kg− 1 for the combi
min. Cavitation performance is observed to drastically increase to 5.38 nation of UV-based advanced oxidation with H2O2 to treat a synthetic
× 10− 3 mg J− 1 when the molar ratio is increased to a value of 5:1. It is solution of sodium cyanide at an initial concentration of 100 mg L− 1,
noteworthy here that the cavitation performance is maximum in a 5:1 and Perez et al. (Pérez et al., 2017) obtained a specific energy con
ratio, contrary to its initial degradation kinetic rate, since there would be sumption of 261.70 kWh kg− 1 for an electrolytic cyanide degradation
a sufficient amount of H2O2 to achieve cyanide degradation in the process (which initially contained 100 mg L− 1 CN─) using a Ti-RuO2
shortest time. Therefore, the combination of HC + H2O2 in a process is anode in a filter-press electrolyser, reaching a degradation efficiency of
an energy efficient technique for cyanide degradation, compared to 94% in 480 min. These values exceed the ones obtained in the present
applying the processes separately. Thanekar et al. (Thanekar et al., study, which tells us the combined HC + H2O2 approach is an
2018), obtained a cavitation yield of 1.57 x 10− 4 mg J− 1 for the com economically viable process for cyanide removal compared to other
plete degradation of 10 mg L− 1 carbamazepine (CBZ) using HC + H2O2 technologies.
+ O3 with an optimal CBZ: H2O2 molar ratio of 1:5 and a ratio flow rate With respect to a future interest in scaling up the present bench-scale
of 400 mg O3 h− 1, under optimized operational conditions. Kumar et al. batch process to a continuous-flow staged operation, it would be
(Kumar et al., 2017) investigated the effectiveness of HC in the degra necessary to evaluate a suitable scale configuration, optimal scaling
dation of methylene blue (MB) dye. They found that HC combined with parameters, ratio of inlet pressure and outlet pressure that influence the
H2O2 at an optimal molar ratio of MB: H2O2 of 1:20 has the highest process efficiency to expand the HC plant to an industrial scale (Wang
effectiveness (99.64% discoloration in 60 min) with a cavitation per et al., 2021).
formance of 5.99 x 10− 6 mg J− 1 for mineralization of organic carbon in In the present specific case of the combined HC + H2O2 process, the
the aqueous solution. batch reaction mode had an added complexity compared to a simple
Extent of degradation batch stirred tank reactor. It consisted of the addition of an initial shot of
Cavitational yield = (6) H2O2 into a solution containing a given initial concentration of target
Power dissipation
pollutant CN─ and a constant distribution of microbubbles generated by
The energy cost has been found to decrease from 0.00078 to 0.00021 HC which provided a continuous supply of radical species ●OH due to
USD L− 1 of treated effluent when molar ratio H2O2: CN─ increases from decomposition of H2O in the microbubbles, in addition to the supply of
1: 1 to 7: 1. Consequently, the costs of the reagent used (H2O2) are ●
OH due to H2O2 decomposition. Given the specificity and complexity
increased from 0.0012 to 0.0084 USD L− 1 of treated effluent, obtaining of the present HC + H2O2 system, the reader may be referred to the
that at a minimum H2O2: CN─ ratio of 1.5:1, a balance is reached be works of Sarvothaman et al. (Sarvothaman et al., 2020, 2018) for
tween the energy cost and the cost of the added peroxide, giving a total translation of data from batch experiments to design of continuous
treatment value of 0.00073 USD L− 1 in 120 min of operation, for the cavitation-based wastewater treatments.
removal of 100% of free cyanide.
Table 4
1.
Comparison of different combined processes in terms of cavitation performance, specific energy consumption and total cost. Initial [CN─] = 100 mg L−
a b
System H2O2: Kinetic constant Degradation Cavitational Yield Required Energy Energy costs H2O2 costs Total cost of
CN─ (10− 3 min− 1) yield (%) x103 (mg J− 1) (kWh) (USD L− 1) (USD L− 1) treatment (USD L− 1)
7
J.P. Montalvo Andia et al. Minerals Engineering 171 (2021) 107119
Appendix A
Appendix B
8
J.P. Montalvo Andia et al. Minerals Engineering 171 (2021) 107119
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