Pumpstar Pump Cell 2003

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39M 777185
SECTION PAGE
1.0 CONTENTS t
1.1 PUMPCELL LAYOUT 1-2
1.2 PUMPING CYLINDERS . ,

3-6
1.3 WATER BOXES . 7-9
1 .4 MATERIAL CYLINDERS 10-11
1.5 PISTON ASSEMBLY 12-13

'
. .
1.6 SHIFT CYLINDER ASSY. 14-17
1.7 CRADLE, S-VALVE +·1&.23

•. . � .
1.8 CLEANOUT ASSY " · · 2 4- 2 5

'
i
1.9 HOPPER AGITATOR • 26-35
'
2.0 t I
,
HYDRAULICS 1-9 y
2.1 PUMP DRIVE ASSY . �- I-5

4
2.2 CONTROL MANIFOLD 1-2
2.3 AUTOMATIC LUBRICATION w ,
'
1-2
2.4 OIL FILTERS 1-4
2.5 SYSTEM SCHEMATIC 1-3
:.,=> 3.0 CONVEYING/DECK PIPE

.. . ,
1-4
4.0 OVERALL LAYOUT .

,
1-3
4.1 BOOM SECTIONS 1-9
5.0 BOOM CYLINDERS 1-14
6.0 TURRET 1 - 1 1
7.0 OUTRIGGERS 1-20
8.0 ELECTRICAL/RADIO ' .
·%
1.1
PUMPCELL ASSY PUMPCELL LAYOUT
r
SEE DETAIL D FOR CLFANOUT ASSEMB
A. TORQUE ITEM TO 60 FT LBS
PG 1
1.1
a2Eu,kzu PUMPCELL ASSY PUMPCELL LAYOUT
ITEM PART NUMBER DESCRIPTION QUANTITY
1 80180101 HOPPER AGITATOR ASSY 1
2 90010125 HHCS, M12 X 30 9
3 90012199 CONICAL SPRG LOCK WASHER 5
A12
4 90080274 SEALER 12
5 90106007 HYD PUMPING CYL 125-80 1
2000/320 R
6 90106008 HYD PUMPING CYL 125-80- 1
20000/320 L
100 90012008 REG SPRING LOCK WASHER 4
108 90012201 WASHER 4
172 80180156 KEEPER PLATE 2
174 80180153 MOUNT, CRADLE MACHINED 2
175 9 0 0 10 1 6 2 HEX HEAD CAP SCREW 4
176 80180155 PIN 2
"
'
PG 2
1.2
PUMPCELL ASSY PUMPING CYLINDERS
23 20
A
17
12
19
A TORQUE ITEM TO 1 8 5 FT LBS
A TORQUE ITEM TO 150 FT LBS
8. TORQUE ITEM TO 1 5 FT LBS
PG 3
1.2
( aIEtu PUMPCELL ASSY PUMPING CYLINDERS
5 90106007 HYD PUMPING CYL, RIGHT
6 90106008 HYD PUMPING CYL. LEFT
7 80180131 CYLINDER MOUNT 2
8 8 0 1 8 0 13 2 TIE LINK 1
9 8 0 1 8 0 13 4 BOLT, BUSHING 2
10 8 0 1 8 0 13 5 V-BELT, D-SECTION X 9-1/2 4
11 80180138 CYLINDER PIVOT 1
12 8 0 1 8 0 13 6 PIN 2
13 8 0 1 8 0 13 7 KEEPER PLATE 2
14 90010077 HHCS,M8 X 16 4
15 90012006 REG SPRG LOCK WASHER AS 4
16 90010705 HHCS, Ml6 X 200 4
17 90011921 CONSTRUCTION WASHER Al 6 4
18 90011263 SHCS M24 X 180 8
19 90012014 REG SPRG LOCK WASHER 8
20 90050196 MALE STUD COUPLING Gl/2, S38 6
21 90050300 BANJO ELBOW G1/2, S 1 6 6
22 90050029 SWIVEL ELBOW, S 1 6 8
23 90050193 MALE STUD COUPLING G1/2, $ 1 6 2
25 90104068 SINGLE CARTRIDGE VAL VE BLOCK 2
26 90104040 CARTRIDGE CHECK VAL VE 2
33 90050137 T U B E NU T S 1 6 8
34 90050168 FERRULE S16 8
36 90041691 HOSE ASSY FS-20, 78C-20, F90-20 X 36° 1
37 90041693 HOSE ASSY FS-20, 78C-20, F90-20 X 42"° 1
90042252 HYO TUBE 16MM X 14-3/4" 2

38
· Z
PG4
1.2
PUMPCELL ASSY PUMPING CYLINDERS
31
21 6
22
\
\
\
\ 28
\
\
\
26
\ 27
23
23
35
,
..............
33
20
� TORQUE ITEM TO 1 5 FT LBS
PG 5
1.2
aaswk PUMPCELL ASSY PUMPCELL CYLINDERS
20 90050196 MALE STUD COUPLING G l - 1 / 2 , S 3 8 6
21 90050300 BANJO ELBOW G 1/2, S 1 6 6
22 90050029 SWIVEL ELBOW, S 1 6 8
23 90050193 MALE STUD COUPLING G l /2 , S l 6 2
26 90104040 CARTRIDGE CHECK VAL VE 2
27 9 0 10 8 0 1 6 DUAL CARTRIDGE VAL VE BLOCK 2
28 90104054 CARTRIDGE NEEDLE VAL VE 2
31 90041271 HOSE ASSY FS-8, 7 0 1 - 8 , FS-8 X 30" 3
33 9 0 0 5 0 13 7 TUBE NUT S 1 6 8
34 90050168 FERRULE S16 8
35 90022252 HYDTUBE 2°
PG6
1.3
azuastq PUMPCELL ASSY WATER BOXES
53
54
6. TORQUE ITEM TO 60 FT LBS
PG 7
1.3
al.Eke PUMPCELL ASSY WATER BOXES
39 80180075 RH FLUSH BOX WELDMENT 1
40 80180074 LH FLUSH BOX WELDMENT 1
42 80180069 FLUSH BOX LID 2
43 80180065 SAFETY SCREEN 2
48 90130048 3/4" NPT STREET ELL 2
49 90130007 3/4" KC NIPPLE 2
50 90130068 3/4" SQ. HEAD PLUG 1
51 90108002 3/4" BALL VAL VE 1
53 90080275 HOSE CLAMP 1
54 90042489 EQ. HOSE 1
56 80180127 RETAINER, FLEX RING 1
60 90080238 FLEX RING 1
61 90011877 FLAT WASHER Ml 0 1
62 9 0 0 11 6 13 LOCK WASHER Ml 0 1
63 80180072 HEX HEAD CAP SCREW 8
128 90080231 NYLON HEX NUT M6 4
172 90010786 SHCSM6X20 4
173 90080300 HANDLE, FLUSH BOX LID 2
PG 8
1.4
YD PUMPCELL ASSY MATERIAL CYL.
� TORQUE ITEM TO 1 1 5 FT LBS
PG9
1.4
take,l PUMPCELL ASSY MATERIAL CYL.
64 80180067 FLUSH BOX ADAPTER 2
66 80180038 SHEAR RING SET 2
67 80180042 9" CYLINDER CLAMP 4
68 90011922 CONSTRUCTION WASHER 16
69 90010714 HHCS M20 X 1 5 0 8
70 90011965 MIO X 1 GREASE FITTING 2
71 80180043 9 MATERIAL CYLINDER 2
72 80180037 9" CRADLE ADAPTER 2
73 9 0 1 10 1 8 3 0-RING, 222 X 4 6
74 90010717 HHCS, M20 X 200 8
6. TORQUE ITEM TO 1 1 5 FT LBS
PG 1 0
1.5
PUMPCELL ASSY PISTON ASSY.
A °
l
8 ASSEMBLE WI LOCTITE 243 (BLUE)
PG 1 1
1.5
aueta PUMPCELL ASSY PISTON ASSY.
75 9 0 0 1 11 3 4 SHCSM12X60 8
76 80180216 SPLIT CLAMP 4
77 80180103 PISTON COUPLING (DOG BONE) 2
5 90106007 HYD PUMPING CYLINDER RH 1
6 90106008 HYD PUMPING CYL LH 1
78 80180017 PISTON ASSY 1
6. TORQUE ITEM TO 1 1 5 FT LBS
/\ USE LOCTITE ANTICORROSIVE THREAD
[?'\TREATMENT
PG 1 2
1.6
PUMPCELL ASSY SHIFT CYL. ASSY.
A\ 1o6
SEE DETAIL A
&. TORQUE ITEM TO 1 5 0 FT LBS
PG 1 3
1.6
tau,tau PUMPCELL ASSY SHIFT CYL. ASSY.
62 90012007 REG LOCK WASHER Al 0 2
70 90011965 M l O X 1 STRAIGHT GREASE FITTING 1
98 90011693 EXTERNAL RETAINING RING 1
99 80180030 SHIFT CYL SUPPORT BRACKET 1
100 90012008 REG SPRNG LOCK WASHER 2
101 90010127 HHCS M 1 2 X 4 0 2
102 8 0 1 8 0 10 8 SPACER 1
103 80180029 SHIFT LEVER 8
104 80180096 SHIFT PIN 1
105 80180109 LOCK PLATE 1
106 90010102 HHCSMI0X20 2
107 9 0 0 10 1 9 9 HHCS M 2 0 X 4 5 1
108 90012201 CONICAL SPRG WASHER 1
109 80180122 SHIFT WASHER 1
� TORQUE ITEM TO 1 5 0 FT LBS
PG 14
1.6
PUMPCELL ASSY SHIFT CYL. ASSY.
150
DETAIL A
@------r-
1
P-r-fl-1---,.
6
g.) A
/ [I\ T O R Q U E ITEM TO 225 FT LBS
� POSITION SPLIT 90° FROM WORKING AXIS
PG 1 5
1.6
ala1,tu PUMPCELL ASSY SHIFT CYL. ASSY.
21 90050028 STUD COUPLING, Gl/2 S 1 2 6
22 90050029 SWIVEL ELBOW, S 1 6 5
23 90050192 MALE STUD COUPLING Gl/2, S l 2 2
30 90041308 HOSE ASSY FS-6, 3 8 1 - 6 , FS-6 1 8° 1
33 90050137 TUBE NUT S 1 2 8
34 90050168 FERRULE S12 8
70 90011965 STRAIGHT GREASE FITTIN M l O X 1.0 1
134 90041304 HOSE ASSY FS-6, 3 8 1 - 6 , FS-6 9° 2
135 90050619 SWIVEL BRANCH TEE S25 1
136 90050422 SWIVEL REDUCER, S25 TO S 1 2 8
137 90050439 SWIVEL BRANCH TEE S 1 2 1
13 8 80180095 ADJUSTMENT NUT 1
140 9 0 0 11 7 1 2 INT. RETAINING RING 2
141 80180071 ROD EYE 1
142 80180117 SPHERICAL BEARING, 1
143 90050619 SWIVEL BRANCH TEE S25 1
144 90050194 MALE STUD COUPLING G 1 S25 1
145 90050145 ELBOWS12 3
146 9 0 10 6 0 1 1 SHIFT CYLINDER 1
147 90050198 STUD COUPLING Gl/2 TO S 1 2 4
148 90042436 HYDTUBE 8
149 90050139 TUBE NUT, S25 2
150 90050168 FERRULE, S25 2
151 90050435 SWIVEL BRANCH TEE S 1 6 1
175 90050408 SWIVEL REDUCER 1
PG 16
1.7
tazasta PUMPCELL ASSY CRADLE S-VAL VE.
� TORQUE ITEM TO 230 FT LBS

A USE LOCTIT RED

PG 1 7
1.7
Las,ta PUMPCELL ASSY CRADLE S-VAL VE.
15 90012006 REG SPRG LOCK WASHER 3
17 9 0 0 11 9 2 1 CONSTRUCTION WASHERA16 13
52 90010079 HHCS,M8X20 3
68 90011922 HARDENED CONSTRUCION WASHER 4
81 90110184 O-RING 252 X 4 2
82 NIA NO LONGER USED 2
83 80500061 WEAR PLATE SET 1
84 80180104 TIE ROD 2
85 80180063 8" S-TUBE ASSEMBLY 1
86 90010446 HHCS, M20 X 11 0 4
87 80180105 ANGLE BRACE 1
88 80180106 APRON MOUNT 13
89 9 0 0 11 7 3 1 HEXNUTM8 3
90 90011906 OVERSIZED FLAT WASHERA12 3
91 90010081 HHCS,M8X25 3
92 80180107 APRON 1
93 90010397 HHCSM16X60 9
94 8 0 1 8 0 0 23 CRADLE END CAP 1
95 90010440 HHCS, M20 X 70 4
96 90012012 REG SPRG LOCK WASHER A20 9
97 80180054 9" CRADLE 1
&. TORQUE ITEM TO 230 FT LBS
A TORQUE ITEM TO 1 5 FT LBS
PG 1 8
1.7
PUMPCELL ASSY CRADLES-VALVE
FRONT WEAR
SLEEVE 80180020
REAR WEAR
SLEEVE 80180021
6- TORQUE ITEM TO 230 FT LBS
PG 1 9
1.7
1able PUMPCELL ASSY CRADLE S-VALVE
68 90011922 HARDENED CONSTRUCTION WASHER 4
85 80180063 8 S - T U B E ASSEMBLY 1
1 10 80180045 8 CUTTING RING 1
11 1 80180066 TENSION RING 1
11 2 80180031 FRONT THRUST RING 1
1 13 90012379 HARDENED DOWEL 2
114 80180032 REAR THRUST RING 1
11 5 80180126 TENSION RING 1
11 6 80180112 INNER SLEEVE 4
11 7 90011739 HEXNUTM24 4
11 8 90011924 HARDENED CONSTRUCTION WASHER 2
119 90011691 EXTERNAL RETAINING RING 2
120 80180128 CLEANOUT PIN 1
121 80180114 EYE BOLT 2
122 90110205 O-RING 1
123 80180056 CLEANOUT ELBOW 1
125 80180098 CLEANOUT PIN 1
126 80180099 CLEANOUT WEDGE 1
127 90011874 WASHER 1
128 9 0 0 11 8 1 6 LOCKNUT 1
130 90080209 CHAIN 24°
13 1 90010231 HEX HEAD CAP SCREW 1
132 80180058 REDUCER 1
133 90011817 LOCKNUT 1
PG20
1.7
LE,ta PUMPCELL ASSY CRADLE S-VALVE
DETAIL B
157
158
162
DETAIL C
PG 2 I
1.7
ta3eta PUMPCELL ASSY S-VALVE
152 90110223 U-SEAL, 4
153 9 0 11 0 1 9 7 O-RING 1
154 90110098 O-RING 1
155 80180070 FRONT GLAND HOUSING 1
156 90012378 S E T S C RE W 12
157 80180047 BUSHING 2
158 90050717 SWIVEL ELBOW 7
159 90110222 U-SEAL 1
160 90110198 O-RING 1
161 90110105 O-RING 1
162 80180022 REAR BEARING HOUSING 1
163 80180046 BUSHING 1
PG22
1.8
Le,la PUMPCELL ASSY CLEANOUT ASSY
MOUNTS TO CRADLE
l..
s
---.......
'--...
@s
'--...
-, ·-.. '----,
IA. TORQUE ITEM TO 25 FT LBS
8 MAINTAIN TRACEABLITY
PG23
1.8
L ak ita PUMPCELL ASSY CLEANOUT ASSY
29 90011737 HEXNUTM20 2
55 90012360 LOCKING RING I
58 90110209 O-RING CORD, 12MM X 30-5/8 1
59 90012361 SOCKET HEAD SET SCREW M5 X 1 6 2
164 80180118 BASE FLANGE 1
165 80180025 FLANGE PLATE 1
166 80180119 CUTTING PLATE 1
167 80180120 FLANGE BLOCK 2
168 80180121 ADJUSTMENT SCREW 2
169 8 0 1 8 0 11 3 CLEANOUT PIN 1
170 90011074 SHCS M8 X 2 0 8
171 90011077 SHCS M8 X 3 0 8
IA. TORQUE ITEM TO 25 FT LBS
8 MAINTAINTRACEABLITY
PG24
1.9
PUMPCELL ASSY HOPPER AGITATOR
PG25
1.9
tune,ta PUMPCELL ASSY HOPPER AGITATOR
1 80500009 HOPPER WELDMENT 1
2 - LOCK WASHER 5 / 1 6 4
3 . LOCK NUT 5 / 1 6 4
4 - HHCS 5 / 1 6 - 1 8 UN C X 5" 4
5 90070061 VIBRATOR 1
6 80500060 RETAINING PLATE 2
7 80500058 SPILL APRON 1
8 90012006 REG LOCK WASHER A8 6
9 90010079 HHCSM8X20 6
10 9 0 0 10 1 6 4 HHCSM16X45 2
11 90012004 LOCK WASHER A6 24
12 90011857 A C O RN N U T M 6 24
PG 26
1.9
PG 27
1.9
eta PUMPCELL ASSY HOPPER AGITATOR
13 80500063 RETAINING PLATE 2
15 90080322 SANDWICH MOUNT 4
16 90012309 FENDER WASHER, 3/8 8
17 90011288 ACORN NUT 3/8 24
18 80500071 GRATE WELMENT 1
19 90010639 HHCS, M6 X 3 0 24
20 80500070 LID ASSEMBLY 1
21 90011790 HEXNUTM8 6
22 80180026 KEYED HOUSING 1
24 90012329 LOCKNUT3/8 4
25 90010086 HHCS, M8 X 4 5 2
26 90011817 LOCKNUTM8 2
28 80500056 LOCKING PIN 1
29 90011613 DOWEL I 0 X 3 2 1
30 90080152 COMPRESSION SPRING 1
31 80180123 TEE,HANDLE 1
8 TORQUE ITEM TO 230 FT LBS
PG28
1.9
36
38
44
s,
43 �<·
40
/\yo«e ITEM TO 1 0 - 1 2 FT LBS
PG29
1.9
Eke PUMPCELL ASSY HOPPER AGITATOR
33 9 0 0 10 1 0 7 HHCS M 10 X 3 5 4
34 81080050 WEAR SLEEVE 1
35 80500142 SEAL RING 1
36 80500143 BUSHING 2
37 90050717 BANJO ELBOW 1
38 80500144 END CAP 1
39 9 0 0 11 0 5 0 SHCS M 6 X 3 0 4
40 90011732 HEX NUT 10
41 90012007 LOCK WASHER 10
42 80180129 HOUSING 1
43 80500148 SPACER 6
45 80500150 STUB SHAFT 1
6 TORQUE ITEM TO 1 0 - 1 2 FT LBS
PG 30
1.9
PUMPCELL ASY HOPPER AGITATOR
b TORQUE ITEM TO 1 0 0 FT LBS
PG 3 1
1.9
1I2ab,ta PUMPCELL ASSY HOPPER AGITATOR
22 80180026 KEYED HOUSING 1
27 80500149 AGITATOR PADDLE 4
32 80500141 AGITATOR SHAFT 1
34 80180050 WEAR SLEEVE l
35 80500142 SEAL RING l
36 80500143 BUSHING 2
37 90050717 BANJO ELBOW l
39 90011050 SOCKET HEAD CAP SCREW 4
40 90011732 HEX NUT 10
41 90012007 LOCK WASHER 16
43 80500148 SPACER 6
44 9 0 0 1 0 10 9 HEX HEAD CAP SCREW 6
46 80500147 TAPERED DRIVE SHAFT 1
47 80500146 KEY l
48 90110225 U-SEAL l
49 80500145 SEAL CAP 1
50 90060005 REDUCTION GEARBOX 1
51 80180097 ANTI ROTATION KEY l
52 90102004 HYDRAULIC MOTOR 1
53 90012008 LOCK WASHER 10
54 9 0 0 1 11 2 9 SOCKET HEAD CAP SCREW 2
A TORQUE ITEM TO 3 5 FT LBS
PG 32
1.9
PUMPS PUMPCELL ASSY HOPPER AGITATOR
PG 33
1.9
auas,ta PUMPCELL ASSY HOPPER AGITATOR
16 90010052 HHCSM6X30 4
46 90041306 HOSE ASSY 3 8 1 - 6 1 5 ° 1
47 90050028 ELBOW, SWEIVEL S l 2 2
48 90050198 ADAPTER Gl/2 TO S l 2 2
49 90040000 WELD PLATE 2
50 90040035 TUBE CLAMP 2
51 90040051 TOPPLATE 2
52 90042246 HYD TUBE 12MM 2X 45"
55 90050007 TUBE ELBOW 4
56 90050033 TUBE COUPLING 2
57 90050135 TUBE NUT 2
58 90050164 FERRULE 12MM 2
60 90041305 HOSE ASSY 3 8 1 - 6 1 2 ° 1
PG34
2.0
HYDRAULICS ASSY 39M HYDRAULICS
.
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@@
PG l
2.0
0o
0
'
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'
PG2
2.0
PUMPSTAR HYDRAULICS ASSY 39M HYDRAULICS
G
0
PG 3
2.0
PG4
2.0
PG 5
2.0
PG 6
2.0
I2aE;lg HYDRAULICS ASSY HYDRAULICS
1 90104075 1
CONTROL MANIFOLD ASSY
2 90050011 1
TEES8
3 90050027 SWIVEL ELBOW S8 2
4 90050191 2
STOUD C O U P LI N G
5 90041230 HOSEASSY 1
6 90050207 STUD C O U P LI N G 3
7 90041228 HOSEASSY 1
8 90041226 HOSEASSY 1
9 90050719 R E D U C E R 6-4 5
IO 90104037 SHUTTLE VALVE 1
II 90050718 U N I O N FEMALE SAE 8 1
12 90041232 HOSEASSY 1
13 HOSE ASSY 78C-20 33" 1
14 HOSE ASSY 78C-20 36" 1
15 90050815 FLANGE KIT 2
16 90041272 HOSEASSY 1
17 90041271 HOSEASSY f
18 90050183 STUD C O U P LI N G 1
19 90041176 HOSEASSY 1
20 90050476 SWIVEL ELBOW L8 1
21 90104055 PROP CONTROL VALVE 1
22 90104056 VALVE, PRESS R E D U C I N G 1
23 90104059 SUBPLATE 1
24 90011033 SCHS 4
25 90012004 WASHER 2
26 90011729 HEX NUT 2
27 90010052 HHCS 2
28 90050029 SWIVEL ELBOW S 1 6
PG7
2.0
I.Eu,kz HYDRAULICS ASSY HYDRAULICS
29 90050213 STUD COUPLING 1
30 90050757 SWIVEL ELBOW L28 2
31 90050268 STUD COUPLING 3
32 90041157 HOSE ASSY 84" 1
33 90041277 HOSE ASSY 48" 1
34 90050554 PLUG SAE 8 1
35 90050646 GAUGE CONNECTION S16 1
36 90050212 STUD COUPLING SAE 8- S 1 6 1
37 90104085 VALVEASSY 1
38 90040042 TUBE CLAMP L 1 8 3
39 90040052 TOP PLATE 3
40 90040010 WELD PLATE 3
41 90010052 HHCS M6 X 3 0 8
42 90050033 UNION S 1 2 1
43 90050035 UNION L 1 8 1
44 90011905 WASHERA6 8
45 90040033 TUBE CLAMP 12MM 3
46 90040051 TOP PLATE 1 2 M M 3
47 90040000 WELD PLATE 12MM 3
48 90050028 SWIVEL ELBOW S 1 2 1
49 90050211 STUD COUPLING SAE 8 $12 4
50 90050266 STUD COUPLING SAE 8 L 1 8 2
51 90010056 HHCS M 5 X 6 0 4
52 90041311 HOSE ASSY 381-6 2
53 90050007 TUBE E L B O W S 1 2 2
54 90104043 VALVE, AGITATOR DUMP 1
55 HYD TUBE L 1 8
56 90050014 T E E L 18 1
PG 8
aas,tan
HYDRAULICS ASSy 2.0
HYDRAULICS
ITEM
PART NUMBER
57 DESCRIPTION
90050020
QUANTITY
58
SWIVEL TEE L 1 8
90050012
1
59
TEE EQ S12
90041304
1
60 HOSE ASSY 381.6 9"

90050018
1
61 TEE, SWIVEL S 1 2
90104082
1
62 SPOOL VALVE
90050822
1
63 MALE CONNECTOR
90104091
64 NEEDLE VALVE
90041094 1
HOSE ASSY
65
88050000 f
PUMP DRIVE ASSY

66
90050030 1
SWIVEL ELBOW L 1 8
67
1
90041191
HOSE ASSY 421-4 66"

68 1
BANJO ELBOW G 1 / 2 L 8
69
90050680
STUD COUPLING G 3/4 S 1 6
2
70 90041280
HOSE ASSY 701-8
f
74
90050850
ADAPTER, FLANGE BLOCK
f
72
HHCS
4
73 90050776
ADAPTER, FLANGE BLOCK
74 90050800
KC NIPPLE
75 90080275 HOSE CLAMP 4
76 90042514 HOSE 881-24 f
77 90130093 STREET REDUCTER 4
78 90041128 HOSEASSY f
79 90050289 BANJO ELBOW 1
80 90050484 FLANGE KIT 2
81 HOSE ASSY 421-16 12" 1
--. 82 90050435 TEE SWIVEL BRANCH L28 1
.., 8 HOSE ASSY 421-6
BANJO ELBOW G 1 - L 2 8 1
84 90050290
• •
2.0
I2IaE,la HYDRAULICS ASSY HYDRAULICS
85 HHCS
86 90108021 BREATHER 1
87 90080278 FILTER 2
88 90080279 ELEMENT 4
89 90108066 FILLER, RESEVIOR 1
90 90010126 HHCS 8
91 O-RING
92 90050180 MALE STUD COUPLING 1
93 90080289 RETURN MANIFOLD 1
94 90050682 FLANGE KIT -32 2
95 HOSE ASSY 78L-20 1
96 RETURN LINE WELD 1
97 U-BOLT
98 90108008 OIL COOLER 1
99 90050478 REDUCER 20-12 2
100 90050472 REDUCER 12-8 2
101 90041100 HOSE ASSY 4 2 1 - 1 0 33" 1
102 90041098 HOSE ASSY 4 2 1 - 1 0 27" 1
103 90050814 FLANGE KIT 3" 2
104 90050779 90DEG CODE 61 3" HOSE BARB 1
105 90080510 WELDMENT, SUCTION FLANGE 1
106 90042547 SUCTION HOSE 3" 42" 1
107 90042547 SUCTION HOSE 3" 27" 1
108 HOSE ASSY 7 3 1 - 1 6 66" 1
109 HOSE ASSY 7 3 1 - 1 6 75" 1
110 90080408 HOSE CLAMP 4
111 90050778 ADAPTER, O-RING 90 DEG 2
112 90050479 SPLIT FLANGE KIT 2
PG 10
r
a2ale HYDRAULICS ASY
2.0
HYDRAULICS
ITEM
PART NUMBER
DESCRIPTION QUANTITY
113
90041313
HOSE ASSY 36" 2
114 90041418 HOSEASSY 1
115 90041416 HOSEASSY 1
116 90050374 ELBOWS25 4
117 90041420 HOSEASSY 2
.-
I
I
T
2.1
PUMP DRIVE
PUMP DRIVE ASSY
28
17 A6
8 TORQUE ITEM TO 63-75 FT LBS
PG I
2.1
PUMP DRIVE
PUMP DRIVE ASSY
30 A
)
\
\
.. ---·-··-. .. �\
"A/!
I
/
...
b. TORQUE ITEM TO 30 FT LBS
8 TORQUE ITEM TO 70 FT LBS
& TORQUE ITEM TO 63- 75 FT LBS
PG I
2.1
aasutq PUMP DRIVE ASSY

PUMP DRIVE
1 90060011 PUMP DRIVE 1
2 90104126 BOOM PUMP Al I V060 I
3 901000010 PISTON PUMP 2
4 90100013 PIGGY BACK GEAR PUMP 1
5 90010104 HHCS M I 0 X 2 5 8
6 90080218 CENTER BONDED MOUNT 4
7 90080221 WASHER 4
8 90012007 WASHER 10
9 90011732 HEX NUT MIO 8
10 90011821 NYLON HEX NUT 4
11 90080431 ROCKER MOUNT I
12 90080432 SIDE PLATE 2
13 90080369 WING PLATE 2
14 99001000 FLANGE YOKE ADAPTER 1
15 99001005 FLANGE YOKE 2
16 90012395 LOCK WASHER 7/16 24
17 90012394 HHCS 7/16-20 24
18 9 0 0 11 10 4 SHCSM10X35 2
19 90070195 CONTROL SWITCH I
20 90010172 HHCS M 1 6 X 9 0 4
21 90050668 FITTING 1/8 NPT 2
22 99001001 FLANGE YOKE ADAPTER 1
23 90013065 SHCS M16 X 45 GR 12.9 20
24 90011922 FLAT WASHER 8
25 9 0 0 11 1 6 9 SHCS Ml6 X 35 GR12.9 2
26 90012010 LOCK WASHER 24
27 90110302 O-RING FOR GEAR PUMP I
PG3
2.1
azuaeuta PUMP DRIVE ASSY

PUMP DRIVE
28 90110301 O-RING FOR BOOM PUMP 1
29 9 0 0 1 1 2 13 HHCS M 2 0 X 4 5 8
30 90010608 SHCSM16X45 12
PG4

Pumpstar Pump Cell 2003

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Pumpstar Pump Cell 2003

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1.1 PUMPCELL LAYOUT 1-2

1.2 PUMPING CYLINDERS . ,

1.3 WATER BOXES . 7-9

1 .4 MATERIAL CYLINDERS 10-11

1.5 PISTON ASSEMBLY 12-13

1.6 SHIFT CYLINDER ASSY. 14-17

1.7 CRADLE, S-VALVE +·1&.23

1.8 CLEANOUT ASSY " · · 2 4- 2 5

2.1 PUMP DRIVE ASSY . �- I-5

2.2 CONTROL MANIFOLD 1-2

2.3 AUTOMATIC LUBRICATION w ,

2.4 OIL FILTERS 1-4

2.5 SYSTEM SCHEMATIC 1-3

:.,=> 3.0 CONVEYING/DECK PIPE

4.0 OVERALL LAYOUT .

4.1 BOOM SECTIONS 1-9

5.0 BOOM CYLINDERS 1-14

7.0 OUTRIGGERS 1-20

8.0 ELECTRICAL/RADIO ' .

SEE DETAIL D FOR CLFANOUT ASSEMB

A. TORQUE ITEM TO 60 FT LBS

ITEM PART NUMBER DESCRIPTION QUANTITY

1 80180101 HOPPER AGITATOR ASSY 1

2 90010125 HHCS, M12 X 30 9

3 90012199 CONICAL SPRG LOCK WASHER 5

5 90106007 HYD PUMPING CYL 125-80­ 1

6 90106008 HYD PUMPING CYL 125-80- 1

100 90012008 REG SPRING LOCK WASHER 4

108 90012201 WASHER 4

172 80180156 KEEPER PLATE 2

174 80180153 MOUNT, CRADLE MACHINED 2

175 9 0 0 10 1 6 2 HEX HEAD CAP SCREW 4

176 80180155 PIN 2

A TORQUE ITEM TO 1 8 5 FT LBS

A TORQUE ITEM TO 150 FT LBS

8. TORQUE ITEM TO 1 5 FT LBS

A TORQUE ITEM TO 1 1 5 FT LBS

( aIEtu PUMPCELL ASSY PUMPING CYLINDERS

ITEM PART NUMBER DESCRIPTION QUANTITY

5 90106007 HYD PUMPING CYL, RIGHT

6 90106008 HYD PUMPING CYL. LEFT

7 80180131 CYLINDER MOUNT 2

10 8 0 1 8 0 13 5 V-BELT, D-SECTION X 9-1/2 4

11 80180138 CYLINDER PIVOT 1

15 90012006 REG SPRG LOCK WASHER AS 4

16 90010705 HHCS, Ml6 X 200 4

17 90011921 CONSTRUCTION WASHER Al 6 4

18 90011263 SHCS M24 X 180 8

19 90012014 REG SPRG LOCK WASHER 8

20 90050196 MALE STUD COUPLING Gl/2, S38 6

21 90050300 BANJO ELBOW G1/2, S 1 6 6

22 90050029 SWIVEL ELBOW, S 1 6 8

23 90050193 MALE STUD COUPLING G1/2, $ 1 6 2

25 90104068 SINGLE CARTRIDGE VAL VE BLOCK 2

26 90104040 CARTRIDGE CHECK VAL VE 2

34 90050168 FERRULE S16 8

36 90041691 HOSE ASSY FS-20, 78C-20, F90-20 X 36° 1

37 90041693 HOSE ASSY FS-20, 78C-20, F90-20 X 42"° 1

90042252 HYO TUBE 16MM X 14-3/4" 2

� TORQUE ITEM TO 1 5 FT LBS

aaswk PUMPCELL ASSY PUMPCELL CYLINDERS

ITEM PART NUMBER DESCRIPTION QUANTITY

20 90050196 MALE STUD COUPLING G l - 1 / 2 , S 3 8 6

5 90106007 HYD PUMPING CYL 125-80 1