CE-65 / CE-100 PROFIBUS-DP Encoder Operating Manual Erodes eens Profil (0 PNO Pri Please keep for future reference !conmmptinaicees to erormuscene) RRELECTRONIC GmbH Impressum Egenaue Right of modification Printing Notation We reson the rt to mod he techni ncrmation contained inthis document tho ple rede nt tests of eagang mprovenent oi edict on ‘This manual was reduce on 008 persnal computer using MS-Word for Windows Gh Thete was paca n Anal ype tales bold ype ar used fr te te of eocurert or to empties patsapes. ouster (ype fe nad for txt which eee on he sereelSslay en frcotaro “<> teers to hays on your computer keyboa(@ 9 oper int “Te ul dan on ne tt massing lng increments, Uppsr it fotamaasunng lanath increments = 1 + Delavahe 0csninghnaices eo Prorusar eno) PRELECTRONIC GmbH 38217 Speed [tn rpm] wh tis parameter the infrmation of the rlaon speed can be sealed in abtary Ipeement betwee 7 and 710 pn + Lowertimt 4 2 Upperima 100 2 etautvaive 1 Notas forth input of parametors wth data format 32 bits {only in connection with he device master fle"TROSAAA.GSD") “The Proftue standard DIN 18245 pres the data format "UNSIGNEDSZ” forthe Sinaion f 32 ts of parameter de nthe vos mast te. Tis dala fat st Supeovtes by all conguraion programs fx proto master. Thess programe che more sgnicant ward ef te parma. Incrdar fo alow inputs dorpe is hese fararetrs arose up rte single wore Hlopeatyoraugh th mpi nthe ps masks seo has tobe made in deta or “This fects he otowing parameters Teta measuring argo [nis Preset vabe In the meant, we recommend the folowng procedue fer erteing messing Jonge ininremans ager han #6: 1. Convert the dias mesauringlngth in increments to @nexadecl gue using Sesustor and sora ha fur 2. Conver ony the four lees icant tetrad (gues) back to decmal format Separately This gives yeu the np Total measur range [uns] 5, Cenvr ony he romainng mere sigan feracs (ures) back to decimal format Separately Th gos you the npt Total messismg range uns] Ni Example: Tota measuring angh in nramants: 10 00000(0) converted io heradecmats: oaTa0 4) renuteinfourlss sient toads: STAD) Sdvemahingreresigufesrtads: D(H) Tota measuring range uns 142200) Total messutng ange fats 16010) EADIE)erin anaiceas in omomusor eno) RRELECTRONIC GmbH 3.93 Sealing 9.9.34 Nominal ‘Operatrinput function 1 configurations PNO Clas 142 “ie encoder doesnot suppet age funn. The postion valu is decoded in inary {eran blanc against era fist andthe code sequence “Te poston cleus scoring fe elowng fmol Maasai length nineements Number of crements pr rvoiton’ Important Notes ‘nen entering te parameterization data, make sur the parameters Measuring Tangth in increment” and ‘Number of inerements per revouton’ ate chosen So thatthe quotient ofthe two parameters sa second power, Ira isnot the case, the encoder wil correct the measuring fngth in Ineroments to the nest smallest second power In revolutions. The numbor of Increments per volition romain constant. ‘he recalculated measuring Tongth im Increments can be read out vin the extended alagnostc Information for Class 2 and is always smaller than the redefined measuring eagth. Tarefre ican be that the actually needed tts FReromont number i exceeded and the encoder generis” a” zero-point ‘hangsoverbafore reaching the maximum mechanical deplacement sistance Since the Interna absolute poston (before the encoder was scaled an a zero: polntagjustment was executed) recurs peiolcally aftr 4086 rovolution, at rotating applicains (endless ariving to the same direction, the number of ‘evolutions nota power af wo) ftcomes inevitably to fst Forsch applications, one ofthe TR = nominal configurations has o be use. [Hoe a EEcpntntens cess en emoritsoe rio) PRELECTRONIC GmbH 39.3.2 Nomina configuration TR-mode postion and TR-mode pesition*velociy “The encoder suport the gear functen frei appston, The poston vse i Shlanced spanct a zoo ote the eae sequence andthe ented goa paras ‘The numberof lncemers pe revluion clclaed sccorg fo he fellowng easing ont in inert ‘Numbar of revohitene denorinsor Number of increments per reviton = Maxima no. of evolutions stoo0 Minerum ro of ovations 4 Maximum no. of nerementsperrevlten ees encoder rating pte inenum denominator . Masimum denomiate ° Important Notes For rotating applications (endless driving tothe same direction, the numberof Fevelitions must at to be a power of two), ane of the TR nomial Configurations must to be used 2csinohansess/wo rrorusar eo) PRELECTRONIC GmbH 3.10 Preset adjustment In-Ciss 2’ made and inthe TR - operation modes the PROFIBUS can be used to {unt he encoder to any boston value win ange of Oto messing lng inoverents ‘Thins done by sett the mst sian bis of th output data (2 for coniguaton (Glass 2"32 bis ar?" for contpuraton Class 2-16), outputs Dinard Cupar! Osea? Ove bpe eo [ETE SS TEE tm esbierd oper? ope? Re pe “Th prose cjurimert vale ranted in data bytes 0-38 accepted as the poston ‘ahah tbe ening edge of Bt 32 (IT of dla bl 3). ‘To suporesenleterenee, however, the naw postion value ony cared ot # the onl at 32 present without mrupton aug the erro respons tne of 30 m8 ‘Resajustert is et posse un the contol Bt hasbeen ese again sha 8 Mer ‘ims td ms hae beer wate Inthe Claes 2 mode hs proces i ol acknowedget vie he nuts Inte TR - pertions moses at sls swtchezen (ooe adustments of he Conmtining funn hi proces i ackrowegjed is he most seat OFcyntnghnaicess eo rronausce eo) PRELECTRONIC GmbH 3.11 Commissioning function (Teach-in function for linear axes) “Ths function i acvalable inthe parametereatin ‘Wen ne commiseoningfoncon scald, e evant stance can be traversed ‘uth the machine. On the basis he put Tequesta number ef uns per tance \veted the encoder aomatcaly calcultes fs measuring lngth in ermerts om the poston dferenos and the seectod moasuing uns. This valve can het be {raf n the ptamotoreation fo, co atte fea process does nl need To Be ‘opeste shoul the orcoser be exchanged For the Teen procedure flowing eductons ae val ‘+ Thonumber ofthe evlutions must be programmed fie to 4088 snd may not be hanged in th parameter + Themadnum deplacoment tance must exceed 2048 revoltions + During he Teschin process te maximum number ef nerements pr revcuon of the encoder mustnt be exceeded (2.9, spctcaton of a measuring length of 000 Increments and ricaton of splacoment dtance of Ya revoktin) + Forrlatngsppleatone the conmissaningfurcon nt suitable ar rt vals nen the taenn fncton ie stated, the gre LED Hashes at a tregueney of oprox HE “To remain downward compat fo he version of 3 the paramter sting hare ‘heltveeaiteren sting + OFF nose “hi song compstbe wih version thet means the bis 2 to 2" a aes OFF wth statue Irth setng the status ts ae vibe, but the funtion snot acted “Te commissioning funtion i actvepenny tence to rrorwusom roy PRELECTRONIC GmbH 3.11. Inputioutput configuration for teach-in outputs ccmsusoinne > duane 2" Suen Omen? oo (EES Sinteting”Povna" Pan oat Patan ase a ETE] aq er0 igen Medeard pe 3:11. Assignment ofthe status byte ‘AL actated stats he tatu its 212" nave he flowing meaning “Sa reco ok ha Saja ‘ogee an md 2.1.1.2 Assignment of the contol byte oa EecaseneeaeELECTRONIC GmbH ‘opering Manual CE-65/100 PROFIBUS-DP PNO) 3.1.2 Teaeh-In procedure “Te eachin procedure aks pce in several tags whch are desebes below. nsura althe PROFIBUS fs novation thatthe PLC is oye, ard hls posess Image i continuously updated The ous and outputs assed By the Encooer In he PLE must be soe t.be cond va » pegramming seve (e "Cel anabise uncon SMMATIC.SS eat, oalenatiey by 0 PLE handling fect 1. Atorsalecing manu or setup made, move te mschneby hand the staring potion oe tance to be meesured 2, Fir ot whether the resent austed courting tect i cot forthe sppicaion tna fst he counting eston must be vod wh seg to ‘Bhange counting director Blin the conto bp. The ococe pay the resent counting direction ne statis bl. 3. Setthe"seare Tascam" inthe conte ‘The encoder ten f-programs fe measuing length n creme to he msinum ‘eeliton, memoraes tx crest positon ar cxroniadge this races by satng (hevteach ir Punceson sesreed Min the satus ble 4. Rasattne car teach tn” btn th cont te Thevnouch: fo seesvedbasemaina set fetarmere! ‘5. Inmanual or sue mode, move he machine by han the ering pein of he tance tbe measures Maatire the Satace etwcen nal an ending pesto ‘inna meseurngtape fabian measurement unt 1 _Entrthe real distance in measured ute according othe tape messurein data bites OD and! ofthe opus 7. Satine Takeover of ene drive aetance"bain the contol bye ‘The acoder then calculate he measur length in neremants rr Ne ‘savesod traveling detancen measures unt ener the calcd measuring longihin nema manta bytes D0. D2 fe puts and ackrawdges te Protsts by selingthe-TFeschn"in, deive dizeance, cater! Bree Sah tre {8 Moke ance of the messing length nncemerts! © Rasat tne “rakeover of the deive diatance bitin the contrat fe The encoder then accordingly ess he "react In eared” and" Teac-[n, Ueive a{avance.tarer? ate the slats bl. This the Teach process empltes 10. Cary out presetng or austment Irone ofthe step was mated oncom executed, th etre procedure must bo fepeates, ‘irr the esc process, the encoder must at be ast and no presage may bepertomed Cones all aes have been st up wah the teachin funtion, the sted measuring lengthen nrements most be entered he parameterization le fhe encase sig the configurator program for the PROFIGUS master (2g. COMET200 or COM PROFIBUS) snd the teachin mode must be deactvate. Ths enburos tat he each Irpocess dogs rothaveto be repeated should ie encoder be exchangedpnt tances 10 proneusonipnoy PRELECTRONIC GmbH ‘The folowing tees display te processes schamticaly agar: Setting of the counting drecton tefl ‘Teachin Start FEET a a a a BIE, eter Peewee tee PresetAdjustment ea [EEE EEE ETA cnr sla alan PagoELECTRONIC GmbH ‘operating Manus! E65 100 PROFIBUS-DP (PNO} 3.12 Optional $81 interface “Te encode ha a separate Syeronous Seri iertce via hich tx postion value {he mose avlabistoa futher evaluation unt eg sive cont The postion vue ouput af Ms Ioface fs ania fo the vate output on the PROFIBUS in ters of conarson and cade seauece In oder 10 we hs era, S| Spacal cover wit ierminns fos the Sl morte needa 3.421 Limitation of $81 interface ‘The ercader sono Yeloaded ater each reac proces, and rears unchanged Li ine nw tet sooeseea the SSI meser (eg. oe conrlor or MF ‘Ssembh) reads the poston at prlonged er equa ntvals. the may lead To ortouning oer messages. ‘Telavold his th poston shouldbe rea at sho, wala ier ‘Themonalop te ofthe SSI nears around 35" 58s (yp. 41 Ys) as opsoced 0 20° 0 yeinthe andar ierface EEyey tonicess to prorwisonqenoy RRELECTRONIC GmbH 4 Trouble-shooting and diagnostic faci 44 Visual idicators “The encoder is equipped wth to LEDS inthe bus cover: one red LED (BF) for buicatng ators nd one green LED (STAT) for ndeatng satus tora. ‘nen he encodes saflod Up, both LEDs fick bf. Thereafter the ndeatens operstonal as oft encase! 4.4 Indlcator states, green LED (STAT) [Green te [cause [Remedy [or sense sey | eres os wa Josette oo fon Tesco an foe 4.12 Indleator states, red LED (BF) Redteo [cause [Remedy(Operating Manual CE-65/100 PROFIBUS.OF (PNO} ELECTRONIC GmbH 4.2 How to use the PROFIBUS diagnostics Ina Profibus system, the Probus masters supply the process data toa socaed host Sten. e a PLC CPU ta slave enol actaae,or merger acoessbe on he bis ofthe sl ts epee tho mestr must cormmuncato ts faut oe hot Stem n some fom or ther. There are eavorlposebo ways of ding Pi, De aluatn of whi dopends ently on the apleaton te Ros ste ‘As general, 3 Most syst cont be opp folowng te fale of ely ene Cervpanont on te bus, Bul mus respond aperoprately fe fare as pescrbed ty tho sity regions The master normal proves the ost eystem fay wt 2 "Summary lagnoss whic the hst satan ead yelcaly fam the mast and whch ‘Sos repo elas of he nana us sttons toe apleatan Wastin = Feparted o belay the summary sagnost, to host can eeuest father daa fom the maser slave dagness), whch en alow a more Stated evan of te susce The noatons thus abt may ei! have teen generated by the master, iP relovant slave does ret respond (r no longer responds) 10 the masta Tequect.o they may come Srety tem the sve ithe save ese ters at "The genssatan o Yea ofthe dagnoste meseage batvesn tho maser ard ave takes place automates. and do net have tobe programed by he use. In'sidton tothe sanded oagrene inormaon, he encower proves entened ‘lopnoste mecsape socording fo Cass t'or Cate 2 fhe PNO encadet pole, ‘lepending onthe nominal coniguton 4.2.1 Standard diagnosis ‘The standard OP dagross is structured as flows (ays fom the port of view of {he master laton othe sve) fare ro weaning faye 1 [Staton statue 7 fyte2 | Siaton sas 2 byte S| Siaten sas 3 General pan ytet —[hasiraaeess Byte 6 | Wanufacvrers Garter be 26 [Manufacturers sete LO be Be? [Leran in fenced [Bfe8 | Onerdevoo-pacte dagrasee | Devee spec etensons Bye 281 nas) 5-cT Faye TeTaEcosmo tinaiceas vo seormise ena) PRELECTRONIC GmbH 42:44 Staton status 4 en? Waser Lo Slave is boon prartoraed by ancner master (o's sty mest fare Parameter Fauk The lst prareerzaion mostago to have bso ent was ejects byte sive irs inva Slave, Response Set byte master fhe sve oes not respond ia | Rat Supporog Slave dos rot suppotthe requested uresons ara Ea Dap 'Bt= {means tat hove wan tended hagostie mestage Bi? | Save_Cie Cn Fou “The contusion Weis) feces ty esas it | Satin Re Ready Slave nol ead o Bhan yea data jaro | Staton Non_Exaant The save nas bes cotgured but ot preset one Bue 424.2 Staton statue 2 a7 [Bossa Save fas boon domed Fone alls the maser ans —[Resewes ts |Sync_Mede Set by sve on reoosR SYNC “onan ta Frese Node Selby sive on roost ot fers —[WO_On, Slave wale is acai t2 [Sieve Sue [Ways eto saves ett [tet Bap Stave diagnosis fo [Pane Fie sve see tie DEF Aaa > Dore-parameteres andre eonrgres 4213 Staton statu 3 [eT [en ag_Ovetow Green noted dng fots-0[Resewespot ticees ino prorwusor me) PRELECTRONIC GmbH Inthe bs, he slave enters the station ada ofthe fat master o have set ld Porstezaton messago. i soveral mates acces te bus simulans, Dal Eenfguraton and paramelrzaton formation must canise seach ede 10 frau corect operate othe Pres, In byes 516 the slave antes the maufacure:- ™ ™ A ‘amenson ino rus wes a 12s tien wien ae rr SINE: are Model WS12 min nent encoder output Sensor for hostie environments + Protection class 1P67| 1 Measuroment anges: en 250 mm 0. 3000 mm + Ineramental encoder output ote sewn it ptr Spectestions| Semone nextssomeaae oer ‘en Zoomer inetd Sse ecm one Hono tt oer ‘acne eon sit apart see mel A aeae 45 Model WS12 cable Forces am ana eS ‘ypeat 120° 0 “ z Outing ening eh | Dimensions ewe * eee ‘> BwOutput Specifications 2 RK and 10V for WS position sensors (Asm) vitae | een sees nt Geant nae teaser nes oy Siena ir by ioayeaomn Signal asgrom ota + ¢ . zl taton cx TT ostov Sonal ‘ural cno Signal Wing ww ers Mates Conrecior Vio sceOutput Specifications 420A and 420T for WS position sensors perenne 208 ‘Chern ouput 2 wee y Z| feme | oe alanis irom sparyewmein aaa cS ee Curren gupta wie) te Sineeamimtte 9. woe am Stora iagram ein HH: - Exaaton OND Signal Wiring a = ‘Connection : i ee na ee,Output Specification PMU for WS position sensors Signal Contoner PMU, acustele Wotage oputana ue out) My YI an tha dn ag sain tamanan) “amapwe) Sommaninmannce0 fone te ae oe — cnt ee a marr Se : vue EE EF paleoOutput Specification e ADSI16 for WS position sensors Description Data Format ‘ran of 25 Pues) ‘Signa Conditioner ADS! NO convenes Syrehenove sera Proceesing Input reat “Transmission rate Signe ting + Reaoktlon 16 iy deta transmission synchronous satalSSI 2 opt nth 12 (ADSI or 14 i ADSIYA) esoluton at powerdown 1 Eanyto connect to PLC's with 851 input ceut ‘Sere ra tea otsaeg ard eons he ey be Ap SRL inadantantaninrtan IOUS cor aca tea 22 ‘Bo we/-cutsaie Satolonpetoy ae a Thad Natra corratr: vow ta sor iss eoOutput Specifications ° [E2411 and TERA for WS postion sensors 124 angie \A put creat ane Drorassing input Signa wiring Connection Mating connector reer a See —— Soa [nn seas sy Look St se Fyn es 5h Se eT Sateen see LT eo LS Somes) Coy | ‘oth nt Le canon oct pt:Output Specification eo PP§30 for WS position sensors Tremont eae ati Pave. cups, Thanet oupa caer rr tr ttn San eae amnentomcnraa ten sty Tamgnatz {Sit tl ee marc ce a subg — ——— a Ao emis (cronee) | poss FC ULEL sirata ( ee Sra a, SAE sent Stra pte) ontinue ine alaEE Soa Recommended 4 yse fF MEINE ar NED! . cecrimt PPP popiaced PY - | i | ] V3 TEL el} 3 |i it (me) | ia p Qe SS ee oe stoning) Ruin eta eee : ; bey : sod ac : oy Feeeenen : $