Total Capital Required

ID Total Comments
Optical Visual End of Line
Inspection
Workstation 2 Workstation 1
 Quote Template 4 de 9

PROCESS FLOW
START
BOX BUILD

WORKSTATION #1 WORKSTATION #2

Cable
Housing
mounting to assembly
Incoming Inspection PCBA (PCBA+cable to Housing assembly (top to base)
1) Fixture to base) 1) Pneumatic Press equipment
correct 1) Fixture to 2) Fixture to perform the assy
orientation support base
housing

Top side Bottom side

CALIBRATION EQUIPMEN 1 MANUAL SOLDERING: 20 SECONDS

BOX ASSEMBLY: 20 SECONDS
2 AUTOMATIC SOLDERING 16 SECONDS

NREs FOR 2 ASSY LINES

2 FIXTURES WITH CLAMPS $2,000 USD NREs FOR 2 ASSY LINES
2 STATIONS (TABLE, SHELVES, CONTAINE $2,400 USD 2 FIXTURES WITH CLAMPS / PNEUMATIC PRESS $4,000
4 HANDLING CAR FOR PROCESS $2,000 USD 2 STATIONS (TABLE, SHELVES, CONTAINERS, $2,400

Requirements
Requirements - Controlled assembly
- Automatic soldering, manual device handling Requirements
- Poka yoke assembly - Controlled assembly (e.g. assembly fixtures, controlled assembly force)
- IPC-A- 610 class2 fixtures
- Lead free, no clean solder - Poka yoke assembly fixtures - Ensure that all clips are snaped in
- Ensure that all clips are
- Optical inspection after mounting snaped in
- Soldering rework allowed
- Ensure correct pin-out

Capital Required
ID Cost Comments 3800 X DIA
Equipment $ 205,455 Laser Cutting 1.- Fixture #1 1900 X TURNO
Traceability $ 6,000 Laser Mark 237.5 X HORA
Tables 3.9583 X MINUTO
Workstations 0.066 X SEGUNDO 1 PIEZA CADA 15 SEGUNDOS
Fixtures
Toolings
Total $ 211,455

F4015309/01 Note: This is an electronic master, use lastest revision

Originador: C. Mares
BMS Process Area: (PLM 200) Quotation Confidential / © by HARMAN
 Quote Template 5 de 9

EOL

End of line test (EOL)

Device marking Sorting
Final Optical Inspection

EGK107M1VE08RR

SECONDS EOL TEST: 15 SECONDS SORTING

CONSIDER:
FAILING LABEL
PRINTER
USD
USD

Requirements EOL
- Functional test (device must be electrically contacted via Requirements Device Marking Requirements Final Optical Inspection
d assembly force) connector at cable end) - Device marking via laser on plastic housing - Check for labeling according to specification -
snaped in - Different connectors for differnt subvariants of module on defined laser marking area correct module type
- Start up device - Human readable text and data matrix code - Correct cable
- Read back FW (DMC) - Check that laser marking is readable based on
- Read back ID - Marking grade A (4.0) acc. to ISO/IEC 15416 image recognition / machine vision
- Check correct pin out Requirements EOL Verification Method - Check for duplication in laser marked serial ID;
- Dynamic ID (different and unique for each - Check for defect-free Cover and cable
unit, read ID from device (device must be
electrically contacted via connector at cable
end), units’s serial ID must be identical with
its Laser marked ID, no dublicates allowed;
- Only parts passing electrical test are allowed
to be marked with serial ID
- Device failing EOL must be marked with
failing bin code

F4015309/01 Note: This is an electronic master, use lastest revision

Originador: C. Mares
BMS Process Area: (PLM 200) Quotation Confidential / © by HARMAN
 Quote Template 6 de 9

Sorting Packing Shipping

20 SECONDS PACKAGING 35 SECONDS

PACKAGING STATION (SCANNER, TAPE DISPENSER, COMPUTE$ 1,500.00

FACILITIES $ 1,000.00
FORKLIFT $ 1,000.00 APU9
LIFTER $ 4,500.00

F4015309/01 Note: This is an electronic master, use lastest revision

Originador: C. Mares
BMS Process Area: (PLM 200) Quotation Confidential / © by HARMAN
#
1
2
3
4
5
6
7
8
9
Description
Open Closed Priority Resource Comments
High
High
High
High
High
High
High
High
High