10. M. ‘Which of the following is not a method of non-destructive testing of steel castings and forging? ‘A. chemical analysis B. magnetic particle CC. ultrasonic D. liquid penetrant* Compressive strength of fully cured concrete is most directly related to: ‘A. sand gravel ratio BB. Fineness modulus C. aggregate gradation D. Water cement ratio* Al of the following groups of plastics are thermoplastic, except: ‘A. Polyvinyl chloride (PVC) and polyvinyl acetate B. Polyethylene, polypropylene, and polystyrene CTetraflouroethylene (Teflon) and other fluorocarbons D. Phenolics, melamine and epoxy* ‘A gear with teeth on the outer cylindrical surface. ‘A. Worm gear B. External Gear* C.Intemal Gear D. Bevel Gear Killed steel is very much associated with ‘A.Manganese —_B, Sulphur C. Phosphorous. Silicon* Steels can be strengthened by all ofthe following practices, EXCEPT: ‘A. Annealing* B. quenching and tempering, C. work hardening . grain refinement ‘The moment of inertia of any plane figure can be expressed in units of length to the ‘A. First power _B. second power Third power —_D. Fourth power? ‘Which of the following statements is false? ‘A. There isa considerable increase in the hardness and strength of a cold-worked metal. B .Cold-working a metal significantly reduces its ductility. C. Cold working causes a slight decrease in the density and electrical conductivity of metal.* D. Cold working decreases the yield point ofthe meta. ‘The vector which represents the sum of a group of force vectors is called the... ‘A. magnitude Sum B. resultant? D. Phase angle ‘The lathe compound is used for: A. Angle cutting, . facings B. grooving D. shaping Brazing is more superior than soldering in joining metals because: ‘A. Allof these* B. Molten metal flaws between joints because of capillary forces C._Ithas slight diffusion of metal involved 1D. Higher melting temperature joining 12, 13, 14, 15, 16, V7. 19, a. Babbit bearing material maybe melted in a pouring ladle ‘over an open fire. The temperature is about right when a ‘wooden pine stick used for stirring chars but does not ignite and at that stage the molten metal temperature is in the vicinity of - ‘A. 1010 ©. 760 B 870" D. 590 Choose the economical type of material for gears that fivelsustain good operating quality/ife for intended ‘operation ‘A. Plane carbon steel Call of these B. Highalloy steel —_D. heat treated carbon stee!* ‘A material plane was subjected to a load. When the load ‘was removed the strain disappeared. From the structural change which of the following can be considered about this, material? ‘A. Itdoes not follow Hooke’s Law — C. itis elastic* B. Ithashigh modulus of elasticity. itis plastic ‘What is the stress to strain ratio within the elastic limit? A. Elastic limit elasticity B. Modulus of elasticity* D. compressive ratio Ratio of the angle of action to the pitch angle ‘A. Contact ratio* C. ratio of gearing B. Approached ratio D. module In the selection of wire rope, regular lay means wires and strands are arranged in the following manner: ‘A. Twisted in the same direction B. twisted in opposite direction* C. Twisted in any direction D. twisted in along direction ‘The function of clutch in the machine tool is? ‘A. Lowering of drive speed B. Todisconnect or connect at will the drive? C. Alignment of drive shaft D. To insure that two shaft line up at high speed A pair of equal and opposite (not collinear) forces that tend ‘cause a rotation of a body ‘A. Couple* B. Centroid C. equilibrium D. vector ______ Forces when action are parallel ‘A. couple C. resultant B. non collinear anon concurrent* ‘A coupling that allows axial flexiblity/movement in the ‘operation. Made of alternate bolting of steel, leather, fabric and/or plastic material into the two flanges ‘A. Flexible disc coupling* B. Flexing Odham coupling CC. Flexible toroidal spring coupling D. Elastic-material bonded coupling, ‘One of these materials is nota structural steel? ‘A. Low carbon steel. stainless steel B. Tooland die steel* —_D. medium carbon steel24, 2. al, ‘The ratio of moment of inertia on a cross-section of a beam to this section modulus is ‘A.A measure distance* B. Equal to the radius of gyration and compression CC. Muhiplied by the bending moment of inertia to determine the yield stress D. Equal to the area of the cross-section and tension ‘Torsional deflection isa significant consideration in the design of shaft and the limit should be inthe range of degree/foot of length A. 0401 B. 0101 €.0.08 0 1* D.06t01 ‘The properties of metal to withstand loads without breaking down is ‘A. Elasticity B. srength* C plasticity Dz strain ‘The rigidity of polymer can be increased by ‘A. Furnace melting —_C. crystallization* B. normalizing . shot opening Drilling machine cannot do ‘A. reaming . lapping B. spot facing* D. broaching. ‘The following are parts of a micrometer caliper except for ‘A. Thimble C. spindle B. Head screw* D. anvil ‘Commonly used by steel melter as deoxidizer because of its ‘easy availability and cheap price A. silicon’ B. aluminium* Caine 1D. manganese ‘The purpose of lubrication is as mentioned except ‘A. Tolighten the load” B._ Prevent corrosion C.C.prevent adhesion D. D.cool the moving elements ‘Tools usually used in wood pattern making in foundry shop. ‘A. Saws and chisels* C. knives and drills B. Band saw D. deill machine ‘Several force which can be combined is called. ‘A. resultans ‘C. components* B. composition of forces D. collinear forces Single forces which produces the same effect upon a mass replacing two or more forces acting together i calle ‘A. vector resultant B. component forces D. resolution Designated pipe color used in communication ‘A. silver gray C. aluminum gray B. bare D. white* ‘The surface along the fillet curves or between the fillets, ‘radius of the two adjacent tooth or a gear: 37, aL, 42, ‘A. bottom land* B. fillet . flank D. top land ‘The lack of backlash in a spur gear design/operation may result 10 : ‘A. overloading B. all of these* C. jamming D. overheating, ‘The angle made by the helix ofthe thread (ina straight thread) atthe pitch diameter with a plane perpendicular to the axis is called: ‘A. lead angle* C. truncation B. lead D. angle of thread ‘What do impact test measure? ‘A. Plasticity C. ductility B. Toughness* D. compactness Corresponding piping color for alkaline AL red C.green B. violet D. blue ‘Which ofthe following is not a vector quantity? ‘A. velocity B. acceler B speed* D. displacement The stress in an elastic material is ‘A. inversely proportional to the material's yield strength. B. Inversely proportional to the force acting . Proportional to the displacement of the material acted upon by the force. D. Proportional tothe length of the material subject to the force* ‘The deflection of a beam is. ‘A. directly proportional to the modulus of elasticity and moment of inertia. B, Inversely proportional to the modulus of elasticity and length of the beam cubed. Inversely proportional to the modulus of elasticity and moment of inertia.* D. Directly proportional to the load imposed and inversely to the length squared. ‘The differential of the shear equation is which one of the following? ‘A. Toad on the beam B. tensile strength of the beam C. bending moment of the beam 1. slope of the elastic curve* A vertically loaded beam, fixed at one end and simply supported at the other is indeterminate to what degree? A. first® C.third second D. fourth with flat ends. “Midway between the ends the stress is greatest in what direction? A thin walled pressurized vessel consists of a right circular ol47, 49. 50. 51. 52, 53. 55. 56. A. Longitudinal* B. circumferential C.radial D. at an angle of 45 deg 10 the longitudinal and ‘circumferential direction “The stress concentration factor... A. Is a ratio of the average stress on a section to the allowable stress. B, Cannot be evaluated for brittle materials. CIs the ratio of areas involved in a sudden change of cross section 1D. Is the ration of the maximum stress produced in a cross ‘section tothe average stress over the section. - Which of the following is nota part of the headstock? A.Anvil® . Spindle B.Back Gear. Motor ‘A machining operation whereby the tool reciprocates and the feed is stationary is called: ‘A. Shaping. Turning B. Planning D.Reaming ‘A rotating body which serves asa reservoir for absorbing, and redistributing kinetic energy A.Shaper —C. Milling Machine B.Turbine _D. Flywheel ‘An alloying element used principally to produce stainless steel A.Zircumium —C. Aluminum B. Bronze D. Chromium* ‘The conical surface atthe starting end of the thread is called: A. Pitch Cone B.Crest® C. Flute D. Chamfer {In machine shop, has forging operation of lengthening a piece of stock while reducing the cross sectional area of work is called A. Upsetting® . Draining out B. Spreading D. Bloating, (Cold drawing is also called ‘A.cold lap steel C. hard drawn * B. strain hardening. oxidized steel Intermediate gear is also called, ‘gear ina gear wain arrangement. A. pinion. C. mounted gear B. third gear D.idler* ‘The brittleness is steel at elevated temperature is ‘A. Red shortness * — C. cold lap B. Residual sess. hard drawn Material may be stretched and stil returns to its form/condition upon release of force is called A. plasticity clastic limit * B, modulus of elasticity. ductility 57. 61. 67, ‘The maximum stress induced in a material when subjected to altemating or repeated loading without causing failure. ‘A.Yield Stress. Endurance Stress * B. Ulimate Strength D. Elasticity ‘A kind of gear used to transmit motion from one shaft to another shaft at any angle of the first A. Spur C. Bevel B. Worms D. Helical A olindrcal of steel with threads formed are around it and grooves or flutes running lengthwise init. tis used to cut imernal threads. ATap B. Reamer * c.Die D. Plug A specimen is subjected to a load. When the load is removed, the strain disappears. From this information, which of the following can be deduce about this material? A. itis elastic * itis ductile B. ithas high modulus of elasticity _D. itis plastic forces means when their lines of action can be extended to meet to one point ‘A. concurrent * B. centroids . collinear D. resultants| ‘The width of a tooth space exceeds the thickness of each of the engaging tooth on the pitch circle ‘allowance C.top land B. bottom land D. backlash * ‘Should two equal and opposite collinear forces is added to the forces already in equilibrium, which ofthe following statement is true? ‘A. Unbalanced moment is maintained B. Equilibrium is maintained * C. Equilibrium is disturbed D. it creates an unbalanced situation All associated with standard material specification except ‘A. American Iron and Steel Institute B. Society of Automotive Engineers C Southeast Asia Iron and Steel Institute * 1D. American Society for Testing Materials ‘The material that can cu wear hardest substance subjected wo: A. carbide B. abrasive * C.tungsten D. vanadium Method of finishing/shaping a machine par of exceptionally high carbon or high chromium steel parts (orveryhard material) ‘A. using oxygen lanching B_ using abrasive grinding * C. machining using carbine insert . machining using high speed tool stel ‘When working on bearings and checking for high spots, it is customary to apply: ‘A. white lead . dykem blue B.red lead , Prussian blue *68. If you wanted to check the face of a pump slide valve or ‘other flat-faced valve, you could check for trueness on a: ‘A. flat board C piece of glass B. surface plate * D. bearing plate 69. Before splicing electric wires, they should be: A. tinned . soldered B. leaned and tinned * —D. insulated 70. Which of the following is not a standard thread form? A. Square C. Double flute * B, American National D. 60 deg. sharp V 71, Hand taps are provided in sets of three called: ‘A. taper, plug and end . taper, plug and bottom * BB. short, taper and bottom —_D. short, medium and long, 72. When preparing to tap a hole, the size ofthe drill will be A ‘equal tothe size of the tap B. larger than the size ofthe tap c smaller than the size of the tap * D. ‘none of the above 73. When preparing to tap a hole for a pipe fitting the size of 74. the drill will be : AA larger than the tap size * B, smaller than the tap size CC. equal to the size of the tap D. none of the above ‘Which of the following does not have to be lubricated when drilling? A.steel C monel B, brass * D. tool steel ‘The tool to use when cutting a hole in the side of a round piece of metal is called a: A.vise CV" block * B.jawholder —_D. chuck A pair of equal and opposite (not collinear) forces that tend ‘cause a rotation of a body ‘A. couple * equilibrium B. centroids D. vector ‘The ratio of the pitch diameter in inches to the number of ‘woth A. pitch circle C. module B. English module* —_D. pitch diameter ‘When high strength and durability are a requirements for ‘choosing gear materials it is preferable to use. ‘material, ‘A-hardened bronze _C. phenolic laminated B. steel * D. white iron ‘The distance between similar, equally-spaced tooth surfaces ina given direction and along a given line. ‘A. pitch circle pitch * B. pitch plane . pitch diameter ai. 82, a7. ‘The use of hardened steel for the mating metal gear appears to give the best results and longer operational life. The usual hardness is in the range of- ‘A. over 600 BHN * . below 350 BHN B. 300 to 400 BHN D. aver 400 BHN Continuous stretching under load even if the stress is less than the yield point A. plasticity C.creep * B. elasticity D. ductility ‘The most known lubricants being utilized in whatever category of load and speed are oil, air, grease and dry lubricants like A. bronze B. lead ‘A coupling that allows axial flexiility/movement in the ‘operation. Made of alternate bolting of steel, leather, fabric and/or plastic material into the two flanges ‘A. Flexible disk coupling * B. flexing Oldham coupling C. Flexible toroidal spring coupling DD. Elastic-material bonded coupling It consists of two cranks, a stationary piece called the line of centers and the connecting rod is a ‘A. five-bar linkage. three-crank linkage B four-crank braces. four-bar linkage * Balancing of grinding wheel is done to ‘make the outside diameter concentric with the A. bore. B. make the sides of wheel parallel. C. equalize the weight in every portion of the wheel. D. "None of the above. ‘Taps are resharpened by grindings A. Flutes * c B. Diameter _—D. Relief ‘The purpose of ____is to prevent gears from jamming together and making contact on both sides of their teeth simultaneously ‘A.tooth fillet, backlash * B. stress relieving, D. all ofthese Choose the economical type of material for gears that five/sustain good operating quality/ife for intended ‘operation ‘A.plane carbon steel C. all of these B high alloy steel 1D. heat treated carbon steel * Allowance added in the casting patter to compensate for the contraction of metal ‘A. tapering allowance. finish allowance B. shrinkage allowance * —_D. draft pattem Ratio of the angle of action to the pitch angle ‘A. contact ratio * ratio of gearing B. approach ratio D. module91, ‘The principle materials used in the production of metal working tools: ‘A high carbon steel * B. titanium, phosphorous tungsten, silicon, hadfield Ma . vanadium, chromium, molybdenum Also alled eccentrically loaded bearing is. A. full bearings . partial bearing B. offset bearing* _D. fitted bearings GO" limit is A. Upper limit of a shaft B. Lower limit of a hole C.*At and ‘B" both* D. Neither ‘a° nor ‘b Lapping is done; “To finish the job to a fine degree of a accuracy ‘To get high quality of surface finish ‘To control size Al of the above* pop 95. In which method a bone is finished to a very closed tolerance? C.honning, D. turing, ig bushing are generally made of A. . Castiron B. D. Brass, 97. Fixture damps are generally made of High carbon steel C. case hardened mild steel * High speed steel D. alloy stee! Successful design of jigs and fixture depends upon Clamping arrangement Manufacturing conditioning tool guiding element Allof the above* PP pope ‘When an extemal gear is meshed with an internal gear the Bear will rotate A ‘Same direction* B. Will not nozzle . opposite direction D. none of the above A.usual ratio of soluble oil and water used in coolant is 1:10 B. 1:20¢ 101, Ifa given pm, if the diameter of a twist drill increases then the cutting speed will A. Increase * B. Same above C. Decrease D. None of the 102. If rpm= 200, feed pre revolution =0.05mm, then feed per ‘minute will be A 110mm B. 4mm 10mm D.1imm, 103. For general work the cutting angle of a cold flat chisel is ‘ground at an angle of A. 50 deg, ©. 70deg B.60deg* D. A5deg 104. The machine which can flatten surface on a horizontal, vertical, or angular plane i... ‘A. shaper machine* . drilling machine B. power saw D. welding machine 105, Ferrous metals contain large amounts of... ‘A carbon* manganese B. sulfur D. phosphorus 106. Which of the following is not a classification of an iron ‘A. Hermatie CC. Magnetite B. Sulfurites D.Siderie 107. For a completely corrosion stainless steel, what minimum percentage of chromium in the alloy is required? A.18% C. 1196" B.12% D.8.3% 108. A circle coinciding with a tangent to the bottom of the tooth, space. A. Pitch circle C. Dedendum B. Internal diagram D. Root circle* 109. Cutting a hole by means of a rotating tool or the work may revolve and the tool remain fixed as inthe lathe. A. Boring* C. Brazing B. Milling D. Bevel gear no. Fusion process in which the metal is heated to a state of fusion permitting to Oflow together into a solid joint. A. Soldering C. Oxyacetylene B. Resistance welding. Brazing* 111. The process of checking or producing checkers on the surface of a piece by rolling checkered depressions into the surface. A.Indexing ——_C. Squaring B. Knurling* —_D. Laying out 112. The clearance between the tooth profile of gear tooth ‘A.Backlash —C. Addendum B.Gearrack —_D. Dedendum 113, When meshed witha gear, it is used to change rotary ‘motion to reciprocating motion A. Bevel Gear . Super Gear B. Worm Gear D. Gear Rack 1114, The distance from the center of one tooth of a gear to the Center of the next consecutive tooth measured on the pitch. A Pitch Circle C. Diametral Pitch B. Circular Pitch* D. Pitch Diameter 1115, An operation of making a cone shaped enlargement of the end of a hole, as for a Recess for a flathead screw. ‘A. Knusling IndexingB. Counter sinking* D. Boring 116. Tool when pressed into a finished hole in a piece of work, provide centers on which the piece may be tuned or ‘otherwise machined. A. spindle B. jaws C. clock D. mandrel* 117. The total deformation measured in the direction of the line of stress. A. tolerance B. variation CC. poisson’s ratio D. strain 118. The process of producing a variety of surfaces by using a cirular type cutter with multiple teeth. A. Planning . Shaping, B. Milling D. Brazing 119. Which of the following is not a structural class of steels? ‘A. Carbon C.to0l & die * B high strength, low alloy _D. stainless 120, Low carbon steels are generally used in the “as rolled” or “as fabricated” state. What is the reason for this? A. They come in many different shapes and thickness. B. Their strength generally cannot be increased by heat treatment.* . They degrade severely under heat treatment. . Their chromium content is low. 121. Which of the following statements is false? A. High strength low alloys steels are not as strong as non alloy low carbon steels. B. Small amounts of copper increase the tensile strength of steels. Additions of small amounts of silicon to stee! can cause a marked decrease in yield strength of the steel." D, Small amounts of phosphorus in steels can provide an increase in the yield strength of steel. 122, One important skill that operators of machine tools must have is an understanding of measurement which demand, A. precision* —_C. neatness B. speed D. sociability Machine Shop and Practice: 123, What is the weakness of coated carbide cutting tool material? a. Poor wear resistance _¢. Low shock resistance b. Highcost —d. Limited to moderate speed* 124, Which basic category if cutting tool material is typically used for finishing operations on irons, steels, stainless steels and aluminum alloys? a Cermet + b. Coated Carbide ©. Carbide 4. Polycrystalline diamond 125, What is the advantage of using carbide as cuting too! material? ‘a. High strengthc. High shock resistance* b. High hot hardness. High speed capabilities 126, a b. 127, a. Jobbers reamer b. Rose chucking reamer* 128, 129. 130, 131. 132, 133, 134, 135. 136. 137, Of the cutting tool materials below, which is the most expensive? Ceramic whisker «. Cubic boron ~ nitride* Ceramic silicon— nitride d, Polycrystalline diamond Which of the following reamers is best used when considerable metal must be removed and the finish is not critical? . Expansion chucking reamer 4. Shell reamer (Open — end wrenches are made _mm oversize to permit them to easily slip on boit heads and nuts of specified wrench size. 2025 b.0.13* O16 4.0.21 |. Which of the methods by which tapers can be turned on a lathe has the disadvantage of limited taper length? a. Reamer Method c. Compound method* b. Offset tailstock method d. Taper attachment method |. Which of the following methods by which tapers can be tumed on a lathe is considered the best method? a. Taper attachment method* ¢. Tool bit method b. Offset tallstock method d. Reamer method ‘What type of blade is usually used for mild to tough production and cut off applications? a. Standard Carbon . Demon b. Dart d. Imperial bimetal* ‘What is the recommended band pitches to saw material thickness of 1 to 3 inches? a Worl b.6or8* 4106 d.2or3 A steel pulley with a mean rim radius of 120 mm is rotated ‘at a speed of 1100 rpm. If the mass of the rim is 5 kilograms, what is the centrifugal force? AS34450N C.6432.35N B796150N* D.873456N Slip in belt drive is: ‘A. Loss of power B. difference between the velocities of two pulleys C difference between the linear speed of the rim of pulley and the belt on it . difference between the angular velocities of two pulley* Recommended best cutting angle of drill for work on steel or castiron is degrees. A683 C50 B59 * D.49 ‘Nominal stress relieving temperature for cast steel ‘A.200T0 3500F —B. 300 TO S000F €.450TO SS00F* _D. 400 TO 6000F For a high corrosion resistant stainless steel, what minimum chromium content is required A45% B12 C.5.8% D.8%*138. Commonly used in parallel shaft transmission especially when a smooth continuous action is essential 2s in high speed drives up to 12,000 fpm A. herringbone gear * B. helical gear C.spurgear —_D. bevel gear 139, A babbit is ‘A. antimony bearing lead or tin alloy* 'B, measure of magnetic induction produced CC. an eutectic of iron and iron phosphide . a gadget for measuring volume 140, A device for converting rotary motion to reciprocating motion is, A.cam* B. gear pulley D. Helical gear 141, Device used to measure speed accurately ‘A. Dial gage B. speedometer C. dial indicator . tachometer 142, When two elastic bodies collide, which of the following, laws can be used to solve for the resulting velocity? ‘A. Conservation of energy B. Conservation of momentum and conservation of energy* C.Avogadro D. Dalton’s law 143, Itis the science of motion that can be solved in terms of scalar or vector algebra ‘A. curvilinear translation C. acceleration B. projectiles D. kinematics 144, Outstanding safety record contributes to: ‘A. Pride and enthusiasm to one’s self* B, Outstanding performance that experts reward from ‘management . High productivity and quality of work D. Confidence in foreman's ability o perform well 145, A type of coupling that allows alight amount of torsional / angular flexibility due to introduction with some elastic ‘material cylindrically wrapped around the bolts in the flange. AA. Elastic-material bushed coupling B.All of these . Elastic-material bonded coupling. . Simple elastic bonded coupling 146. In auniformly loaded single beam, the maximum vertical shearing force occurs: A. at the center B. at either end support* . atthe section of maximum moment D. at beam bottom fiber 147, Amaterial that should be avoided in constructing wood pattern ‘A. sap wood* C. heart wood B. core portion of wood D. kiln dried wood 148, Copper and most of its alloys can be hardened by: A. cold working, B. case hardening* C.soaking D. patenting 149, The center of gravity of a solid pyramid or cone with a total height of H is AJSH* BAIBH C.1SH —D.35H 150, The length of arc between the two sides of a gear tooth on the pitch circle: ‘A. Axial Plane C. Chordal Curves B, Circular Thickness* _D. Helex Angle 151. SAE steel that responds to heat treatment. ‘ASAE 1060 C.SAE 1040 B. SAE 1020 D.SAE 1117* 152. The differential of the shear equation is which one of the following? ‘A. Bending Moment of the Beam B. Load of the beam* . Slope of the elastic curve D. Tensile strength of the beam. 153, A type of welding whereby a wire or powder from the nozzle of a spray guns infused by a gas flame, arc of plasma jet and the molten particles are protected in form of a spray by means of compressed air or gas. A. Metal Spray Welding BB. Plasma-Arc Welding* . Electro-Slug Building D. Electro-beam welding, 154. Honing is used: ‘A. To remove only a small amount of metal B. to correct out-of-roundness of a bore C. to correct axial run-out of a bore . on surfaces brought to a high degree of surface finish* 155, Tungsten is added to high speed metal ‘A. to make the material more ductile* B. To prevent the material from cracking during heat ‘treatment C.to increase the hardness at red heat . to make the material easier to forge 156, An impact test for which the specimen is supported at one end as a cantilever A. Izod Test B. Charpy test C. Brinnel Test D. Endurance Test 157. A hydrostatic bearing is one in which ‘A. the lube ol is supplied under pressure * B. the lube oil is not pressurized . there is marginal lubrication . the bearing is lightly loaded 158, Heating or cooling of steel that produces a rounded form of carbide. A. Spherodizing * B. Annealing C.Normalizing 1D. Embritleness159. Split pulley or pulley made of separate section bolted together at the rim, the maximum speed should be limited to about % of the maximum speed of solid pulley ‘A. 6510 75% C. 8010 90% B.55 10 60% * D. 45 10.60% 160. The normal density or work space requirement to use in the design of a work room is. cubic feet per person. A 38.83 4033 B.423.46 * D354 161. Chromium steel ( to include heat and corrosion resistant ) designation ‘A. SAE S6XX B. SAE 61XX C. SAE 9XX D. SAE S14XX* 162. The softening of metal by heat treatment and most commonly consists of heating the metals up to near molten state and then cooling them slowly. ‘A-Tempering —C. Annealing * B. Quenching _D. Cold Working 163. A special metal formed when two or more metals are melted together A.Alloy* C. Brass B. Titanium D. Compound Machine Shop: 164. In gear design, the rato of pitch diameter in inches to the ‘number of teth: ‘A. module B. English module D. Diametral pitch . Circular pitch 165. The distance of the tooth, which is equal to the sum of the addendum and dedendum: ‘A. working depth* —_B. dedendum C. whole depth. full depth 166, Stresses that are independent of loads: ‘Avresidual stress * —B. shear stress . operating stress. working stress 167. It is used to change rotary motion to reciprocating motion: ‘A. Worm gear B. Spur gears C. Rack gear* Helical Gear 168, Which ofthe following affects most of the electrical and thermal properties of materials? ‘A. the magnitude of the electrical charge of the protons B. the weight of the atoms C. the atomic weight expressed in grams per gram atom, D. the electrons, particularly the outmost ones* 169. To which of the following does not produce vacancies, interstitial defects, or impurity defects on the material? ‘A. Quenching B. Increase the temperature CC. Plastic deformation , Slow equilibrium cooling * 170. The angle included between the sides of the thread measured inan axial plane in a screw thread: ‘A angle between thread or 40° B. half angle thread or 20° helix angle thread D. angle of threads* 171, Ability to resist deformation under stress Avallofthese — C. stiffness * B. plasticity D. toughness 172. The reciprocal of a diametral pitch or the ratio of pitch diameter to the number of teeth. ‘A. module* . clearance B. involute D. lead 173. For an evenly distributed and uniform wear on each ‘meshing gear tooth, the ideal design practice is to consider a 5 ‘A, wear resistance alloy addition to tooth gears B, Hardening of each tooth . heat treatment of the gears 'D. hunting tooth addition® 174, In Vicker’s hardness testing, the pyramid indentor apex is, A. 40 dey C. 186 deg. B. 162 deg D. 122 deg 175. Before drilling a hole in a piece of metal, it should be ‘A, Marked with chalk . Seribed B. Center-punched* D. Protracted 176. After a piece of pipe has been cut, the hole is cleaned out with a A. Pipe reamer* —_B, Pipe cleaner .Pipetaper—_D. Hole cleaner 177. When preparing to tap a hole for a pipe fitting the size of the dril will be ‘A. Larger than the tap size* B, Smaller than the tap size CC. Equal to the size of the tap D. None of the above 178. Before installing a new flange gasket make sure that the All of the following are alloys of nickel except ‘A. K-monel_C. Chromium molybdenum stee!* B.Inconel-X _D. Nickel 179. When pouring Babbit, it ‘A. Can be poured in several pourings 'B. Must be poured all at one time* CC. Can be done at intervals 'D, Must be done in cool place 180. Ifa drill speed is too great, it will A. Cut faster B. Lose its temper* C.Cutslower —_D. Not cut 181. Ifthe cutting edges of a drill are cut at different angles ‘A. The drill will not cut B. The hole will be larger than the drill*C. The hole will be smaller than the drill . None of the above 182. A hard solder is made of ‘A. Copper and Zinc _C. Tin and copper B.Tinand zinc D. Tin and lead 183. When facing off a piece of metal in the lathe chuck, the tool bit must be set ‘A. Above center B. At the center* C. Below center D. Off center 184, A round bar made from SAE 1025 low carbon steel is to ‘support a direct tension load of $0,000 Ibs. Using a factor Of safety of 4, and assuming that the stress concentration factor k = 1. What is the suitable standard diameter. Yield ‘stress is 40,000 psi A2Min C2Min B29/16in* D.Min 185, A lever secured to a 2 inches round shaft by steel tapered pin (4=3/8") has a pull of 50 Ibs at a 30 in radius fron shaft center. Find the working stress ofthe pin. AG770psi* B.7433 psi C6791 psi 5235 psi 186. A lever secured to a 50 mm round shaft by steel tapered pin, (G10 mm) has a pull of 200 N ata radius of 800 mm. Find the working stress ofthe pin, ‘A323 Mpa* C.45.20 Mpa B.40.5 Mpa D.56.35 Mpa 187. Find the length in feet of 9/16 inch diameter rope required to fill a drum having the following dimensions: B = 24 in, D= 18 in, H= 30 in. (K= 0.741), A1874ft B2560f = C.28B4 ft ——_—D.2646 f. 188, The cylinder head seal that is widely used on automobile engines is a ‘A. Composite metal gasket* B. Mechanical seal C. Rotary lip seal D. Packed glaned 189, Rotary lip seals are used ‘A. Between pipe flanges B, Around pistons C. Around rotating shafts® . Around reciprocating shafts 190. The type of bearing best able to carry axial thrust isthe: AA Plane journal bearing B. Needle bearing C. Caged ball bearing D. Tapered roller bearing* 191. Which of the following is recovered by a simple process of beating highly crushed ore? ‘A. Molten copper B. Crushed copper C. Native copper* D. Pure copper 192. 193. 196. 196, 197. 198, 199, 201. 202, Polytetrafluorvethylene is widely used as ‘A. Asolid lubricant B.A detergent additive C. An acid neutralize D. An antifoam agent In the selection of wire rope, regular lay means wires and strands are arranged in the following manner: ‘A. twisted in the same direction BB. twisted in opposite direction* . twisted in any direction D. twisted in along direction J. In involute teeth, the pressure angle is often defined as the angle between the line of action and the line of tangent to the pitch cirele. Iti also termed as- ‘A. helix angle Angle of obliquity * B. angle of recess D. Arc of action Height of tooth above pitch circle or the radial distance between pitch circle and top land of the tooth. ‘A. top root Cand B. addendum * D. hunting tooth ‘The function of clutch in the machine tool is? ‘A lowering of dive speed BB. to disconnect or connect a wil the drive * C. alignment of drive shaft . to insure that two shaft line up thigh speed ‘The cutting up to 70% is best for drilling extremely hard ‘metals and for soft materials degrees may be applied A.60 c.40* B45 DB ‘Not adaptable to welding due to low tensile strength and oor ductility etc ‘A. copper pars C. aluminum pars * B. cast iron materials D. bronze parts, Alloy that improves strength of steel at high temperature application A. aluminum silicon B. manganese D. chromium * |. Chromium steel standard designation SAE. A. 92xx. Ca, B. Sux D.lixx ‘The SAE 2340 shafting contain 9% Nickel A. 3.85 Ni 325 03.75%NiI* B.4% Ni D. 3.84% ‘The property that characterizes a material's ability to be drawn into a wire A. tensile strength B. ductility * endurance limit D. thermal conductivity203. One of these materials is nota structural steel? ‘A. low carbon steel C. stainless steel BB. tool and die stee! * 1D. medium carbon steel 204, Manganese steel standard designation, SAE, A 13ax * C. Tax B. 10x D.ax 205. Material having a high electrical resistance and should not bbe used as conductor of electrical current ‘A. nickel ® C. silicon base alloys B, aluminum oxide D. iron oxide 206. In general, alloys with high nickel content retain toughness to quiet low temperatures up to °F. A. -380 C.-260 B -400 D.-220° 207. When high strength and durability are a requirements for choosing gear materials it is preferable to use material ‘A. hardened bronze . phenolic laminated B steel * D. white iron 208. The most known lubricants being utilized in whatever ‘category of load and speed are oil, ar, grease and dry lubricants like ‘A. bronze C silicon B. lead D. graphite * 209. The use of hardened steel for the mating metal gear appears to give the best results and longer operational life. The ‘usual hardness is in the range of- ‘A. over 600 BHN * C. below350 BHN B, 30010 400 BHN D. over 400 BHN 210. Choose the economical type of material for gears that ‘give/sustain good operating quality/ife for intended ‘operation A. plane carbon steel. all ofthese B. high alloy steel . heat treated carbon steel * 211. Which of the following does not have to be lubricated when drilling? A.steel C. mone B. brass * D. tool steel 212. The most known lubricants being utilized in whatever ‘category of load and speed are oil, air, grease and dry lubricants like A. bronze C silicon B. lead D. graphite * 213. The principle materials used in the production of metal ‘working tools: ‘A high carbon steel * B. titanium, phosphorous C. tungsten, silicon, hadfield Mn D. vanadium, chromium, molybdenum 214, 215, 216, 217, 219, 20, 221. 222. 23, ‘Which of the following is not a structural class of steels? ‘A. Carbon C.tool & die* B. high strength, low alloy —_D. stainless Low carbon steels are generally used in the “as roll “as fabricated” sate. ‘What is the reason for this? ‘A. They come in many different shapes and thickness. BB. Their strength generally cannot be increased by heat treatment.” CC. They degrade severely under heat treatment . Their chromium content is low. ‘Which of the following statements is false? ‘A. High strength low alloys steels are not as strong as non - alloy low carbon steels. 'B, Small amounts of copper increase the tensile strength of steels. . Additions of small amounts of silicon to steel can cause a marked decrease in yield strength of the steel." 'D. Small amounts of phosphorus in steels can provide an increase inthe yield strength of steel. (One important skill that operators of machine tools must have is an understanding of measurement which demands. A. precision® CC. neatness B. speed D. sociability |. A machine used in shaping metals by means of abrasive ‘wheel or the removal of metals with an abrasive is called. ‘A. planer machine . shaper B. power saw 1. grinder* ‘The ability of a metal to withstand loads without breaking down is. A. Stress B. Swain Ferrous metals contain large amounts of.. A. carbon® C. sulfur B. manganese D. phosphorus If 1080 steel (0.80 wt.% C) is annealed by very low cooling from 1000 deg C (1832 deg F) to ambient temperature, its ‘microstoture will consist solely of: ‘A. pearlite* C. cementi B. bainite D. martensite Which of the following would not likely require a steel containing 0.6% carbon that has been spheroidized, cold drawn, and slightly tempered? ‘A. abridge beam C.a cutting tool B. awater pipe D.a ball bearing* Which of the following metals melts slowly and becomes, dull red before melting? ‘A. Manganese Steel B. Stainless Steel C.— Castiron D. ‘Wrought iron* 10224, Which area of the machine shop is where metal is being ‘melted to form them into new shape? ‘A. welding area B. mass production area C. tool and die area D. Foundry area* 225. What does Charpy impact test measure? L the energy required to break the test sample u. the strength of a sample m1. the ductile and britle transition point of metals. Aland? C.Hlonly B. only D.Tonly 226. Under very slow deformation and at high temperature, possible to have some plastic flow in a crystal at a shear stress lower than the ‘critical shear stress, What is the phenomenon called? C.creep D. bending 227. Which of the following is true regarding the ductile to brite transition temperature? L it is important for structures used in cold environment. U. It is the point at which the size of the shear lip or tearing rim goes to zero mm. Is the temperature at which 20 joules of energy causes failure in a Chappy V notch specimen of standard dimensions, A. Land Inl* B.Lonly C.Mand tt D. Landi 228. Which of the following correctly describes atoms located at ‘grain boundaries? A. They are subjected to the same type of inter atomic forces that are present in the interior atoms of the crystals. B. ‘They are located primarily in highly strained and distorted positions. ‘They have a higher free energy than atoms in the undisturbed part of the crystal lattice. ‘All of them are correct. 2 9 229. Which of the following statements is false? A. Hot working causes much strain hardening of the metal.* B.—_Hot working increases the density of the metal c One of the primary goals of hot working is to produced fine grained material. D. In hot working, no noticeable changes in ‘mechanical properties occur. 230. Which of the statements describe the glass transition temperature? L it is the temperature at which the rate of volume contraction increases abruptly. n It is the temperature at which residual stresses inthe glass can be relieved. mu I is the point where the material behaves ‘more like a solid than a viscous liquid. A. Land Ill B. Land I cuit D.A&I 231, “Modulus of Resilience” is... ‘A. the same as the modulus of elasticity. B. Ameasure of the materials ability to store strain energy.” C _ The reciprocal of the modulus of elasticity. 1D. A measure of the deflection of a member. 232, Imperfections within metallic crystal structures may be all of the following, EXCEPT: ‘A. lattice vacancies, or extra imtertitial atoms. B. Ton pairs missing in tonic crystals (Shotky imperfections)* C. Displacement of atoms of interstitial sites, (Frankel defects). D. Twinning to form mirror images along a low ‘energy boundary or crystal plane. 233. All of the following statements about strain energy are ‘correct, EXCEPT: A. tis less for sites at grain boundaries than for internal sites within the crystal structure.* B. It is caused by generation and movement of dislocations through shear or plastic deformation, CI results from trapped vacancies in the crystal lattice. 'D._ Itis proportional to length of dislocation, shear ‘modulus, and shortest distance between equivalent lattice sites (points). 234, All of the following statements about slip are correct, EXCEPT: ‘A. Slip, or shear along crystal planes, results in an inreversible plastic deformation or permanent set. B. _Itinvolves only a few atoms at a time in a series of small dislocation movements. C. Slip planes lie in the direction of the longest distance between neighboring sites in the crystal lattice.* D. Ease of slippage is directly related to number of low energy slip planes existent in the lattice structure. 235, When a metal is cold worked all ofthe following generally occur EXCEPT: ‘A. Recrystallization temperature decreases B. ——_Duciility decreases C. Grains become equi-axed* D. Slip or twinning occur 236, All of the following statements about strain hardening are correct except: A Strain hardening strengthens. deformation increases with ‘The amount of strain present. B. Strain hardening is relieved during softening, annealing above recrystallization Resistance 10 1temperature c Strain hardening is produced by cold working (deformation below the recrystallization temperature). D. More strain hardening requires more time- temperature exposure for relief,* 237. The length of arc between the two sides of a gear tooth on the pitch circle: ‘A. Axial Plane B, Circular Thickness* . Chordal Curves D. Helex Angle 238, SAE steel that responds to heat treatment. ‘A. SAE 1060 C. SAE 1040 B, SAE 1020 D. SAE 1117+ 239. The differential ofthe shear equation is which one of the following? ‘A. Bending Moment of the Beam B. Load of the beam* C. Slope of the elastic curve D. Tensile strength of the beam 240. A type of welding whereby a wire or powder from the nozzle of a spray gun is infused by a gas flame, arc of plasma jet and the molten particles are protected in form of a spray by means of compressed air or gas. ‘A. Metal Spray Welding 241. Honing is used: A.To remove only a small amount of metal B. to correct out-of-roundiness of a bore .to correct axial run-out of a bore D. on surfaces brought to a high degree of surface finish* ‘242, Tungsten is added to high speed metal ‘A.to make the material more ductile® B. To prevent the material from cracking during heat treatment .to increase the hardness at red heat 1D. to make the material easier to forge 243, An impact test for which the specimen is supported at one fend as a cantilever A.lzodTest® ——_B. Charpy test D. Endurance Test C. Brinnel Test 244, A hydrostatic bearing is one in which ‘A. the lube oll is supplied under pressure * B. the lube oil is not pressurized CC. there is marginal lubrication D. the bearing is lightly loaded. 245. Heating or cooling of steel that produces a rounded form of carbide. ‘A. Spherodizing * B. Annealing C. Normalizing D. Embrittleness 246. Split pulley or pulley made of separate section bolted {together atthe rim, the maximum speed should be limited 247. 248, 249, 250, 251. 252, 253. 254, 258. to about 9% of the maximum speed of solid pulley. A. 65 10 75% C. 80 10.90% B.551060%* —_D. 450 60% ‘The normal density or work space requirement to use in the design of a work room is ‘cubic feet per person. A388 B.42346° — C.40.33 D354 ‘Chromium stee! (to include heat and corrosion resistant) designation A. SAE 56XX C.SAE 9XX B.SAEGIXX — D. SAE SI4XX* ‘The softening of metal by heat treatment and most ‘commonly consists of heating the metals up to near molten state and then cooling them slowly. A. Tempering C.Annealing * B. Quenching D. Cold Working, A special metal formed when two or more metals are ‘melted together ‘A.Alloy® C. Brass B. Titanium D. Compound Machine Shop and Practice : ‘What isthe recommended allowable tensile stress for A 325 ASTM grade bolt? a. 121 MPa* b,c 85MPa b.69 MPa 151 MPa ‘What isthe recommended deflection limits due to torsion of machine part of moderate precision in degrees per inch? a. 0.000021 to 0.0002 . 0.0001 to 0.002 .0,00002 to 0.0004 0.0001 to 0,004 ‘What type of self ~ threading screw has machine screw diameter ~ pitch combinations with threads approximately unified form and with blunt tampered points? a. TypeB (Oc. Type AB* b. Typeo Type A, ‘Based on ANSI standard head type for tapping and metallic drive screws, which of the following bearing surface? ‘a. Countersunk head c. Pan head b. Truss head .Fillister head* Hardened ground machine dowel pins are furnished in two diameter series, namely the standard series and the oversize series. The oversize series have basic diameter __ inch ‘over the nominal diameter. a. 0,001 «0.0002 b. b.0.002 0.00002 5. What is the required pressure angle in gearing where the ‘maximum strength and wear resistance are desired? a. 20 degrees. €. 25 degrees* b. b. 28 degrees 4. 35 degrees257. What is the desired pressure angle in cases where Consideration of angular position or backlash is critical and both pinion and gear contain relatively large number of teeth? a. 155 degrees 17.5 degrees b. b. 14.5 degrees . 135 degrees 258. Which is not an advantage of enlarged center — distance system for enlarged pinions? a. Thepinion tooth is made stronger by enlargement b. Pinions having fewer than 18 teeth may engage other pinions inthe range Only the pinions need be changed from the standard dimensions 4d. Slightly greater contact ratio is obtained* 259, Which is not a disadvantage of Standard Centered ~ Distance system for enlarge pinion? ‘a. The contact ration is slightly smaller* b. The gear as well as the pinion must be changed from standard dimensions Pinions have fewer than the minimum. ‘number of teeth 4d. In most cases where gear trains include idler Bears, the standard centered — distance system cannot be used 260. Statement that a given body is in static equilibrium means that the body cannot: AA. be acted upon by any other force have any acceleration . undergo any displacement D. have any type of motion* 261. The phenomenon of continuous stretching under load even If stress is less than the yield point. A.elasticty —C. ductility B.creep* D. plasticity 262. Clearance to a new boiler installation to the existing or old plant building should follow a minimum clearance of between top of the boiler proper and the ceiling as ‘tated in the PSME Code. ‘A. 2100 mm(max) B. 1000 mm(max) C. 2130 mm(max)* D. 2140mm(max) 263. What type of gear is used for high-speed operation? ‘A.worm B.bevel C.spur — D. helical* 264. V-belts operate efficiently at speed of about (fpm) ‘A. 450° C. 3500 B. 4400 'D. 4200 265. It is advised that in rubber belts application / mounting, it should have an inital tension of __ in/ply. A.10 C1824 B25 D. 15-20" 266, Machining properties of steel can be improved by adding: 267. 270. 271 2m. 27, 274, 275, ‘A. sulfur, lead, phosphorous* B. chromium, nickel C. vanadium, aluminum D. silicon, aluminum, titanium ‘The process of removing the edge of the work piece to allow the easy entrance of the toolbit in the lathe: ‘A. Reaming. . Tampering B. Chamfering* D. Parting 1. Which of the following is not part of the bed of a lathe machine? A. Saddle B. Base C. Bed ways D. Chip pond ). The precise method of centering a work piece in the lathe machine is: ‘A. Dial indicator method® B.Toolbit method C. Wiggler method . Surface gage method ‘Abbeat treatment process whereby a certain degree of hardness is sacrificed in order to reduce britleness and increase the toughness of a steel tool: ‘A.Normalizing —_C. Quenching B. Annealing 1D. Tempering AA pile driver weighing 200 pounds strikes the top of the pile after being fallen from a height of 20 ft If forces a pile into the ground a distance of ¥ foot. What is the average force of the blow? ‘A.8,200 Ibs B.8,300 Ibs €.8,500 Ibs. .8,900 tbs. ‘A round bar made from SAE 1025 low carbon steel is to support a direct tension load of 50,000 Ibs. Using a factor Of safety of 4, and assuming that the stress concentration factor k= 1. What is the suitable standard diameter. Yield stress is 40,000 psi. A2%in c2uin B2016in* Din ‘The cylinder head seal that is widely used on automobile engines is a ‘A. Composite metal gasket* B. Mechanical seal C. Rotary lip seal D. Packed glaned Rotary lip seals are used ‘A. Between pipe flanges B. Around pistons . Around rotating shafts* D. Around reciprocating shafts ‘The type of bearing best able to carry axial thrust isthe: ‘A. Plane journal bearing B. Needle bearing C. Caged ball bearing D. Tapered roller bearing* 13276, Which of the following is recovered by a simple process of ‘heating highly crushed ore? ‘A. Molten copper B, Crushed copper C. Native copper* D. Pure copper, 277. Polytetrafluoroethylene is widely used as ‘A. Asolid lubricant* B.A detergent additive CC. Anacid neutralize D. Ananti-foam agent 278, Lithium used as ‘A. An anti-oxidant additive to lubricating oil B. An additive to increase the viscosity index of hubricating oil C.A thickener in greases* D. A non-stick surface coating 279. A lubrication system in which the lubricating oil is free to drain away is known as ‘A. Self-contained system B. Re-circulating system C. Non-replenishable system D. Total loss system* 280, Motor vehicle gearboxes generally incorporate ‘A. Splash lubrication B. Total loss lubrication . Screw-down grease cup lubrication . Wick feed lubrication 281, Arre-circulating oil lubrication system is incorporated in ‘A. Washing machine B. Diesel engine® C. Electric motors D. Power tools 282. In four bar linkages, the angle between the coupler centerline and the driven crank linkages is called: ‘Transmission angle* Binding angle ‘Optimum angle (Crank angle 283. What do you call the configuration of the linkage at the instant the follower changes direction? ‘A. Limiting position” B. Minimum positon C. Balance position D. Through position 284. Which of the following is probably the most common of all ‘mechanism due to its simplicity and versatility? ‘A. Incline slider crank® B. Four bar linkages . Grashof mechanism D. Rotating mechanism 285. A mechanism that provides intermittent motion of the driven link while the driver rotates continuously. A. Geneva mechanism? B. Drag-link mechanism . Pure kinematic pairs . Spatial linkages 286, Gears used to distribute power in automobiles but may also be used to add or subtract inputs for control of certain processes. ‘A. Gear trains B. Differential gears* C. Worm gears, D. Zerol gears 287. In the manufacture of steel, all of the following are processes to relieve internal stresses, refine grain size, and soften material (i. improve machinability) except ‘A. Full annealing B. Tempering C. Normalizing D. Quenching 14