Professional Documents
Culture Documents
EVS28
KINTEX, Korea, May 3- 6, 2015
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KOREA AUTOMOTIVE TECHNOLOGY INSTITUTE, 303 Pungse-ro,Pungse-myeon, Dongnam-gu, Cheonan City,
Chungnam 330-912 , Republic of Korea, kkjeon@katech.re.kr
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KOREA ENERGY MANAGEMENT CORPORATION, Yongin City, Gyeonggi, 448-994, Republic of Korea
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Abstract
Korea and EU governments are running the tyre labelling system from 2012. All tyres sold in Korea
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have to carry a label displaying information about two performance criteria such as rolling resistance and
wet grip. The rolling resistance of tyres determines their fuel efficiency grading and the wet grip of tyres
determines their braking safety grading. Measurement of rolling resistance and wet grip must be
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reproducible; tests on the same tyres in different laboratories must produce the same results in order to
ensure a fair comparison between tyres from different suppliers. In addition, a good reproducibility of
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testing results prevents market surveillance authorities from obtaining different results from those of the
suppliers when testing the same tyres. The laboratory alignment procedure of rolling resistance was
developed and published as an EU Commission Regulation No. 1235 in 2011. But the laboratory alignment
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procedure of wet grip has not developed yet. So there are a lot of differences of wet grip test results among
the test laboratories in the world. The proposed new procedure for the alignment of test laboratories with
regard to the measurement of tyre wet grip can improve the reproducibility of the wet grip testing results.
The proposed wet grip laboratory alignment procedure was verified through five laboratory alignment tests
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Keywords: WG(Wet Grip), Tyre Labelling System, Laboratory Alignment Procedure, Reproducibility, BFC(Braking
Force Coefficient)
is displayed in red box of Fig. 1. Tyres with times, average PBFC is increased by 2.4% with
excellent wet grip will have shorter braking some tread wear as shown in Fig. 2 [6].
distance on wet road.
0.9 9
0.828 0.833 8
0.85 0.813 0.818
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Braking Times
Figure 1: Tyre Labels of EU, Japan and Korea
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Figure 2: Effect of braking times of SRTT
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on the same tyres in different laboratories must
produce the same results in order to ensure a fair same wet grip test track. So each braking test run
comparison between tyres from different should be made at the same spot in one test cycle
suppliers. In addition, a good reproducibility of according to the wet grip test regulation. In order
to review the effect of surface friction factor on
testing results prevents market surveillance
authorities such as MOTIE and KEMCO of TI
Korea from obtaining different results from those
of the suppliers when testing the same tyres.
The laboratory alignment procedure of rolling
wet grip, the wet grip test is performed at several
positions with different frictional properties of the
same wet grip test track using four C1 test tyres as
shown in Table 1.
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resistance was developed and published as an EU
Commission Regulation No. 1235 in 2011 [5]. Table 1: Specification of Test Tyres
But the laboratory alignment procedure of wet
ID Usage Size
grip has not developed yet. So there are a lot of
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measurement of tyre wet grip is proposed in Average PBFC values of five test tyres are
order to improve the reproducibility of the wet shown in Fig. 3. As friction of test surface
grip testing results. The proposed wet grip increases, both average PBFC of SRTT16” and test
laboratory alignment procedure was verified tyres increase in proportion. But the change of wet
through five laboratory alignment tests between grip index is very little. In the case of test tyre B of
KATECH and five test laboratories in the world. Fig. 3, wet gip index is increases by 2.5% [6].
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0.9
2.1 SRTT Factor Analysis
0.8
SRTT16” is very important because wet grip
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index is calculated by using the average peak
BFCs(braking force coefficients) of candidate 0.6
Position A Position B Position C
tyre and SRTT16”. But there are no guidelines
Test Tire A Test Tire B Test Tire C
about use period of SRTT16”s in the regulations. Test Tire D SRTT 1 SRTT 2
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shown in Fig. 4 because of each tread rubber’s A set of five or more alignment tyres shall be
characteristics. selected for the alignment procedure in compliance
with the criteria below. One set shall be selected
Table 2: Specification of C2 Tyres for C1 and C2 tyres together, and one set for
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ID Usage Size
C3(truck and bus) tyres. The set of alignment tyres
C2 SRTT All Season Tyre 225/75R16C shall be selected so as to cover the range of
C2 Tyre A Summer Tyre 195/70R15C different RRCs of C1 and C2 tyres together, or of
C2 Tyre B Summer Tyre 185R14C C3 tyres. RRC values of each alignment tyre of the
C2 Tyre C All Season Tyre
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185R14C set shall be spaced out and distributed uniformly as
shown in Table 3.
Measurement method of RR laboratory alignment
test is summarized in Table 4. The reference
laboratory shall measure RRC of each alignment
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tyre four times and retain the three last results for
further analysis.
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2.4 Tyre Conditioning Factor Analysis machine in Korea tyre labelling system. From
For tyre break-in and conditioning, two braking 2011, a lot of laboratory alignment test for RR
runs shall be performed under the test load, have been carried out between KATECH and other
pressure and speed as specified in wet grip test candidate test laboratories in the world as shown in
regulation. From the conditioning test results of Fig. 6.
three new C1(passenger car) tyres show that
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there is a transition area to be stabilized PBFC Table 3: Tyre Selection of RR Lab. Alignment Test
values for certain tyres as shown in Fig. 5.
Min. number
A few car makers have their own guidelines on Five (5)
of Tyres
tyre conditioning method using 80 braking runs Min. Range 3 kg/t (for C1/C2)
at 32 kph for their tyre traction correlation test. of RRC 2 kg/t (for C3)
Interval (1.0 ± 0.5) kg/t (for C1/C2)
of RRC (1.0 ± 0.5) kg/t (for C3)
Section ≤ 245 mm (for C1/C2)
Width ≤ 385 mm (for C3)
510 ~ 800 mm (for C1/C2)
Outer Diameter
771 ~ 1143 mm (for C3)
Table 4: Measurement method of RR Lab. Alignment alignment tyre at least ten braking runs and retain
Test the six braking runs’ results for further analysis.
No. of each In order to minimize the effect of uncertainty
Four (4) factors to wet grip index, a lot of conditions should
RRC Test
No. of Retaining
Last Three (3)
be controlled more tightly than those of current
Test Results wet grip test procedure. Air and surface
RR Test Temp. (25 ± 1) ℃ temperature should be within 10 and 30 ℃ for
80 km/h (for C1/C2/C3 K-) normal tyres. Test load should be (75 ± 1) % of
Test Velocity
60 km/h (for C3 -J)
maximum tyre capacity. Maximum braking times
80 % of Max. Load (for C1)
Test Load of SRTTs should be within 300. Braking zone of
85 % of Max. Load (for C2/C3) wet grip test track should be controlled within ±
Thermal Min. 3 hours (for C1) 2.0 m for longitudinal direction and ± 0.25 m for
Conditioning
lateral direction. Maximum deviation of time-to-
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of Test Tyres Min. 6 hours (for C2/C3)
30 min. (for C1) peak of test trailer should be within ± 0.10 s for C1
50 min. (for C2/C3 LI≤121) tyres and ± 0.14 s for C2 and C3 tyres. Tyre
Warm Up 150 min. conditioning should be carried out at least 40
Duration (for C3 LI>121, D<22.5) braking runs at 32 kph for C1 tyres and 25 kph for
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180 min. C2 and C3 tyres.
(for C3 LI>121, D≥22.5)
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of Tyres
Min. Range
of WGI
Alignment Test
Five (5)
0.3 (for C1/C2)
0.2 (for C3)
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Interval
(0.1 ± 0.05) (for C1/C2/C3)
of WGI
Section ≤ 245 mm (for C1/C2)
Width ≤ 385 mm (for C3)
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Test (Trailer Method)
No. of Braking
Ten (10)
for each Tyre
No. of Retaining
Six (6)
Test Results
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(20 ± 5) ℃ (for C1/C2/C3)
Air/Surface (Reg. : 5~35 ℃)
Temp. (10 ± 5) ℃ (for C1 Snow Tyre)
(Reg. : 2~20 ℃) Figure 9: Lab. Alignment Test Results of Wet Grip
Test Velocity
Test Load
Thermal
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(65 ± 2) km/h (for C1)
(50 ± 2) km/h (for C2/C3)
(75 ± 1) % (for C1/C2/C3)
(Reg. : (75 ± 5) %)
Min. 2 hours (for C1/C2/C3)
(KATECH to Korean Test Lab. C)
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Conditioning
Max. Braking
300
Times of SRTT
± 2.0 m for Longitudinal,
Braking Zone
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5 Conclusion
In this paper, a few uncertainty factors of wet grip
index such as SRTT, surface friction, surface
temperature, tyre conditioning were analyzed using
a lot of experiments. And new procedure for wet
grip alignment of test laboratories is proposed in
order to improve the reproducibility of the wet grip
Figure 7: Lab. Alignment Test Results of Wet Grip testing results. In order to minimize the effect of
(KATECH to Korean Test Lab. A) uncertainty factors of the wet grip laboratory
alignment test, a lot of test conditions such test tyre
selection, air and track surface temperature, test YonghoYoo, Republic of Korea. He
load, maximum braking times of SRTTs, braking received the M.S. degree in
zone of test track, maximum deviation of time- mechatronics engineering at Sungkyun
to-peak, braking runs for tyre conditioning are kwan University, Suwon, Republic of
Korea, in 2015. His interests are
proposed to be controlled. The proposed wet grip
vehicle dynamics, ADAS and tyre wet
laboratory alignment procedure was verified grip for tyre labeling system.
through five laboratory alignment tests between
KATECH and five test laboratories in the world.
Jinwoo Lee, Republic of Korea. He
received the B.S. degree in mechanical
engineering from Korea Polytechnic
Acknowledgments University, Siheung, Republic of
This work was supported by the Ministry of Korea, in 2007. His research interests
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Trade, Industry and Energy of Korea. are fuel efficiency and tyre rolling
resistance for tyre labeling system.
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[1] J. Oh, H. Lee, S. Kim, “Review of Wet Grip mechanical engineering from Korea
Test Method for Eco-friendly Tyre Advanced Institute of Science and
Labelling”, KSAE, 2011. Technology, Daejeon, Republic of
Korea, in 2001. His research interests
[2] I. Kuwayama, H. Matsumoto, H. Heguri,
Authors
Kwangki Jeon, Republic of Korea. He
received the Ph.D. degree in
mechanical engineering from Seoul
National University, Seoul, Republic
of Korea, in 2013. His research
interests are vehicle dynamics, tyre
wet grip, ADAS and autonomous
vehicle control.