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International Journal of Solids and Structures 48 (2011) 1600–1609

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International Journal of Solids and Structures


journal homepage: www.elsevier.com/locate/ijsolstr

Improved reverse analysis for material characterization with dual sharp indenters
Minh-Quy Le ⇑
Department of Mechanics of Materials, School of Mechanical Engineering, Hanoi University of Science and Technology, 1 Dai Co Viet Road, Hanoi, Vietnam

a r t i c l e i n f o a b s t r a c t

Article history: It was illustrated by the author in the previous work that combinations between material properties and
Received 15 July 2010 indentation parameters can be used as mixed parameters in dimensionless functions to capture the
Received in revised form 17 November 2010 indentation response of materials to single and dual sharp indenters. These issues are further extended
Available online 13 February 2011
in the present study. A parametric finite element analysis was performed to investigate the conical inden-
tation response of elasto-plastic solids. Frictional effects are studied. Conical indenters of half-included
Keywords: angles from 50° to 88° are considered to examine several fundamental features of instrumented sharp
Elastic plastic solids
indentation within the frame work of limit analysis. Regarding dimensional analysis, it is found that a
Finite element analysis
Instrumented indentation
Taylor series expansion according to the elastic indentation work-total indentation work ratio We/Wt
Mechanical properties can be used to improve dimensionless functions. Within this context, a new set of dimensionless func-
tions is explicitly constructed for hardness and indentation parameters of single and dual indenters.
Based on formulated functions, a reverse analysis with dual sharp indenters, which was previously pro-
posed by the author, is improved to extract mechanical properties of materials.
Ó 2011 Elsevier Ltd. All rights reserved.

1. Introduction W t m þ 1 hm
¼ ; ð2aÞ
We 3 he
Instrumented indentation tests are an important tool to mea- S hm
sure mechanical properties of materials on small scales, where it
¼ m1 ; ð2bÞ
Chm he
is difficult to use other conventional testing techniques. Dual S 3m1 W t
sharp indenter methods have been investigated in a number ¼ ; ð2cÞ
Chm m þ 1 W e
of studies to extract material properties (Bucaille et al., 2003;
Chollacoop et al., 2003; DiCarlo et al., 2004; Cao et al., 2005; where m and m1 are constants.
Ogasawara et al., 2005; Swaddiwudhipong et al., 2005; Ogasawara Establishment of dimensionless functions, which capture the
et al., 2006; Chen et al., 2007; Luo and Lin, 2007; Yan et al., 2007; indentation response of materials, is a key issue to develop a sys-
Harsono et al., 2008; Le, 2008; Heinrich et al., 2009; Le, 2009). tematic method for material characterization by instrumented
Dimensional analysis with the aid of finite element analysis indentation. Most of previous work used the concept of represen-
(FEA) is widely used to explore various aspects of indentation, tative strain to construct dimensionless relationships in instru-
see the review by Cheng and Cheng (2004). Fig. 1(b) illustrates mented sharp indentation (Dao et al., 2001; Bucaille et al., 2003;
the typical indentation load-depth response of an elasto-plastic Chollacoop et al., 2003; DiCarlo et al., 2004; Cao et al., 2005;
material to sharp indentation. Considering dimensional analysis Ogasawara et al., 2005, 2006; Chen et al., 2007; Ruan et al.,
and geometrical similarity of a conical/pyramid indenter, Cheng 2010). The reduced elastic modulus-yield strength ratio E⁄/Y (or
and Cheng (2004) have demonstrated that the indentation force the elastic modulus-yield strength ratio E/Y) and the strain harden-
P during loading is proportional to the square of the indentation ing exponent n were also investigated as two key parameters to
depth h: govern indentation parameters (Swaddiwudhipong et al., 2005;
Luo and Lin, 2007; Harsono et al., 2008; Heinrich et al., 2009).
P ¼ Ch2 : ð1Þ Recently, Le (2008, 2009) proposed a new approach to consider
Despite a number of parameters involving in an indentation test instrumented sharp indentation response. Regarding dimensional
as shown in Fig. 1, indentation parameters are interdependent to analysis and based on extensive FEA, the author illustrated a meth-
each others as follows (Le, 2008): od where mixed parameters (i.e., combinations between material
properties and indentation response parameters) may be used in
dimensionless functions to capture the indentation response of
⇑ Tel./fax: +84 4 38680047. materials. Some dimensionless functions suggested in (Le, 2008,
E-mail address: quylm@mail.hut.edu.vn 2009) are summarized here:

0020-7683/$ - see front matter Ó 2011 Elsevier Ltd. All rights reserved.
doi:10.1016/j.ijsolstr.2011.02.008
M.-Q. Le / International Journal of Solids and Structures 48 (2011) 1600–1609 1601

(a) (b)
Fig. 1. Schematic representation of a conical indentation: (a) axisymmetric model of the indenter and specimen, (b) typical indentation load-depth curve.

  
Wt E sharp frictional indentation within the frame work of limit and
¼ f1 ;n ; ð3aÞ
We C dimensional analysis and with the aid of a Taylor series expansion.
  
Wt E C Dual indenter method, which was proposed previously by the
¼ f2 ; ; ð3bÞ author Le (2009), is improved to extract material properties.
We Y Y

where E⁄ is reduced elastic modulus, which is determined by the 2. Material and finite element models
elastic modulus E and Ei, and Poisson’s ratios m and mi of the in-
dented material and the indenter, respectively, as below: Elastic–plastic behavior of many engineering solid materials
 1 can be modeled by a power law description. A simple elasto-
1  m2 1  m2i
E ¼ þ : ð4Þ plastic, true stress–true strain behavior is assumed to be:
E Ei
r ¼ Ee; ðr 6 YÞ;
Moreover, based on extensive FEA, the following equations have   ð6Þ
been derived in (Le, 2008, 2009): r ¼ Y EYe n ; ðr P YÞ;

Wt E where E is the Young’s modulus, Y the initial compressive uniaxial


¼ K w1 ðnÞ þ K w2 ðnÞ; ð5aÞ; yield stress, and n the strain hardening exponent.
W C
 e    Since the indentation problem of a rigid cone into half-space is
Wt Wt
¼ Dw1 ðnÞ þ Dw2 ðnÞ; ð5bÞ axisymmetric (Fig. 1(a)) only one-half of the system is used in the
W e 60 W e 70:3
  1:031  Gw modeling. Therefore, elastic–plastic indentation was simulated
C E Wt using the axisymmetric capacities of the MARC/MSC finite element
¼ kw ; ð5cÞ
Y Y We code. The conical indenters of half-included angles of 50°, 60°,
  70.3°, 80°, 85° and 88° were modeled as rigid bodies. The 70.3° in-
E E
pffiffiffiffiffiffiffi ¼ K H1 ðnÞ þ K H2 ðnÞ: ð5dÞ denter corresponds to commonly used Berkovich and Vickers
CH C
indenters.
Hardness H is here defined as the ratio of the maximum indentation The specimen was modeled as a large cylinder. The radius and
force to the contact area under load or the mean pressure supported the height of the sample are equal or sixty times larger than the
by the material under load. The coefficients in Eq. (5) are available contact radius at maximum indentation depth. These dimensions
for frictionless indentation in (Le, 2008, 2009). were found to be large enough to approximate a semi-infinite
Based on formulated dimensionless functions, Le (2009) sug- half-space for indentations. This was evidenced by an insensitivity
gested a reverse procedure to determine E, Y, n and H from inden- of calculated results to further increase in specimen size. Com-
tation force-depth curves of dual indenters with half-included bined meshes with large strain four-node and eight-node axisym-
angles of 60° and 70.3°. Correspondence between the sensitivity metric elements are used. A typical mesh comprises about
of reverse results and the features of mystical materials (Chen approximately 7500 elements and 22000 nodes.
et al., 2007) was also discussed in Le (2008, 2009). Elements were finest in the central contact area and became
However, several fundamental issues remain that require fur- gradually coarser outwards. Smallest element sizes were taken as
ther examination. The first issue refers to a question: do several follows: 400 nm for 50° indenter; 150 nm for 60°, 70.3° and 80°
functional forms suggested in Le (2008, 2009) hold true for a more indenters; 400 nm for 85° indenter; and 800 nm for 88° indenter.
general condition or what are their general forms? The fundamen- The maximum indentation depth hm is fixed at 5 lm. Frictionless
tal basis for such an approach should be also made clear. Secondly, roller boundary conditions were applied along the centerline and
friction were excluded in his work (Le, 2008, 2009) while it has a bottom. Outside surfaces were taken as free surfaces. Residual
significant influence on indentation response and reverse results stresses were not taken into account in the analysis. Displace-
(DiCarlo et al., 2004; Mata and Alcalá, 2004; Harsono et al., ment-controlled procedure was used in this work.
2008). Harsono et al. (2008) also demonstrated that reverse results The Coulomb’s friction law is used between contact surfaces.
can be adversely inaccurate if the reverse analysis bases on formu- Since typical friction coefficient between well polished metallic
lations ignoring frictional effects and uses input data from fric- surfaces and diamond lies within 0.1 and 0.15 (Tabor, 1951), the
tional indentation tests. friction coefficient k is taken as 0.15. This value is also consistent
The purpose of the present study is to extend Le’s approach (Le, with most literature in the area of indentation simulation. Never-
2008, 2009) to formulate dimensionless functions in instrumented theless, friction coefficient is also varied in Section 3.2 to explore
1602 M.-Q. Le / International Journal of Solids and Structures 48 (2011) 1600–1609

its effects. The finite element models were well tested for conver- two indenters are close to 90°. Fig. 2(b) shows plastic limits for
gence and accuracy, and then validated with independent finite 70.3° indenter, Wt/We and E⁄/C become large when Y/E tends to
element meshes, which were previously used in Le (2008). zero, since the indenter is quite sharp.
A large number of different combinations of elasto-plastic prop- It is also found that linear forms between Wt/We and E⁄/C exhi-
erties with n ranging from 0 to 0.6 and Y/E ranging from 5.0E5 to bit good approximation for relatively low cone angles. For large
6.0E2 were used for 60° and 70.3° indenters. Additional FEA were cone angles or for extremely high values of Y/E with low cone an-
also carried out for 50°, 80°, 85° and 88° indenters to explore ef- gles (the indentation response tends to elastic behavior), linear fits
fects of cone angles to the indentation response. The Poisson’s ratio can not assume good accuracy. This phenomenon is also clearly ob-
is fixed at 0.3. The wide range of model materials covers most of served for relation of Wt/We with respect to dual indenters as
metals and engineering alloys. Model materials are assumed to shown in Fig. 3. Fig. 3(a) shows elastic limit when (Wt/We)88 ? 1,
obey Von Mises criterion. The material properties used in the com- while Fig. 3(b) indicates plastic limit when Wt/We becomes large
putations are given in detail in Le (2009). with very low values of Y/E for relatively sharp indenters of half-in-
cluded angles of 60 and 70.3°. Linear forms between (Wt/We)h1 and
3. Dimensionless relationships for P–h curve (Wt/We)h2 can not be used if one of two indenters has a large cone
angle.
3.1. Limit analysis Therefore, limit analysis shows that functional forms of Eq. (5a)
and (5b) formulated previously in (Le, 2008) are only first-order
Linear functional forms between Wt/We and E⁄/C, Eq. (5a), and approximations. Moreover, it is found that the accuracy of dimen-
for Wt/We with respect to dual indenters, Eq. (5b), proposed in sionless formulations based on these first-order functional forms
(Le, 2008) are here examined using elastic and plastic limits. decreases when increasing the apex angle of indenter.

(a) For elastic limit, we have Wt/We ? 1, E⁄/C ? ce, where ce is E⁄/C 3.2. Frictional effects
ratio in elastic contact and determined as below (Johnson,
1985): Frictional effects in instrumented sharp indentation have been
E p previously investigated by several authors (Bucaille et al., 2003;
ce ¼ ¼ cotðhÞ: ð7Þ DiCarlo et al., 2004; Harsono et al., 2008). In general, frictional
C 2
effects decrease with increasing cone angles, the yield strength–
(b) For rigid-perfectly-plastic materials, we have Wt/We ? 1, E⁄/
elastic modulus ratio Y/E, or the strain hardening exponent n. Such
C ? 1.
effects are clearly seen in Fig. 4 for 22 representative materials,
which were investigated in Le (2009). Their mechanical properties
Fig. 2 shows variations of Wt/We versus E⁄/C for 70.3°, 85° and
are listed in Table 1. Fig. 4 plots the differences in the total inden-
88° indenters. Elastic limit (Wt/We ? 1) is clearly seen in Fig. 2(a)
tation work–elastic indentation work ratio Wt/We and the loading
for 85° and 88° indenters, since the half-included angles of these
curvature C for 22 representative materials between k = 0.15 and

(a) 4.5
(a) 17
Y/E=0.001 88 degree
4 n=0.4
85 degree
13
3.5 n=0.4
Y/E=5e-4
(W t /W e)60

3 Y/E =0.007
W t /W e

9
2.5 Y/E=0.016 50 degree
2 Y/E=0.03
5 60 degree
ce=0.1374 70.3 degree
degree
1.5
ce=0.0549 80 degree
1 1
0.05 0.1 0.15 0.2 0.5 1.5 2.5 3.5 4.5
E*/C (W t /W e)88

(b) 175 (b) 160


Y/E=3.5e-4
150
Y/E=7.5e-4
120
125 Y/E=5e-4 Y/E=5e-4
Y/E=0.001
(W t /W e)60

100 Y/E=7.5e-4
W t /W e

Y/E=2.5e-4 80
Y/E=0.0014
75 Y/E=0.001 Y/E=0.002
70.3 degree
50 n=0 40 n=0
n=0.2 n=0.2
25
n=0.5 n=0.5
0 0
0 7 14 21 28 35 42 0 15 30 45 60 75 90
E*/C (W t /W e)70.3

Fig. 2. Relationship between Wt/We and E /C: (a) 85° and 88° indenters, (b) 70.3° Fig. 3. Relationships for Wt/We with respect to dual indenters: (a) (Wt/We)h and (Wt/
indenter. We)88, (b) (Wt/We)60 and (Wt/We)70.3.
M.-Q. Le / International Journal of Solids and Structures 48 (2011) 1600–1609 1603

Cu Al1 Au Pb Ag W Fe Ti1 S1 Ni S2 Ti2 Al2 Ti3 Zn Si M17 M18 M19 M20 M21 M22
2

Difference in C & W t /W e, %
0
-2
-4
-6
-8 Wt/We-60 degree
-10 Wt/We-70 degree
-12 C-70 degree
-14

Fig. 4. Frictional effects on the total indentation work–elastic indentation work ratio Wt/We and the loading curvature C for 22 representative materials.

Table 1
Mechanical properties of the representative materials.
4
k=0.1; % in C
Materials Notations E Y (MPa) n Y/E 3 k=0.2; % in C

Difference in C & W t /We, %


(GPa)
k=0.1; % in Wt/We
2
Copper Cu 128 10 0.5 7.813E05 k=0.2; % in Wt/We
Aluminum Al1 70 20 0.15 2.857E04
Gold Au 79 38 0.22 4.810E04
1
Lead Pb 16 10 0.05 6.250E04
Silver Ag 83 60 0.27 7.229E04 0
Tungsten W 411 550 0.005 1.338E03
Iron Fe 180 300 0.25 1.667E03 -1
Titanium 1 Ti1 120 230 0.12 1.917E03
Steel 1 S1 210 500 0.1 2.381E03 -2 60 degree
Nickel Ni 207 800 0.4 3.865E03
Steel 2 S2 210 900 0.3 4.286E03 -3
Titanium 2 Ti2 110 600 0.1 5.455E03 0 0.005 0.01 0.015 0.02 0.025 0.03 0.035 0.04
Aluminum alloy Al2 70 500 0.122 7.143E03 Y/E
Ti–6Al–4 V Ti3 110 830 0.15 7.545E03
Zinc Zn 9 300 0.05 3.333E02 Fig. 5. Frictional effects on the loading curvature C and on the total indentation
Silicon Si 107 6000 0.025 5.607E02 work–elastic indentation work ratio Wt/We of elastic-perfectly-plastic materials for
Material 17 M17 103.75 715.61 0.10663 6.897E03 60° indenter.
Material 18 M18 100 872.47 0 8.725E03
Material 19 M19 116.9 659.4 0.2038 5.641E03
(m = 0.35)
Material 20 M20 120 691.8 0.1913 5.765E03 70.3° indenter can rise to ±7% for materials exhibiting high values
(m = 0.3) of Y/E.
Material 21 M21 122.2 725.5 0.1784 5.937E03
(m = 0.25)
Material 22 M22 123.9 762.8 0.1653 6.157E03 3.3. Improved functional forms at given strain hardening n
(m = 0.2)
It is shown from limit analysis and frictional effects that linear
forms between Wt/We and E⁄/C in Eq. (5a) is a first-order approxi-
k = 0. Frictional effects are high for materials with low strain hard- mation. Hence, if f is noted as deviations between initial values
ening or low yield strength-elastic modulus ratio Y/E such as alu- and regressed values of Wt/We and regarding Eq. (3a), f can be ex-
minum (Al1), lead, tungsten, titanium 1, steel 1, titanium 2, and pressed as a function of We/Wt and n. Therefore, Eq. (5a) can be
material 18. Therefore, to explore frictional effects with various rewritten as follows:
 
friction coefficients, it is sufficient to take elastic-perfectly-plastic Wt E We
materials into consideration.
¼ K w1 ðnÞ þ K w2 ðnÞ þ f ;n : ð8Þ
We C Wt
Fig. 5 shows relative differences in the loading curvature C and
the total indentation work–elastic indentation work ratio Wt/We Noting x = We/Wt, it should be emphasized that x falls between 0
between k = 0.1 and k = 0.15 and between k = 0.15 and k = 0.2 for and 1. x = 0 and 1 for rigid-perfectly-plastic and elastic materials,
elastic-perfectly-plastic materials indented by a 60° indenter. respectively. It is supposed that f is a continuous and smooth func-
Frictional effects decrease rapidly with increasing the yield tion of x and n. If x is now considered as a variable and n plays the
strength–elastic modulus ratio Y/E. It is found that if typical friction role of a parameter, f can be expanded as a Taylor series of x as be-
coefficient of 0.15 is taken in the analysis, deviations in the loading low (Polyanin and Manzhirov, 2007):
curvature C and on the total indentation work–elastic indentation f 0 ðx0 ; nÞ f 00 ðx0 ; nÞ
work ratio Wt/We caused by the uncertainties of the friction f ðx; nÞ ¼ f ðx0 ; nÞ þ ðx  x0 Þ þ ðx  x0 Þ2 þ   
1! 2!
coefficient, 0:1 6 k 6 0:2, rise from 3% to 4% for 60° indenter. f ðmÞðx0 ;nÞ
For 70.3° indenter, these deviations are expected to be lower. þ ðx  x0 Þm þ Rem ðx; nÞ; ð9Þ
m!
It is seen that friction has different degrees of influences on
indentation parameters depending on material properties and cone where x0 is a certain value between 0 and 1, and Rem ðx; nÞ is the
angle. Therefore, functional forms for frictionless indentation as remainder term in the Taylor formula. Substituting Eq. (9) into Eq.
indicated in Eq. (5a), (5b) and (5d) may not assume a reasonable (8) and using different notations for coefficients yield:
accuracy when friction is involved. If linear relationships between Wt E Xm

Wt/We and E⁄/C at a given strain hardening n are assumed, devia- ¼ Ae ðnÞ þ A0 ðnÞ þ Ai ðnÞðx  x0 Þi þ Rem ðx; nÞ: ð10Þ
We C i¼1
tions between initial values and regressed values of Wt/We for
1604 M.-Q. Le / International Journal of Solids and Structures 48 (2011) 1600–1609

Since jx  x0 j < 1 due to x and x0 e (0, 1), higher order terms in Eq. 4. Hardness
(10) will vanish. Therefore, taking only the zero and first order
terms in Taylor series in Eq. (9) yields: Eq. (5d) has been derived in (Le, 2009) for frictionless indenta-
tion. However, in practice true hardness H without frictional effect
Wt E We is expected to be evaluated from frictional indentation experi-
¼ Ae ðnÞ þ A0 ðnÞ þ A1 ðnÞ : ð11Þ
We C Wt ments. Hence, hardness obtained from FEA of frictionless indenta-
tion should be functionally related to indentation parameters
By using a least square fitting procedure, coefficients of Eq. (11)
generated from FEA
ffi of frictional indentation. Fig. 7(a) depicts vari-
pffiffiffiffiffiffi
are established as parabolic polynomial functions of n and given in
ations of E = CH versus E⁄/C for 70.3° indenter. In all formulated
the appendix for 60° and 70.3° indenters.
functions in the present work, hardness and other indentation
Conducting a similar analysis, Eq. (5b) expressing relationship
parameters are referred to frictionless and frictional indentation,
between (Wt/We)60 and (Wt/We)70.3 can be rewritten as below:
respectively. It is found that significant errors rise if the functional
    form of Eq. (5d) is taken for frictional indentation. Conducting a
Wt Wt X
m
¼ F w ðnÞ þ F 0 ðnÞ þ F i ðnÞðx  x0 Þi similar analysis as Section 3, Eq. (5d) is modified by adding a term
We 60 We 70:3 i¼1 fh:
þ Rw
m ðx; nÞ: ð12Þ E E
pffiffiffiffiffiffiffi ¼ K H1 ðnÞ þ K H2 ðnÞ þ fh : ð15Þ
Here Rw CH C
m ðx; nÞ
is the remainder term in the Taylor formula. It is
noted that the second order term in Taylor series in Eq. (12) is used The term fh is a priori a function of E⁄/C and n. However, regard-
to assume a high accuracy in reverse analysis: ing Eq. (3a), fh can be considered as a function of We/Wt and n. Con-
      ducting a similar analysis as Section 3.3, Eq. (15) can be expressed
Wt Wt We as below:
¼ F w ðnÞ þ F 0 ðnÞ þ F 1 ðnÞ
We W e 70:3 W t 70:3 Xm
60
 2 E E
We pffiffiffiffiffiffiffi ¼ K e ðnÞ þ K 0 ðnÞ þ K i ðnÞðx  x0 Þi þ RHm ðx; nÞ: ð16Þ
þ F 2 ðnÞ : ð13Þ CH C i¼1
W t 70:3
Here RHm ðx; nÞ is the remainder term in the Taylor formula. It is
By using a least square fitting procedure, coefficients of Eq. (13) noted that the second order term in Taylor series in Eq. (16) is used
are established as cubic polynomial functions of n and given in the to assume a high accuracy in reverse analysis:
Appendix A. It is remarked here that functional forms of Eq. (11)
and (13) are well according to two extreme conditions of elastic
and rigid plastic response as mentioned in Section 3.1.
(a) 200

3.4. Dimensionless relationships at given Y/E


150
For a convenient in reverse analysis, Eq. (5c) is rewritten under
another form as below:
1/2
E */(CH )

  Bw2 100
Wt E 70.3 degree
¼ Bw1 : ð14Þ
We C n=0
50
Fig. 6 plots the evolution of Wt/We versus E⁄/C at different values n=0.2
of Y/E for 70.3° indenter. It is found that the functional form of Eq. n=0.5
(14) gives a good accuracy when friction is taken into account. By
0
using a least square fitting procedure, coefficients Bw1 and Bw2 are
0 5 10 15 20 25 30
determined as functions of E⁄/Y and given in the appendix for 70.3° E*/C
indenter.

(b) 1250
120

1000
100

750
80
E */H
W t/W e

60 500 70.3 degree


70.3 degree n=0
40 250
Y/E=5e-5 n=0.2
Y/E=5e-4 n=0.5
20
0
Y/E=0.001 0 25 50 75 100 125
0 W t /W e
0 8 16 24 32
E*/C Fig. 7. Relationship between hardness H, reduced elastic modulus E⁄ and inden-
tation parameters at different strain hardening exponents n for 70.3° indenter: (a)
Fig. 6. Evolution of Wt/We versus E⁄/C at different values of Y/E for 70.3° indenter. E⁄/(CH)1/2 versus E⁄/C, and (b) E⁄/H versus Wt/We.
M.-Q. Le / International Journal of Solids and Structures 48 (2011) 1600–1609 1605

 2
E E We We mechanical properties of representative materials. Main indentation
pffiffiffiffiffiffiffi ¼ K e ðnÞ þ K 0 ðnÞ þ K 1 ðnÞ þ K 2 ðnÞ : ð17Þ parameters of these representative materials are shown in Table 2.
CH C Wt Wt
In general, reverse results are very good as shown in Tables 3–6.
The coefficients in Eqs. (17) are established as cubic polynomial Deviations Dn of the strain hardening exponent n vary from 0.02
functions of n and given in the appendix for 70.3° indenter. to 0.01. Errors fall within ±1% and ±8.5% for the reduced elastic
We establish now another relationship for H. Cheng et al. (2002) modulus E⁄ and the yield strength Y, respectively. Using Eq. (17),
have previously established relationships between H/E⁄ and errors appear from 1% to 1.5% for hardness H, excepting that
characteristics parameters of P–h curves for a wide range of the these errors are 2.5% and 4.3% for material 21 (m = 0.25) and
half-included angles of indenters (60° 6 h 6 80°) as follows: 22 (m = 0.2), respectively. Therefore, Poisson’s ratio affects slightly
reverse results on hardness. Eq. (19) also gives a high accuracy
H We
¼k : ð18Þ for estimation of hardness as indicated in Table 6.
E Wt
Reverse results, which use formulations ignoring frictional ef-
While Cheng et al. (2002) proposed that k depends only on cone an- fects suggested by Le (2009) and frictional indentation data in
gles, Alkorta et al. (2006) demonstrated that k depends significantly the present study are also included in Tables 3–6 for comparison.
on strain hardening exponent n. Fig. 7(b) is pertained to the evolu- Overall, frictional effects cause higher errors in reverse results if
tion of E⁄/H versus Wt/We at different strain hardening exponents n. previous formulations ignoring frictional effects (Le, 2009) are
Following a similar analysis as Section 3.3, a new dimensionless used. Deviations of the strain hardening exponent n appear within
relationship for E⁄/H, Wt/We and n are obtained as below: 0.11. Errors in the yield strength Y rise to 29%. However, reverse
 2 results are still acceptable for the reduced elastic modulus E⁄ (er-
E Wt We We rors in the range from 7% to 0.1%) and the hardness H (errors
¼ M w ðnÞ þ M0 ðnÞ þ M 1 ðnÞ þ M 2 ðnÞ : ð19Þ
H We Wt Wt in the range from 2.5% to 10.5%).
It is seen that reverse results can be inaccurate for materials of
By using a least square fitting procedure, coefficients of Eq. (19)
low strain hardening and low yield strength-elastic modulus ratios
are established as cubic polynomial functions of n and given in the
Y/E if the reverse analysis bases on formulations ignoring frictional
appendix for 70.3° indenter.
effects and uses input data from frictional indentation tests. In
such cases, at least yield strength Y can not be accurately esti-
5. Reverse and sensitivity analyses mated. The absolute values of relative errors in yield strength Y
are generally higher than 20% as indicated in Table 5 for 12
5.1. Reverse procedure materials: aluminum, gold, steel 1, titanium 2, aluminum alloy,
Ti–6Al–4 V, and materials 17–22.
Using Eqs. (11), (13), (14), (17), a simple dual indenter method These reverse results are improved and better than those ob-
is here suggested for material characterization. Indentation param- tained in the previous work by Le (2009) even though input data
eters (Wt/We)60, (Wt/We)70.3 and C70.3 are used as input data. Eq. from frictionless indentation were employed. He reported that
(13) is first solved to determined the strain hardening exponent deviations appeared from 0.07 to 0.03 for n, high deviations were
n, then the reduced elastic modulus E⁄, the yield strength Y and observed for some very low strain hardening materials (lead, tung-
hardness H are evaluated from Eq. (11), (14), (17), respectively. It sten, zinc and silicon) and for mystical materials (materials 17, 19,
should be emphasized that the strain hardening exponent is taken 21, and 22). Le (2009) also indicated that errors in Y rose from
as 0 or 0.5 when Eq. (13) gives a solution being negative or higher 13% to 16%.
than 0.5, respectively.
It should be also emphasized that due to linear interdependenc- 5.3. Sensitivity analysis
es between S/(Chm), Wt/We, and hm/he as shown in Eq. (2), similar
functional forms as Eqs. (11), (13), (17), (19) can be formulated Four cases of perturbations of the input data are considered in
for S/(Chm) and hm/he. Further, it is checked that Eq. (11), (13), this work as listed in Table 7. Sensitivity analysis was carried out
(14), (17) and (19) can be also formulated for other cone indenters
with h e [50°, 80°]. Such relationships are not reported here due to Table 2
the length of the paper. Therefore, this reverse procedure is easily Indentation parameters of the representative materials.
generalized for any dual indenters. The yield strength Y is simply Materials (Wt/We)60 (Wt/We)70.3 C70.3 (GPa)
estimated from Eq. (14) when the reduced elastic modulus is a pri-
Copper 32.7422 25.0143 18.2048
ori known. Aluminum 114.3602 72.8752 4.1538
Gold 52.6258 35.0652 9.3150
Lead 95.1368 57.4977 1.2693
5.2. Numerical results
Silver 30.9951 21.2722 15.5505
Tungsten 56.1980 33.2659 56.6832
Twenty-two representative materials, which were investigated Iron 18.5249 12.7448 55.3528
in Le (2009), are also considered here for the reverse analysis; Titanium 1 26.3469 16.9379 29.7156
see Table 1 for their mechanical properties. Poisson’s ratio is taken Steel 1 23.4190 15.0116 58.6868
Nickel 6.8542 5.1447 138.9414
as 0.3 otherwise it is noted. The first 16 materials in Table 1 corre-
Steel 2 8.4327 6.0548 125.8405
spond to usual metals and engineering alloys, which have been Titanium 2 11.8013 7.7776 55.7668
previously investigated as representative materials by several Aluminum alloy 9.0521 6.1126 43.5539
authors (Bucaille et al., 2003; Swaddiwudhipong et al., 2005; Luo Ti–6Al–4 V 8.1778 5.5994 73.3444
and Lin, 2007). The last 6 materials are rare groups of mystical Zinc 3.3171 2.3688 12.0672
Silicon 2.4131 1.7805 173.0039
materials with fixed Poisson’s ratios (material 17 and 18, m = 0.3) Material 17 9.6187 6.4398 61.8991
and with varied Poisson’s ratios (materials 19, 20, 21, and 22) for Material 18 9.9470 6.4194 61.2556
the dual indenters (h1 = 70.3° and h2 = 60°) according to Chen et Material 19 9.0167 6.2678 71.9422
al. (2007). Material 20 9.0739 6.2535 71.9956
Material 21 9.1159 6.2380 71.8303
Indentation data are thus numerically generated by FEA and
Material 22 9.1477 6.2209 71.7012
then used as input for the reverse analysis to extract the
1606 M.-Q. Le / International Journal of Solids and Structures 48 (2011) 1600–1609

Table 3 Table 5
Reverse results of the strain hardening exponent n for the representative materials. Reverse results of the yield strength Y for the representative materials.

Materials Original data Reverse results Materials Original data Reverse results
n Present study Le (2009) Y (MPa) Present study Le (2009)
n Dn n Dn Y (MPa) % Error Y Y (MPa) % Error Y
Copper 0.5 0.5006 0.001 0.5158 0.016 Copper 10 9.77 2.28 10.10 0.99
Aluminum 0.15 0.1492 0.001 0.1622 0.012 Aluminum 20 19.55 2.26 14.15 29.24
Gold 0.22 0.2200 0.000 0.2291 0.009 Gold 38 39.38 3.63 30.31 20.23
Lead 0.05 0.0553 0.005 0.0818 0.032 Lead 10 9.27 7.25 8.92 10.78
Silver 0.27 0.2673 0.003 0.2748 0.005 Silver 60 64.75 7.92 53.48 10.87
Tungsten 0.005 0.0046 0.000 0.0456 0.041 Tungsten 550 510.83 7.12 494.07 10.17
Iron 0.25 0.2505 0.001 0.2667 0.017 Iron 300 313.86 4.62 253.77 15.41
Titanium 1 0.12 0.1201 0.000 0.1560 0.036 Titanium 1 230 226.45 1.55 188.46 18.06
Steel 1 0.1 0.1056 0.006 0.1475 0.048 Steel 1 500 483.26 3.35 394.12 21.18
Nickel 0.4 0.4014 0.001 0.4100 0.010 Nickel 800 859.16 7.40 702.53 12.18
Steel 2 0.3 0.2984 0.002 0.3167 0.017 Steel 2 900 974.20 8.24 745.44 17.17
Titanium 2 0.1 0.0973 0.003 0.1647 0.065 Titanium 2 600 611.88 1.98 460.35 23.27
Aluminum alloy 0.122 0.1244 0.002 0.1927 0.071 Aluminum alloy 500 514.09 2.82 389.47 22.11
Ti–6Al–4 V 0.15 0.1501 0.000 0.2125 0.063 Ti–6Al–4 V 830 867.57 4.53 662.29 20.21
Zinc 0.05 0.0424 0.008 0.1384 0.088 Zinc 300 278.71 7.10 283.20 5.60
Silicon 0.025 0.0267 0.002 0.1216 0.097 Silicon 6000 6215.78 3.60 5756.69 4.06
Material 17 0.10663 0.1087 0.002 0.1804 0.074 Material 17 715.61 730.98 2.15 552.90 22.74
Material 18 0 0.0000 0.000 0.1098 0.110 Material 18 872.47 860.64 1.36 685.39 21.44
Material 19 0.2038 0.2129 0.009 0.2519 0.048 Material 19 659.4 689.84 4.62 517.23 21.56
Material 20 0.1913 0.1881 0.003 0.2346 0.043 Material 20 691.8 733.54 6.03 549.90 20.51
Material 21 0.1784 0.1672 0.011 0.2203 0.042 Material 21 725.5 768.02 5.86 576.58 20.53
Material 22 0.1653 0.1485 0.017 0.2079 0.043 Material 22 762.8 798.82 4.72 601.18 21.19

Table 6
Table 4 Reverse results of the hardness H for the representative materials.
Reverse results of the reduced elastic modulus E⁄ for the representative materials.
Materials FEA Reverse results
Materials Original Reverse results
data H (GPa) Present study Le (2009)
E⁄ (GPa) Present study Le (2009) H (GPa) % H (GPa) % H (GPa) %
E⁄ % Error E⁄ E⁄ % Error E⁄ Eq. (17) Error Eq. (19) Error Error
(GPa) (GPa) H Eq. H Eq. H
(17) (19)
Copper 140.66 141.70 0.74 136.28 3.11
Aluminum 76.92 76.69 0.30 73.06 5.02 Cu 0.8902 0.8817 0.95 0.8909 0.08 0.9098 2.20
Gold 86.81 86.80 0.01 82.87 4.54 Al1 0.1313 0.1317 0.27 0.1305 0.64 0.1368 4.16
Lead 17.58 17.74 0.89 16.46 6.37 Au 0.3345 0.3357 0.37 0.3329 0.47 0.3368 0.69
Silver 91.21 91.18 0.03 86.99 4.62 Pb 0.0345 0.0346 0.31 0.0345 0.08 0.0366 6.15
Tungsten 451.65 454.99 0.74 420.10 6.98 Ag 0.6077 0.6097 0.32 0.6061 0.26 0.6059 0.29
Iron 197.80 197.33 0.24 188.65 4.63 W 1.452 1.4612 0.63 1.4617 0.66 1.6040 10.47
Titanium 1 131.87 131.36 0.39 124.32 5.72 Fe 2.225 2.2452 0.92 2.2287 0.17 2.2601 1.59
Steel 1 230.77 230.30 0.20 218.27 5.42 Ti1 1.006 1.0074 0.13 0.9949 1.11 1.0399 3.36
Nickel 227.47 227.66 0.08 220.51 3.06 S1 1.978 1.9878 0.50 1.9627 0.77 2.0728 4.80
Steel 2 230.77 230.10 0.29 222.27 3.68 Ni 7.174 7.1812 0.10 7.1826 0.12 7.4826 4.30
Titanium 2 120.88 119.88 0.82 114.85 4.99 S2 5.937 5.9558 0.32 5.9364 0.01 6.1313 3.27
Aluminum 76.92 76.42 0.65 73.47 4.48 Ti2 2.172 2.1542 0.80 2.1292 1.96 2.2686 4.46
alloy Al2 1.84 1.8438 0.23 1.8277 0.64 1.9166 4.19
Ti–6Al–4 V 120.88 120.10 0.65 115.65 4.32 Ti3 3.235 3.2432 0.25 3.2203 0.46 3.3484 3.50
Zinc 9.89 9.95 0.56 9.72 1.68 Zn 0.7262 0.7351 1.24 0.7427 2.28 0.7318 0.77
Silicon 117.58 117.15 0.37 117.42 0.13 Si 12.68 12.5769 0.81 12.4712 1.64 12.3630 2.50
Material 17 114.01 113.18 0.73 108.69 4.67 M17 2.548 2.5492 0.04 2.5248 0.92 2.6636 4.52
Material 18 109.89 109.12 0.70 103.94 5.42 M18 2.295 2.2885 0.28 2.2703 1.07 2.4879 8.41
Material 19 133.22 132.08 0.86 127.36 4.40 M19 3.169 3.2121 1.37 3.1904 0.69 3.3046 4.29
Material 20 131.87 130.99 0.67 126.23 4.28 M20 3.187 3.1653 0.69 3.1414 1.44 3.2620 2.34
Material 21 130.35 129.67 0.52 124.87 4.20 M21 3.197 3.1162 2.53 3.0909 3.32 3.2185 0.67
Material 22 129.06 128.50 0.44 123.66 4.19 M22 3.210 3.0729 4.27 3.0467 5.09 3.1820 0.88

Table 7
for 22 representative materials. Maximum deviations in absolute Case study for sensitive analysis of the representative materials.
values in each case are depicted in Fig. 8–11. Maximum relative er- Case study Changes in the input data
rors in E⁄, H and Y, and deviations Dn of the strain hardening expo-
1 ±2% Error in C70.3, ±1% error in (Wt/We)70.3 and (Wt/We)60
nent n are also summarized in Table 8 in comparison with three 2 ±4% Error in C70.3, ±2% error in (Wt/We)70.3 and (Wt/We)60
dual indenter methods from the literature. 3 ±5% Error in C70.3
First remark should be made for the range of tested materials. 4 ±5% Error in (Wt/We)70.3 or ±5% error in (Wt/We)60
This range is 7.81E5 6 Y/E 6 0.056 in the present study, while it
was 0.001122 < Y/E < 0.1122 (10 6 E⁄/Y 6 1000; m = 0.33) and
0.00143 6 Y/E 6 0.04 in the work by Swaddiwudhipong et al. (2005), Lan and Venkatesh (2007a,b) have excluded many impor-
(2005), Lan and Venkatesh (2007a,b), respectively. Unfortunately, tant pure metals and engineering alloys, which exhibit low yield
sensitivity analyses investigated by Swaddiwudhipong et al. strength-elastic modulus ratio (Y/E < 0.0014) (Ashby, 2005), while
M.-Q. Le / International Journal of Solids and Structures 48 (2011) 1600–1609 1607

11
Case 1 Case 2
10 Case 3 Case 4
9

% Error E *
8
7
6
5
4
3
Cu Al1 Au Pb Ag W Fe Ti1 S1 Ni S2 Ti2 Al2 Ti3 Zn Si M17 M18 M19 M20 M21 M22

Fig. 8. Sensitivity study on the reduced elastic modulus E⁄.

20
Case 1 Case 2
16 Case 3 Case 4
% Error H

12

0
Cu Al1 Au Pb Ag W Fe Ti1 S1 Ni S2 Ti2 Al2 Ti3 Zn Si M17 M18 M19 M20 M21 M22

Fig. 9. Sensitivity study on the hardness H.

0.28
Case 1 Case 2
0.24
Case 3 Case 4
0.20
0.16
Δn

0.12
0.08
0.04
0.00
Cu Al1 Au Pb Ag W Fe Ti1 S1 Ni S2 Ti2 Al2 Ti3 Zn Si M17 M18 M19 M20 M21 M22

Fig. 10. Sensitivity study on the strain hardening exponent n.

80
Case 1 Case 2

60 Case 3 Case 4
% Error Y

40

20

0
Cu Al1 Au Pb Ag W Fe Ti1 S1 Ni S2 Ti2 Al2 Ti3 Zn Si M17 M18 M19 M20 M21 M22

Fig. 11. Sensitivity study on the yield strength Y.

they reported that high sensitivities in reverse results appear gen- Second remark is slight differences in the use of indentation
erally in materials of low Y/E. At least 5 materials (copper, alumi- parameters as input data. Swaddiwudhipong et al. (2005) carried
num, gold, lead, and silver) among 22 representative materials out the sensitivity analysis based on variations of ±2% errors in
considered in the present work fall well outside the range of tested C60 and C70.3, and ±1% errors in (Wp/Wt)60 and (Wp/Wt)70.3. These
materials investigated by Swaddiwudhipong et al., 2005, Lan and conditions are ‘‘weakly equivalent’’ to case 1, see Table 7. Variation
Venkatesh (2007a,b). of ±5% errors in Wp/Wt for the method by Chollacoop et al. (2003)
1608 M.-Q. Le / International Journal of Solids and Structures 48 (2011) 1600–1609

Table 8 Yield strength Y presents high sensitivities as clearly seen in


Results of sensitive analysis and comparison with other methods. Fig. 11 and Table 8. Errors in the yield strength Y appear in the
Case Present study Reference ranges (22%, 36%), (40%, 67%), (12%, 14%), and (46%, 82%)
1 ⁄
±6% in E ; Swaddiwudhipong et al. (2005) for cases 1, 2, 3 and 4, respectively. Errors in the yield strength
0.08 6 Dn 6 0.12; are exceptionally high for copper. This may be explained by the
±11% in H; %E⁄<20%; Dn 6 0.1 boundary effects since the yield strength–elastic modulus ratio of
22% 6 %Y 6 36%; copper (Y/E = 7.81E05) and strain hardening exponent n(n = 0.5)
Exception: %Y  60% %Y rises to 30% for n < 0.4
for Cu %Y rises to 70% for high n
fall in the neighborhood of the lower bound of the range of model
materials used in the simulation to formulate dimensionless func-
2 ±11% in E⁄;
0.14 6 Dn 6 0.22;
tions in the present study.
17% 6 %H 6 19%; It is severe to estimate accurately the yield strength Y and the
40% 6 %Y 6 67% strain hardening exponent n even without any perturbation of
Exception: %Y  150% the input data, especially for extreme materials with high value
for Cu
of Y/E and a very low strain hardening, or with very low value
3 ±6% in E⁄; Lan and Venkatesh (2007a), Method 1 for 50 of Y/E and a high strain hardening. Taking zinc as an example
and 70.3° indenters: ±10% in E⁄;
of extreme material, its strain hardening exponent was estimated
0.02 6 Dn 6 0.01; 0.25 6 Dn 6 0.2; 40% 6 %Y 6 50%
9% 6 %H 6 7%; Lan and Venkatesh (2007b): as 0 for several dual indenter methods (Bucaille et al., 2003;
12% 6 %Y 6 14% Method 1: ±20% in E⁄; 60% 6 %Y 6 80% Swaddiwudhipong et al., 2005). Four indenters were used to ob-
Method 2: ±10% in E⁄; 0.45 6 Dn 6 0.45; tain an acceptable result for zinc (Bucaille et al., 2003). Recently,
90% 6 %Y 6 100% Heinrich et al. (2009) proposed a dual sharp indenter method for
4 ±11% in E⁄; Lan and Venkatesh (2007b), Method 1: ±100% material characterization and showed that without perturbation
0.18 6 Dn 6 0.28; in E⁄; %Y rises to 100% of the input data, errors in Y and deviation of n rose to 17%
16% 6 %H 6 18%;
46% 6 %Y 6 82%;
and 0.135, respectively. They also reported that errors could rise
Exception: %Y  200% to 11% for E⁄, 66% for Y, and 0.27 (absolute error) for n, when the
for Cu indentation force (hence, the loading curvature C) was increased
by 5% (case 3 in the present study).
Method 1 and 2 refer to methods by Chollacoop et al. (2003) and Chen et al. (2007),
respectively.
6. Conclusion

as reported by Lan and Venkatesh (2007b) are ‘‘weakly equivalent’’ In the present work, several fundamental features in instru-
to case 4. Variation of ±5% errors in the loading curvatures are used mented sharp indentation are investigated by conducting an
in case 3 in the present study and were previously investigated by extensive FEA for a wide range of conical indenters within the
Lan and Venkatesh (2007a,b) for method 1 (Chollacoop et al., 2003) frame work of limit analysis. The main results are summarized as
and method 2 (Chen et al., 2007). follows:
Overall, it may be seen from Table 8 that sensitivities of
reverse results in the present study are lower than those ob-  It is demonstrated that several functional forms, which were
tained by three other methods, excepting that deviations of n previously suggested in Le (2008, 2009) for single and dual ind-
are slightly higher than those estimated by Swaddiwudhipong enters, are first-order approximations and only capture good
et al. (2005) in case 1. indentation responses for relatively low cone angles and with-
Reduced elastic modulus E⁄ exhibits very low sensitivity, within out friction. Based on these functional forms, a new set of
±6% (in cases 1 and 3) and ±11% (in case 2 and 4) as shown in Fig. 8 dimensionless functions is constructed for hardness and inden-
and Table 8. Sensitivities of hardness H fall within ±11% in case 1, tation parameters within the framework of a Taylor series
from 17% to 19% in case 2, within ±9% in case 3, and from 16% to expansion and dimensional analysis. Frictional effects are taken
18% in case 4, see Fig. 9 and Table 8. It should be emphasized that into account.
errors in Vickers hardness estimated by the contact area can rise to  Using formulated explicit equations, a reverse analysis proce-
15% due to the typical friction between the indenter and specimen dure with dual sharp indenters of half-included angles of 60°
(Mata and Alcalá, 2004). and 70.3°, which was previously proposed by the author, is
Characteristics of low sensitivities in the reduced elastic modu- improved in the present work. This reverse procedure is simple,
lus E⁄ and hardness H were well discussed in Le (2008, 2009) in straightforward and easily generalized for any dual indenters.
connection with the features of mystical materials, which seem Reverse results are very good for 22 representative materials.
to share or closely share the same indentation-depth curves as de- Deviations rise from 0.02 to 0.01 for the strain hardening
scribed earlier by Chen et al. (2007). Le (2009) demonstrated that exponent n. Errors appear within ±1%, ±8.5%, and ±5% for the
mystical materials exhibit not only fair differences in their elastic reduced elastic modulus E⁄, the yield strength Y and the hard-
modulus as pointed out by Chen et al. (2007) but also in their hard- ness H, respectively.
ness. These two features are related to low variations of elastic  Comprehensive sensitivity analyses are carried out and com-
modulus and hardness due to uncertainties of input data (Le, pared with other dual indenter methods from the literature.
2008, 2009). By considering small deviations in corresponding In practice, frictional effects, imperfection of indenter tips, etc.
indentation parameters of such materials as perturbation, reverse are inevitable. Further, typical experimental P–h curves have
solution can be obtained in such severe cases without any special stress relaxation at the maximum load and the tail of the
treatment. unloading curve is not stable. In addition, real materials do
The strain hardening exponent n shows low to moderate sensi- not obey power law strain hardening exactly. Such mentioned
tivities. High sensitivity of n appears for materials of low strain factors cause uncertainties of input data and hence several per-
hardening and high yield strength-elastic modulus ratio Y/E (zinc cent of indentation error is very common in practice. Therefore,
and silicon in the present study) as depicted in Fig. 10. This was it may be practically difficult to estimate accurately the strain
also remarked by Lan and Venkatesh (2007a,b) for several dual in- hardening exponent and yield strength due to their moderate
denter methods considered in their work. sensitivity. However, much less sensitivities were found for
M.-Q. Le / International Journal of Solids and Structures 48 (2011) 1600–1609 1609

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Mw ðnÞ ¼ 19:1n3 þ 26:45n2  15:572n þ 10:021; based on dual indenters. International Journal of Solids and Structures 42, 69–
83.
M0 ðnÞ ¼ 73:887n3  122:558n2 þ 79:782n  21:08; Tabor, D., 1951. Hardness of Metals. Clarendon Press, UK.
Yan, J., Karlsson, A.M., Chen, X., 2007. Determining plastic properties of a material
M1 ðnÞ ¼ 42:203n3 þ 142:148n2  124n þ 34:131; with residual stress by using conical indentation. International Journal of Solids
M2 ðnÞ ¼ 50:41n3  12:245n2 þ 56:249n  20:741: and Structures 44 (11–12), 3720–3737.

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