Professional Documents
Culture Documents
MECHANICAL WORKS
1. General
1.1 This section covers the supply, delivery, installation, painting, testing and
commissioning, and twelve (15) months free maintenance and warranty of
all ductwork, diffusers, grilles, registers, insulation, controls and
balancing dampers, fire dampers and sheet metal work associated with the
air-conditioning and ventilating equipment.
1.2 Air quantity as shown in the drawings is only given as a guide. The Sub-
Contractor shall adjust it on site to suit the space, temperature and NC
level required.
1.3 The selection and location of the diffusers shall also achieve an Air
Diffusion Performance Index (ADPI) of not less than 80% according to
the definitions and parameters as found in the ASHRAE Fundamentals
Handbook 1993.
2. Ductwork
2.1 All ductwork and fittings shall be constructed strictly in accordance with
practical recommendation in the current editions of the Sheet Metal &
Air-conditioning Sub-Contractor National Association Incorporated
(SMACNA), in USA, unless otherwise specified in this Specification.
2.2 The ductwork dimensions shown are clear internal sizes. The degree of
zinc coating on sheet steel shall be in accordance with Clause D of B.S.
2989 - 1965.
2.3 The Sub-Contractor shall ensure that no other services are allowed to be
suspended from the ductwork, unless otherwise approved by the S.O..
i. Galvanised sheet metal for all supply and return air ducts.
ii. Grade 316 stainless steel sheet metal for laboratory, fume
Cupboards, biological safety cabinets, radio isotope room
exhaust, 100% laboratory exhaust air ducts. The finish
shall be 2B mill finish. The thickness shall be in
accordance with Uniform Mechanical Code
PS/M/12/1A
PARTICULAR SPECIFICATION
MECHANICAL WORKS
PS/M/12/2A
PARTICULAR SPECIFICATION
MECHANICAL WORKS
m) Sleeves
n) Fitting of Ductwork
o) Longitudinal Seams
Where the perimeter of the duct does not exceed the width of the
sheet metal, ducts shall be constructed with one longitudinal seam
only. Flat double longitudinal seams shall be used in all ducts.
PS/M/12/3A
PARTICULAR SPECIFICATION
MECHANICAL WORKS
Up to 300 mm 6 mm diameter
PS/M/12/4A
PARTICULAR SPECIFICATION
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d) Support Angles
Up to 300 mm 19 x 19 x 3 mm
325 mm - 750 mm 25 x 25 x 3 mm
775 - 1500 mm 38 x 38 x 5 mm
PS/M/12/5A
PARTICULAR SPECIFICATION
MECHANICAL WORKS
301mm to 460mm 24 (0.60mm) 25mm x 25mm x 3mm 25mm x 25mm x 3mm angle
angle iron joints 1.7m from joints
461mm to 760mm 22 (0.80mm) 25mm x 25mm x 4mm 25mm x 25mm x 4mm angle
angle iron joints 1.7m from joints
761mm to 1070mm 22 (0.80mm) 25mm x 25mm x 4mm 25mm x 25mm x 4mm angle
angle iron joints 1.7m from joints
1071mm to 1400mm 20 (1.0mm) 38mm x 38mm x 4mm 38mm x 38mm x 4mm angle
angle iron joints 1.7m from joints
1401mm to 2151mm 20 (1.0mm) 38mm x 38mm x 4mm 38mm x 38mm x 4mm angle
angle iron joints 0.7m from joints
Above 2151 mm 18 (1.20mm) 38mm x 38mm x 4mm 38mm x 38mm x 4mm angle
angle iron joints 0.7m from joints
For ductwork used for smoke control purposes, the thickness of the sheet
metal shall be minimum 1.2 mm (SWG 18).
PS/M/12/6A
PARTICULAR SPECIFICATION
MECHANICAL WORKS
PS/M/12/7A
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MECHANICAL WORKS
e) All duct surfaces shall be cleaned and given one coat of flinkote
before the application of the insulation material. A further layer of
flinkote shall be applied on the insulation before they are wrapped
with the vapour barrier which shall have a minimum of 75 mm
overlap at all joints and securely sealed with cover strips and
adhesive duct tape to form a perfect vapour barrier. Anti-corrosion
treated steel tape shall be strapped around the insulated ductwork
at 1 m centres to prevent the insulation from sagging.
PS/M/12/8A
PARTICULAR SPECIFICATION
MECHANICAL WORKS
k) The supply ducts leaving air handling units and return duct to the
AHU shall be lined internally for a minimum distance of 5 m.
PS/M/12/9A
PARTICULAR SPECIFICATION
MECHANICAL WORKS
b) The test openings are to be 150 mm centres across one side of the
duct. Each opening shall consist of a 25 mm trap screw brazed
into a 40 mm x 5 mm bar. The bar shall be rivetted to the duct
across its width and each trap screw is to be fitted with a plug.
PS/M/12/10A
PARTICULAR SPECIFICATION
MECHANICAL WORKS
c) Access doors shall be hung on heavy brass plated flat hinges and
shall be secured in the closed position by means of wedge type
catches. All hinges shall be so placed to enable the doors to
remain open without additional support. All doors will be hinged
with two hinges and two catches will be required on doors over 40
mm x 400 mm. Where it is impractical to use hinged doors, the
access doors may be fixed in position with wedge type catches on
two opposite sides, with a minimum of 4 catches per door.
PS/M/12/11A
PARTICULAR SPECIFICATION
MECHANICAL WORKS
3.1 General
a) All grilles, diffusers, louvres and registers used for the purposes of
supply and return of conditioned and/or unconditioned air and
associated accessories (hereby defined as air diffusing equipment)
required for the complete air conditioning and mechanical
ventilation systems shall be provided under this Sub-Contract. All
diffusers, registers, grilles and louvres shall be of 16 gauge
extruded anodised aluminium.
PS/M/12/12A
PARTICULAR SPECIFICATION
MECHANICAL WORKS
3.2 Construction
a) For the side discharge register, the front set of blades shall be
vertical and rear set of blades shall be horizontal. Concealed sheet
metal screw fixing shall be used through the register collar into
the duct spigot. Screw-fixing through the register face flange shall
be rejected. Maximum neck velocities shall not exceed 2.5 m/s.
PS/M/12/13A
PARTICULAR SPECIFICATION
MECHANICAL WORKS
c) Volume control dampers shall be provided for all supply air linear
diffusers at the air inlet collar of the plenum box. In addition, the
supply air linear diffusers shall come with 2-way directional
louvres.
PS/M/12/14A
PARTICULAR SPECIFICATION
MECHANICAL WORKS
PS/M/12/15A
PARTICULAR SPECIFICATION
MECHANICAL WORKS
PS/M/12/16A
PARTICULAR SPECIFICATION
MECHANICAL WORKS
The laminar flow diffuser shall be constructed of galvanized steel with internal
equalizers to ensure uniform air flow across the face of the diffuser. The plenum
shall be constructed of 1.0mm thick material and the faceplate of 0.7mm thick,
304 stainless steel perforated plate of minimum 50% open area. The perforated
face of the diffuser shall have 4.76mm holes spaced at 6.35mm centre in
triangular pattern. Face shall be easily removed for cleaning. It shall be
incorporated with straightener to remove air turbulence from the discharge air.
The diffuser shall be designed such that its frame is not visible after installation.
Gasket seal of 14 X 5 mm thick neoprene shall be provided around the frame to
prevent any air leakages to ceiling space.
For better indoor air quality, the plenum shall be lined with 25mm thick flame-
retardant foam meeting Class ‘O’ rating to British Standard BS 476 Part 6 and 7.
The insulation shall be constructed of fine cellular structured open-cell foam to
achieved good noise absorption and low thermal conductivity. Thermal
conductivity shall not exceed 0.035 W/mK.
The visible area of the diffuser after installation shall be powder coated finish. To
prevent damage or scratches to the diffuser, it shall be properly packed in carton
boxes before delivery.
Air velocity measured at 150 mm from the face of the diffuser shall not exceed
1.0 m/s. Pressure loss through the laminar flow diffuser shall not exceed 25
Pascal.
PS/M/12/17A
PARTICULAR SPECIFICATION
MECHANICAL WORKS
a) All low leakage dampers shall be of the parallel blade louver type.
All parallel blade dampers shall be of high quality hot-dipped pre-
galvanised steel. They shall be suitable for a working differential
pressure of 1000 Pa across it without permanent distortion or
structural failure. Leakage through the damper should not exceed
0.10m3/s/m2 of net damper face area at rated velocity of 10.2 m/s
and the static pressure drop across the damper should not exceed
40 Pa. The maximum unsupported blade length shall be 900mm.
PS/M/12/18A
PARTICULAR SPECIFICATION
MECHANICAL WORKS
b) The damper casing is constructed of high quality from 1.0 to 2.0
mm thick corrosion resistant galvanised steel. Frame is
constructed of cold-formed “C” channel 150 x 38 mm welded at
each corner.
f) Dampers must be completed with jamb seals and blade edge seals
to ensure leakage is meet.
a) All return air grilles material and shape shall be the same as the
supply air diffuser.
All supply, exhaust grilles and registers shall be of fitted with an opposed
blade volume control dampers of approved construction
All non-return dampers shall be of light gauge galvanised sheet steel and
of sturdy construction with spindles running freely in oil impregnated
bronze or other approved type of bearings. Damper blades shall be tipped
with 6.35mm felt to ensure silent operation.
c) All fresh and exhaust louvres and openings shall be fixed with 12
mm mesh matt black painted galvanised insect screen, on the
inside in such manner so as to facilitate easy removal for periodic
cleaning.
d) All outside air louvres shall have insect screens, air filters and
adjustable volume control dampers. All exhaust air louvres
shall have insect screens.
PS/M/12/20A
PARTICULAR SPECIFICATION
MECHANICAL WORKS
d) Fire dampers shall be of the multi-blade type except for ducts less
than 350 mm (height) where single-blade type may be used.
4.1 The Sub-Contractor shall supply and install single duct, variable air
volume (VAV) boxes of the sizes and capacities as shown in the
Drawings.
4.2 The VAV boxes shall be a proprietary line specialising in the field. Boxes
performance shall be rated in accordance with ASHRAE STD. 36B and
ARI STD. 880.83 and ISO 5220, IAO 5135 & ISO 3741. The minimum
static pressure required at the inlet shall not exceed 15 mm W.G. at wide
open position. The VAV boxes selected shall be able to cope with
additional of 30% of spare air flow capacity for future requirements.
4.3 Casing shall be constructed of double skin construction with 25mm thick
fibreglass insulation material in between and having U.L. approved
meeting NBFU 90A and NFPA. The casing material shall be minimum 22
gauge galvanised steel.
PS/M/12/21A
PARTICULAR SPECIFICATION
MECHANICAL WORKS
4.4 Where indicated in the tender drawings, the VAV box shall be coupled
with an acoustic and internally insulated terminal box (multiple outlet
spigots). The terminal box shall be internally lined with 80 kg/cu.m
rockwool laminated with aluminium foil. The box shall have proper
opening, with collar to enable connection of flexible ducts. All single
outlet and multiple outlet shall be installed with VCDs (volume control
dampers) for air flow adjustment.
4.5 Damper blades shall have extruded rib which key into grooved shaft fix of
damper position and the damper blades shall be able to travel
continuously from range of 0 to 60 degree. Nylon bush shall be used for
all internal damper pivot points for quiet operation and no lubrication is
required. The blade shall be constructed of double skin galvanised steel
plates with felt all round. They shall be designed with pressure balancing
feature.
4.6 Only damper actuator shall be mounted externally on the VAV box for
ease of maintenance.
4.8 The noise level in the air conditioned areas shall not exceed that as
specified.
5.2 Accuracy of the flow measurement shall be better than 2.5 % at a velocity
of 2.0 m/s or higher, even with irregular duct approach.
5.4 The airflow sensors shall have a minimum of 24 test points and the
position of the test points shall be arranged to ensure a true average
measurement signal.
5.5 The airflow sensors shall have 100% repeatability on-site measurements.
PS/M/12/22A
PARTICULAR SPECIFICATION
MECHANICAL WORKS
5.6 There shall be only one (1) calibration point required for the full range of
airflow measurement and the accuracy shall be maintained throughout the
full airflow range.
5.7 Test reports/certificates shall be submitted to verify the air flow sensor
accuracy.
5.8 Air flow sensor shall be constructed so that it can be easily removed for
servicing and maintenance.
6. Air Extractor
7.1 All dampers shall be of the parallel blade louver type and constructed of
stainless steel type 316L or unless otherwise specified. The dampers shall
be suitable for a differential pressure of 2000 Pa across it without
permanent distortion or structural failure.
7.2 The damper frame shall be constructed of 2mm thick cold-formed “C”
channel of 200 mm depth with 38 mm flange all round. To prevent
external leakages, axle seal shall be provided at the damper frame which
shall be full welded at each corner.
7.5 Blade linkage is externally mounted on the shaft, out of the air stream.
PS/M/12/23A
PARTICULAR SPECIFICATION
MECHANICAL WORKS
7.6 Dampers must be completed with jamb seals and blade-edge seals to
ensure leakage is met
7.7 Internal leakage across the damper, when closed, shall not exceed
0.05 m3/s per square meter of damper face area at approach velocity
of 10 m/s and pressure differential of 1000 Pa. There shall be no
external leakage through the damper frame and bearing under all
conditions. The static pressure drop across the damper should not exceed
40 Pa. The maximum unsupported blade length shall be 1500mm.
7.8 Each damper shall be equipped with electric on/off actuator with spring
return, auxiliary switch, 230Vac, single phase and 50Hz-power supply.
7.9 Actuators shall be sufficient capacity to operate the damper under all
conditions, and to guarantee tight closure against system pressure
encountered and blade seals. Actuators shall provide at least minimum
torque of 15Nm per m2 damper area.
7.11 Damper actuators shall be mounted outside of the duct where appropriate
with support plates that are completely outside of the insulation or
covering.
Circular Type
The circular damper shall be of heavy-duty construction to [3, 4.5 6 or 7.5] kpa design
pressure. Unless otherwise specified, damper parts shall be constructed of type [304 or
316] stainless steel material.
7.13 Frame is constructed of heavy gage stainless steel with flanges fully
welded to both ends with minimum flange distance of 200mm. Holes are
pre-cut on the flanges with maximum distance of 100mm.
7.15 Blade shaft is constructed of stainless steel continues through the damper
frame. Diameter of blade axle ranges from 12.5mm to 50mm depending
on size and design pressure. The blade shaft is fastened to the blade with
special-designed U bracket that prevent slippage between the two
components.
PS/M/12/24A
PARTICULAR SPECIFICATION
MECHANICAL WORKS
7.16 Blade seal is constructed of EPDM extrusion; other types of seal such as
neoprene or silicon may be available upon request.
7.18 Bearing is of the ball bearing type with flange for outboard mounting.
Bearing housing is constructed of die-cast iron with epoxy painted finish.
7.19 Internal leakage across the damper, when closed, shall not exceed
0.05 m3/s per square meter of damper face area at approach velocity
of 10 m/s and pressure differential of 1000 Pa. There shall be no
external leakage through the damper frame and bearing under all
conditions. The static pressure drop across the damper should not
exceed 40 Pa.
7.20 Each damper shall be equipped with electric on/off actuator with spring
return, auxiliary switch, 230Vac, single phase and 50Hz-power supply.
7.21 Actuators shall be sufficient capacity to operate the damper under all
conditions, and to guarantee tight closure against system pressure
encountered and blade seals. Actuators shall provide at least minimum
torque of 15Nm per m2 damper area.
7.23 Damper actuators shall be mounted outside of the duct where appropriate
with support plates that are completely outside of the insulation or
covering.
PS/M/12/25A
PARTICULAR SPECIFICATION
MECHANICAL WORKS
b. The signal provided by the measuring stations shall be able to be
read manually through a differential pressure-gauge or can be
relayed to any building management systems to be used to control
and balance air volumes.
d. There shall be only one(1) calibration point required for the full
range of airflow measurement and the accuracy shall be
maintained throughout the full airflow range.
8.3 Construction
PS/M/12/26A
PARTICULAR SPECIFICATION
MECHANICAL WORKS
9.1 General
b) During cooling mode, induction VAV boxes induce room air and mix it
with the conditioned primary air to maintain a near constant air volume to
the room. This provides sufficient air movement necessary to maintain
occupant comfort even at low turn-down ratio.
c) Where indicated in the tender drawings, the induction VAV box shall be
coupled with an acoustic and internally insulated terminal box (multiple
outlet spigots). The terminal box shall be internally lined with 80 kg/cu.m
rockwool laminated with aluminum foil. The box shall have proper
opening, with collar to enable connection of flexible ducts. All single
outlet and multiple outlets shall be installed with VCDs (volume control
dampers) for airflow adjustment.
a) Primary air (air from AHU) enters the unit at the inlet and the unique
design of the damper creates a negative pressure in the entrance of the
induction chamber. This causes air to be induced through the induction
ports into the induction chamber where it is mixed with the primary air.
The mixed airflow is equally distributed by the multiple outlets to the
diffusers.
b) During low thermal load condition, the specially designed air damper
would throttle to reduce the cold primary air to maintain the room set
point temperature. This action creates a “Venturi Effect” which enables
the Induction VAV to induce the warmer room air and mixed with the
conditioned primary air before supplying to the room, thus providing
sufficient air movement necessary to maintain occupant comfort.
c) During high thermal load condition, the specially designed air damper
would open to increase the cold primary air to maintain the room set point
temperature. This action reduces the “Venturi Effect” to the minimum and
the Induction VAV boxes operate similar to a conventional single duct
VAV.
PS/M/12/27A
PARTICULAR SPECIFICATION
MECHANICAL WORKS
b) The primary air curve for the induction VAV unit is a straight line
and it is the same as a conventional VAV. The rate of induction is
a function of induction is a function of the inlet static pressure, the
inlet velocity and the downstream pressure drop.
9.4 Construction
c) Insulation material shall not be of the loose fibre type. Fibre glass
insulation must not be used in the internal lining of the induction
VAV due to IAQ requirements.
f) Inlet and outlet spigots shall be suitable for duct sleeve connection
suitable for DIN 24 145 or DIN 24 146 respectively.
PS/M/12/28A
PARTICULAR SPECIFICATION
MECHANICAL WORKS
PS/M/12/29A
PARTICULAR SPECIFICATION
MECHANICAL WORKS
9.8 All VAV equipment shall be randomly tested in factory and on site.
e. LCD display shall be provided for easy direct reading o f the flow
values.
PS/M/12/30A