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    Asesoramiento y Servicios Múltiples S.A.R, C.A.
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    40 views28 pages

    Manual de Partes y Mantenimiento de Bomba CryoMach LOX

    Uploaded by

    Asesoramiento y Servicios Múltiples S.A.R, C.A.

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    © All Rights Reserved
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    <- Prowl th PHONE: (818) 765.6688 me goin rewire / 7306 GREENBUSH AVE. « NORTH HOLLYWOOD, CA 91605 FAX: (B18) 764-5749 E-mail: into@cqyomach.com Wieb Site: wwaw.cryomach.cam Bronze PRICED PARTS LIST WITH P/N’S NO. 721525-L3-B Pump CRYOGENIC MACHINERY CORP. Rev: 1/1/2002 TITLE: 15x2.5x10. MODEL: C-C-L 2T 200.059 ITEM] QTY] PARTNO. | DESCRIPTION PRICE FA., US$ [ NOTES, T tf Motor with Special Shaft Call 3A |4_—_|HB816-13-1250_| Hex Head Bolt 4.00 Ib 3B 4 —_|HIB816-13-1500 | Hex Head Bolt 4.00 | With Pane! 4 [4 Jl waig-12s° | Lock Washer » 0.90 ng 3 |4 TEW816-063 Flat Washer 0.90 al “6 [1 jor2-144 O-Rings 8.50 7a |i (960227 Intermediate Housing -2,689:00" | Bronze eR [1 [960228 Intermediate Housing 4,294.00 |Bronze/SST @ — {12 |ST816-13-2000 | Stud 7.50 | item 8 stud & nut 70 8 [12 |INS16-13 Hex Nut 0.90 fitem 8 stud & mat (0,4 9 |12 [Lwal6. Lock Washer , 0.90 iit 10/12 fFW816-063 | Flat Washer 0.90 ae <1 fl [610-436 Gasket, Volute“ 2 + 38.00 a 12/1 |790612-7e70 impeller g 972.00 |+$120 trim/bal, 13° {1 {316-1400 Key 850 14 |i [sini06 Volute Housing 2,532.00 15 [1 [706210 Lock Washer, impeller 5.50 16 [1 [7007312 Impeller Screw 74.00 17 16 |HIB416-20-750 _| Hex Head Bolt - 2.50 S 18 16 |LW4i6-062 | Lock Washer, 075] 41S 19 1 930421 Labyrinth ~~ 2 674,00 20. {1 }706200 Shaft Shim 250 21a [1 [930419 Seal Housing, Labyrinth 2 1413.00 |3-port tot gear +86} 2-por 22 |1_— [pat6.375 Pin 7.00 23 [1 [721029-7 Deflector 36.00 24 ft [s§8-32.312 Socket Hd. Set Screw 0.60 yo [4 ps-0-250 Drive Screw 0.75 OG © 2d JL 4731003 Name Plate 49.00 Ja | GIE DOSY \ J AS “aN EO & SY ESBSSS a > pies S CRYOGEMIC MACHINERY CO. NO. HOLLYWOOD, CA CRYO-MACH 1.5x2.5x10.5, MODEL: C-C-L LABYRINTH SEAL PUMP Prin be Pe gyes prnseo CRYOGENIC: MACHINER’ 7806 GREENBUSH AVE, * NORTH HOLLYWOOD, CA'91605, PHONE: (618) 765-0688: FAX: (B18) 764-5749 E-mail info@eryomach.com Web Site: ww eryornach.com Bronze PRICED PARTS LIST WITH P/V’S _ |NO, 153105-L3-B Puimp CRYOGENIC MACHINERY CORP. Rae Rev: 1/1/2002 “TITLE: 1.5x3x10.5 MODEL: ~C-C-L 26 1 OO 29 1TEM nv] vant NO. [DESCRIPTION PRICE FA., US$ [NOTES 1 }G10-416 Gasket, Volute 38.00 2 |L Bstiasaz0 | Sate, 132600 ]+8120 trim/bal. 3 1. [g30902 Volute Housing Ass'y 4,140.00 4 1 $K416-1375 Key 9.00 5 1 |791219-3 Impeller Screw * 191.00 6 1 1791220 Lock Washer, impeller 9:00 7 1 1931123 Labyrinth 782.00 s 6 %. |SH10-24-500 Socket Hd. Cap Screw 2.50 [19 ae 6 |Lw10-047 Lock Washer 075 | 45 20 1 }P416-375 Pin 7,00 ib 1 (931120 Intermediate Housing 3,916.00 12 1 {800304 Insulator 44.00 13,1 [930728 Deflector 64.00 12 |B j8841620-250 | Socket a. Set Serew 0.80 | (1b 1A” |1 1122 ‘Seal Housing, Labyrinth ‘port 16 1 JOR2-151 O-Ring 7 L 1800215 ‘Shaft Shim 18 12. |ST816-13-2250 | Stad 19 [12° THINS16-13 Hex Nat 20. 16 |LW816-125 Lock Washer 21 16 fEw8i6-063_—| Flat Washer 22/4 {ERB816-13-1500 2B 41 | 39/1 |731018. 40 [4 |DS-0-250 Hex Head Bolt ‘Motor with Special Shaft Name Plate Drive Screw Boupe do Oiguo de PO Cw " veya Z2O1Y CRYOGENIC MACHINERY CORP. 7906 GREENBUSH AVENUE * NORTH HOLLYWOOD, CA. 91605 PHONE: (816) 7656683 FAX: (818) 7648749 MAINTENANCE INSTRUCTIONS NO. 153105-L. CRYO-MACH 15x 3x 10.5 MODEL: C-C-L PUMP ELECTRIC MOTOR DRIVE Praxair Venezuela P.O. # 30539590 UP Proj. # 16070B SIN: 65026 <> CRYOGENIC MACHINERY CORP, 7906 GREENBUSH AVENUE * NORTH HOLLYWOOD, CA. 91605 PHONE: (618) 7850888 FAX: (18) 7645749 MAINTENANCE INSTRUCTIONS NO. 153105-L Bi .5 PUMPS MODEL: C-C-L (Close Coupled) ‘These instructions must be followed every time pump is worked on. Read through these instructions carefully and completely before working on pump. Prepare a clean area for the disassembly of the pump. Cover the work bench with clean paper or a plastic sheet. Be sure the tools are clean. For reference see drawing number 15310-L. BEAI NT Remove volute housing (3) by first removing nuts, lock washers, flat washers (19,20,21). The volute gasket (1) is usually stuck on either the volute housing or on the intermediate housing (11). Leave it there. Check bronze wear ring in volute housing for excessive wear. Grooves in the wear ring are normal; however, they must not exceed .015 inch in depth. Use judgment in estimating depth of the grooves. If the grooves should exceed the maximum allowable of .015 inch, the wear ring should be replaced. Send the volute housing to Cryogenic Machinery Corp. for wear ring replacement. Using a dowel punch and hammer, bend the tab of the lock washer (6) out of the slot provided in the impeller screw (5) with light tapping and remove impeller screw with an Allen wrench. Discard lock washer. To prevent the shaft from rotating when removing the impeller screw, hold the shaft by wrench flats. Remove impeller (2) and key (4). No. 153105-L * Rev. 9/18/00 * Page 1 of 5 Remove screws and lock washers (8,9) to remove seal housing (15). The labyrinth (7) is likely to come out with seal housing. Remove “O” ring (16) and discard. Caution: the labyrinth should be removed together with the seal housing. ‘The goal here is to prevent the sheering off of the seal housing’s inner lining that has formed around the labyrinth teeth, If needed, use a flat screwdriver behind the labyrinth to gently pry it loose from the shat Check bronze wear ring in intermediate housing for excessive wear in same manner as \ear ring in volute housing. Replace wear ring if wear is excessive. If the labyrinth did not come out with the seal housing remove it from the shaft now. Remove shatt shim (17) and discard. Use a center punch to mark the top of intermediate housing with respect to top of motor (23). Remove bolts, lock washers and flat washers (20,21,22). Carefully remove intermediate housing and insulator (12). Light tapping may be required to get intermediate housing off the motor. Note any shim(s) behind intermediate housing and their location on the motor “C”-face and write this down. Loosen set screw (14), remove deflector (13) and pin (10). Measure an axial dimension from the face of the motor to a shaft shoulder. Use a vernier and a parallel bar to obtain this dimension, Record this dimension. Itis recommended that the motor be sent to a reputable repair shop for check out and bearing replacement. The following instructions must be given for the motor repair @) When disassembling motor observe the possible use of shim(s) between the pump end bearing and bearing cap. These shims must be put back in the same position at reassembly, b) Use only an arbor press when removing and installing beating from or onto the shaft. NEVER APPLY ANY FORCE ON OR NEAR THE SHAFT SEAL SHOULDER (shoulder at 1.15 inch diameter) or on the small end of the shaft. Use the shaft shoulder at the wrench flats. No. 153105-L * Rev. 9/18/00 + Page 2 of 5 Me 12. 13. 14. 15 <> ©) Bearings must be lubricated with a low temperature, and in some cases oxygen compatible grease approved by customer. (Bearings can be ordered from CRYO- MACH prelubricated with approved grease.) d) Clean motor parts inside. After bearing installation and assembly, check dimension measured in Paragraph No. 9. Dimension must be the same #004 inch, Check shaft runout per CRYO-MACH Handbook: "Pump Precision Checkout.” Assemble pump by first installing pin (10) and deflector with set screw (13,14). For 256 frame size or smaller motors, being extremely cautious, turn motor in an upright position by setting the unit on back end. For frame sizes 284 and larger and blower cooled (TEBC) units the motor should remain in the horizontal position due to its size, weight and/or rear end bell/fan housing. Install new shaft shim (17) onto shaft. Use Molykote 321 Thread Lubricant (Dow Corning) or equivalent on all threads. This lubricant is oxygen compatible and it is approved for oxygen service by the military services, Place intermediate housing (11) and insulator (12) onto motor “C” face. Install shim(s) if used behind the intermediate housing and make sure to put them back in the same location(s) from which they were removed. For 256 frame size or smaller motors loosely install bolts, lock washers and flat washers (20,21,22). For frame sizes 284 and larger and blower cooled (TEBC) motors dial in concentricity and perpendicularity per Maintenance Instructions No. PPC-L “Pump Precision Checkout” Install labyrinth (7) onto shaft, lining up slot with pin (10). If the labyrinth came out with seal housing (15) in step 4, skip to step 17 now for careful installation together with seal housing, NOTE: Included with a new labyrinth is a honing tool. When a new Labyrinth is received, check to see if it slips smoothly onto shaft. If it does not, then this tool No. 153105-L * Rev, 9/18/00 + Page 3 of 5 17. 18. 19. <> must be used to polish the LD. of the Labyrinth to make a smooth slip fit onto shaft. When using honing tool, submerge the labyrinth and honing tool into solvent or light oil. Be sure not to use the honing tool excessively or the bore will become oversized. This will scrap the Labyrinth. Be sure to thoroughly clean the Labyrinth before attempting to install it. Use a liberal amount of oxygen compatible (approved by your company) grease on “O” ting (16). Place new “O" ring on back side of seal housing, pushing it all the way to the flange. Carefully insert seal housing into intermediate housing and over labyrinth, slowly moving intermediate housing from side to side while guiding seal housing if 256 frame size or smaller motor. For frame sizes 284 and Jarger and blower cooled (TEBC) motors slip the seal housing into the intermediate housing without re-dialing in. In some cases the bolts, lock washers and flat washers (20,21,22) must be loosened to allow seal housing to slip into intermediate housing and then re-tightened. The most important thing is to have the seal housing centered (concentric) with the labyrinth. Therefore, the ultimate goal is to dial in the intermediate housing so that the labyrinth seal turns the freest. Be sure that seal housing is properly aligned to slots in intermediate housing (if applicable) to allow gas Port accesses. CAUTION: Take extra care not to damage the lining in the LD. of the seal housing with the labyrinth teeth, NEVER USE FORCE, Install screws and lock washers (8,9) and torque to 108/120 In.-Lbs. Torque bolts, lock washers and flat washers (20,21,22) holding intermediate housing to motor “C”-face to 500/540 In.-Lbs. Spin shaft by hand to ensure smooth rotation with minimal rubbing of labyrinth against seal housing. If excessive rubbing occurs, loosen bolts holding intermediate housing, tap intermediate housing on the high indicator side to reposition seal housing in such a way that only minimal or no rubbing occurs and re- torque bolts. Repeat until there is minimal or no rubbing. Note: minimal rubbing is considered to be when the intermediate housing is dialed in such that the labyrinth seal turns the smoothest. Shaft can be turned by hand at the deflector No. 153105-L * Rev. 9/18/00 + Page 4 of 5 20. 21 22, 23. 24, 25. <=> Install impeller (2) and key (4). Slip a new lock washer (6) onto the impeller screw (5) and position the pre-bent tab into the slot of the impeller screw. Do not reuse lock washers. Install lock washer and impeller screw. When installing impeller screw make sure the bent tab of the lock washer remains in the slot. Torque impeller screw to 210/240 In.-Lbs. Position a tab of the lock washer over the slot provided in the impeller by further tightening impeller screw if not already aligned. Using a dowel punch and a hammer, bend this tab into the slot by light tapping. There must be a clearance of over .120 inch between the back side of the impeller and the intermediate housing. A smaller clearance of .050 to .080 inch between the back of the impeller and the bronze wear ring is sufficient. Install volute gasket (1) and volute housing (3) with bolts, lock washers and flat washers (19,20,21). Torque nuts to 500/540 In.-Lbs. Proceed to Start-up, Installation and Run-in for Pumps with Labyrinth Seal No. SI-1 Rev. 7/3100. No. 153105-L + Rev. 9/18/00 + Page 5 of $ PARTS LIST FOR 1.5x3x 10.5 PUMP MODEL: C-C-L SEE DRAWING NO. 15310-L Item Description Quantity 1 Volute Gasket 1 | 2 Impeller i 3 Volute Housing Assembly 1 4 Key 1 5 Screw, impeller 1 8 Lock Washer, Impeller 1 7 Labyrinth 1 8 Socket Head Screw 6 9 Lock Washer 6 10 Pin 1 a Intermediate Housing Assembly 1 12 Insulator 1 13 Deflector 1 14 Set Screw, Socket Head i 15 Seal Housing 1 16 “O” Rin 1 17 Shim, Shaft Hl | 18 Stud 12 19 Nut 12 | 20 Lock Washer 16 | 21 Flat Washer 16 i 22 Bolt, Hex Head 4 | 23 Motor/Shaft 1 | When ordering spares for this pump, please refer to: CRYO-MACH 1.5 x 3x 10.5 Pump, Drawing Number 15310-L, Pump Serial No. Call out Item No. and Description as above, Order from: CRYOGENIC MACHINERY CORP. 7306 GREENBUSH AVE. NORTH HOLLYWOOD, CA 91605 TELEPHONE: (818) 765-6688 FAX: (818) 764-5749 EMAIL: INFO@CRYOMACH.COM No, 153105-L. | €8159}20,20) 16) (15) 13, (14 elsotesi# "wNd] 26-Se-s a7e did I-9-9 }T3GON $°OTXEXG*T AWOd~€ TWAS HINTYARYT BNINVUG _NOLLVTIVISNI VINYOATTY9 “GOOMATION “ON "d¥09_AYANIHOWA_JINISOAYD, ae aa NOTLOIS WW =NOTIORS Ad 48/1 dod, “SSRI “TWAS : = AGN wb/T LGN wt/T AYO. 289A, +} AuOd 'S¥9 Was <> CRYOGENIC MACHINERY CORP. 7306 GREENBUSH AVENUE * NORTH HOLLYWOOD, CA. 91605 PHONE: (810) 76558568 FAX: (818) 7049749 MAINTENANCE INSTRUCTIONS NO. PPC -L PUMP _ PRECISION CHECKOUT LABYRINTH SEAL PUMPS ‘SHAET_RUNOUT ‘The shaft runout should be measured at every bearing change. Shaft runout measurement consists of two steps: 1. Check the runout of the portion of the shaft where the impeller is positioned (shown below), by placing a dial indicator at the shaft diameter and rotating the shaft 360 degrees. For pumps over 3600 RPM speed the maximum shaft diameter runout allowed is .0O1S inch Total Indicator Reading (T.1.R.) For pumps up to 3600 RPM speed the maximum shaft diameter runout allowed is .002 inch TLR. Shaft Runout; Step 1 PPC-L- Page 1 <> 2. — Check the runout of the shaft shoulder against which the shaft shim is positioned (shown below) by placing a dial indicator on the face of the shoulder and rotating the shaft 360 degrees. The maximum T.LR. allowed for pumps over 3600 RPM speed is .0005 inch. For pumps up to. 3600 RPM speed allowable T.LR. is .001 inch. Seal Shoulder Runout; Step 2 NOTE: If T.LR. is excessive for the above measurement the shaft must be reworked or replaced. SING 3S Housing squareness should be measured whenever the intermediate housing is removed from the motor. Mount:a dial indicator on the shaft and rotate the shaft, with the dial indicator, 360 degrees around the face of the intermediate housing as shown below. The maximum allowable reading is 005 inch T.LR. on all pumps. if there are shims in between the back NOTE: In disassembling the intermediate housing, noti face of the intermediate housing and the motor. The shims may be needed in the same location when reassembling the intermediate housing. PPC-L- Page 2 Housing Squareness Measurement If the squareness of the intermediate housing is not within the allowable limits, shims must be used. It is suggested that a package of shim assortments ranging from .001 inch to .010 inch be obtained, preferably of brass material, Always shim the intermediate housing at the mounting bolts as shown below. Shimming of Intermediate Housing PPC-L- Page 3 > ‘Take dial indicator readings close to the mounting holes. Set the dial indicator to zero where the face is the highest. The other three readings at the three mounting holes will show what thickness of shims should be used to correct the squareness of the intermediate housing HOUSING CONCENTRICITY. Measure housing concentricity when housing is removed from assembly as shown below. Mount a dial indicator on the shaft and rotate it 360 degrees around the fitting diameter of the housing. The maximum allowable total indicator reading is .005 inch for all pumps. If Concentricity exceeds this limit, the following adjustments should be made. With the use of a dial indicator, observe which way the intermediate housing should be shifted for correcting concentricity. Set the dial indicator in that position. Loosen the mounting bolts and with the use of a soft hammer, tap the intermediate housing to bring the runout within the tolerance. You will have to determine how tight the mounting bolts should be installed in order to permit the intermediate housing to be shifted with soft tapping. Housing Concentricity Measurement PPC-L- Page 4 <> NOTE: Please bear in mind that the intermediate housing needs to be shifted by only half of the total indicator reading to correct for eccentricity. If the intermediate housing needs to be adjusted both ways (for squareness and concentricity), always adjust for squareness first. PPC-L- Page 5 CRYOGENIC MACHINERY CORP, 7306 GREENBUSH AVENUE NORTH. HOLLYWOOD, CA 91605 Email: info@cryomach.com Web Site: www.cryomach.com ° INSTALLATION ° SAFETY © OPERATION INSTRUCTIONS CRYOGENIC CENTRIFUGAL PUMP INSTALLATION Storago Handla the Pump carefully in moving it about prior to Installation. f not installed Immogiatoly, store it In & dry lecation and protect from of, dust, or molsture. Do not remove the covers ffom the suction’and discharge flanges ‘ntl the piping i ready tobe Dotted to the Pup. Rotate the Pump sha perodaly to keep tne moving parts coated wih Location and Mounting Paco the Pump es close as possibe tothe cryogenic uid supply. Allow room for Inspection during operation. Loca the Pump in a space which is wall ventlated. Pasian ‘ig, level foundation, using the largest possible bate. volute assembly may be roteted to any postior baltpat th Instaliaton drawing, Piping ‘Lay ou the pling n accordance to the Instlaton Diagram. Giean the plping theroughy to remove foreign matter such 18 dif, scale, welding shot, groase, ol, wale, or pipe joint wore Rind ust an are 65890 He axl fang, 01000" Inch rasa. stool Ig 00 Drile at tow xe metaltose sections adjacen! to fete ‘and discharge flanges of ihe Pump so as not lo exceed 80 pounds free or 60 feotpounds torque on the Pump casing ‘during Insiallation, cooldown, or pressurization. Fallure to Include these expansion provisions will vold tho warranty ‘because t wil reeul in dstetion of tho casing and possi rubbing damage to the impale. ts good practic to serure: ‘tho Pump to the foundation and thon fo connect ho piping to tho Pump for algrment while the final ploing welds are being made at a point removed from the Pump. In ts Way, tmisalignment is teken up In the walds, not In distortion of the Pump casing, Use plpe at feast the same size as the Pump suction for "a VENT VALVE ‘ THe OUTLET VALVE GATE STRAINER Rev. 4/26/02 ~ Page 1 of 2 <> MAINTENANCE GUIDE (TROUBLESHOOTING) Until the operating personnel become familiar with the pump, the following are the most probable causes of operational difficulties. Trouble Possible Cause [Correction Pump will not prime [Wrong rotation Check direction of rotation Insufficient NPSH Increase NPSH Liquid not delivered [Pump not primed Increase NPSH Vapor pocket in suction line [Check for low points in suction line Failure to deliver rated capacity and pressure insufficient NPSH increase NPSH Wrong rotation [Check direction of rotation Loss of suction pressure increase suction pressure Impeller or Volute passages clogged or inlet restricted Disassemble, inspect and clean Wear rings worn Replace Impeller damaged Replace Vapor in liquid Increase NPSH \Vapor pocket in suction line [Check piping for continuous slope. No point should be lower than pump inlet. Total head greater than head Htor which pump was designed Cut impeller dia. and re-balance impeller for fixed speed pump. Redvice speed for trailer/variable speed pump. Pump overloads river Drive failure Repair or replace driver |Flow greater than rated flow (Cut impeller dia. and re-balance impeller for fixed speed pump. Reduce [speed for trailer/variable speed pump. Pump vibration Insufficient NPSH Increase NPSH Vapor In liquid Inorease NPSH Worn bearings: [Replace Damaged rotating element Replace Foundation not rigid Increase support [Pump operating below Increase flow minimum recommended flow Impeller clogged Disassembie, inspect and clean Impeller rubbing Impeller not tightened securely on shaft Tighten impeller screw Bearing failure Replace bearings, inspect/replace impeller, seal and wear rings [Excessive pipe loading Ellminate pipe loading in warm and (cold conditions Leakage between —_|Volute gasket Replace pump casings Excessive seal [Sealing surface on seal or Replace seal assembly and rotating leakage rotating ring damaged or worn _|seal ring Impelier not tightened securely on shaft Tighten impeller sorew <> CRYOGENIC MACHINERY CORP. 7306 GREENBUSH AVENUE * NORTH HOLLYWOOD, CA. 91605 PHONE: (1a) 705-6808 FAX: (18) 7645749 START-UP, INSTALLATION AND_ RUN-IN FOR PUMPS WITH LABYRINTH SEAL For new pumps please proceed to the installation and start-up procedures below. For used pumps where a seal was removed and reinstalled or where a new seal is being installed please proceed to the labyrinth scal run-in procedure on page 4, ‘The installation of pumps with labyrinth seals is the same as its for pumps with mechanical seals (see CRYO-MACH “Installation, Safety and Operation Instructions”). We cannot empha size enough the importance of the “free rotational cheek”. ‘The pump was tested for free rota- tion at the factory and at the time of its release no binding or metallic noise was observed. ‘The labyrinth seal housing has been supplied with 1/4” NPT taps for seal gases & vent and a 1/8” NPT tap for pressure sensing and/or pressure gage, Use only brass pipe nipples for connections to the labyrinth seal housing. Use extreme care when installing the pipe nipples. Breaking or cross threading the pipe threads at the labyrinth will be an expensive mistake. Never over-tighten pipe nipples into taps as this can cause the seals to bind, requiring the seal to be run-in again. 3/8” bing should be used from the nipples (not at the labyrinth housing itself) to provide a sufficient flow rate for the sealing gases and vent. Connect 3/8” tubing from labyrinth seal control panel to labyrinth seal pipe nipples. See labyrinth seal schematic (P&ID) and piping installation drawing, Rev. 2, 9/14/00 -- LABYRINTH SEAL PUMP NO. SI-l -- Page I of S <> Ifthe sealing gas/gases come from high pressure vessels (high pressure is considered to be 50 PSI or more over the pump’s suction pressure) use two pressure reducers (regulators). First; to reduce from high pressure to 40-50 PSI over the suction pressure, Second; to reduce this pressure to the required sealing gas pressure. ‘One may wish to use a 4-10 foot long copper tubing coil to reduce icing on the vent line. If ‘condensation gets into the line and hence into the seal it can freeze the seal and cause damage. START-UP ‘Single Gas Labyrinth 1, Make sure that motor is locked out if TEFC (totally enclosed fan cooled). Have an electrician check lock out phase of motor. Remove fan cover from the end of motor. If the motor type is TEBC (totally enclosed blower cooled) do not lock out motor or remove fan cover. Turn the fan of TEFC motors by hand. For TEBC motors turn the pump shaft either by hand around the deflector through the pump’s openings or if this area is inaccessible by “bumping” the motor (starting and stopping the motor). 2. Check for free rotation, Rotation must be absolutely free. If free rotational check fails, the piping is producing unacceptable stresses on the pump and must be corrected. 3. During cool-down of pump, slowly increase sealing gas pressure only until there is no more liquid leckage. 4, When pump is cooled down, check for free rotation by turning motor fan at the end of motor (or pump shaft as above). If rubbing occurs, turn motor fan until labyrinth turns freely, Note: slight rubbing is acceptable. If motor fan cannot be tumed (do not use excessive force), free rotational check has failed, 5. If free rotational check fails, start up procedures must stop. It indicates that cooling down piping and pump introduces unacceptable stresses. Therefore, the piping must be checked out and corrected. Remember; the pump has been checked out for free rotation at the original installation and at the start up in warm condition, If the piping required correction, repeat all above steps. 7. If the pump rotates freely, reassemble motor fan cover, Rev. 2, 9/14/00 -- LABYRINTH SEAL PUMP NO. SI-1 -- Page 2 of 5 After cool-down is completed make sure valves are set up to let the pumped liquid advance either to its destination or to recirculate. Start motor and observe if there is liquid leakage, Reset the sealing gas pressure if neces- sary. In most cases 2-8 PSI sealing pressure higher than the gage pressure of the labyrinth seal or the suction pressure will be sufficient. Remember: the sealing gas pressure used should be the minimum required to prevent liquid leakage. Make sure that motor is locked out if TEFC (totally enclosed fan cooled), Have an electrician check lock out phase of motor. Remove fan cover from the end of motor. If the motor is TEBC (totally enclosed blower cooled) do not lock out motor or remove fan cover. Turn the fan of TEFC motors by hand. For TEBC motors turn the pump shaft either by hand around the deflector through the pump’s openings or if this area is inaccessible by “bumping” the motor (starting and stopping the motor). Check for free rotation, Rotation must be absolutely free. If free rotational check fails, the piping is producing unacceptable stresses on the pump and must be corrected. During cool-down of pump, make sure the vent gas line (the middle 1/4” NPT gas port) is open/unrestricted. Leave the second port sealing gas (the aft 1/4” NPT gas port) closed. Slowly increase the first port sealing gas pressure (the forward 1/4” NPT gas port) only until there is no more liguid leakage. When pump is cooled down, check for free rotation of pump by turning motor fan at the end of motor (or pump shaft as above). If rubbing oceurs, turn motor fan until labyrinth turns freely. Note: slight rubbing is acceptable. If motor fan cannot be tumed (do not use excessive force), free rotational check has failed. If free rotational check fails, start-up procedures must stop. It indicates that cooling down piping and pump introduces unacceptable stresses. Therefore, the piping must be checked out and corrected Remember: the pump has been checked out for free rotation at the original installation and at the start up in warm condition, If the piping requited correction, repeat all above steps. If the pump rotates freely, reassemble motor fan cover. After cool-down is completed make sure valves are set up to let the pumped liquid advance either to its destination or to reciroulate. Rev. 2, 9/14/00 -- LABYRINTH SEAL PUMP NO. SI-I -- Page 3 of 5 9. Start motor and observe if there is liquid leakage. Reset the frst port sealing gas pressure if necessary. In most cases 2-8 PSI sealing pressure higher than the gage pressure of the labyrinth seal or the suction pressure will be sufficient. Remember: the sealing gas pressure used should be the minimum required to prevent liquid leakage. 10. Set the second port sealing gas to 10 PSI. LABYRINTH SEAL RUN-IN PROCEDURE Introdu Because a new seal must be shipped in new condition, it is not yet broken-in. The only way to break-in a seal is to install it into the pump in which it will be used, This is because of the manufacturing tolerances that may yield small variations in axial distance from pump to pump and/or different fits between the shaft and labyrinth LD. (a honing tool is supplied for proper fit between the shaft and labyrinth LD, for this reason). Therefore, the seal cannot be broken-in at the factory uniess the pump/motor that it will be installed in is sent to Cryogenic Machinery Corp. In most cases a new seal will need to be broken-in at the site, Note: often when a used seal is removed for a motor bearing change and then reinstalled some rubbing occurs. It is. therefore good practice to run-in the seal again, ‘The break-in procedure for a new seal is as follows. Please read all instructions before proceeding. Set Up 1, Install seal per pump maintenance manual. Check free rotation. .__A.small low pressure liquid nitrogen container (160 liter) will be needed near the pump. 3. Plug the 1/8" NPT reference pressure seal port, Leave all 1/4” NPT seal ports open. See piping installation drawing, 4, Prepare a blank flange for the pump discharge with a through hole and fitting to connect your 3/8” tubing. Install the LIN line from the container to pump discharge flange. 5. Prepare a blank flange for the pump suction with a 3/8" minimum through hole. Install to pump suction flange. Stay clear of pump suction. Optional: you may wish to connect Rev. 2, 9/14/00 -- LABYRINTH SEAL PUMP NO. SI-i -- Page 4 of 5 <> tubing (3/8” minimum LD.) to the suction flange and direct it to a safe location away from people. Break-in Procedure 1, Start the pump for approx. 10 seconds and then stop it. 2. Open the nitrogen container valve to let liquid into the pump. Wearing protective gloves, rotate pump shaft by hand until rubbing can be felt. Remove hand from pump shaft area and close container valve. 3. Run the pump for approx. 10-20 seconds. Check for free rotation. If you do not have free rotation repeat steps 3 and 4. 5. Ifyou have free rotation repeat steps 2 through 4. Repeat until pump has free rotation and is completely frosted up (the same amount of frosting as you should see after a proper cool-down during normal operation). 6. Be sure to remove all condensation from seal before pump installation, 7. The pump is now ready to install. Install pump per installation procedure starting on page 1 and follow start-up procedures starting on page 2 of this manual. IMPORTANT: After installation remember to check for free rotation in a warm state and again in @ fully cooled down state to ensure that there are no piping strains on pump. Rev. 2, 9/14/00 -- LABYRINTH SEAL PUMP NO. 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