ESCALATOR INSTALLATION & MAINTENANCE MANUAL A SHANGHAI HYUNDAI ELEVATOR MEG. CO., LTD.INSTALLATION & MAINTENANCE MANUAL ___ WARNING. WARNING THE FOLLOWING PROCEDURES ARE INTENDED FOR THE USE OF QUALIFIED AND AUTHORIZED PERSONNEL ONLY. IN THE IN- TEREST OF YOUR PERSONAL SAFETY AND SAFETY OF OTHE- RS, DO NOT ATTEMPT ANY PROCEDURE THAT YOU ARE NOT { QUALIFIED AND AUTHORIZED TO PERFORM. : 2. TO AVOID FIRE HAZARD, USE ONLY A FUSE OF THE CORRECT TYPE, VOLTAGE RATING AND CURRENT RATING AS SPECIFIED IN THE PARTS LIST FOR YOUR PRODUCT. 3. ELECTRICAL SHOCKS CAN CAUSE PERSONAL INJURY OR LOSS LIFE. CIRCUITS BREAKS, SWITCHES -AND FUSES MAY NOT DI- SCONNECT ALL POWER TO THE EQUIPMENT. ALWAYS REFER j TO A WIRING DIAGRAM, = 4 4, DO NOT REMOVE: CONNECTIONS OR PRINTED CIRCUIT ena FROM THE EQUIPMENT WHILE POWER IS APPLY. | | i ' | { | | 5. ALWAYS LOCK OUT THE MAIN LINE DISCONNECT wien’ Po- | WER HAS BEEN REMOVED FROM EQUIPMENT. [ ‘SHANGHAI HYUNDAI ELEVATOR MFG. CO., LTO - i - 2000. 9.ty fa (1 te} v7 tal I} toy ay ta) 13] Tay 5) te} a7 Ua} (191 ‘SHANGHAI HYUNDAI ELEVATOR MFG. CO. , LTD » CONTENTS ‘ TABLE OF CONTENTS DESCAIPTION PREPARATION TRUSS INSTALLATION DRIVE UNIT INSTALLATION HANDRAIL DRIVE UNIT INSTALLATION PANELIGLASS INSTALLATION INNER DECK INSTALLATION SAIAT PANEL VSTALLATION ‘SKIRT SUPPORT ANGLE INSTALLATION OUTER DECK INSTALLATION MOUNTING CLAMP INSTALLATION PANEL SUPPORT EXTRUSION. HANDRAIL GUIDE INSTALLATION. + NEWEL SKIRT INSTALLATION HANDRAIL GUIDE & HANDRAIL INSTALLATION STEP INSTALLATION STEP CHAIN INSTALLATION FLOORPLATE INSTALLATION LUBRICATOR, SWITCH INSTALLATION & ADJUSTMENT SCHEMATICS & WIRING DIAGRAM : BLOCK CM-610 cMei3 cM CMH63t Lass M64 cM-635 M638 cM-638 CN-640 cues > oM-$55 Cvs) cM-604 cM-e08 2000. 9.INSTALLATION MAINTENANCE MANUAL DESCRIPTION | U1) DESCRIPTION ZL te World class escalator, model 32 (G00 mm), 40 (100mm) or model 48 (1200 mm), is a enlsieo. reversble escalator capable of operating under ful toad fer ascending or descending | passenger service on an indine of 0° and 35° trom the horizonial, Each escalator isc: Sindle-speed, sel-conisined unit-consising of @ tuss, tracks, dive uni, slep, slep chain : Sombplates, Balustrades, decks, str, and all other pars necossary to provide a comple, operating Leer escalator 1) Major Component 1. Truss jhe structural sieel truss Is designed and constnicted to sefaly suppor the entre toad of the fscalator, Including ell paris, together wi the full capacity toad and the weight of catefor balustrades of plaster. 2. Drive Unit The tive unit consists of sprocket assembles, chairs, helical gear reducer, electte motor, and brake. The ctive unt is lacated in the machine room al the top of the escalator, and is dosigned for uiet, depencaoie operason ana smooin performance, ‘The eecalator is chiven by @ sprocket located within the step path that engages a continuous sees Provided 2s a part of the dive unit assembiy The dive unl also wins hendrall chives that ere mounied on each sido of the truss and are diven : 2 A cian from the step chain ove shaft. the handall dive is actvaled by te deve unt assertiy, and is synchronized with the steps. 7 3. Step Chain Assembly The step chains, lcated on each side of the steps, integral load-bearing reer between the chain « bars. Axles connect the left and right chain links and supoort the steps. z i 4. Step jabbs ate constucted of die-cast aluminum alloy to ensure high load-camying capeciy ahd long Me. The step roles, wih sound-reducing tres, are designed for quiet operation end easy fernowey hey are ecuinned with suitebie ant-ricion bearing for smooth operation. The. design of the stops : and their altachments permits stops to be removed anywhere on the incline of the escalator whan : isturbing the balustrade skit or any part of the step chein links, 5. Step treads Step iteads ere cleal-type cle-cast metal designed to afford a secure foothold, The tread surface of ihe Steps siotled in creation paral to the travel of the steps. The escalator has twWo (2) fat stepe a gach ond. Safoty-yelow demarcalion stips are fush-mounted at the rear edge and both sides ot i gach step Weadboard, the tread surface is adjacent 10 the skit guards on each side of the step, 2x8 ihe overall widin of the step is machined to accurate fits to maintain a minimum cleaaree | between the skirt guards and the step, | SHANGHAI HYUNDAI ELEVATOR MFG. CO.,LTD 1-1 2000. 9.INST, & MAINTENANCE MANUAi___vescaimrion 6. Step tisor The vertcal-cuved slap riser on each slep is constructed of die-cast aluminum with the face Grooved to mesh with the teads of the adacen! ‘step during slep formation, which reduces. tne Possibly of cbjecis becoming wedged between the riser and the next tread. 7, Track “racks are made of structural formed steel of proper rgicty, and installed and supported to ensure correct alignment and a smooth riding surface. 8. Combplate Combplates have grooved sutlace, except for the comb areas. the comb has closely-spaced teeth arranged so that the steptread cleats pass between them with mirimum clearance. The combleeth ae made in sectons so that any damaged or worn section may be replaced easily without disturbing the main combplate, 9. Floorplate Floomlate of extruded aluminum or staintess etching plate are provided at the top and bottom ends Of the truss, They easily removable to provide access to the upper and lower machine rooms. 10. Handrail and Handrail Guide The hencreil is guided during its ‘enire travel The handrail guide, shaped to alow easy movement 2nd 10 prevent the handrail from slinging off, The handrail. constructed of laminated fabric and uber with steel reinlorcement to minimize stretch, gides along on a low-triclion guide stro, 12, Handrail drive : ‘ihe handrail dive consists of rollers to engage the inner and outer surface of the handrail The handrail is dtiven by the drive unit assembly, and is synchronized with the steps, 13. Lubrication system ye “automat lubrication system provides adequate lubrication for all mechanical paris and js arranged lor easy service access, 14, Balustrade panels i Ihe interior balustrade panels are clear, gtound and polished tempered structural glass, a nominel:°" {mm thicunless otherwise specified. All glass panels along the incine are in equal lengths, Joints, between panels may be either pemendiula to the foor or vertical to the Incine of the escalator, 2s specified, and are positioned between aluminum extrusions, pete 15. Skins Stirs are of ricid construction, provided immeciately adjacent to the steps, skits have a smooth, low-triation suriace. : 7 reece 16. Decks: Inner and outer decks are smooth and fish without obvious molting or proton transverse to the irection of travel, Inner decks and skits are removable to permit easy aocess to ta tuss for adjustment of the handrail or any salety switches, SHANGHAI HYUNDAI ELEVATOR MFG. CO.,LTD 1-2 2000. 9.INSTALLATION & MAINTENANCE MANUAL DESCAIPTH ION 17. Controller A removable controller is focaled in the upper machine room and contains the motor starr, Switched, relays, and brake circuit, 2) Satety Features 1. Starting switches A key-operated ster escalator, 10 Switch Is provided in the newel skirt at the top and bottom landings of each 2. Brake An electrically released and spring-applied brake is mounted on the escalalor drive. If power is removed from the escalator by any of the safely devices, the brake will engage to stop the fuly loaded escalator, 3, Emergency Stop Button : ‘An emergency stop button is installed on the top left and bottom right balustrade newels to stop the escalator on demand. 4, Broken Drive Chain Switch A broken drive chein switch is installed in the upper to stop the escalator motor olecticaly and ‘mechanically if the dfive chain (#100-2) breaks. 5, Broken Step Chain Switches ‘Two (2) broken stop chin switches are installed in the lower truss to stop the escalator if ether the step chain breaks or stretches, 6. Stop Upthrust Switch AA step uptirust switch is installed in the lower right truss to remove power from the escalator motor When any step Is fied above its normal position, causing the brake “to enoage .end stop the escalator. 7. Under/ Over Speed Rolay AA soli-siate. overiunder speed device is mounted in the escalator controler to remové power” ‘Should the escalator slow down or overspeed more than 20% of the rated speed, erie 8. Handrail Guard ‘A handrail guard is provided at each point of enty and exit of the exposed handkal discourage insertion of foreign objects into the handrail drive, 9. Handrail Guard Switches Four (4) hancral quar switches are installed, one at the inside of each handrail, to stop the ‘escalator if @ foreign object becomes wedged between the handrail and handrail quard. 10. Skirt Switches Four (4) skit switches, two upper truss and two lower, are provided to remove power from the escalator should an object wedge between the skirt and steps. SHANGHAI HYUNDAI ELEVATOR MFG. CO., LTD 2000. 9.= 2 INSTALLATION & MAINTENANCE MANUAL DESCRIPTION ; 11, Disconnect Switch A ddsconnect sich is Iarsted at the fram of hp secaaine tn movant fom staring enn : ‘raitenance work. 12. Over Load Relay Current over load relay will stop the escalator when over-current will flow. This is located in controler. 13. Combplate Switches A combplate switch is installed at each end of the escalator to remove power from the ctive unit and engage the brake if a foreign object becomes wedged between the step and combteeth, or if the combplate is lifted. 14, Floomplate switches A foomlate switch Is provided at each floorpiste to prevent the escelator from starting during maintenance work, 15. Stopped Handrail Switches ‘Twol2) handrail speed sensing devices are provided, one at each upper side of the handrails, to ‘stop the escalator when the handrait stops or if the speed varies more than 20% 16. Broken Step/Step Level Switches Four(4) broken step switches, two upper truss and two lower, are installed to interrupt the safety Circuit and stop the escalator if a step breaks or falls away from the passenger side ol the escalator by @ specified distance, 17. Under Step Lighting Under step lighting is provided by means of two 20 walt fluorescent lamps at both enitance and ext ends of the escalator. 18. Step Demarcation Lines. Molded yellow synthetic resin inserts are provided at 3 sides of each step treadboard for passengers to distinguish the separation between steps. 3) Other Optional Features 1. Under Handrail Lighting Under handrall lighting in the form of a series of 20 and 40-watt fluorescent lamps may be provided as an option. 2. Comb Lghtings : Four (41 comb lighting, two upper’ trsss and two lower, ~ are Bassengers 10 riding escalator safety. installed to newel skit pene! guiding SHANGHAI HYUNDAI ELEVATOR MFG. CO.,LTD 1 - 4 2000. 9.INSTALLATION & MAINTENANCE MANUAL PREPARATION i [2] PREPARATION Z i 4) Installation Procedure : 1. Site Inspection 2. Base Plate Installation 8. Moving, Hoisting And Jointing Truss (Ard Step Chain) 4, Truss Loveting 5, Shipping Angle Removing & Panel Suoport Extrusion Installation And Mounting Clamp Adjustment 7. Outer Deck Installation 4 First Running And Adjusting And Cleaning 9. Panal installation 10. H.R, Guide Extrusion Installation 11, Adjusting Handrail Return Guide And Handrail installation 12 Skirt instalation 13, Inner Deck Instalation 44. Second Running And Adjusting And Cleaning 15, Inspection 18, Re-Adjusting And Tuming Over 2) Site inspection. aes P . Inspect site conditions whether construction works were completely finished in accordance with laycut drawing. It nol, report to fold supervisor and all the constuction works should be done at lesst 2 days. ‘before staring installation : 3) Too! lists “ TABLE 2-1. Revorimended tools A Algnment Scope And Target 1 Aligning step chain sprockets : ‘Alen Wrenches, Metric 1 Set Genet use in assembiyidisassembly Centertine Bracket Assembly 1 Mounting centertine at top / botiom truss Box Gripper 2 Unload erates from container G-Spanner Wrench 1 ‘Adjust brake torque Sen Wit'@-Ton Coruna Hook a Hoisting tse ting Cable, 38-inch x 5-Ft 2 Hoisting truss ling Cabie, S1B-Inch x 8-Ft 2 Hoisting tus SHANGHAI HYUNDAI ELEVATOR MFG. CO.,LTD 2 - 1 2000. 9.ALLATION & MAINTENANCE MANUAL DESCRIPTION any a 2 Hoisting truss Camp, Beam, Adjustable 2 Hoisting truss levis, 7/8-inch 6 Used with fing cables Comealeng, 1-1/2 Ton 1 Miscellaneous use Dolly, Done Whee! (2/Box) 4 Boxes Moving truss sections Doly, Four Wheels 2 Moving truss sections Dally Bots a4" x 1 1/2" -g 3 Ea Per dally Set, ~ 182 (~301D) 1 Set complate spring Hoist Capsten 1 Pauling step chain into truss with rope wack, 5-Ton 2 Holsting / moving truss sections Level, 24 Inch 1 Leveing escalator Lower Extrusion Seting Toot 1 Steeing Lower Extrusion Spacing Piano Wire 1 Rol Used As Centerina Soreader Bar 1 Between Box Grioper Level, Torpedo 1 Leveling Miso. Brakcois And Panels Plumb Line And Bob, Adjustable 2 Alling Escaltor Turbucktes 2 Contetine Mast Siands Plumbing Bars 6 Plumbing Channels For Balustrade Panels Shims 0:3Mm(0.012"V0.4Mm(0.016") 6 EA Adust Bake Gap Stim orm 1 Check Handrail Roler Pressure Skit Removal Side Hammer 2 Flemove Skits Skit To Step Gauge(t.sMm) 1 Measuring Skit To Step Ciearance ‘Skit Wrench(6Mm) 1 Adjust Skit Suppomt Anglo Bracket Skit Support Setting Too! 1 Set Skit Suoport Angie Spacing * Straightedge, 300Mm(~ 12") 1 ‘Aoning Drive Unit & Handrail Dre, Straightedge, 460Nm(~ 18") 1 Aligning Handrail Drive Straightedge, 70Mm(~30") 1 Aligning Handrail Drive Stoaightedge, 900Mm(~36") 1 »— Alloning Handrail Dive Tool, impact, Lngersol Rand #8U 1. 1 Tightening! Botts “And Screws Tool, Step Removalinstatiation 2 Removing And Instaling Steps Tamper Proo! Screw Driver Head i #10 Metric Screw Web Sting 2 Unloading Crates Wrenches, Metric : Tem, Brom, 10mm, 13mm, 17mm, 19mm SHANGHAI HYUNDAI ELEVATOR MFG. CO, LTD 2-2 2000. 9. PREPARATE| ‘SHANGHAI HYUNDAI ELEVATOR MFG. CO., LTD INSTALLATION & MAINTENANCE MANUAL INSTALLATION FAY TALIS INSTAL! ATION 1) Preparation Inspect that welway and pit are property located, Make ‘sure that concrete support 3 Surfaces are level, i all work is complete, commence beseplate working. : © Working Method Following insttuctons are described for instalation of one unit of escalator in concrete Supports. In case of non-standard installation. it is reauired to work per manufacturer's ‘drawings and information. | Foe the base plate on floor using anchor bolt, per manufacturing drawings. 2. Cheok that base plate is level. @ Required Materials And Tools. 1, Materials - Base plates = Anchor bolts, aa 2. Tools ~ Hammer dril (M17.5), Welder, Welding rod, tron levell600x25mm), Tapetine 2000. 9. iINSTALLATION & MAINTENANCE MANUAL to oF Frisia rLoc. 200 aN, INS TALLATIO! 10 a 0 0 FoR SHIM RS SPAT AMTLE (oom. 200m 2069, FIG 1. BASE PLATE INSTALLATION ( CONCRETE ) Top oF Fins rLocn 1200 Mth 130 wi, TOP oF Tass TRUSS SLORORT MELE ‘soma a00e 2044) Ae FIG 2. BASE PLATE INSTALLATION ( H-BEAM ) SHANGHAI HYUNDAI ELEVATOR MFG. CO.,LTD 3 - 2 2000. 9.INSTALLATION. & MAINTENANCE MANUAL instautarion 2) TRUSS MOVING AND HOISTING. I way to move, holst and position the truss in the wotway. 21 Moving truss to wellway Before moving the truss to wellway, instaler determine the overall length and weight of truss for moving equioment to wellway. 22 Inspection for damages Inspect each truss for damage from shipment while ®t Is being unloaded, 221 Do not remove poly-viny! covers that protect escalator parts until parts are ready for instaliation, 222 Inspect for damage from shipping and handing for rust, broken or deformed parts, 23 Method of inslaltation 23.1 Belore hoisting the truss, check that wire clip, u-boll, rope shackle and wire rope are propery installed. _ 232 Check that top ttuss and botiom fuss have mounting holes. Ee 233 Hoist truss afer ‘atlaching the lifing cables to avoid twist, deformation, SHANGHAI HYUNDAI ELEVATOR MFG. CO., LTD 3-3 2000. 9.INSTALLATIO INSTALLATION & MAINTENANCE MANUAL ‘Tor sRuSs, REMOVABLE DRIVE UNI conraorieR -i ‘uuRICATOR vizRGeNCY BRAKE (CONTROL, BAR DRIVE CHAEN MAI DRIVE SPROCKET EMERGENCY BEAKE RATCHET RHEL uxpeR sree. LIGHTING ‘SACKSHAFT CHAIN HANDRATT, JACKSHRET TOP JUNCTION BOK © spRockE? 1ANDRATT, DRIVE LIGHT BALLAST For TOP 7aUss i (Prion , STEP ROLLER | mack - CHAIN ROLLER ' TRACK wor | “LIGHT anzzasz FOR ROTTON TRUSS | (ovrroN) e | Bortox suverrat Box owns sree : | BiGsTiNG BOTTOM TURNAROUND | «SUPPORT ASSEMBLY BOTTOM TURNAROUND . BorroH tauss | FIG. 3. TOP VIEW OF TRUSS ASSEMBLY | SHANGHAI HYUNDAI ELEVATOR MFG. CO, LTD 3-4 2000. 9.INSTALLATION & MAINTENANCE MANUAL INSTALLATION PICKUP POINT PICKUP POINT PICKUP POINT PICKUP POINT INAALZIN FIG. 4. TOP & BOTTOM TRUSS RIGGING Pickue Powwt Pickup point seen Z| FIG. 5. TAUSS ASSES SHANGHAI HYUNDAI ELEVATOR MFG. CO.,LTD 3-5 2000. 9.‘SHANGHAI HYUNDAI ELEVATOR MFG. CO.,LTD 3 - INSTALLATION & MAINTENANCE MANUAL _astactaro 3) TRUSS JOINING. Truss assembly consisis of preparing the ttuss for assembly aligning and mating the truss sections, ‘and securing the sections with the supplied hardware. 3.1. Inspect truss for damage that may have occurred in transit to the wellway. 82. Il not already done, remove paint from mating faces of upper and lower truss sections and track faces. File surfaces smooth as required. 33. Instal two iting cables at pickup points closet 10 end of upper and lower truss section to be joined, (see fig. 6) 3.4. Hoist both ends to be joined off the floor so the truss sections can be mated, 35. Mate truss sections and align, 6. Join the truss sections with the nuts, bolts and lockwashers supplied, 87. Observe track joints while tettning truss nuts and bolts at sole Plates, if track Joints bind or become tight, add an equal number of shims between each pair of Splice plates to get proper clearance at all track joints, 38. Lower joined truss to floor. 2000. 9.INSTALLATION & MAINTENANCE MANUAL INSTALLATION PickuP Por = 4 Q } PickuP POINT FLOOR LeveL FIG_6. SECTION RIGGING FOR TRUSS JOINING. | —F upper SPLICE PLATE MATCH HOLE Lower SPLICE PLATE MI MATCH HOLE FIG 7.. TRUSS ALIGNMENT t SHANGHAI HYUNDAI ELEVATOR MFG. CO, LTD 3 2000. 9.INSTALLATION & MAINTENANCE MANUAL. INSTALLATIO ' 1 7 : i for it GRIND Hatea| ‘TRUSS JWT 7 TF NOT FuUSH. it 7 1 bo fog oh: ; ; ee iu i i : : i ; ist ian Baie | a HEX BOLT PRET eg + (@ PER TRANSITION PIECE) | FIG 8. TRIANGULAR SPLICE PLATE INSTALLATION, | ‘SHANGHAI HYUNDAI ELEVATOR MFG. CO. LTD 3-8 2000. 9.INSTALLATION & MAINTENANCE MANUAL INSTALLATION | SHANGHAI HYUNDAI ELEVATOR MFG. CO., LTD 3 SEAL WITH sticon runace "AROUND ALL OIL PAN OL PAN cove Sven Bolts a Wage RSANEERSE PAN WaskeR SANG WASHER (3 sets), Olt paw cover auton i Pan Tress EGrGM tauss ou. pat eit a4g sours, Nuts, Banwaseeae: SWNT Bae Ae FIG 8. OIL PAN JOINT soot 2000. 9.: INSTALLATION & MAINTENANCE MANUAL - werautarion 5 4) TRUSS ASSEMBLY LEVELING - 441. Preparation . When truss is lowered to the floor, make sure that both sides of the truss section are level Inspect escalator equipment, 42 Truss leveling Truss should be levelled at uoper and lower axle foler tracks. When two or more escalators ‘are arranged side by side, they are al to be leveled to the same height, 43, Method of truss teveting ‘| Insert shims: and adjust level, Place level and straight edge across axle roller tracks in landing. Adjust leveling bolts in truss support angle until truss is level. (see' ig. 10) “ Adjust that truss foomlate Is same with below finish foor level. When two or more escalators ‘are arranged side by side, gap between truss should be 65mm. Reposition to 0mm after outer dack installed. FIG 10. TRUSS LEVELING BOLT ‘SHANGHAI HYUNDAI ELEVATOR MFG. CO., LTD 3 - 10 2000. 9.INSTALLATION & MAINTENANCE MANUAL INSTALLATION END OF FLOOR PLATE OF ADJACENT : TRUSSES TO BE ALIGNED, TOP OF FLOOR PLATE OF ADJACENT . TRORES TORE at Same Lev : == 1 *85(15)mm SPACING BEFORE DECK INSTALLED. * REPOSITION TO 50(0)mm AFTER DECK INSTALLED. TRUSS (FLOOR PLATE) TRUSS #1 LOWER END. X\ LOWER WELLWAY, i TRUSS LEVELING BOLTS, FIG 11. LEVELING AND SPACING ADJACENT TAUSSES 5) SHIPPING, ANGLE REMOVING peers 2 Fy Alter truss leveling is done, remove the shipping angle to avoid deflection, twist and deformation of truss, ‘SHANGHAI HYUNDAI ELEVATOR MFG. CO., LTO 3-11 2000. 9.SHANGHAI HYUNDAI ELEVATOR MFG. CO., LTD. 3 2 & S od 5 » MAINTENANCE MANUAL cms [4] DRIVE UNIT INSTALLATION AND. ADJUSTMENT. Drive ‘unit consisis of reducer, motor, brake, fy-wheel and other components and gles ‘ving / braking forces for escalator. Drive unit alignment means the alignment between reducer and top sprocket Drive unit can be aligned by turning the iet / right adjusting boltsIMI6X210, 2ne) and front / rear adjusting bolistW16x210, 2pcs) on truss angies, 1) Pan Newie And Application, . FIG. 1 DRIVE UNIT 11. Part Name oy NO, PART NAME TUN] REMARK] OF | Reducer assy 1 02 | Motor : i 03 | Brake el ny 04 | Fy whet 1 5 | Ar breather 1 06 | OF levet sauce 1 07 | Sprocket Ge i _| 2000. 9.if INSTALLATION & MAINTENANCE MANUAL * Be cM-610 | 1-2. Application 4 MOTOR 4 capaciry ... MAIN POWER SUPPLY| i TSI i KW. Ka RN SSL BOVE SOHZIROHZ} 2) Adjustment And Maintenance 2.1. Drive unit alignment . ® Prior to afgnment of dive unit, re~check alignment of top sprocket, ® Aignment confirmation. ‘Check the alignment between reducer sprocket and main chive sprocket with straight edge as shown. (See fig. 4) © In case adjustment of right /Ieft direction is needed: Release front and rear adjustment bolts(tem-8M16x210) to make main drive chain (2-#100 Standard chain) loose and then fix by readjusting right and left adjustment bolt @ In case adjustment of front / rear direction is needed: Adjusting /fix tension of main drive chain by tightening front/rear adjusting bolts item-B: M6210) mount on the mount’ g cross ‘angle(L130% 130%), 22 Adjustment for tension of main drive chain. Operate escalator at down direction. Press the force of 10 kg on the middle of drive chain so that the deflecion of 4~6smm be obtained, 23 Adjustment for Speed sensor. yy ‘Alon center of speed sensor and 13 holes of flywheel and adjust /fix the gag 25 -£0.5mm. (See fg2 ) stes* LID, Ls FIG, 2 SPEED SENSOR ADJUSTMENT SHANGHAI HYUNDAI ELEVATOR MFG. CO.,LTD 4-2 «PART NAME) 4) Speed sensor 2) BRACKET 3) Flywheet + Check the gap between tywheel and*speed —- sensor during regular Inspection, 2000.9.INSTALLATION & MAINTENANCE MANUAL, Cl-G10 | FIG, 3 .BED PLATE ASSEMBLY | Part description on fig. 3 NO. PART NAME PART NO. | OTY/UNIT | REMARK | 1 | Cross Angle 1 i 2 | Support Channel 2 |: 3 | Hex. Bort ‘M20%60 8 i i 4 | Spring Washer ‘M20 8 fi i 5 | Plain Washer ‘M20 4 at [I 6 | Hex Bott 12x60 1 i 7_| Hex. Nut Mi2 4 | 2 [ec ania sor [enim | | ORLA patron | 9 | Hex. Nut Mi6- 12, 10 | Shim Plate 16 11 | Sliding Plate 8 I 12 | Bedpiate Assy iu 13 | Rubber 8 | 44 | Rubber 8 | SHANGHAI HYUNDAI ELEVATOR MFG. CO.,LTD 4-3 2000. 9.INSTALLATION & MAINTENANCE MANUAL, 24 Periodic Lubrication For Reducer. LupAicant [AMOUNT | FREQUENCY ‘CHECK POINT 320 : Perform regular inspection per somite | 4 yy, | Retlace ol ater 2onour, | Peform ro ectia onli worm gear oi then anniversary, ‘i color and seal leating Note: Make sure the reducer is filed up lubrication belore start it, Forbid to use the mixed lubricate cil, 25 Brake adjustment(see fig.4) 1) After the assemby, adjust the brake spring, paint and mark I The user is fobidden to adjust the spring. 2) The tength of brake spring is 200~220mm, as usual. 93) The adjustment methods: loose the lock nuts. 4) When brake belt wom out 1/4, replace it ‘SHANGHAI HYUNDAI ELEVATOR MFG. CO., LTD 4 - 2000. 9.INSTALLATION & MAINTENANCE MANUAL, Mee Hex. Adjustment Tube Factory Scrited Mark + Adagt Plats Armature Plate, Serbad Maton Mark On ZZ} Adaptor Plate & Stator Body SHANGHAI HYUNDAI ELEVATOR MFG. CO., LTD 4 On Bane! Of Each Tube Socket Head Cap Screw Col Le ‘Stator Body Soring Brake Torque . ‘Adjusting Ring 0.3 mm.? 75 HP 0.4 mmn.210 & 15 HP FIG. 4 BRAKE ASS'Y 2000. 9.INSTALLATION & ADJUSTMENT MANUAL CM-610, 4. WIRING CIRCUIT. © BRAKE @ @ o_o FIG, 5 VOLTAGE OF THE BRAKE 110VDG * MOTOR FIG. MAIN MOTOR 220V/SE0V/4G0V SOHZ/S0HZIA ~ WIRING) SHANGHAI HYUNDAI ELEVATOR MFG. CO.,LTD 4-6 coe 2000. 9.INSTALLATION & MAINTENANCE MANUAL CME [5] HANDRAIL DRIVE ASSY INSTALLATION AND ADJUSTMENT. - LEAF SPRING TYPE, d by chain to tte nancial jackshatt. ‘The handrail Jackshait 's connected by a third chain to handrail drive sprocket on right end of the main jackshaf. '\ consists of handrail drive, tensioners, jackshaft and hancral drive chein{#80, #50), ~ Handrall dave alignment is as folows:(Rel to fig.1) * Aligning between hanciral dive sprocket and jackshalt sprocket(#80). + Algning handrail drive sprocket, adjustable sprocket and #50 jackshatt chain sprocket. ~ Adusing the handrail drive chainia50}. re mr. | = = — cE om a oS . ei He HANDRAIL ORE | STON dll 9 - oA : 3 | a | = e Scie \s0 Cuan TEXSON | : ae ~— a FIG. 1 HANDRAIL ORIVE SYSTEM ‘SHANGHAI HYUNDAI ELEVATOR MFG.CO.,LTD 5 - 1 2000. 9.INSTALLATION & MAINTENANCE MANUAL ote (#80) Sprocket ‘Ht Check alignment between handial dive sorockel and £80 chain tension sprockel with staight : edge(See fig. 2) * If adjustment Is needed, do the folowing: 12 Loosen bolts(M12x35) #80chain tension sprocket mounting plate. 1.2. Insert shims between truss channel and mounting plat. 1.4 After alignment, tighten bolls of tension sprocket mounting plete. FD CHAN TENSCNER FIG. 2 CHAIN ADJUSTABLE SPROCKET ALIGNMENT. ‘i i 18 Check alignment between handrail dive chain adjustable sprocket and inner sprocket (#60 [fe ‘chain sprockel) on handrail jackshatt with staight edge.(See fig. 3) | 16 Check the handrail jackshalt is level(See fig. 4) ‘SHANGHAI HYUNDAI ELEVATOR MFG. CO.,LTD §- 2 2000. 9. ' iINSTALLATION & MAINTENANCE MANUAL oui aed Fenoungn sel wat Cea FIG. 9 HANDRAIL JACKSHAFT SPROCKET ALIGNMENT If adjustment is needed, do the followings: 17 Loosen handrail jakshatt adjustment botts(M16x40) in pillow block. 1.8 Make exact alignment between adustable sprocket and jackshat sprocket by moving.jackshat ‘eft and right end then adjust plow block to get handcaljackshat level 1.9 Tighten jackshatt adjusting bots, : a FIG. 4 LEVELING HANDRAIL JACKSHAFT SHANGHAI HYUNDAI ELEVATOR MFG. CO. , LTD 3 2000. 9.INSTALLATION & MAINTENANCE MANUAL CMG: ee FIG. 5 #80 CHAIN ADJUSTABLE SPROCKET. 2) Handrail Drive Chain(#80) Adjustment. Hi | 24 Install hancra? dive chain around on handkall dive sprocket, double tensioner sprocket and Jackshat sprocket, assemble connect - ink pin toward center line of truss, | 22 Adjust the chain deflects 20:+0.Smm between handral cive sprocket and jackshan sprocket Under finger pressure kgf. and tighten adjustment rutiMi2), 23° Tighten adjustment nut at both ends, SHANGHAI HYUNDAI ELEVATOR MFG.CO.,LID 5 4 2000. 9.- INSTALLATION & MAINTENANCE MANUAL CM-613 3) Handrail Drive’ Jackshatt Alignment. 3.1. Check alignment between outer sprocket (#50) on handrall Jackshaft and handrail drive sprocket losest fo top of truss with a siraight edge. (See fig. 6) + It adjustment is: necessary do the folowing: 32 Loosen mounting bolts(M12x35) at bolh ends of handrail drive. 33 Aller alignment, tighten the bolts. (Handa drive sprockel closest to bottom truss is aligned in accordance with step 3.1) HANDRAIL ORIVE SPROCKET CLOSEST TO TOP OF TRUSS i [STRAGHT €oGE HANORAL, SACK SHAFT FIG. 6 IDLER SPROCKET TO OUTER JACKSHAFT SPROCKET ALIGNMENT 24 Check alignment between handrail dive sprocket and tension sprocket with straight edge, (See fig. 7) 35 Loosen bolts(M12x25) holding tension adjustment sprocket mounting plate, 36 Insert shims under tensioner plate to align sprocket. hoe 37 Alter aignment, tighten bolsiM12x25) of adjustable sprocket tensioner plate. ‘SHANGHAI HYUNDAI ELEVATOR MFG. CO.,LTD 5-5 2000. 9.INSTALLATION & MAINTENANCE MANUAL ieee ‘stra EDGE ‘ BOLT wuax28 ! [_exson serocet |_-TeNScneR PATE AOKSTHENT waumr2xes i FIG. 7 HANDRAIL DRIVE SPROCKET TO ADJUSTABLE SPROCKET ALIGNMENT 4.) Handrail Drive Chain(#50) Adjustment. “1 Route handrail jackshaft chain#50| through handrail dive and around tensioner sprocket and’ Suter sprocket on handial ackshatt. connect master lnk on dive chain. (Seo fp, 8 % Check that grease niople of handral drive sprocket are insaled at same clreston, 'f rol, remove the chain arid readjust (See section “A'="A") 42 Loosen the bolts{M1225) of iensioner plate, 43 Adiust tension: to #50 chain nut plate. : betisiMi2s65) and tighten the aujustnant aut 4 Vai ha anda ive chain tension is eecirg @ crank Sih to dee 1029em and tghion the acfustrert bottMi225) at tensioner ple (See fg. 8) ‘SHANGHAI HYUNDAI ELEVATOR MFG. CO, 1 5-6 2000. 9.INSTALLATION & MAIN™ a FIG. 8 HANDRAIL DRIVE CHAIN 5) Assemble The Handrail Pressure Roller And Adjust The Compression. Pressure roller assembly is factory installed, the handrail, ioase the DoitiM12x35) Belore assem % Bofore assemble the pressure rolers, The hand isolated by manually operation 5.1 Pressure rolers must be adjusted on the condition of handrail being installed, (See fig. 9! 19 number of upper and lower bracket al pressure rolier, Check the manufec! 52 Aller tighten the bolls(M12%35) of pressure roller brackels, check that pressure boit is at foe" bracket . 53. Coll spring tension to be 69.5%0.5mm height. (See fig. 10) 54 Check the drive condition and tighten the double nut (See fig. 10) SHANGHAI HYIINDAL FIEVATOR MEG eM UTDINSTALLATION & MAINTENANCE MANUAL BoLTWi2x ss) CM-612 PRESSURE SPRING on & ; 1 SBE en 7 £) : & ROLLER BRACKET. PRESSURE FOLLER «BEFORE? ‘i ing sequence. qeertity ard iucalion of ciemp to wuss chord by using the ¢rawing (6368118) and make sure that the clamos are correctly assembled on the ttuss as shown, (See fig. 2) Fie munives Uf ouaan cauuoUt UF Uylit SWE ss Staring win NuMoer I Yor exampe = 1, 2, 3) at the Jointing Section of bottom of extrusion and the number of support extrusion of lett side is starting wit rumbar the 21 (lor exampie : 21, 22, 23). Check the sequence number of insialation and instal the suppor extrusion according to ‘numbering system designated, This numbering system also applies to lass panel, handrail guide extrusion, skit, inner deck end outer deck panel. (See fig.1) NO, ON LGHT S10 FIG. | BALUSTRADE PARTS NUMBERING SYSTEM 12 Make sure that bottom support extrusion are postioned at 1,563.5mm from working? fjintw.0.). (See fig) 1.2 As shown on figure 4, positon extrusion within the specified distance fom the surface of extrusion 19 axie toler lackiseting Gistance (height) at l@naing and on incline. ‘Check the distance “B” and “C" as shown on fig 2 ard tighten, 1.4 Ton support extrusion and midcfe of support extrusion must be Installed in accordance with step 1.3, 1.5. Make: sure that extrusion joints are propery fitted without any unnecessary 2p. ‘SHANGHAI HYUNDAI ELEVATOR MFG. CO.,LTD 11-1 2000. 9.SHANGHAI HYUNDAI Fi EVaTAR uER en on FIG. 2 TYPICAL CLAMP LOCATIONS:| I INSTALLATION & MAINTENANCE MANUAL con-636 4 i = cau assy A avo: 41m 20) ‘CARAAGE BOLT 243 fun OW NoUNE 408'mm (00) 0. as 1491 mm (3 ; TRUSS ANGLE ~ Sau ee FIG. 4 SPRT. EXTR. CLAMP ASSEMBLY ADJUSTMENT SHANGHAI HYUNDAI ELEVATOR MFG. CO. LTO 11 ~ 3 2000. 9.INSTALLATION & MAINTENANCE MANUAL “on-6 LOWER CURVE EXTRUSION suPPORT NEWEL END ey ik SECTION “K™="k" FIG. 5 NEWEL END INSTALLATION 2. HANDRAIL GUIDE EXTRUSION INSTALLATION Hancral guide erusion is instaled onlo inter panel and it is not only suppor’ the interior Panel but also designate the moving direction of handrail. * Before Instaling extrusion, check the sequence of assembling number. 2.1 Install top and bottom handial guide extrusion. lubricate to outer surface of graper, (See fig. 6, 7) 2.2 Install all other extusions sequently and check following points, * All sections of extrusion are (uly “seated on panels? * All handrail section of joints ate secured? * All the protrusion of joints must be removed? CHANNEL, GUDE STAF-NYLATAON =| Hex sou STEP SIDE Barren ka PANEL Wericaton outer FACE OF GAPPER FIG. 6 HANDRAIL GUIDE EXTR. INSTALLATION (W-8TL SHANGHAI HYUNDAI ELEVATOR MFG. CO.,LTD 11 - 4 2000. 9.INSTALLATION & MAINTENANCE MANUAL cM-636 OSH HO, BoUT Guns star JOINT PLATE: uass Gtass GnipPER Green NEWEL sont Auate SH Ho, BOUT soecoas H03 wast) FIG, 7 HANDRAIL GUIDE EXTRA. INSTALLATION (W-8T2) SHANGHAI HYUNDAI ELEVATOR MFG. CO.,LTD 11-5 2000. 9.INSTALLATION & MAINTENANCE. MANUAL, “ome {12} NEWEL SKIRT INSTALLATION Newel skit is assembled on combpiate. Newel skit assembiy lacillales the finish of skit deck, extrusion. start switch and emergency switch are mounted on this assembly. 1 Aligning. the inner panel with skirt panel, 2 Assemble inner panel with MSx10 cross countersink screws (sus 308). 8 Assemble outer panel and do assembly of front pane! (Acjust spring so that ber clamp is pushed with the force of 10 kg!) 4 Alter assembly of newel skit, check if handrail does interfere with handrail guard. CROSS PAN HO SCR. GROSS C'SINK SCA. 6x20 ssti6) (05x10 Suses) ‘SIGAT PANEL, GSINK scr, an (ames FRONT Panel. aH BorToM un FIG. 1 NEWEL SKIRT INSTALLATION 2000. 9. ‘SHANGHAI HYUNDAI ELEVATOR MFG. CO.,LTD 12 -INSTALLATION & MAINTENANCE MANUAL Cea {13} HANDRAIL GUIDE AND HANDRAIL INSTALLATION 1. HANDRAIL GUIDE INSTALLATION Handrail guide consists of guide extrusion and retun extrusion. Guide extrusion makes handrail running smooth by inserting guide strip into extrusion. Flotun extrusion consists of retum guide, roller and tension guide. {Insert guide strip inlo guide extusion after cutting oth ends al 20° and timming the cutting surfaces by sand-paper . 7 er . CUT ENDS AT sot GUIDE STRIP ~CHECK ABRASION : EVERY 6 MONTHS) FIG, 1 TRIMMING ENDS OF GUIDE STAIP. HaNDRAK, COIL AS RECEIVED FROM FACTORY, SLACK STRIPES MARK INNER SIDE OF HANORAL, a STEP 1 STEP 3 STEP 4 STEP 5 UNCOILED FIG. 2 UNCOILING HANDRAIL, SHANGHAI HYUNDAI ELEVATOR CO.,LTD 13 - 1 2000. 9.INSTALLATION & MAINTENANCE MANUAL eee z é 2 5 z 2 8 5 3 z 5 8 z = é 2000, 9. SHANGHAI HYUNDAI ELEVATOR CO, LTD 13 - 2INSTALLATION & MAINTENANCE :MANUAL cree. a Scie haiti can o¢ istaued, nancral guide must be installed, me Every sections (handrail drive shim, handrail guard switch bracket, truss angle, skin 7 * Suppor angie) can be damaged to handel’ must be inspected ‘belore assembing 7 hancrall must be installed belore skirs and inner deck are installed. 3. HANDRAIL INSTALLATION 1 Remove the pressure roller : 12 Unpack handrail in sequence shown in fure 1 uncol! the handrall and lay it on the steps. inspect for damage, F * Do not buckle the handrail. buckling the handrail reduces life by 50% (% Do not wax the guide strip) : 13 Position handrail at bottom of aluminum relum guide, pull handrail up along ful length of return guide 4 “14 Place handrail and handrail Guide back into truss, conect handrail to hanger studs, : 15 Cut the fexible guide 12mm below the point where the guides overiap, the flexible ‘return guide and the aluminum return guide, 6 Bevel and chamfer end of faces of fixed and flexible handrail telum guides. ‘7 Pull hanceal_ on remaining flexible handrail guide. splice aluminum handrail return Guide to flexible handrail guide using spice bar, tighten only the hardware et the aluminum handrail guide. 7 1.8 Push handrail and flexible hendral quide up, and Stopping about 700mm before final Splice. tighten only hardware. : 7 * The force needed to pull the handral! down the balustrade is about 25kg to 4Sko, 19 After instaling Randal, check handall for drag by pulling it down. balusade, it must be easily moved and check the following : * Whether handrail is compietely instafled on handrail guide all the Way around the balustrade. * Whether hardrali is not dragging on arything in its path. * Whether inside of handrail is stpped by return guide ard guide stip. 10 ‘Install the pressure rollers. move hancrali around so that it seeks its own i "positions. check whether handrail and step speed are samo revolution, : SHANGHAI HYUNDAI ELEVATOR CO.,LTD 13-3 2000. 9.INSTALLATION & MAINTENANCE MANUAL 2. HANORAIL ADJUSTMENT, Operate the escalator and check center of the handkal coincides with center of handrail drive £ roles, : * Tit needs to be adustes, adjust the guide roler and hancrall Guide as fotows, 21 Use the hex aut (MIO), align the nardtral cone, 22° Move the handrail around 2-3 tines and stop it when center of the handrail coincides ceenier of handral! drive roller, 24 winen adhsing ancral center wih handrail guide, adust wih handrail guide tocatd eile end-side of the handrail dive, * Mon perfomning ‘outing maintrance, check wem-ott siueton of fendrail uide ie ‘cei iv entier ena se 0: nandad dave roller i SHANGHAI HYUNDAI ELEVATOR CO.,LTD 13-4 2000. 9.INSTALLATION & 4 NANCE MANUAL Cue 645 [4] STEP INSTALLATION AND REMOVAL. Step can only be removed on the incine, IF access to Ihe truss is needed elsewhere, remove a step on the incline, release the mana! Brake on the drive unit, and rotate fywhael with a foot to relocate the opening to the desired Position on the truss. {Insert the allen wrench step removal too into each of the two hes in the siep tread, 2 Lcasen each socket hd. cep screw in the stop clamps that connect the step 10 the step chain axle 3. Lit each step out of the tack and store it in a safe place, 4 Step must be replaced on the same axle it was removed from. 5 Reinstall the stap is in the reverse order to step removal. uSt.poun wy Foor Rewove arten. TRCEEMRG Stee cour. STEP INSTALLATIONREMOVAL TOOL, OWA HERE TO NSTAL THEN TOMTEN Carve BOLT. SAPTIVE. CLAMP BOLT P CLAMP STEP ALE uso stan} = aurro newove FIG, 1. STEP INSTALLATION / REMOVAL. ‘SHANGHAI HYUNDAI ELEVATOR MFG.CO. LID 14-1 2000. 9.STALLATION & MAINTENANCE MANUAL Ce-65 115} STEP CHAIN INSTALLATION. + Removal and installation of step chain is as the follow. 1 Removal of the sted chain, 1.1. Find mastor fink piste with yellow paint of step axle chain 1.2 Belore remove the stop ring, fx the step axle chain with weod block 4.3. Separate the link plate at both sides, 1.4 Remove the bottom tumaround removable track. 7 1.5 Release the brake manually operate and remove the step chain in truss. 2 Installation of the step chain. 21 Release the brake manually cperate and insert the step chaln to top sprocket in truss, 7 22 Assemble the step chain, 23° Assemble the bottom tumaround removable track. 24 Re-adjust the upthrust track, 25 Alter finishing step 2.1-24, assemble the step assombiy. (Remain step Eset) 26 Adjust the clearance between step and combfinger. - 27. Check the! followings in step driving. = The condition of step aiving. ~ The interfere part while step running. = ~The condition and alignment of handrall dtve. ~The condition and alignment of drive unit, ~ The noise to top dive while step running. 28 Assemble the remaining steps. | SHANGHAI HYUNDAI ELEVATOR MFG. CO.,LTD 15-1 2000. 9.INSTALLATION & MAINTENANCE. MANUAL Cn-650 Sam, g O—see OETA) (© 9) — unceure Pa ‘STEP cian AND ROLLER ASSY OF, "NOTE : SHARP EDGE OF RETAINING RING " 10 FACE AWAY FROM LINK PLATS LINK PLATE OR MASTER PLATE. Lc; > / ew “VEE Dara oF REAINING RING - PIN ASSEMBLY, FIG. 1 STEP CHAIN SOUS 10S) FIG. 2 BOTTOM T/A REMOVABLE TRACK SHANGHAI HYUNDAI ELEVATOR MFG.CO, LTD 15-2 2000. 9.INSTALLATION & MAINTENANCE MANUAL OM~59. UpTHRUST Track ADJUSTING BOLT : ee (ez0coo3 HozM12<60) ae ‘SPRING PIN =a 0 x j= * ADJUST TRACK ey HEIGHT 22.5 mm MAX. EUG r8 tam Min * ROLLER DIAMETER 72.5 mm MAX. 778 teen MIN, STEP CHAIN TRACK FIG 3. UPTHRUST TRACK ADJUSTMENT. | SHANGHAI HYUNDAI ELEVATOR MFG. CO.,LTD 15 - 3 2000. 9.INSTALLATION & MAINTENANCE MANUAL, CH-655 116} FLOORPLATE INSTALLATION Floomlate are installed to escalator top and bottom, "consists of foorpiate, stepnlate, combpiate, combfinger. GOR FEPPATE, 7 cuna star isH HO, BOLT HEX BOLTOAIOzO) HEX GOLTIMI26O! ‘aanoe70) HEX BOLTIMIOXAG) vex sot Stuo sour 1 HEX NUT, SW AND FAW (weioxcor iwreso. FIG. 1 FLOORPLATE ASSY INSTALLATION SHANGHAI HYUNDAI ELEVATOR MFG. CO.,LTD 16 - 1 2000. 9.INS ES LLATION & MAINTENANCE MANUAL cages Flooplate Installation (removal) is as follows: 1. Remove the two dish head bolts (10x85) holding flcorplate, : 2 Remove the hex bolts (Mi0x20, M10x60) holding stepplate. remove stepplate. 3, To remove the combplate, remove the bolts holding handrail guard switch bracket, 4 Remove the bolt at both end of combplate. 5. Loosen the adjust boltiMi2x20) a1 both end end remove the combplate, 6 Reinstall the combplate in the reverse order. 7. Remove the interference between step and comblinger by using left and right adjusting bolt (M1280) and height acfusting bolt (M12x60). | ‘SHANGHAI HYUNDAI ELEVATOR MFG. CO.,LTD 16 - 2 2000. 9.INSTALLATION & MAINTENANCE MANUAL CM-860 07) LUBRICATOR 1. Operating instruction. | When the motor operated, the deceleralor makes the piston move to pour oil, The oil pressure up to O.4Mpa then, 1.2 The oller stoo operating witt the motor stopping. 13 The oiler operated and stop repeatedy according to the time set. 14 The time to stop can be adjusted sven gears. Change the outist’gt sevén gears shot crcut to make the oiler's operating time continuance to t24-minutes Interval. 18 Adust the position of shaft according to the needs to contro the ol volume. 1.6 The hydraulic switch monitor and alarm automatically, 2. Feature, 4. Pump Lamp. 2 Stop Lamp 3, Manual Button 4. Interval Time Control Di. =|, 7 5, Discharge Quantity Contd Dial. 6. Fuse (3A) 7. Olt niet 8. Ol Tank : = FIGURE 9-4-1 TMD-5 TYPE lubrication system, 3. Panel schematic diagram : e e Alarm Run. 1) Alarm = The indicator lamp ight up with the mechanical breakdown, 2) Run: The indicator lamp light up when the motor operates, 3) Intermission : The indicator lam light uo when the motor sico, 4) Ol level + The indicator tamp light up at the iow oil level ‘SHANGHAI HYUNDAI ELEVATOR MFG. CO., LTD 17 ~ 2000. 9.INSTALLATION & § MAINTENANCE MANUAL curse 3. Emergency Measures. [APPEARANCE CAUSE COUNTERPLAN Tos bw al va TARGD Testbed Ubcoaton To Ta ahead a Breakdowns + Giean oF replace the fiter, ‘(Plugged up, rupture, pressed) | + Replace the ol vessel, + Bad gual of one way valvas”_|s Chock an ean ~ Stoo pouting beacuse cf the [= Use the melo maniontay AEGer feasons monion above." |: Replace tne ov ing. testo oleae |+O-rhg on piston wom out. | Tigo thes ee eplage tk “Leak on the poster of : omecton. Witext signal when! * Poor contract of circu + Check the circuit. Bg oLise bow a] = The alarm sensors coroned. | - Reaaoe Say sensor, Sele nn SHANGHAI HYUNDAI ELEVATOR MFG. CO.,LTD 17 - 2 2000. 9.ENANCE MANUAL occ (18] SWITCHES ADJUSTMENTS. 1. Switch Location consetaté [Sartor menoeete Gute SaITCH Ta) ueyocen EY SaTTew FLocreLar: SATTCH Te) Stanr aurrON A WP/OOHN KEY SHIEH seiar SAITOH 12) FIGURE 1. Switch Location (Top Truss) wenomany Spee0 WORT TORLEG Uevice tar mrokey ster (STE LEVEL) ‘TTC Saint pe ta NeCRAIL Guz ‘atten (2h 0 HT SALTCA _frccreute A ‘seca Bronen STEPCHALY StI fa) sxrat SKETCH 121 coneeLate ‘SeITCH START SUTTON At Werco%e KEY SutTeH o SEoxzK Step (STE teveL) SatTCH (a) werrsust ‘SMUICH FIGURE 2 Switch Location (Bottom Truss) SHANGHAI HYUNDAI ELEVATOR MFG. CO., LTD wet 2000. 9.STAG LATION & MAINTENANCE MANUAL CM-00: 2. Switch Adjustment WARNING Power is applied to escalator circuits after the controller is connected to an outside power source. Injury or death could result from contact with electrical cirevits when the circuits breaker is closed |. Broken Drive Chain Switch Adjustment © Open the foorplate, © Adjust the switch bracket to obtain gap of 5~t0mm between the switch bar and brake pau ® Separate the switch ftom the bracket and remove cable from the switch, @ St th tostor at obm-meter mode end check wheter works rormaly. © Connect the tester to terminals and check the switch operates normally by pushing the switch boar siightly. @ I the switch does not operate, check that it was adusted and wired correctly before replacing tt © Connect the cabie again and check whether the escalator operates up & down normally, XNOTE ~ Broken drive chain switch is localed on the brake contol assy in the top truss. Mico swrreH BRAKE PAW. WN RAKING POSITION ON CHAN FAILURE Swircs acrvareD, BRAKE PAM, IN NORMAL POSITION, FIGURE 3. Broken Drive Chain Switch Adjustment SHANGHAI HYUNDAI ELEVATOR MFG. CO.,LTD 18 - 2 2000. 9.INSTALLATION & MAINTENANCE MANUAL. 2-2 Skirt Switch Adjustment © Remove step and skit panel, © Check the condition of push button and spring. © Remove the cable trom switch terminal, @ Set the tester at ohm-meter mode and connect it to switch terminals, © Press the plunger and make sure that switch operatés normally. @ I the switch does not operate, check that it was adfusted and wired correctly belote replacing it © Connect the cable again and check whether the escalator operates up & down riormally, 3 In case of non-push button type, ‘Adjust it that the switch button contacts the skirt panel, * NOTE |. Skirt switches are located al the lelt and right sides of upper and lower landings, 2 Mark sure that the switch can be aclivated when the button is pushed 05 mm. our praceer hi SWITCH POSITION { ADJUSTMENT BOLTS. Bs aetanen cpnne sar Paes HARDWARE, “SKIRT PANEL. YO > wera Xm PUSH BUTTON ye + PUSH BUTTON SETAINER SPRING Micro SWITCH A arom FIGURE 4. Skirt Switch Adjustment ‘SHANGHAI HYUNDAI ELEVATOR MFG. CO.,LTO 18 - 3. 2000. 9.INSTALLATION & MAINTENANCE MANUAL RR IE NEN ere ree anaes SE : 2-3. Step Upthrust Switch Adjustment © Check that the upthrust track operates smoothly by pushing it upward, It it does not operate smoothly, loosen the pivol vol. © Make sure that the adjusting screw contact the switch plunger completely. @ Remave the cable rom switch terminal © Set the tester al the ohmmeler mode, and conneet it to switch temrinals, © Lit up the uot track end check that switch operates normaly @ i te swich does not operate, check that it was adusod anc wired corey belo relacng © Connect the cable again to the switch and check whether the escalator operates normaly, NOTE |. Siep upthaust switches are located at the sight riding track of the lower landing. 125 fee ecno sw cree Tos] sowstue . ql Serew 7 wens | “ry! | § 7} tear ne] sowsraeeer | Screw Laces a ‘eens LO etal * FIGURE 5. Step Upthrust Switch Agjustment. i ‘SHANGHAI HYUNDAI ELEVATOR MFG. CO. LTD 18 ~ 2000. 9.INSTALLATION & MAINTENANCE MANUAL eas ere a nn EN, 2-4. Handrail Guard Switch Adjustment ® Check the movement of handrail guard by pushing manually. Handrail guard should be restored to the original slate after pushing. © Separate the newel skir, and the handrail guard switch wil be seen, © Remove the cable from switch terrinals, @ Sel the tester at chmmeter mode, and connect it to “switch terminals, Then press the plunger and check thal the switch operates normally © I the switch does not operate, check that It is adjusted and wired cortecty before replacing it © Connect the cable again to the switch and check whether the escalator operales normaly. SureH MOUNTING & SEARS AOUUSTMENT HARD ARE MICRO SWITCH 1 cousecare i SUPPORT Et Pee Satie E | FIGURE 6. Handrail Guard Switch Adjustment ‘SHANGHAI HYUNDAI ELEVATOR MFG.CO.,LTD 18 - 5 2000. 9.INSTALLATION & MAINTENANCE MANUAL ae rn ee eee neat a ee enna EE 2-5, Stopped tlandrail Switch Adjustment © Make sure that the roller contacls the handrail and rotates normally, ® Check that the reflector is altached properly at the roller and eliminate the dusts from the reflector and lens. ® Check that photo head and reflector is aligned correctly. @ Remove the cable from switch terminal ® Set the tester at ohmmeter mode. and connect it to switch terminals "c* and “no" © Check that ime delay relay on photo switch is set at 5 sec. © Check the deep switch is set at “i” and “hi", @ I the photo sensor senses the reflector when moving the roller, the red lamp on the photo head Is lighted and the relay operates al same time, {t the red lamp is not lighted, the photo head should be checked for replacement. If the ted lamp is lighted and the relay does not operale, the relay should be checked for replacement. @ Adiust the sensitivity of photo sensor. © Connect the cable again to the switch, and check whether the escalator operates normally. Bracker, [ait i cua, SPLICE aR in Tv aro waren 355.5 mm ‘pre END oF HaNpRast RETURN GUIDE. FIGURE 7. Stopped Handrail Switch Adustment SHAMCUAY vem yaTOa MES CO, LTD 1-8 2000. 9.INSTALLATION & MAINTENANCE MANUAL cn-604 2-6, Combplate Switch Adjustment : © Seperate newel skit and check that the switch plunger is in contact with the combplate switch. @ Remove the cable from the switch terminal, @ Set the tester at the ohmmeter mode, and connect it to switch terminals. © Lit the combpiate and check that swich operates normal, © It the switch does not operate, check that it was adjusted arc wired correctly before raplacing © Connect the cabie again to the switch and check whether the escalator operates normally. compere | SEE iy : : BOR, =| i MOUNTING screw igen TRAVEL TO, AGTNare SwiTeH, Lo ket 70.UeT poise COMBPLATE. 3 a ‘SUPPORT BRACKET | COMBPLATE FIGURE 8. Combplate Switch Adjustment, ‘SHANGHAI HYUNDAI ELEVATOR MFG. CO.,LTD 18 - 7 2000. 9.INSTALLATICN & MAINTENANCE MANUAL eater 2-7. Floomlate Switch Adjustment © Only the Moorplate switch uses normal open contact, @ If the floomlate is raised, the foorplate switch is operated and culs off the circuit ® Remove the cables from the switch terminals. Connect the tester to pholo switch terminals "O* and" check whet ich operates. and press the switch plunger and @ Ithe switch does not operate, check that it was acfusied and wired correcty vee reyaciny «. © Connect the cable again to the switch and check whether the escalator operates normally ‘And while the escalator is running, lit the floorplate to see the escalator stops. cto sre me | jan xmwet ‘a sc er ‘SWITCH ‘BRACKET FIGURE 9. Floorlate Switch Adjustment SHANGHAI HYUNDAI ELEVATOR MFG. CO.,LTD 18 - 8 CearaINSTALLATION & MAINTES TANCE REANUA 2-8. Broken Step Chain Switch Adjustment © Make sure that the switch bar is on the center of stot of switch target @ I the step chain is broken, the switch target fixed on push bar is pushed back and touches the switch bar which cuts off the circuit, @ Remove the cable from switch terminals, Connect the tester to switch terminals and touch the switch bar by hand to see that the switch operates, @ W the switch does not operate, check that was adjusted and wired coriely belore replacing it ‘Connect the cable again to the swilch and check whether the escalator operates normally FIGURE 10. Broken Step Chain Switch Adjustment SHANGHAI HYUNDAI ELEVATOR MFG. CO.,LTD 18 ~ 9 2000. 9. ont-ens 4 :) | | | || Re LATION & MAINTENANCE MANUAL. 2-10. Under/Over Speed Relay Adjustment © Push reset button, @ Check with the tester that ac 115 power is supplied to #5, #6 terminals of wo speed relay. cn @ Connect the cables connected to #7, & terminals of wo speed relay to escilescose and check that the range of oscilator frequency is 405~450H2(115v,60h2) or 330-368Hz (115v,50hz2), © When the escalator is on normal operation state with all cables connected. W automatic operation does not work, set the frequency by adjusting the potentiometer. @ tthe relay cose not work, check that @ Connect the cabies again to the teminais of the relay and check the escalator operates rormally. POTENTIOMETER, nisvac BRS sor ao fr | ti ruse {Tb i z cia ‘SHIELD CARE [ OUTPUT CONTAGTOR OPEN | CLOSE | OPEN 0-23 | 38-498 | 428 UP o-250 | 250-350 | 250 UP wise value are 5% FIGURE 12. Under/Over Speed Relay Adjustment. slele SHANGHAI HYUNDAI ELEVATOR MFG. CO. LTO 18 - 11 2000. 9.INSTALLATION & MAINT NANCE MANUAL co. 2 COMMECTION FoR SUPERVISORY FIGURE 2. Safely Device Circuit SHANGHAI HYUNDAI ELEVATOR MFG. CO., LTD 19 - 2 Cas-608 2000. 9.7 INSTALLATION & MAINTENANCE MANUAL “OM 2) Main circuit Ai S phase power source is connected to 1Ui, 1V1, 1W1 in terminal of C/P Connector GF is provided power source 10 CIP by slw handle, Trea Jerminel 1U2, 1V2, 1Wa is connected fo phase relay KN and dreton conneor KMU, KMD, i Tame 1s Hatten ease of cegatve phase or absence of phase, inout power supply he rust changed. Conmécter uiput ine 1s comected to metor input terminal trough the overeat protector KP, the aceur funning direcion of motor 's maintained, 3) Control circuit 20W0. 9.LLATION & MAINTENANCE MANUAL 4) Signal circuit When escalator is run i.e KMU, KMD is on, AC 11SV power Js supped to lubscalor AU, brake ower, brake cai! then brake is on, 7 Brake relay coll is on by brake power. Buzzer is ringing by PLC. cat eh Sey oa. rohit 5) Key switch control circuit PLC Input terminal of the up cirection signal is PLC-001, down direction is PLC~O02, Sef protection circuit conta fs outputted in 24V al the PLC and pass it though terminal No2 and Nos in the maintenance box. For plate sw 1SA1, 2SAt is conmected in the mile relay normal open canlact point KF and the crcut 'S composed with input terminal of PLO-03, ZThe contact point of the maintenance box is connected to tho signal circuit of key s/w in series, On inspecting, pull out jumper and disconnect the maintenance jack and operate it SHANGHA) uy! VATOR MFG. CO.,LTD 19 - 4 2000. 9,INSTALLATION & MAINTENANCE MANUAL _CM-£08 . 6) Safety circuit Tate 258 co ss osaise, sans. sry 9, Bae ase sae, say ENS BPN Bas Row coms, ecenw Ce ee ES) BOS go Moot PLC output power +24V is connect a series as follow devices: = Skirt siw 1SA2-4SA2 + Broken step Siw 1SAS~4SA5 = Combplate s/w 1SA4, 2584 + Handrail quard s/w 1SA3-4SA3 + Step uptivust sv SA7 + Broken drive chain siw SAB + Broken step chain stv 1SA9, 2889 - EM, drive coll 7) Lighting circuit ate Le “Tee? wocesrer asco ‘AC 220V power soutce is supoly to lighting circu, ‘AC contactor power is supplied by aux. contact. 8) Standard PLC 000 ~ High speed counter signal 1000 ~ Bef signal ' 001 - UP input signal 1002 - UP output signal : 002 - DOWN input signal 1003 - DOWN output signal 003 ~ Self protection signal i 004 - Drive input signal (005 ~ Safely circuit input signal Louk SHANGHAI HYUNDAI ELEVATOR MFG. CO., LTO 19 - 5 2000. 9.NANCE-MANUAL cu gon FIGURE 3. Speed Monitoring Circult. ‘SHANGHAI HYUNDAI ELEVATOR MFG. CO.,LTD 19 ~ 6 2000. 9.| cm-608 CTON | SHANGHAI HYUND Wl ELEVATOR MFG. CO.,LTD 19 - 7 2000. 9.INSTALLATION & MAINTENANCE MANUAL cHHens 4) Under Hndrail Lobting Diagran.(WBTL) FIGURE 6, Under Handrail Lighting Diagram ‘SHANGHAI HYUNDAI ELEVATOR MFG.(O., LTD 19 - 9 2000. 9.STALLATION & MA CE MANUAL 5) ULL Ballast Box Diagram.(WBTL) or. wi oe wee i mn Le | St ee | pr, a SHANGHAI HYUNDAI ELEVATOR! MFG. CO., LTD 19 ~ 10 FIGURE 7. UHL Ballast Box Diagram, 2000. 9. Cri-so5>on soe sz sy0r NIVHO daLs | Oly TBNSSSY Nic - SNe ONINIYSE 0 Suva waisyi uo ave yn noha AYpiy sua OL ‘Shiu ONINIVISH! 30 3903 VHS 2108 o 6 assy waTio8 NW NIvH 31s anaxin (8) osase — (eADONDE Oo oO ee “IVONYW SONVNALNIVI > NOLLVTIVLSNI 099-9