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Particle size distributions are important quality criteria for pharmaceutical emulsions. Fat emulsions
for intravenous administration should have a typical particle size of a few hundred nanometers and not
overshoot an upper size limit of 2 urn. Particles with a higher diameter, suspected to cause adverse
reactions (emboli), can be found in a phase contrast microscope. Our method uses elastic light scattering,
i.e., the angular dependent scattering intensity to size particles in the range of 100 nm up to several
micrometers. The advantage of this method compared with quasi-elastic light scattering is the higher
resolution due to a higher information content of the experiment (much lower condition numbers of
the matrix). It takes into account the actual relative refractive index and uses the Lorenz-Mie theory as
a basis of the inversion procedure. This yields accurate number and intensity distributions, defined as
the relative number of particles and the relative scattering intensity in the interval R and R + dR. Since
the scattering intensity is roughly proportional to the sixth power of the radius, larger particles can be
found in the intensity distribution even if their number is in the ppm range. We can therefore supply
the producer with two important and well-defined kinds of information: (a) the number distribution,
which provides the parameters of the particles like mean, standard deviation, and skewness; (b) the
intensity distribution, which is a very sensitive control for undesired large particles. © 1989Academic
Press, Inc.
147
0021-9797/89 $3.00
Copyright © 1989 by Academic Press, Inc.
Journal of Colloid and Interface Science, Vol. 127, No. 1, January 1989 All rights of reproduction in any form reserved.
148 HOFER, SCHURZ, AND GLATTER
Some pure phospholipids, especially phos- provements and of the primary data handling
phatidylcholine, form neither good mechani- can be found in (26).
cal nor good electrical barriers to droplet co- All scattering curves were measured with
alescence. One therefore utilizes egg or soy this instrument in the angular range of 12
lecithin together with ionic lipids (e.g., phos- ~< 0 ~< 120 ° (0.003 ~< h ~< 0.026) at scattering
phatidylserine) for the stabilization of com- angles in three subdomains: 18 values were
mercial fat emulsions. Ionic lipids not only recorded from 12 to 30 ° , 12 from 30 to 60 ° ,
increase the surface potential but also produce and 14 from 60 to 120 ° in an equidistant h-
complex interfacial films with phosphatidyl- spacing. This is necessary in order to allow for
choline, which results in a liquid crystalline the solution of Eqs. [ 1] - [ 3 ] with the indirect
gel structure at the interface (20-22). transformation technique. At each scattering
In contrast to this, certain additives like angle 100 intensity values (integration time
dextrose or electrolytes reduce the zeta poten- = 0.2 s/value) were recorded and the weighted
tial considerably, leading to more unstable mean intensity was calculated. As statistical
systems (23). control of the averaging process we used the
The physical stability of emulsions and the x-square and the F test (27). The precision of
presence or absence of aggregation have im- our final data shown in Section V is in the
portant clinical consequences. Emulsions range of 0.5-3%.
containing droplets exceeding 6 # m in diam- FICA light scattering cuvettes are made of
eter are known to cause adverse reactions, crown glass. The minimum sample volume is
particularly embolism in the lungs (24, 25). about 2 ml. To avoid contributions due to re-
Therefore, in Europe, fat emulsions for intra- flections the inner wall of the cuvette is made
venous administration are not allowed to conical (see Fig. 1).
overshoot an upper size limit of 5 #m. More-
over, it has been noticed that aggregation,
creaming, and storage capacity are strongly
dependent on the mean diameter of the sample
as well as on the presence of a small amount
of micrometer-sized particles. Consequently,
accurate determination of particle size distri-
bution is very helpful in the refinement of C1 --A!
production processes and in stability evalua- GFt--~....... A2
tion and thus leads to higher security for the
patient. GF'2--~
C2--~--A3
IV. EXPERIMENTAL PROCEDURES
GC--
A. Experimental Setup
--F1
The experimental setup consists of a FICA - F2
-
Inversion procedures for obtaining the size tering intensity due to the high contrast (m
distributions were performed on a UNIVAC = 0.75 for air in water). Errors at low angles
1100 / 81 computer, using the modified indi- are more critical than those at high scattering
rect transformation technique. All polydis- angles since they influence the extrapolation
perse profiles are calculated up to a scattering of the scattering curve to 0 = 0. This part of
particle diameter of 2100 nm. The method is the scattering function contains almost all the
not restricted to this relatively low value but information about the maximum dimension
further extension would imply the measure- found in the sample, and hence, these errors
ment of the scattering function at scattering lead to a wrong polydispersity profile for large
angles lower than 12 ° , which is not possible particles. It is therefore necessary to prepare
with the present instrument. A new elastic light solvent and sample under dust-free conditions
scattering goniometer is under develop- without introducing air bubbles into the so-
ment now. lution. This procedure is usually fairly tricky;
it is still one of the main problems when elastic
B. Sample and Solvent Preparation light scattering measurements at small angles
The emulsions contain water, Soja oil (20 should be performed. In the following we de-
wt%), Lecithine (1.2%), Glycerine (2.5%), scribe an apparatus which enables the pro-
and NaOH to adjust the pH. They are pro- duction of sufficiently purified water.
duced with the usual technical procedure; i.e., Water can prove to be a somewhat insidious
Glycerine and water are mixed and heated to solvent in elastic light scattering experiments.
the right temperature, then mixed with Leci- It has the ability to trap a n d / o r generate air
thine and NaOH. This mixture is dispersed bubbles randomly. We have verified this be-
and homogenized after the addition of the oil, havior in a series of quasi-elastic light scatter-
diluted to the right concentration of the oil, ing experiments. With such an experiment it
and finally homogenized again in two steps. is possible to determine the hydrodynamic ra-
According to the sampling theorem of the dius of scatterers in solution in about 5 min
Fourier transformation the smallest h-value (30). Two cleaned and dried cuvettes were
(hmin) defines roughly the maximum dimen- filled with purified water and observed over 5
sion, which can be evaluated from the scat- days. At the beginning, both samples showed
tering function (see, for example, (28, 29)). small impurities in the size range of about half
Therefore, if we try to investigate large particles a micrometer, although the last filter of the
(of several micrometers), we should be able purification column had a pore size of 200
to measure the scattering function starting nm. During the time of observation, in the
from a scattering angle of at least 10 °. first sample the size of the air bubbles increased
The measured scattering function Im~ is the to about 4 ~m, whereas in the second sample,
sum of the scattering from the particles Ip and the hydrodynamic radius fluctuated in the vi-
the solvent Is. The contribution of the particles cinity of 1 #m. We have tried to improve the
decreases approximately with h -4 whereas a reproducibility but without success.
pure solvent ideally scatters light independent We therefore started to eliminate step by
of the scattering angle 0. At high 0 the two step all parts which could introduce impurities
quantities Ip and Is can therefore approach the and finally developed a closed system that
same order of magnitude. The subtraction (Ip yields the desired results. A schematic diagram
+ Is) - Is then introduces large errors iflp and of this apparatus is shown in Fig. 1: First, water
Is are not measured with high accuracy. from the piping is taken and distilled (D 1) di-
On the other hand, dust particles and micro rectly into a drop bottle (DB). This drop bottle
air bubbles either in the sample or in the sol- is then disconnected from the column and
vent cause relatively large errors in the poly- stored in a vacuum drying oven and evacuated
dispersity analyses because of the strong scat- down to 3 mbar. At this low pressure all air
Journal of Colloid and Interface Science, VoL 127, No. 1, January 1989
152 HOFER, SCHURZ, AND GLATTER
bubbles will vanish. The drop bottle will be (~20% w/w) was highly diluted (1:106). This
attached to the purification column and closed dilution shortens the stability of the samples
with a plug containing a filter of pore size 50 considerably. While the stock solution has a
nm. The cock (C 1) will be slowly opened now stability of several months, the stability of the
and water passes through two glass frits (GF1, diluted samples reduces to 1-2 days. This sta-
GF2) of pore sizes <40 #m and < 16 #m, re- bility was checked by repeating the measure-
spectively. This is managed in such a way that ment at low scattering angles. Unstable prep-
no water drops can be formed which would-- arations were rejected and the sample was
when falling--trap air bubbles. prepared once again.
Cock C2 controls the amount of water in There is no direct evidence that the size dis-
the graduated cylinder (GC). This cylinder is tribution is completely unchanged during the
directly connected with two filter holders, dilution procedure. For energetical reasons,
which are made of polycarbonate (F1, F2). however, it is impossible for the size of the oil
The membrane filter in the first holder has a droplets in the emulsion to be decreased by
pore size of 450 nm, the second a pore size of dilution. Any increase in size corresponds with
50 nm (regenerated cellulose, Sartorius, FRG). a decrease in stability. Only stable solutions
All inlets for pressure equalization (A 1, A2, were used in the experiments. The original
and A3) are closed with the same 50-nm samples were analyzed by phase contrast mi-
membrane filters in a polycarbonate filter croscopy. Since this method is not able to give
holder. Back pressure due to F1 and F2 will accurate polydispersity profiles it can be used
be overcome simply by increasing the height only to check for very large particles and for
of the water in the graduate cylinder (GC) to a rough estimate of the mean diameter of the
obtain a pressure of about 10 mbar. Thus, the oil droplets. At lower concentrations (dilution
water flows directly into the second distilling factor 100-1000), quasi-elastic light scattering
apparatus (D2), which is made of glass with was used to check for changes. Within the res-
no connecting pieces. The water (about 50 ml) olution capabilities of the above methods, no
in the 250-ml glass flask will be heated by change in polydispersity profiles was observed.
means of a heating mantle whereby the tem- For precise evaluation of the size distribu-
perature is kept at 90°C to avoid boiling. It tion it is necessary to know the ratio m of the
slowly evaporates and flows down into the light refractive indices of the oil phase and of water
scattering cell (LSC) along the wall to prevent in the emulsion. Determination of the indices
generation of drops. of the separated phases was done at the factory
The apparatus contains no glass joints. All before the emulsification process. The ratio m
connections are made of high-quality silicon was 1.107 _ 0.005. An error of 0.01 in m
tubing. C1, C2, and C3 are Teflon cocks so would not cause essential errors in the results.
that particles due to attrition and the need to We checked the refractive index of the oil
use grease may be avoided. phase after induced creaming in our labora-
This apparatus provides water sufficiently tory. Perfect agreement was found.
purified that it no longer has the capability of
trapping air bubbles. The water will now be V. RESULTS
so clean that even at a scattering angle of 15 o With elastic light scattering, we have inves-
it is impossible to measure a correlation func- tigated more than 100 samples of fat emulsions
tion in a quasi-elastic light scattering experi- for parenteral nutrition, using commercially
ment. This ensures that no scattering particles available, aged samples as well test prepa-
of appreciable size are present in the solvent. rations from Leopold & Co. (Graz, Austria)
Water prepared in this way was used to di- prepared with the aim of further improving
lute all samples to obtain sufficiently accurate the quality of the final emulsions for clin-
scattering data for Is and lp. The stock solution ical use.
Journal of Colloid and Interface Science, Vol. 127, No. 1, January 1989
PARTICLE SIZE 153
(dashed line). They have been plotted in the FIG. 3. Number distributions calculated via indirect
same logarithmic scaling in order to show transformation method from experimentaldata shown in
clearly the differences. BL 46 and BL 51 are Fig. 2. There are no significant deviations of mean and
very similar. In contrast to this, BL 48 shows skewness between the three samples.
a strong increase in scattering intensity in the
innermost part of the scattering curve. Since
of all distributions is small, indicating a good
large particles show a c o n s i d e r a b l e f o c u s i n g ef-
preparation. However, BL 51 is the best prep-
f e c t on the light--which means that they scat-
aration in the sense of monodispersity,
ter very efficiently to small scattering angles--
whereas it is difficult to recognize any differ-
BL 48 is suspected to have large oil droplets
ences between BL 46 and BL 48. No large par-
in the emulsion. Is it possible to recognize
ticles can be seen in this representation of the
them in a n u m b e r distribution?
scattering data although the innermost part of
Figure 3 depicts the n u m b e r distributions
the scattering curve of BL 48 (h ~< 0.01 or 0
D ~ ( R ) of BL 46, BL 48, and BL 51 evaluated
40 ° ) shows this strong increase in intensity
via the indirect transformation method. The
(see Fig. 2). This means that only a few large
mean of all three samples is very similar and
particles are present in sample BL 48.
lies in the vicinity of 150 nm. The skewness
The computed intensity distributions of BL
46, BL 48, and BL 51 are shown in Fig. 4.
5.5 Although BL 48 and BL 46 behave similarly
in the n u m b e r distribution (see Fig. 3 ) it now
turns out that BL 48 contains some large par-
5.5
.E
5.5
BL 48
17(~\\ , \
z,.5
46 7/\i\
! l ,
~ 5 F I ',
3.5 48
51 of "-Y ,-",~ ,
o 300 600 900 12oo
2"50.0 0.01 0.02 0.03-- R Into]
," h [nm-']
FIG. 4. Intensity distributions computed from experi-
FIG. 2. Measured scattering intensities (O) and fit mental data (Fig. 2). BL 46 and BL 51 showa monomodal
(--) extrapolated to zero angle (---) of three differently behavior; BL 48 is stronglyaffectedby contributions from
prepared fat emulsions for parenteral nutrition (angular large particles. Note that the shoulder at R ~ 900 nm is
range: 12 ~<0 ~< 120° or 0.003 ~<h ~<0.260). due to the limit of the experimental setup.
Journal of Colloid and Interface Science, Vol. 127, No. 1, J a n u a ry 1989
154 HOFER, SCHURZ, AND GLATTER