2J2

___ QINCLUDING SPARE Part PARTNo. 1800234 ISSUE No.6. JAN’ 94IMPORTANT SAFETY NOTICE WARNING Itis the Users responsibilty to be acquainted with the legal obligations and requirements in the use nd application of the machine particularly under the Health and Satety at Work Act 1974 and those under the British Standard Code of Practice for Safety of Machinery BS5304 1988. The Bridgeport Series 1 BRJ Mil 1g Machine. ‘SAFE INSTALLATION It is the customers responsibility to ensure the machine is installed in a safe operating position, with all service pipes and cables clear of the operation area so as not to cause a hazard. Access must be allowed for safe maintenance, swart and oil disposal including safe stacking of machined and unmachined components. MACHINE GUARDING. The Bridgepor Milling Machine is fitted with standard table guards . In certain cases and tooling applications additional guarding may have to be provided by the userto ensure proper safety. AUTHORISED PERSONNEL AND TRAINING. Operating, service and maintenance engineers shall be authorised by the ‘User Company’ and Properly trained in the use of the machine, SAFE WORKING PRACTICES Workholding devices. iting equipment, tooling and their use shall be the responsibilty of the user. It 's the users responsibility to protect against the hazards caused by swarf. leaking oll or coolant and theiruse, Use of proprietory oil or coolant is the responsibilty of the user. Special instructions from the suppliers concerning their use should be carefully read and understood before use. To prevent bodily injury safe working practices should be employed when operating or servicing the machine.IMPORTANT U.S.A. MARKET Before operation of this machine the operator must read and complete the safety test shipped with each machine . Operator safety manual code No. 11041128, IMPORTANT Bridgeport Machines . Inc. does not guarentee any interchange of Bridgeport parts or accessories ‘on any other than Bridgeports Machines i.e. any interchange of Bridgeport look alikes.IMPORTANT SAFETY INFORMATION U.S.A. ONLY To prevent serious body injury, you should observe the following basic safety precautions when installing, operating or servicing your Bridgeport milling machine of machining centre. 1. Follow all instructions in the machine manual. 2. Wear approved industrial safety glasses and safety shoes. 3. Do not wear gloves, long sleeves, long hai, rings, watches, jewelry or other loose items that could become caught in moving parts. 4, Keep all parts of your body away from moving parts (belts, cutters, gears, etc.) 5. Use proper point of operation safeguarding. These and other safety precautions are discussed in the American National Standards Institute ‘Standard entitled Safety Requirements for the Construction, Care and Use of Drilling, Milling and Boring Machines (ANS! B11.8-1974). This publication is available from: The American National Standards Institute 1430 Broadway New York, New York 10018 Safeguarding for protection at the point of operation can only be designed and constructed when the Parameters of the particular operation have been determined. As a result, ANSI B11.80-1974, Section 5.1, states that "it shall be the responsibilty of the employer to provide, and ensure the use of a guard, guarding device, awareness barrier, awareness device, or shield... To assist machine users in designing point of operation safeguarding for their specific machine applications, the Occupational Safety and Health Administration has published a booklet entitled Concepts and Techniques of Machine Safeguarding (0.S.H.A. Publication Number 3067), This publication is available from: The Publication Office - O.S.H.A. U.S. Department of Labor 200 Constitution Avenue, NW Washington, D.C. 20210 The general purpose point of operation shield provided with this machine and shown in Certain illustrations throughout this manual may not be appropriate and cannot be utilzed for all possible applications of the machine. Use additional or altemate safeguarding where this shield is not appropriate or cannot be utilized Note that for purpose of display the shield has been removed in certain other illustrations in this manual.10. W. 12, 13, 14, 15. 16. 7. 18. BRIDGEPORT MACHINES SAFETY LIST ALL COUNTRIES It is the users responsibility to ensure all local regulations and safety instructions are followed. Users should consutt with their own safety representative to ensure that all such regulations are known and acted upon. Additional safety notices may exist_ for certain specific countries for which Bridgeport Machines may be able to advise. Please ask. DON'Trun the machine until you have made clear to your supervisor that you understand thepotential hazard of spindle rotation, the throwing of coolant and the throwing of swarf from the cutting process. DON'T run the machine until you have read and understood all manuals provided with the machine. DON'Trun the machine until you have read and understood all the machine and control keys. DON'T run the machine for the first time without a qualified instructor. Ask your supervisor for help when you need it. PROTECT your eyes. Wear safety glasses with side shields at all times. DON'T get caught in moving parts. Remove watches, rings, jewellery, neckties and loose fitting clothes. PROTECT your head. Wear a safety helmet when working near overhead hazards. KEEP your hair away from moving paris. PROTECT your feet. Always wear safety shoes with steel toes and oil resistant soles. Gloves are easily caught in moving parts. TAKE THEM OFF before you tum on the machine. Loose objects can become fiying projectiles. REMOVE all loose items (wrenches, chuck keys.tags etc.) from the machine before starting. NEVER operate a machine tool after taking strong medication, using non-prescription drugs,prescription drugs or consume alcohol which may impair concentration, ALWAYS make sure the working and cutting zone is safeguarded. PROTECT your hands. Make sure the spindle is stopped before manually changing a tool, PROTECT your hands. Make sure the spindle Is stopped before manually changing workpiece.19. 20. 21 22. 23. 24, 28, 26, 27. 28. 29. 30, 3. 32. 33, 35, 36. PROTECT your hands. Make sure the spindle is stopped before manually clearing away swarf or oil. Use a brush or chip scraper, NEVER use you hands. PROTECT your hands. Make sure the spindle is stopped before manually adjusting the work piece or fixture or coolant nozzle, PROTECT your hands. Make sure the spindle is stopped before you take measurements. PROTECT your hands. Make sure the spindle is stopped before you move a safeguard.Never reach round a safeguard. PROTECT your hands, Make sure the machine is switched off and electrically isolated before making any mechanical adjustment. PROTECT your hands. Beware sharp edges of cutting fools when changing and handling tools. PROTECT your eyes and the machine, Never use a compressed air hose to remove swarf or to clean out air vents. KEEP the work area well lighted, Ask for additional lighting if needed. DON'T slip. Keep your work area clean and dry, Remove swarf, oll and obstacles. NEVER lean on the machine, Stand away when machine is running. DON'T get trapped. Avoid pinch points caused between other machines and the machine you are working. PREVENT objects from flying loose. Securely clamp and locate the work piece. Use fixtures where possible. Use stop blocks where necessary. Keep clamps clear of the cutter path, PREVENT cutter breakage. Use correct cutter speed and axis feed rate for the job. Makemanual over ride adjustments of axis feed rate or spindle speed if you Notice unusual noise or vibration. Ask your supervisor for help if you need It. PREVENT cutter breakage. Rotate the spindle in a clockwise direction for right handed tools,counter clockwise for left handed tools. Use the correct tool for the Job. PREVENT work piece and cutter damage. Never start the machine when the cutter is in contact with the work piece. Dull and damaged tools break easily. Inspect tools and tool holders. Keep tools sharp. Keep overhang short. KEEP alll lubrication reservoirs maintained at the correct level. Always keep to the maintenance schedule. Certain materials such as magnesium, are highly flammable in-dust and chip form, See your supervisor before working these materials,37. PREVENT fire. Keep flammable liquids and materials away from the work area and from hot swarf, 38. PREVENT the machine from moving unexpectedly. When leaving the machine unattended,not producing, leave switched in the MANUAL mode. 39, DON'Tuse the machine in a volatile atmosphere. Electrical devices fitted to the machine are for normal factory use and are not explosion proof. 40. ALWAYS keep the machine clean and do not let swarf collect. 41. ALWAYS keep the area around the machine clean and tidy. Opening the guards creates the potential for residual coolant and swarf to fall to the swarf tray and possibly fo the floor. Good housekeeping minimises the potential for trips, slip or fall of all personnel, 42. This machine tool is a milling machine, and is intended for the use in machining materials with the work piece fixed to the table, and the cutting tool rotating in the spindle. The machine should not be used for any other purpose. 43, ENSURE you understand the HOLD to RUN switch, when using the Z axis feed handle. 44, INFORM all other personnel who approach the machine about the hazards described in this safety list. 45, When making adjustments with spanners, always ensure that the required leverage is safely applied. Always avoid slippage. Always apply the leverage by pulling, never by pushing. Always use the correct size spanner. Ensure the spanner is not damaged. 46. Do not use organic chemical solvents to clean the machine guards or compressed Gir services equipment. 47. This machine is intended for use in an industrial environment and must not be used in the residential, commercial and light industrial environment. The machine tool has been designed and manufactured _to the highest standards, but still your attention is drawn to the following RESIDUAL RISKS existing within the machine. 1. Always check that the cutting tool product you are using is approved to run at the selected speed. 2. Ifnon suitable cutting conditions are selected, coolant can splash, and swarf can escape over the sides of the guard.This manual provides infomation which is proprietary to Bridgeport Machines and its suppliers and is made available for the use and maintenance of its products. Any use reproduction or dissemi- nation of this information for any The information in this document is subject to change without notice and does not constitute a commit- ment by Bridgeport Machines.SECTION 1 INSTALLATION Handling Cleaning Floor Plan Foundation Power Supply Initial Setting Anciliary Equipment OPERATION Machine Controls J-Head Controls 2)2-Head Controls Mechanical Table Feed Infinitely Variable Table Feed ‘M-Head Controls E-Head Controls Heidenbain Digital Read Out VRZ 710 LUBRICATION Basic Machine J-Head 2)2-Head Feed Boxes Mand E-Head MAINTENANCE, GENERAL 4.1 Table Screw Assembly 4.2 Cross Screw Assembly 43° Gib Strip Adjustment J-HEAD 44 Belt Replacement Brake Shoe Replacement 45 Balance Spring Replacement Feed Trip Adjustment 46 Collet Aligning Screw 47 Quill Removal 2U2-HEAD 48 Motor Removal 4.9 Belt Replacement 4.10 Brake Shoe Replacement IndexSECTION Vv Index Page MAINTENANCE (contd) M-HEAD 4.11 Vee Belt Replacement 4.12 Quill Removal E-HEAD 4.13 Removing Motor Changing Speed Removing Reduction Drive Unit or Ram ‘Changing the Gearcase Oil SPECIFICATION AND EXTRA EQUIPMENT Bridgeport BRJ Bridgeport BRJ-Head Bridgeport BR2J2 Bridgeport BR2J2-Head Bridgeport BRM Bridgeport BRM-Head Bridgeport E-Head Extra Equipment SPARE PARTS DRAWINGS & PARTS LISTS, Basic Machine Leadscrew J-Head Top Housing J-Head, J-1 Assembly 2)2-Head Top Housing 2J2-Head Back Gear 6F Longitudinal Varifeed Box 6F Gross Varifeed Box E-Head M-Head Lubrication System Heidenhain Digital Read Out VRZ 710 Additional Manuals Available Additional Information ELECTRICAL DIAGRAMS CIRCUIT DIAGRAM WD 162 D CIRCUIT DIAGRAM WD 162 D ELECTRICAL ARRANGEMENT 7010151Installation WEIGHT Basic machine approximately 2200 Ib (997 kg) METHOD 1 Insert %" Whitworth eye bolt in tapped hole. Ensure bolt is fully secured before lifting. It is advisable to swivel head before lifting machine. METHOD 2 Use rope sling as illustrated. Insert pads of soft cloth between rope and machined edges. It is advisable to tilt the head before lifting machine. Handling 11Installation Remove rust preventative before moving any slideways. The coating is best removed by using paraffin applied with a clean brush, When the coating has softened, remove with clean rags. Oil or grease all lubrication points. Refer to the lubrication section of this manual (pages 3-1 onwards) Check all equipment against the delivery note. Any discrepancies should be reported IMMEDIATELY and confirmed in writing to the company at the address on the back cover of this manual, or to our appropriate overseas distributor. 1.2 CleaningInstallation L Table Size Plain Machine ‘A! DIMENSION 914mm (36") 1778 mm (70") 1067 mm (42") 1930 mm (76") 1219 mm (48") 2083 mm (82") Floor Plan Power Feed 1930 mm (76") 2083 mm (82”) 2235 mm (88") = Tt at 16 mm (5/8" dia.) 1.3Installation FOUNDATION Ideally all milling machines should be bolted to a concrete foundation. The Bridgeport however should be placed on a solid level floor or anti- vibration pads to prevent any rocking movement. POWER SUPPLY Check the panel voltage against the main supply. Connect the supply to the isolator Giagram). Check for correct spindle rotation. (In the HIGH SPEED range the spindle should rotate clockwise when viewed from the top of the machine) MACHINES SUPPLIED WITHOUT CONTROL PANEL, CERT OR DASE AM) a) Check motor voltages against supply. b) Ensure that the supply is connected to comply with the local safety regulations. Note the ‘J" Head switch has NO overload protection, when a Bridgeport control panel is not fitted. 1.4 Foundation - Power SupplyInstallation If the machine was delivered in a crate, the slideway handles will have been reversed, These should be fitted as illustrated on pages 4-1/4-2 To prepare your Bridgepor if delivery is made with the milling head in an upside down position: a) Lower knee approximately 150 mm (6”). b) Withdraw the safety pin on the left hand side of ram adaptor (illustrated on page 2-3) ¢) _ Slacken the four unit head mounting bolts. 4) Support unit head manually and use a spanner on swivel bolt (fig. b) to wind into upright position. ©) Press the safety pin back into the ram adaptor after passing the 25° mark. £) Tighten the four unit head mounting bolts. For continuous operation in the horizontal plane the head lubrication system must be modified (drawing supplied on request), To set a milling head square to the table, two methods are available: G) Using a large 90° set square mounted on the table, align faces with square. Gi) An indicator mounted in the spindle nose travelling in a 115 mm (4%4") radius. It is important that each axis is set separately and locked. 3 Locking bolts Fit ancillary equipment Initial Setting 1.5Operation 1. CLAMPING THE SADDLE KNEE SLIDE Moderate pressure is sufficient. Excess pressure will cause distortion and make the table Wr Stiff to wind, é I; NA 4 2 CLAMPING THE TABLE SADDLE SLIDE Moderate pressure is sufficient. 3. CLAMPING THE KNEE COLUMN SLIDE. Moderate pressure is sufficient. 2.1 Machine ControlsOperation SWIVEL TURRET Use Bridgeport spanner and unlock the 4 bolts. Index to the required setting. Lock the 4 bolts. MOVE RAM SLIDE Use Bridgeport spanner and unlock the two bolts Turn the handle to move the slide to the desired position. Lock, tightening the rear bolt first. Machine Controls 24Operation ELECTRIC CONTROLS Head Switch 8500058 Auxiliary Head 500058 Table Feed 8500437 Coolant 8500058 Rubber Covers ~ 8500306 Plastic Box Only ~ 8500414 Insignia Plate — 8500483 Main: Start Button 1550478+1550474+ 1550491, tics Mlumination Screws ~ 8300302 ie, (Gf fitted) re 8500058 Emergency Stop Button 8500446 + 1550490 The circuitry is arranged to give full overload protection for all motors. As an extra safety feature, the milling head and table feed motors are interlocked so that in the event of the spindle stalling, the feed will automatically stop. Therefore, to operate the table feed, first switch on the head and then the feed switch 2.1. Machine ControlsOperation J HD ~ 8500062 5 Position Switch Box = 8500060 2JHD ~ 8500061 3 Position Switch Box = 8500330 Forward/Off/ Reverse Switch (The two speed motor fitted as standard is provided with 45 position 2 speed forwarg reverse and off contiolley Spindle brake and lock Belt guard Alignment reference Jace Feed rate selector Feed reverse kno 7000117 iS Fine feed bandwheel 7000120 Feed engagement lever J-Head Controls Spindle clutcb lever to be used in conjunction with back gear selector. Back gear selector Automatic quill feed engagement Sensitive feed handle 8009053/4 Quill depth stop Micrometer depth stop Quill clamp Dial indicator rod 2.2SWIVEL BELT HOUSING Slacken three Locking Nuts ‘A’. (Retain sufficiently to stop binding). Swivel to required angular setting. Tighten three Locking Nuts; before finally securing, run spindle to give correct spline alignment, Incorrect spline alignment can be caused by unequal tightening of the locking nuts ‘A’ causing varying stiffness of the quill feed which can be felt through the sensitive feed handle. ‘SPINDLE BRAKE Tum and Lift to Lock “Go \ QUILL SENSITIVE HAND FEED Place the handle on the boss. Select the most suitable position. Push home until'the locating pin engages. 2.2. J-—Head ControlsOperation QUILL FEED FINE HAND FEED Disengage Auto Quill Feed Locate ‘C‘ in mid (neutral) position. Engage Feed Trip Lever The Quill is now under handwheel control. J- Head Controls NEUTRAL DOWN AUTOMATIC FEED Maximum loading 3/8” (9.5mm) dia. drill in steel, Ensure quill lock is off ‘D’ i. Set micrometer dial to required depth ‘E’ Engage auto quill feed ‘A’ (when motor has stopped). Select feed rate ‘F’ Select feed direction Engage feed trip lever ‘B i. The feed will automatically trip out at a depth within + 0.10” (& 25mm). - Hand feed to dead stop for repeating accuracy + .001” ( 025mm). DO NOT ENGAGE QUILL FEED ‘A’ OVER 3,000 R.PM. 2.2Operation SPINDLE SPEEDS (Stop motor before changing speed). The 2 speed motor is designed to give an output of 1 hp. at 1400 p.m. & 2 hp. at 2800 p.m. ‘SWITCH POSITION 1 SWITCH POSITION 2 ‘SWITCH POSITION 1 SWITCH POSITION 2 2.2. J-Head ControlsSPINDLE SPEED RANGES Change Speed Witbin Range Isolate machine, Remove belt guards. Slacken 2 motor lock levers Slide motor forward. Position belt on appropriate pulleys. Slide motor to the rear of tension vee belt. vii, Tighten 2 motor locking levers. viii, Refit belt guards. IMPORTANT to conform to Health & Safety at Work Act. Change Range From direct to back gear drive Move lever B to the right Move knob ‘C’ to “IN” position this action will REVERSE the spindle rotation, Move motor switch to reverse position to obtain original direction of spindle rotation. From back gear to direct drive: Moye lever ‘B’ to the front position Rotate spindle by hand until the clutches are felt to engage Move knob ‘C’ to “OUT” position NOTE: this action will REVERSE the spindle rotation. Move motor switch to reverse position to obtain original direction of spindle rotation. J-Head Controls 2.2Operation Forward/Off/Reverse Switch Se a . — 2 Speed selector bandwheel = Spindle range selector Spindle brake and lock lever Auto quill feed engagement Feed rate selector Quill depth stop X 4, Sensitive feed Fine feéd m 5 bandle bandivbeel Micrometer depth control Feed reverse knob Quill clamp Feed engagement lever Dial indicator rod Alignment reference face 2.3 2J2—-Head ControlsOperation SWIVEL BELT HOUSING Slacken 3 Locking Nuts (retain sufficiently to stop binding). Swivel to required angular setting. Tighten 3 Locking Nuts; before finally securing run spindle, to give correct spline alignment. Incorrect spline alignment can be caused by unequal tightening of the locking nuts ‘A’ causing varying stiffness of the quill feed which can be felt through the sensitive feed handle. SPINDLE BRAKE see page 2-2 QUILL SENSITIVE HAND FEED see page 2-2 SWIVELLING HEAD To swivel the head more than 25°, the safety pin ‘B’ must be pulled outwards. (Gee reverse procedure on page 1-5) 2J2 - Head Controls 2.3Operation QUILL FEED FINE HAND FEED Disengage Auto Quill Feed ‘A’. Loaate °C’ in mid (neutral) position. Engage Feed Trip Lever ‘B The Quill is now under handwheel control. 2.3 2J2 -Head Controls NEUTRAL AUTOMATIC FEED Maximum loading 3/8” (9.5mm) dia Grill in steel. Ensure quill lock is off ‘D’ Set micrometer dial to required depth *E’ Engage auto quill feed ‘A’ (when motor has stopped). Select feed rate ‘F Select feed direction Engage feed trip lever ‘B’, The feed will automatically trip out at 2 depth within + .010" (25mm), Hand feed to dead stop for repeating accuracy + .001" (025mm). DO NOT ENGAGE QUILL FEED ‘A’ OVER 3,000 RPM.Operation SPINDLE SPEED (Change only when spindle is running) Change Speed Witbin Range Start spindle Turn handwheel ‘A’ to select required speed. Change only when spindle is running. DO NOT CHANGE SPEED WHEN ‘SPINDLE 1S STATIONARY Change Range From direct to back gear drive: i. Switch ‘B’ to OFF. fi, Move lever ‘C’ through neutral to LOW (this reverses the spindle rotation). ‘Switch DO NOT CHANGE RANGE WHILST THE SPINDLE IS RUNNING From back gear to direct drive:- i. Switch ‘B’ to OFF. ii, Move lever ‘C’ through neutral to HIGH. Rotate spindle by hand until the clutches are felt to engage. Switch ‘B’ to HIGH. NEUTRAL 2J2 —-Head Controls 2.3Operation MECHANICAL TABLE FEED Dead Stops Feed Trip Dogs Feed engage lever Feed selection knob FEEDS FEEDS ‘Range selector METRIC mm/per minute. IMPERIAL inch/per mimute. 41 [Lew mange 190" | High range sere] 4374 (ES Tne 2.4. Mechanical Table FeedOperation i SES ARIAS LEST ASLESEEED (applicable for machines with serial number suffixes from N onwards), Feed engage lever Feed Left Feed Selector NEUTRAL Infinately Variable 19.875 mm/min, (6 3Sinch/min) Rapid Feed Button (overrides feed selection) 1143 mm/min. (4Sincb/min.) BALL HANDLE NOTE: Health & Safety at Work Act. This is a safety device and Grip handle and turn to either should not be tampered with. left or right until spring loaded plunger engages in position on bush. 3. 6F VARIABLE CROSSLIDE FEED (available only for machines fitted TT with 6F table feed). Feed engage lever Feed Selector Infinately Variable 19.875 mm/min. (k- 35inch/min.) Rapid Feed Button (overrides feed selection) 1143 mm/min, (45inch/min) Infinitely Variable Table Feeds 2.5Operation ON/OFF switch Ejector mut Spindle bub Belt guard Housing locking bolt Fine feed bandwbeel Sensitive feed bandle Fine feed clutch Spindle lock Micrometer depth control Dial indicator rod 2.6 M-Head ControlsOperation SuiveL HEAD Slacken the 4 locking nuts (hold unit to prevent free fall). Swivel to required angular setting. Tighten 4 locking nuts. NOTE: For continuous operation in the Locking Nuts horizontal plane, the head lubrication system must be modified (drawing supplied on request). SWIVEL BELT HOUSING Slacken locking mut ‘A’. ‘Swivel to required setting. Tighten locking nut; before finally securing, ran’ spindle to give correct spline alignment. NOTE: Incorrect spline alignment can be caused by unequal tightening of the locking rut, causing varying stiffness of the quill feed which can be felt through the sensitive feed handle. DRAWBAR Use a spanner on nut ‘A’ as a spindle brake. Eject or tighten collet by turning nut “B*, Keep mut °C’ tight against the spindle at all times. M-—Head Controls 2.6Operation SPINDLE SPEEDS The % h.p. motor provides a range of spindle speeds from 330-5100 r.p.m. CHANGE SPEED Slacken the 2 locking nuts ‘A’. Slide motor forward. Remove belt guards, Position belt on appropriate pulleys. Slide motor to the rear of tension vee belt vi, Tighten the two locking nuts vii, Refit belt guards. IMPORTANT to conform to Health & Safety at Work Act. 6 QUILL FEED a) Sensitive Hand Feed i, Place handle on to boss. fi, Select most suitable position. Push home until locating pin engages. Fine Hand Feed i. Turn the fine feed clutch ‘A’ clockwise to engage the clutch. ii, The quill is now under handwheel control. M-Head Controls \ Locating PinOperation 1. CONTROLS Motor locking muts ON/OFF Switch Tool bolder clapper box 2. HEAD SWIVEL Slacken the 4 Locking Nuts (hold unit to prevent free fall. Swivel to required angular setting Tighten the 4 Locking Nuts. Remove screw sealing vent hole, before operating machine see 4 OFF page 413 Locking Nuts E-Head Controls 27Operation 3. TO CHANGE SPEED Isolate machine, Slacken the 2 motor locking nuts. Slide motor forward. Position vee belt on appropriate pulleys. Slide motor to rear to tension vee belt. Tighten the 2 motor locking nuts. 2 OFF With 50 cycle 1425 rpm. Locking Nuts 60, 85, 120, 170, 245, 350, strokes per minute. TO CHANGE STROKE Slacken lock nut, Tur stroke dial to required setting. Press dial home to engage pin. Lock Nut Tighten lock nut. Ne ‘Stroke Dial Before operating attachment ensure locknut is tight. Setting Datum CLAPPER BOX To Swivel Clapper Box Slacken the 2 set screws ‘A’. Rotate to the required angular setting. Tighten the 2 set screws Tool Relief Slacken set screw ‘B" The tool will now have automatic relief on the return stroke. 2.7 E-Head ControlsOperation Press O-key The decimal points no longer flash REF ° Indicator off [=] -©- Heidenhain Digital Read-Out VRZ 710 2.8Operation Axis displays read zero slides back over reference wi int flashing. 28 Heidenhain Digital Read-Out VRZ 710Operation FQUPNENT (a) Consists of a 26” scale and scanning unit known as the ‘“X"" axis transducer (attached to rear of table). (b) 12” scale and scanning unit known as the “Y” axis transducer, (c) A Display Unit having:— two axes displays inch/mm conversion facility incremental/absolute dimensions permanently stored reference and datum points FRONT VIEW OF DISPLAY UNIT Axis indicators Keys for entry values Decimal point Position/Entry displays Sign change Incremental/Absolute REF-Evaluation mm/inch conversion Clear Entry Heidenhain Digital Read-Out VRZ 710 2.8Operation X — transducer input Rating plate. Y transducer input Mains voltage selector Mains ON/OFF switch 1=ON, 0 = OFF ‘Mains input socket To verify proper DRO-functioning and that all connections are correct, the following simple check should be performed: at rear zero-alues Switch ON DRO db All axis displays show mF ® Indicator is on Decimal points flash in all displays. The displays indicate last REF- values. Press axis key > © [x] Indicator on 28 Heidenhain Digital Read-Out VRZ 710Lubrication Basic Machine 3.1Lubrication FREQUENCY LUBRICATE LUBRICANT QUANTITY Twice Weekly Pulley Cam Vactra Heavy Medium 5 drops Twice Daily Spindle Bearing/ Vactra Heavy gull feed Medium Top-up NOTE: 3.2 J-Head Quill Bearings Vactra Heavy Medium Top-up Failure to lubricate “Quill bearings” at 3. can result in tight quills and partial seizure of quill in housingLubrication 2UVARIDRIVE HEAD 4 ; ‘ a NOTE: Remove ‘After and including head serial No. 2JB 1970 aero —T the back gear is greased for life with Sun Seow in tube & Prestige EP-741 and will not need futher squeeze in required amount lubrication, FREQUENCY LUBRICATE LUBRICANT QUANTITY Twice Daily Quill Bearings | Light Spindle 5-10 drops oil ‘Twice Daily Spindle Down | Vactra Heavy/ Top-up (when feed is in use)| Feed Medium. Weekly Drawbar Splines | Vaccra Heavy/ 5 drops 3 Medium (move quill down 2”) Failure to lubricate “Quill Bearings” at 1 can result in tight quills and partial seizure of quill in housing. FREQUENCY LUBRICATE LUBRICANT QUANTITY mechanism 1% teaspoonful Every 6 months } Bull gear shifting]Lubriplate No.107 | Equivalent of 2J2 -Head 3.3Lubrication SF LONGITUDINAL AND CROSS VARIFEED BOXES “———_a——ArTvVo {v“xrvs ss OSES FREQUENCY LUBRICATE LUBRICANT QUANTITY Check Weekly | Spiroid Gears | MobilubeHD140 | Top-up tooil (see page 6-7) sight level MECHANICAL FEED FREQUENCY LUBRICATE LUBRICANT QUANTITY Daily Drive bevel gears | Vactra Heavy/ 2 drops Medium Check Weekly Wormwheel & | Vactra Heavy/ Top-up to oil change gears Medium sight levelLubrication FREQUENCY LUBRICATE LUBRICANT ‘QUANTITY Twice Weekly Spindle Bearings | Mobil Vactra Top-up Heavy/Medium Weekly Draw Bar Nut | Vactrs Oil No.2 5-10 drops e/-mp_ 2 Remove Screw LUB, AT FREQUENCY LUBRICATE LUBRICANT QUANTITY Daily or Weekly | Ram & Connecting| Mobil Vactra Top-up if in full use Rod Heavy/Medium 1 Cylinder Oil vertical Every 6 months | Worm Drive Mobil 600 Super | Top-up when | M and E-Head 35Maintenance May We Suggest That. Before attempting any maintenance in the interests of safety you isolate the machine electrically and in the interests of efficiency you read the relevant section of this manual. When ordering replacement parts please quote:- @ THE MACHINE SERIAL No. situated on the left hand side of the column. THE HEAD SERIAL No. found on the front of the Belt Housing. ITEM NUMBER. COMPUTER NUMBER. PART NUMBER. DESCRIPTION. QUANTITY. IntroductionMaintenance BACKLASH ADJUSTMENT Crank the table to the left. Withdraw screw ‘A’ 4 a turn, Tighten screw ‘B’ whilst slowly turning handle ‘C’ until .004” or 005" is obtained. Finally lock screw ‘A’ on to ‘B’ Table Screw Assembly 41Maintenance BACKLASH ADJUSTMENT Crank the saddle to Mid position. Withdraw 4 screws ‘D’. Pull the saddle forward to expose screws ‘A’ & ‘B" Withdraw screw ‘A’, % a turn, Whilst slowly turning handle ‘C’ tighten screw ‘B’ until 004” oF .005" is obtained. Lock screw ‘A’ onto ‘B’. Finally crank the saddle to the front of the knee and replace 4 screws ‘D’. 4.2 Cross Screw AssemblyMaintenance Table Gib Screw a) Table Saddle Ways 1 Remove all swarf from area. 2. Turn the table gib screw clockwise whilst moving the table until slight drag is felt Saddle Clamp Saddle Knee Ways Remove all swarf from area. Remove chip wiper guards and felt Torn gib adjusting serew decks whist moving the Ww Wiper Guard Saddle until slight drag is fale a~ Ensure chip wiper guard and —s felt are replaced. Saddle Gib Adjusting Screw Knee Column Ways 1, Remove all swarf from area Remove chip wiper guard, Remove felt Turn gid adjusting screw clockwise whilst moving knee until slight drag is felt Ensure chip wiper guard Knee Gib Adjusting Screw and felt are replaced. Backing’ Felt Gib Strip Adjustment 43Maintenance VEE AND TIMING BELT REPLACEMENT Isolate machine. Remove belt guards. Remove drawbar. Remove motor. Lower quill to full extension, Remove 6 screws ‘A’ Remove belt housing ‘B', tap to withdraw from dowels. ‘The belts may now be changed Refit belt guards. IMPORTANT to conform to Health & Safety at Work Act. BRAKE SHOE REPLACEMENT A Pa i Remove 2 screws ‘B Ld Remove 2 screws ‘A’ Push bearing hub ‘C’ clear of housing, Remove 3 screws ‘D’ Replace shoe. Ensure screws ‘D' are fully tightened and locked with washers and nuts. 44 J-HeadMaintenance BALANCE SPRING REPLACEMENT c oB With quill at top of movement apply quill lock. Remove screw ‘A’, hub ‘B', and / key 'C. Remove screws ‘D’, allowing housing to rotate slowly Lift end of spring from D A releasing spring tension, eg on the pinion shaft. Rotate housing ‘E” anti- clockwise from head casting. Remove spring from housing and replace. Refit spring to main housing 1 Turns casting turning housing clockwise until spring locates on peg in pinion shaft. FEED TRIP ADJUSTMENT Release locknut ‘A’: Engage trip handle Adjust micro nuts against quill stop “B’. Slowly turn adjusting screw “D’ until lever ‘C’ trips. At this point secure locknut ‘A’ Check that smart trip action is obtained J and 2J2 -Head 45Maintenance COLLET ALIGNING SCREW REPLACEMENT — FS Use felt pen, mark reference line on quill and’nose cap ‘B’: Sn i Remove set screw ‘A’. SSS lf Unscrew nose cap ‘B" Remove lock screw ‘C’ and collet aligning screw ‘D’. Replace ‘D’; insert R.8 collet and check that the dog on the end of the screw does not foul on the bottom of the guide slot. Replace lock screw ‘C’ Replace nose cap ‘B’; check felt pen markings for correct alignment. Replace set screw ‘A’. Caution do not overtighten as this will cause distortion, Check gap ‘E’. (.003” =.08mm) 4.6 J and 2J 2—HeadMaintenance QUILL REMOVAL Isolate machine. Remove belt guards. Remove motor. Remove drawhar. Fully extend quill. Remove 3 nuts ‘A’. Remove top section complete. Remove 1 screw ‘B* from top of quill. Remove clock spring housing 'C’- see instruction on replacing spring page 4-5. 10. Refit belt guards. IMPORTANT to conform to Health & Safety at Work Act.” J and 2J2-Head 47Maintenance Remove screw ‘D' and ball reverse lever ‘E’. 'G" and arm ‘ Thread shaft ‘J’ through micro nuts and remove. Remove screw ‘K’ and stop *L’ Remove quill. Clean all areas, oil berally and reassemble. Check correct operation of feed trip linkage. See instruction on page 4-5 Reassembly of spiine alignment. sce page 2-2. 4.7 J and 2J2 —HeadMaintenance MOTOR REMOVAL Run head to adjust to lowest speed. Isolate machine, Remove 3 screws ‘A’ & cover ‘B’. Using the two screws ‘A’, compress spring ‘C’. Rotate the speed changer to the highest speed. Remove the reversing switch from the belt housing. Remove the two locking nuts ‘D’, Lift the motor and rest the case on stud ‘E’, Ease the belt over the lower drive dise and remove the motor. 2JU2 —Head 4.8Maintenance DRIVE BELT REPLACEMENT Remove the motor as described on page 48 Remove the three screws ‘A's insert into the adjacent tapped holes and withdraw bearing housing ‘B'. Remove the two screws and the bushes 'C’ Remove four-screws ‘D' and one screw ‘E’. Remove four screws securing the speed changer ‘F Remove top housing ‘G’; tap to clear the dowels. Replace the belt. TIMING BELT REPLACEMENT, Remove the motor. Lower the quill to full extent, Remove the two lower cap screws ‘A’ from the speed changer housing. Remove the four cap screws ‘B" Remove the top assembly ‘C’ and tap to clear dowels. Replace the belt. 4.9 2J2 -HeadMaintenance BRAKE SHOE REPLACEMENT Remove the top section. Remove the two screws Remove the clutch hub assembly ‘B" Replace the brake shoes ‘C” Remove the bearing, drive dises and circlips from the hub assembly ‘B’. Replace the bearing and housing ‘D’. Thread the hub ‘B’ through the bearing and reassemble the discs ete 2J2 -—Head 4.10Maintenance VEE BELT REPLACEMENT. Isolate machine. Slacken belt tension by unlocking nuts ‘A’. Remove guards. Remove the vee belt downwards from the rear pulley lifting the motor off if necessary. Remove vee belt from pulley by lifting upwards and passing the belt through the recess at the top of the belt housing Pass the new vee belt through the opening at the top of the belt housing, over the drawbar and pulley, feeding the belt onto the motor pulley. Refit belt guards. IMPORTANT to conform to Health & Safety at Work Act. 411 M—HeadMaintenance QUILL REMOVAL Isolate machine. Remove belt guards Unlock hex nuts ‘A’ and remove motor. Remove drawbar. Slacken 4” hex headed screw 'B’ Remove belt housing unit °C’ from quill housing ‘D’ by lifting upwards. Refit belt guards IMPORTANT to conform to Health & Safety at Work Act. Turn micronut ‘E’ to the top of the microscrew. Slacken hollow set screw in bottom of projection. Using a large screw driver engage in bottom of microscrew (RH. thread) and remove screw downwards. M-Head 4.12Maintenance QUILL REMOVAL CONT. 9. Remove #4” allen cap screw 'G’ from microstop. 10. Push quill upwards to limit of travel and remove skirt ‘H’. Remove quill feed clutch knob ‘J and bolt ‘K’: Remove 3 screws ‘L’ and spring cover ‘M’. . Remove outer end of spring ‘N’ with thin pliers. The quill is now free to be drawn out from the nose cap end. 4.12M—HeadMaintenance REMOVING MOTOR 1. Slacken the two hex nuts either side of belt housing. 2. Remove motor. CHANGING SPEED To change speed slacken the two hex nuts ‘A’ and move motor forward. Open the belt housing cover ‘B’, and change speed by moving pulley ‘C’ then re-tension. REMOVING REDUCTION DRIVE UNIT OR RAM Slacken hex nuts ‘A’ and remove motor. Remove vee belt pulley ‘C’. Remove two screws 'D’ from air vent cover ‘E’ and bring into view the top end of the connecting rod. Remove two flat headed screws ‘F’ and bearing retaining washer ‘G’ Remove three socket screws ‘H’ and split the geathousing from the ram housing The reduction drive unit may now be removed complete whilst the ram may bbe drawn out downwards from the clapperbox end. E-Head 4.13Maintenance CHANGING THE GEARCASE OIL, Drain and refill gearcase with % pint of scony 600W cylinder oil or equivalent after first two months of normal service and twice yearly thereafter. Oil should flow when both plugs are removed and attachment inverted in the vertical axis, be sure to replace plugs in proper holes. Top plug is drilled for vent. This mut must be tight while attachment is in operation. Plug with Vent Hole ‘B’ (Remove screw sealing vent hole before operating). Oil Level Plug Solid ‘A’ 4.13 E-HeadSpecification and Extra EquipmentNOTESSpecification POWER FEED UNIT ‘REDUCES TABLE YTRAVEL omm (357 1 4 in 33] Table Size 1065 x 230 mm 429" Longitudinal Traverse Hand only 760 mm 30 Power Feed fined 675 mm 26%" Cross Traverse 305 mm 12" Vertical Traverse 405 mm 16" Number of Tee Slots 3 3 Width and Centres 15.9 mm at 63.5 mm 5/8” at 24" Ram Movement 305 mm Spindle Speeds Number 15 Range rpm 67-4600 Spindle Centre to Column Face 170-480 mm Spindie to tabie 0-480 mn, 0-19" Quill Feeds per rev of Spindle 04mm,08 mm,.15 mm 0.001 5”~0.003"-0.006" Motor 14 kw 1-2 hp. Shipping Particulars Space Occupied 3.26 cu.m 115 cust Nett Weight (Basic Machine) 889 kg 1960 Ib Gross Weight (Basic Machine) 1168 kg 2576 Ib Machines can also be fitted with a 915 x 230 mm (36" x9") or 1220 x 230 mm (48" x 9") table with a longitudinal traverse of 610 mm (24") and 915 mm (36”) respectively. If longitudinal power feed unit is fitted the table traverse is reduced by 90 mm (314"). Machines can be fitted with a tee ram to allow up to 3 milling heads to be mounted side by side. Bridgeport BRJ 5.1Specification Teen Details of mounting and swivelling face. Spindle Taper R8 Spindle Speeds—rpm High Range Low Range 134 230 360 550467115. -180 275 1110 1840 3000 4600 550 920 1500 2300 Motor %- 16k Quill Travel 125 mm Power Feed of Quill 0.05 mm per rev of Spindle (3 rates) 0.08 mm 0.15 mm Collet Capacity 2-20 mm x 1mm Weight 76 ke, 5.2 Bridgeport J-—HeadSpecification METRIC BI elo 0 [70230 izes [ano 535 INCHES POWER FEED UNIT Bi[clo \CRepuces TABLE TEs ‘TRAVEL 90mm (3 leas [er Table Size 1065 x 230 mm 42" x9" Longitudinal Traverse Hand only 760 mm 30” Power Feed fitted 675 mm 26%" Gross Traverse 305 mm 12" Vertical Traverse 405 mm 16" Number of Tee Slots 3 3 Width and Centres 15.9mm at 63.5mm 5/8" at 24" Ram Movement 305 mm 32” Spindle Speeds rpm (infinitely variable) 50-3750 50-3750 Spindle Centre to Column Face 170-480 mm our—19" Spindle to Table 0-480 mm o-19 Quill Feeds per rev of Spindle 04 mm, .08 mm, .15 mm0.0015”—0.003"-0.006” Shipping Particulars Space Occupied 3.26 cum 115 cut Nett Weight (Basic Machine) 900 kg 1988 Ib Gross Weight (Basic Machine) 1180 kg 2604 Ib Machines can also be fitted with a 915 x 230 mm (36x 9”) ora 1220 x 230 mm (48” x 9”) table with a longitudinal traverse of 610 mm (24") and 915 mm (36”) respectively. If longitudinal power feed unit is fitted the table traverse is reduced by 90 mm (34") 2. Machines can be fitted with a tee ram to allow up to 3 milling heads to be mounted side by side. Bridgeport BR2J2 53Specification Details of mounting and swivelling face Spindle Taper RB R8 Spindle Speeds—rpm 50-3750 50-3750 Motor Ta kw Quill Travel 127 mm Power Feed of Quill 0.04 mm per rev of Spindle (3 rates) 0.08 mm 0.15 mm Collet Capacity 2-20 mm x 1 mm Weight 89 kg 5.4 Bridgeport 2J2 -HeadSpecification Table Size Longitudinal Traverse Hand only Power Feed fitted Cross Traverse Vertical Traverse Number of Tee Slots Width and Centres Ram Movement Spindle Speeds Number Range—rpm Spindle to Column Face Spindle to Table Motor Shipping Particulars Space Occupied Nett Weight (Basic Machine) Gross Weight (Basic Machine) POWER FEED UNIT REDUCES TABLE “TRAVEL 90mm (34") INCHES. ee 16 Mn | es an TaN axa jevahsval20 Bnd 1065 x 230 mm 760 mm 675 mm 305 mm 405 mm 3 15.9 mm at 63.5 mm 305 mm 6 330-5100 190-510 mm 95—495 mm 15 ew 3.26 cum 854 kg 1133 kg 42" x9" 30” 264" 2" Ree 3 5/8" at 24” 12" 6 (see Note 2) 330~$100 74" -20" 34-1945" % hp. 115 cu.ft 1882 1b 2498 Ib 1, Machines can also be fitted with a 915 x 230 mm (36" x 9”) ora 1220 x 230 mm (48” x 9”) table with 2 longitudinal traverse of 610 mm (24") and 915 mm (36") respectively. If longitudinal power feed unit is fitted the table traverse is reduced by 90 mm (3%4") Bridgeport BRM 5.5Specification 130,2mm 85mm 104,5mm sey SUB aa" Details of mounting 5.125" 4.003 2000 Sor and swivelling face Spindle Taper No. 2 Morse Taper Spindle Speeds—rpm 330, $40, 900, 1290, 2625, 5100 Motor 916k w. ub.p. Quill Travel 90 mm au" Collet Capacity 2-13 mm x 1mm 1/16" - 4" x 1/16" Weight 40kg 90 1b 5.6 Bridgeport M-HeadSpecification Details of mounting and 180mm 152menlnm 50.8, | swavelling face, 7.500" e ' 101"| Oscillation Rate (Strokes per Minute) 60 85 120 170 245 350 Motor 1/3 hp. Stroke Adjustment 1/8""- 4" x 1/8" Tool Capacity Horizontally Mounted 3/8" Vertically Mounted 5/8 Weight 112 1b Bridgeport E- Head 5.7Extra Equipment caer) Saar) Infinitely Variable Cross Feed Power Unit + with Rapid Traverse 4 Raiser Blocks 4 Splash Tray for Base 5.8 For the BridgeportExtra Equipment For the Bridgeport 5.8Extra Equipment COLLETS |< Boring Heads 5 2060 ADAPTORS — R8 TAPER ‘A comprehensive range of collets is available to fit J, 212and M heads and right angle attachments STUB ARBORS ie C= SO sy [4 Holding Down Bolts, Clamps and Nuts ———— END MILL HOLDERS 5.8 For the BridgeportSpare Parts When ordering replacement parts please quote:- © THE MACHINE SERIAL No. stamped on the lubrication plate. THE HEAD SERIAL No. found on the front of the Belt Housing. ITEM NUMBER. COMPUTER NUMBER. PART NUMBER. DESCRIPTION. QUANTITY. PARTS OBTAINABLE IN ENGLISH OR METRIC. NOTE Please refer to additional information at the end of this section.Spare Parts BASIC MACHINESpare Parts BASIC MACHINE LITEM NO COMP NO’ PART NO DESCRIPTION 1 8007144 J-144 Quill Housing Adj. Gear 1 2 8005225 225 Ram Adaptor 1 3 8007501 J-501 Adaptor Scale 1 4 8300649 ST649 External Circlip 2 8005226 8005232 H-232 Worm Thrust Washer 8005227 H-227 Vertical Adjusting Worm Shaft 8300091 ST91_— Worm Key 3/16” x 2” 8005224 H-224 Ram 6 226 7 8 9 10 11 8300134 ST134_—_Avdel Chebaert Rivets 1 12 2B 4 Vertical Adjusting Worm 8014684 BM 684 — Ram Nameplates 8300627 ST627 5/16” UNF x 1%" Socket Cap Screw 8300629 ST629 3/8" dia. x 114" Ig. Hardened Dowel 15 8005236 H-236 Angle Plate 16 8300118 ST118 Round HD. Drive Screws No. 6 x 3/8” long 17 8005643 H643. Adaptor Pivot Pin 18 8300379 ST379_—%4"x 1/8” x 1” Chamfered & Hardened Washer 19 8005240 240 Adaptor Locking Bolt 20 8005501 H-500/1 Tap Bracket (Aluminium) 21 8303818 ST431 LP 398 Suds Tap 23 8005114 -Hel¢ Table 24 8300406 ST406 Knob & Screw 25 8300389 ST389 Hose Clip &” 26 8300433 ST433 Plastic Hose 4” Bore 42” long 27 8300434 ST434 Plastic Hose %”” Bore 44” long 28 8300390 ST390 Hose Clip 1” 29 8005507 H-507/A Gas Adaptor 4” 30 8300138 ST 138 Plug for 5/8” Coolant Hole 31 8005126 H4126 Stop Piece T-Bolt 32 8005125 H4125 Table Stop Piece 33 8300357 ST357___3/8"- 16 Hexagon Nut 34 8001069 F-69 Stop Collar 35 8300219 ST219. "x 20x K" SSS. 36 © 8001068. F-68 Stop Rod Clamp 37 8005700 700 Bush 38 8005133. H4133 Saddle Lock Bolt 39 8005132 H-132 Saddle Lock Plunger 40 8300176 ST176 3/8" 16 x 14" Hollow Head Cap Screw 41 8005088 -H-88 Strip Adjusting Screw 42 8005123 H-123. Table Stop Bracket 43° 8005119 -H119 —Saddle/Table Gib 44 8005130 130 Felt Wipers ieee leet et eteateet etal teafeslest afro]iolestetesteetetetentes] coherent 46 8005120 H4120 Table Lock Plunger 47 8005121 -H-121 Table Lock Bolt 48 8009053 H-122_ Table Lock Bolt Handle 49 8005131 H131 —_Saddle/Knee Gib 8005129 H-129 Saddle Knee Wiper Plate 6.1Spare Parts BASIC MACHINESpare Parts BASIC MACHINE ITEMNO COMPNO PART NO DESCRIPTION 31 8300325 $T325 —_No.10 - 32 x 4” Oval Head Screw 52 8005105 H105 Saddle 53 8036056 DRS6 —_Left Hand Column Wiper Holder (for use on DRO only) 54 8300135 ST135 1/8” BSP x 3/8” Long Taper Socket Screw 55 8005264 1-264 — Knee/Column Gib 56 8300318 ST318 4 UNC x 4" Csk. Head Screw 37 8036055 DRSS —_Right Hand Column Wiper Holder (for use on DRO only) 58 8005099 H-99 Knee Wiper Felt 60 8005268 1-268 Chip Guards 61 8005269 H-269 Chip Guards oe 8005263 263 Knee 12” 63 8005179 H-179 Head Rotation Stop Pin 65 8005266 1-266 Knee Lock Shaft 66 8300001 STI No. 1x 1” Taper Pin 67 8005093 H-93 Lock Shaft Boss 68 8005094 H.94 Lock Shaft Handle 69 8005089 H.89 Knee Lock Plunger 70 8005538 H-538 Washer Distance/Spacer n 8005146 H-146 Knee Binder Plug (Plastic) 2 8300229 ST229 5/16” - 18 x 5/16” Dog Pt. Set Screw 2B 8300228 ST228 5/16” - 18 x 5/16” Set Screw 4 8300349 ST349— 4-20 Jam Nut 75 8300086 ST86, 3/16" x 3/16” x 7/8” Key 7 8005059 159 Bevel Gear 2B 8005055 HSS Bearing Bush 79 8302014 H52 No. 3606 Grease Sealed Ball Bearing 80 8005053 H-53, Bearing Retainer Ring 81 8300158 STIS8. "x 20x 4” Hollow Head Cap Screw 82* 8005051 HSI Elevating Screw — Imperial (Metric — 8005601) 83 8005028 28 Handle 8 8014682 H-71 Elevating Crank 85 8005070 1-70 Gearshaft Clutch Insert 86 8005069 H-69 Dial Locknut 87 8005067 H-67 Dial with 100 Graduations — Imperial (Metric — 8005604) 88 8005068 H68 Dial Holder 90 8005065 H-65 Bearing Retaining Ring a 8302015 H62 No. 77020 Grease Sealing Bearing 2 8005064 H64 Bearing Cap 93 8300068 ST68 No.7 Woodruff Key 94 8005265 H-265 _Elevating Shaft for 12” Knee 95 8300219 ST219. "= 20.x 4” Long Set Screw 96 8005060 H-60 Bevel Pinion 98 8005271 H-271 Column 99 8300114 ST114 Clip NS 100 8300119 ST119 10-24 x 5/8” Self Tap Screw Items 101 continuedSpare Parts BASIC MACHINESpare Parts BASIC MACHINE COMP NO PART NO DESCRIPTION 8005545 H545 Strainer 8300177 ST177__—_—3/8""- 16 x 1” Hollow Head Cap Screw 8005002 H-2 Elevating Screw Housing 8005003 H3 Elevating Screw Nut — Imperial (Metric — 8005600) 8300160 -ST160 "20 x %"” Hollow Head Cap Screw 8005551 H-551 Clamp Bar 8300161 ST161 Socket Cap Screw %" UNC x 1” 7008001 AQ3 MG Electric Coolant Pump Motor No. A030 8005544 1-544 Column Cover 8500590 ES590 Coolant Pump Mounting Plate 8005180 H-180 —_—_Stop Block (Head Rotation) 8026040 PF40 Spring Plunger 8300147 ST147/ 10-24 UNC x 4” Long Cap Screw 8005256 H-256 Spider 8005230 H-230 Ram Lock Stud 8005231 231 Ram Pinion 8005237 H-237 Ram Pinion Handle 8300410 ST410 3/8" x 16 Ball 1%” x 3/8” UNC 8005254 H254 Turret 8005234 1-234 Ram Clamp Bar 8005239 -H-239 © Ram Clamp - Blank 8005233 H-233 Ram Clamp - Screwed 8300109 ST109 —_— Split Pin 3/8” x 2%” 8005270 1-270 Locking Pin 8005238 H-238 Ram Pinion Screw 8303801 — J-326 14” Open End & 1 - 1/16” Box End WrenchXI€WASSV M3YOSGV31 =SHed eieds. aeypesg Tuymag poo $501) Li £L0S008 (op9soog — 2H29W) [eLaduT] — 991Ny ,,ZT 40) MODS PID S504) L9t-H 4978008 mains dors ..x ¥ ZE - OF ON 86% 1S 8640088 (azo9s008 yun 240 ( ANN p22 5801) 901-1 8295008 (v909s008 “"" aur) se payddns ( y INN pad sox) VOOTH 901S008 Pmop [p95 34 X ZE/E Or ‘¥01S008 WPT INN PI Orr orrsoog AY WHE X WIE X WUE 76 IS 7600088 (6095008 aun 240 ( azirH 095008 (vg09so08""229Wy) se payddns ( y InN paod [eupmsduoy VeIrH z11S008 sog Bure y MN P2Pd $5019 800-H 8015008 1 jug uy MDS PLOY IDYSEM B/E X OF = BON s6z 18 $6208 aqeyeae ea Sea ua) (8b 'uZb*,,98) MaI9§ prod [eUIPNATUOT] 1TH Sumesg sueg 29 404, syn4poom L “ON a9 IS 890008 Buyseaq eq payeas aseo38 OZOLL “ON 7H s10z088 siayoeig durreag SItH $11s008 sons deo proy mojjoy 1 X 91 - B/E LT AS zL10088 ud paop yf x 814s 8100088 Buyzeoq yyeq paqeas aseoxd 110 - GW LH 910088 Buy souoy Sureag SoH $90s008 warns de pray momfoy 4 X 02 - ast as ast00es 271011 “Hn 6205008, (so9soog = 211999) jeuadwy — suonenpesd oz pia, 8cH 8206008 20N 301 oon 6905008 aIPUEH eID orn os0soos AON we OZ - ove 1S 6¥£0088 Nolidlaosaa ON Lava ON dWOD ON WALI AIGWASSV M3YOSdV31 9=SHed euedsSpare Parts J-HEAD TOP HOUSING Co OFS oa ieSpare Parts ITEMNO COMP NO 8007031 8007149 8007083 8007082 8302018 8007081 8007080 8300144 8300200 8007013 8300353 8300375 8007088 8300141 830005 8007089 8007087 8007005 8007075 8300096 8300398 8303792 8007008 8007007 8300308 8300362 8300408 8007085 8007084 8007086 8300213, 8007092 8007093 8007091 8007341 8007340 8300341 8300373 8007133 8007004 8007131 8300223 8007132 8300228 8300570 8007006 8007003 J-HEAD TOP HOUSING PART NO DESCRIPTION J31/2 Ja49 3:83 382 3293 J-81 J-80 sre ST-200 13 87353 $1375 88 sTi41 sts 389 387 1 7s ST96 $7398 5329 38 17 ST308 $7362 ST408 385 184 3-86 $1213 392 393 391 3339/8 3340 ST341 $1373 3133 14 3131 81223 3132, 7228 $1570 16 8 Drawbar for R.8. Collet supplied as 1 unit Drawbar Washer Upper Bearing Locknut Bearing Sleeve Locknut M207 KDD - DBJ 773 Bearing Upper Bearing Spacer (small) Upper Bearing Spacer (large) ‘Compression Spring 6-32 NC x ” KP Socket Set Screw Spindle Pulley Bearing Sleeve 5/16” 18 Jam Nut 5/16” External Lock Washer Brake Ring Screw WB Jones No. 167 - External Spring 3/32” x 5/8” Long Roll Pin Brake Lock Stud Brake Block Spindle Pulley Spindle Pulley Hub Spindle Pulley Key “V" Belt - Gilmer 4LS 345 ‘Timing Belt 1-14" wide ‘Timing Belt Pulley Flange Timing Belt Pulley Flat Head Screw No, 6-32 x 3/8” long 5/8” - 18 Hex. Jam Nut Black Plastic Ball 1” dia. Spindle Clutch Lever Cam Ring Spindle Clutch Cam Ring Pin 10 - 32 x 4" long Socket Set Screw Brake Lock Handle Brake Lock Pin Brake Lock Washer Spindle Speed Plate Operating Instruction Plate 3/8” - 24 Hex Jam Nut 3/8” Lock Washer Motor Mounting Studs Belt Housing Motor Locknut 4" UNC x %” Socket Set Screw Motor Locknut Handle Socket Set Screw 5/16” - 18 x 5/16” long KP Key 3/16” x 3/16” x 1%” Sq. Ends. Motor Pulley Gear Housing Cover Items 51 continued Petra latastey or 3 BE RR END Ree ee ee oN eeSpare Parts J-HEAD TOP HOUSINGSpare Parts J-HEAD TOP HOUSING ITEM NO COMPNO PART NO DESCRIPTION 31 8300262 ST262 Round head Screw No.10-24 x 3/8” long 52 8300395 ST395 Wick - 1/8" 0.D. 33 8007077 J-77 Oiler Tube 54 8007078 J-78 Oiler Plug 35 8300122 ST122 its Oil Cup No.1207 56 8300009 ST99 Bull Gear Key 37 8007072 J-72 Splined — Gear Key 58 3007074 J-74 Spindle Bull Gear 59 8302019 J-301 6203 - 2 RS Double Seal Bearing 60 8007095 J-95 Countershaft 61 8300065 ST65, No.9 Woodruff Key 62 8007096 J-96 Countershaft Gear 64 8300060 ST60 5/16” x 2” long Dowel Key 65 8007012 J-12, Back Gear Shifter Fork 66 8007002 J-2 Gear Housing 67 8300017 ST17 Dowel Pin 3/16" x 4" long 68 8300024 © ST24 44" x 4" Roller Pins 69 8300165 ST165 —_5/16"- 18 x 5/8” long Socket Cap Screw 70 8007354 J-354 Disengage Feed Instruction Plate nm 8302017 J-292 1208 K- DB/J732 Bearing 72 8300103 ST103_—_No.5000- 315 Snap Ring 2B 3007291 J-291 W-08 Lockwasher 7” 8007290 J-290 N-08 Special 5/16” Thick Bearing Locknut 75 8300347 ST347_—-7/16" - 14 Hex. Nut Hardened 76 8007070 J-70 Vertical Tee Bolt 7 8007071 J-71 Vertical Tee Washer 78 8007153 J-153 Back Gear Shift Crank 79 8300013 ST13 1/8" x 7/8” long Roll Pin 80 8007152 J-152 Back Gear Shift Bushing 81 8007014 J-14 Shift Crank 82 8300408 ST408 Black Plastic Ball 1” Dia. 83 8007097 3-97 Gearshift Plunger 84 8300140 ST140 Compression Spring 85 8014601 BM601 _Belt Guard for J Head 86 8014231 BM231 Large Clip }t (Supplied as Assembly 7234001) 87 8014234 BM234 Handle Model No.1069Spare Parts J-HEAD J-1 ASSEMBLYSpare Parts J-HEAD J-1 ASSEMBLY ITEMNO COMP NO PART NO DESCRIPTION 8300262 8007123 8007327 8007124 8007136 8300220 8007125 8007126 8007127 8300074 8300068 8300342 8300377 8007324 8007128 8007009 8007129 8007130 8007097 8300140 8300013 8007014 8300408 8300147 8300209 8007147 8007099 8300576 830075 8007106 8300106 8007108 8007109 8007146 8007105 8300077 8007104 8007103, 8302020 8007353 8007307 8007114 8300222 8300225, 8007111 8007305, 8007110 8007112 $7262 123 327 324 3-136 $1220 Ja2s 3126 3127 sT74 ST68 sT342 $1377 5324 3128 19 3129 330 497 sT140 ST13 Jas ST408 7147 7209 J347 No.10 = 24 x 3/8” Long Rd. Hd. Screw Bevel Pinion Washer Feed Bevel Pinion Feed Worm Gear Shaft Sleeve Worm Cradle Bushing 4" -20 x 5/16" Grub Screw Worm Gear Spacer Feed Drive Worm Gear Feed Drive Worm Gear Shaft 1/8” Sq, x 3/8” Round End Key No.7 Woodruff Key 3/8 - 24 Floploc Stop & Locknut Washer 3/8” Feed Reverse Bevel Gear Feed Engage Pin Worm Gear Cradle Worm Gear Cradle Throw-out Shift Sleeve Gearshift Plunger Compression Spring 1/8" x 7/8” Roll Pin Shift Crank Black Plastic Ball 1" Dia. No.10- 24 x 4” Long Cap Screw No. 10-24 x 3/8” K.P. Grub Screw Cluster Gear Shaft Upper Bearing J-99-101 Cluster Gears Assembly (supplied as one unit) sT576 ST75 J106 ST106 J-108 jo jase J105 S177 y108 jx103 +J303 3353 3307 jas sT222 81225 yan 5305 ja10 jaz 1/8" Sq. x 1%” Round End Key 1/8” Sq, x 9/16” Round End Key Cluster Gear Shaft External Circlip 5100-62 Bevel Gear Bearing Bevel Gear Thrust Spacer Feed Reverse Bevel Pinion Feed Driving Gear 1/8" Sq. x %” Round End Key Cluster Gear Input Shaft Feed Drive Gear B-66 Torrington Needle Bearing Bushing Boston Worm No.HLVH Feed Worm Shaft Bushing 4%" - 20 x 4" Long Socket Set Screw 4" -20 Mock It Lockscrew Feed Worm Shaft Thrust Washer ilite Bearing Inc. in Bevel Gear J110 Feed Reverse Bevel Gear Feed Reverse Clutch Items 53 continuedSpare Parts J-HEAD J-1 ASSEMBLYSpare Parts ITEM NO COMP NO 53 54 35 56 57 58 59 60 61 63 64 66 2B 74 75 16 17 78 79 80 81 82 83 88 89 90 1 92 93 94 95 96 97 98 99 8300226 8300229 8007116 8300006 8007188 8300031 8007308 8007145 8300213 8007011 8007098 8007015 8300150 8007154 8007053 8300219 8300525 8001061, 8300146 8007058 8007054 8300374 8300256 8300144 8007051 8007062 8007061 8007060 8007059 8300105 8300044 8007010 8007052 8300101 8007018 J-HEAD J-1 ASSEMBLY PART NO DESCRIPTION $1226 $1229 J-1l6 sT6 3188 $131 5-308 5145 51213 Jar 198 jas sT150 Js 353 sT219 ST525 F61 ST146 358 354 s1374 S256 sTi44 351 362 161 3-60 359 sTi0s sT44 j10 352 STI01 8 Special Hollow Set Screw 5/16” Chem. bl. 5/16” UNC x 5/16” Dog Point Grub Screw Reverse Clutch Rod 3/32” x %"" Long Roll Pin Feed Worm Shaft 3/32” x 5/16” Long Pin 110 x 7/16” Long Pin Feed Shift Rod 10-32 x 4” Long KP Grub Screw Feed Gear Shift Fork luster Gear Shift Crank luster Gear Cover 10-24 x 1%” Cap Screw Clutch Ring Pin Clutch Ring 46° UNC x &” Grub Screw Brass Plug 3/16” Dia. x 3/32” Overload Clutch Locknut Safety Clutch Spring Overload Clutch Overload Clutch Sleeve Single Spring Washer 8-32 x 5/8” Round Head Screw Compression Spring 4” Dia. x 1” Overload Clutch Lever Spring Plunger Quill Pinion Shaft Bushing Pinion Shaft Worm Gear Spacer Overload Clutch Worm Gear Overload Clutch Ring External Circlip 5108-59 3/16" x 5/8" Dowel Pin Overload Clutch Trip Lever Overload Clutch Washer External Circlip 5100-37 Clutch Arm Cover Items 101 continuedSpare Parts J-HEAD J-1 ASSEMBLYSpare Parts J-HEAD J-1 ASSEMBLY ————— ITEMNO COMPNO PARTNO. DESCRIPTION 101 8300352 STS2 Chem. Blacked Locknut % x 20 UNC 1028300045 ST45 3/16" x 4" Dowel Pin 103 8007048 J-48 Cam Rod 104 8007049 -J-49 ‘Tryg Handle 106 8007017 J-17 Feed Trip Bracket 107 8300161 ST161_——"- 20x 1” Long Cap Screw 110 8007156 J-156 Feed Reverse Knob Stud M1 8007117-J-117 Reverse Knob } 1128300102 ST102__External Circlip 5100-25 113 8007118 J-118 Handwheel Clutch (Supplied as Assembly — 7000117) 116 = 8007113 J-113 Handwheel Clutch Spring Screw 1178300011 STII 1/8” x 9/16” Long Roll Pin 118 = 8007047 J-47 Cam Rod Sleeve Assembly 119 8300009 ST9 1/8" x 7/16” Long Roll Pin 120 8300139 ST139 Compression Spring 1218007045 -J-45 Trip Plunger 122 8007046 J-46 Feed Trip Plunger Bushing 123 8007044 J-44 Trip Plunger Bushing 124 800704343 Feed Trip Plunger 125 jag Handwheel Insert. inc. with J1204_ (Supplied as Assembly 126 8009043 M-43 Handwheel Handle F = 7000120) 127 8007166 J-166 Spindle (Serial J-1200 and up-only Supplied as Quill Spindle 128 8007035 J-35 Quill Skirt Assembly — 7000171) 129 8007272 4-272 No.06 Locknut 130 8007273 J-273 W-06 Lockwasher 131 8302023 J-349 Fafnir Bearing M206 K 132J30 132 8007176 J-176 Sleeve for Ser J-1750 133 0071724172 Nose-piece 134 8007169 J-169) Spindle Dirt Shield 135 8302022 _J-348 Fafnir MM207 LU3ST Bearing 136 8007170 4J-170 Bearing Spacer Large from J-1750 137 Ja7i Bearing Spacer Small 138 8302022 J-348 Fafnir MM207 LU3ST Bearing 139 8300219 ST219 "UNC x %” Grub Screw 140 8007138 -J-138'S’ "32 x 343 Collet Alignment Screw 141 8007139 J-139A’ "32 x 1/8” Special Locking Grub Screw 142 3.167 Quill (Only Supplied as Quill Spindle Assembly — 7000171) 143 8300336 ST336 Steel Nut 6-32 NC 144 8300609 ST609 «46 - 32.x %"" Grub Screw 145 8007042 J-42 Feed Trip Lever 146 8007151 J-151 Trip Lever Pin 147 8009052 M-52 Indicator Rod 148 8007065 J-65 Quill Lock Sleeve Tapped 149 8009047 M-47 Lock Handle 150 8007276 J-276 10-32 x 5/16” Long RD. HD. ScrewSpare Parts J-HEAD J-1 ASSEMBLY ne iil Aol pe “t O-*Spare Parts J-HEAD J-1 ASSEMBLY ITEM NO COMP NO PART NO DESCRIPTION 151 8007368 J-368 Oil Strainer for Quill Bearing 152 8007067 J-67 Quill Lock Bolt 153 8007066 J-66 Drilled Lock Sleeve 154 8009051 _M-51 Indicator Rod Screw 155 8007601 J-601 "63/16" Tee Bolt 156 8007094 }.94 Lower Clamping Bolt Spacer 157 8007603 » J-603 ¥4" = 14" Adaptor Nut 158 8300252 ST252 6-32 x 4" Chem. Blacked Rd. Hd. Screw “159 8007322 J-322 Micrometer Scale — Imperial (Metric 8007624) "161 8007157 J-157 Quill Micro-Stop Nut (included with 8007037) "162 8007038 4-38 ‘Micrometer Nut (Included with 8007037) 163 8007036 J-36 Quill Stop Knob "164 8007037 J-37 Quill Stop Micro-Screw — Imperial (Metric — 8007611) 165 8300184. ST184 3/8” UNF x 5/8”. Cap Screw 166 8007063 J-63 Quill Pinion Shaft 168 8009089 M89 Spring Pin 170 8300030 ST30 3/16" x &" Long Dowel Pin 171 8300066 ST66 ——_No. 3 Woodruff Key 172 8007148 J-148 Pinion Shaft Hub Screw 173 8300132. ST132 3/16” Steel Ball 174 8300145 S145.” Long Compression Spring 175 8009053 M-53 Rack Feed Handle Hub 176 8009033 M33 Pinion Shaft Hub Sleeve 177 8007016 J-16 Spring Cover 178 8007328 J-328 Clock Spring 1” x 020" x 42" 179 8007150 J-150 Outside Clock Spring Pin 180 8007064 }-64 Quill Pinion 183 8007039 J-39 Reverse Trip Ball Lever 184 8007040 J-40 Feed Reverse Trip Plunger 185 8007041 J-41 Reverse Trip Ball Lever Screw 186 8007140 J-140 Worm Gear 187 8300067 ST67_—_No. 5 Woodruff Key 188 8300227 ST 227 _ Socket Set Screw 4" UNC x 20x” 189 8007141 J-141 ADJ Worm Shaft 190 8009054 M54 Pinion Shaft Hub Handle (Supplied with 8009053 Item 175) 192 8007001 J-1 Quill Housing 193 8303779 J-339 Oil Cup 194 8300305 ST395 Wick 195 3120 Handwheel Moulding (Supplied with 1256126 as 7000120) 196 8300071 ST71 1/8” Sq. x 5/16” Round End KeySpare Parts 2J2-HEAD TOP HOUSING 6.5Spare Parts 2J2-HEAD TOP HOUSING ITEMNO PARTNO COMP NO DESCRIPTION 8300160 ST 160. %"-20x %" Socket Cap Screw 8025601 2J-601__—‘Top Bearing Cap 8025552 2)-552 Wave Spring Washer 8302037 2)-587 _Ball Bearing Fafnir No. RM9107NPP - E9147 8300124 ST 124 ing No. 5100 - 137 8300194 ST 194 18 x 6” Socket HD. Cap Screw 8300351 ST 351 16 UNC Hex. Jam Nut 7007606 25-667 Motor 2HP (complete unit)(1.5 h.p. = 7007603) 8300460 ST460 —_3/8”- 16 x 1” Hex. HD. Screws 8025500 2J-500_Belt Housing (Supplied with Item 53 as Pair) 8025515 2J-515 Speed Change Chain Stud 8300022, ST 22 5/32” Dia. x 7/8” Long Roll Pin 8025507 2J-507 Speed Change Plate 8025543 2J-543 © Drawbar 8300005 STS 3/32” Dia. x 5/8" Cotter Pin 8025526 2)-526 Speed Change Plate Pivot Stud 8025566 2J-566 10-32 x 5/8” Socket HD. Cap Screw Loc-wel 8025602 2J-602. Washer for 2J-526 8025546 2J-546 Pivot Sleeve for 2J-507 8025600 2J-600—_Drawbar Washer 8025573 2-573 “O” Ring Parker No. 2-14 8025505 2J-505 Spindle Pulley Bearing Sliding Housing 8302038 2J-588 —_Ball Bearing, Fafnir No. PM9110NPP - E9147 8025665 2J-665 Plastic Insert (Not Supplied as Separate Item see Item 25) 7012533 2J-533 Adjustable - Driven Varidise 8300123 ST 123 Circlip No. 5102-156 8303793 2J-668 Belt 7012534 2J-534 Stationary Drive Varidisc 8025506 2J-506 Brake Bearing Cap 8302038 2-038 ~—_Ball Bearing Fafnir No. PM9110NPP - E9147 8025524 2)-524 Brake Spring 8025525 2J-525 Brake Shoes 8025530 2J-530 Spindle Pulley Spacer 8025707 2J-707 Spindle Pulley Hub 8025578 2)-578 +" - 20x &” Hex. HD. Screw 8025522 2J-522__—_Brake Shoe Pivot Sleeve 8025647 2]-647 Drive Key 8025646 2J-646 ‘Key for ADJ. Varidisc Motor Shaft (Only Supplied with 7012532 24-532 Stationary Mortor Varidisc "Item 43) 8025571 2J-571 "= 20.x &” Socket Set Screw 8025648 2J-648 Plastic Insert 7012642 2J-642 Adjustable Motor Varidisc 2 h.p. (1% h.p. — 7012531) 8025661 2-661 Spring for Varidise Motor Shaft Not Supplied as individual 8025644 2J-644 Adjustable Varidise Spring Collar Item, only as Item 43 Assembly’ 8300175 ST175 10 - 24 UNC x 1" Long Socket Cap Head Screw 8300546 ST546 Ret. Ring No. 5103-93 8300166 ST 166 5/16" x %” Socket Cap Screw 8025663 2J-663 Plastic Key for 2J-533 (Supplied only as Item 25) 8300352 ST352 Chem Blacked Locknut "”- 20 UNC Items 51 Continued...Spare Parts 2J2-HEAD TOP HOUSING X ‘ e ¢ 6.5Spare Parts 2J2-HEAD TOP HOUSING ITEMNO COMP NO PART NO DESCRIPTION 8025536 2J-536 Key for 2J-509 — 2)-534 8025677 2J-677 Taper Pin No. 4x1” 8025501 2J-501 Belt Housing Base (supplied as one unit part of 2}-500) 8025545 2J-545 Motor Pulley Cover 8300131 ST131 —_Avdel Choebert Rivets 8025619 2J-619 Nameplate for Varidrive 8025654 2J-654 —_-HI-LOW Range Nameplate 8025655 2J-655 Quill Feed Nameplate 8025502 2J-502 Gear Housing 8300262 $1262 _No. 10- 24 x 3/8” Round Hd. Machine Screw 8025538 2J-538 Gear Housing Plate 8300102 S102 Snap Ring No, 510025 8025523 2)-523 Brake Operating Finger 8025535 2-535 Brake Finger Pivot Stud 8300408 ST408 "x 20 Bakelite Ball Handle 8007092 J-92 Brake Lock Handle 8007093 J-93 Brake Lock Pin 8300213 ST 213 10 - 32.x 4" Long Socket Set Screw 8025614 2J-614 Sleeve for Brake Lock Shaft 2J-521 8025521 2J-521 Brake Lock Shaft 8025519 2J-519 Brake Lock Cam 8025571 2J-571 1/4” 20x 3/4” Socket Set Screw 8300007 ST-7 Roll Dowel 8300015 ST-15 ‘Roll Dowel Pin 8300151 ST151 Screw 8025645 2)-645 Key 8300616 ST616 Round HD. Screw 8025645 23-645 Key Refer to page 6-4Spare Parts 2J2 -HEAD BACK GEARSpare Parts 2J2-HEAD BACK GEAR “o_O ITEMNO COMPNO PART NO DESCRIPTION 8300354 © ST354 5/16” Hex. nut 8014634 50 Hz Dial (8014613 60 50 Hz Dial) 6 Hz) 8302043 2-658 Bronze Bearing Boston No. B810-4 8025585 2)-585 4" - 20 x 4" Full Dog Socket Set Screw 8025504 2J-504 Speed Changer Housing 8025720 2J-720 ‘Plastic Bearing Block 8300159 ST159_——_1/4” UNC x 5/8” Socket Head Cap Screw 8302036 © 2J-537 Bearing for 2-504 8300021 ST21 1/8” Dia, x 1” Long Roll Pin 8025572 2J-572 Speed Changer Chain Split Link supplied with 2-572 8025500 2J-500 Belt Housing 8025601 2J-601 Top Bearing Cap 8300193 ST193 5/16” - 18-4" Socket Head Cap Screw 8025719 2J-719 Speed Change Hub 8300221 ST221 1/4” UNC x 3/8” Socket Set Screw 8025599 2-599 Machine Handle No. 3302 8025653 2-653 Caution Plate 8025571 "= 20 x &" Socket Set Screw 8300162 socket Headed Cap Screw 8302042, Bronze Bearing Boston No, B79-10 8300619 2.5 mm Dia, x 12 mm Long Roll Dowel 8025716 Speed Control Shaft 8007307 Boston Worm Gear 8302041 Bronze Bearing Boston Bo. BS6-5 8300638 5/16" Dia. x 3/8” Long Roll Dowel 8025547 Speed Change Spur Gear 8300637 3/8” Inside Dia. Wavy Spring Washer 8025514 ‘Speed Change Chain Drum 8303791 Belt ~ 2 h.p. (1% h.p. — 8303792) 8025707 Spindle Pulley Hub 2 h.p. (1% h.p. — 8025509) 8025513 Timing Pulley Clutch Sleeve — (Bought in situ) 8025508 Splined Gear Hub 8025511 Spindle Bull Gear (Must Also Order Item 83 as Matched Pair) 8302039 Ball Bearing Fafnir RM9308NPP-E9147 8300097 Snap Ring No.5000-244 8025512 Bull Gear Bearing Spacer 8025502 Gear Housing 8025541 Vert. Tee Bolts 8300368 15/32” ID x 15/16” OD x 1/16” Steel Washer 8300343 7/16" - 14 Hex. Jam Nut - finished HDN 8025618 Ball Bearing Gear Sleeve Washer 8025503 Fixed Clutch Bracket for J-1 8300211 5/16” - 24 x 5/16” Socket Set Screw Items 51 continuedSpare Parts 2J2 -HEAD BACK GEARSpare Parts 2J2-HEAD BACK GEAR ITEMNO COMPNO PART NO DESCRIPTION 31 8025615 2J-615 Guide for 2J-503, 2J-510 52 8025671 2J-671 _—_-10-32.x 3/8” Flat HD. Socket Cap Screw 53 8300007 ST7 Roll Dowel 1/8" x" Long Loc-wel 54 8025597 2J-597 its Style L No. 1202 Oil Cup 55 8025577 2J-577 3/8” OD. x 3” Long Compression Spring 56 8025557 2-557 N-08 Bearing Locknut 57 8025510 2J-510 Bearing Sleeve 58 8025552 2J-552___ Wave Spring Washer 59 8025516 2-516 Bull Gear Shift Pinion 60 8025604 2J-604 —_HI-LOW Detent Plate 61 830058) ST581 3/8" 16 Hex. Nut 62 8300363 ST 363 3/8” Lock Washer 63 8025542 2-542 Studs for J1.- to 2-503 6 8300214 ST214 10-32 x 3/8" Cup Point 65 8025605 2J-605 Adjustable Plate for 2-604 66 8025607 2-607 HFLOW Detent Plunger o7 8025582 2J-582 Spring %”” x .032 x 9/16” 68 8300153 ST153 10-32. x 4" Long Socket Cap Screw 69. 8300408 © ST408 "x 20 Bakelite Ball Handle 70 8025606 2J-606 —_-HI-LOW Shift Crank 7 8025603 2J-603 —_-HI-LOW Pinion Block 72 8300016 ST16 1/8” Dia. x 5/8” Long Roller Pin 3 8300166 ST166 5/16” x &"” Socket Cap Screw 75 8300175 ST175° —_No.10- 24 x 1” Socket Hd. Cap Screw 76 8025545 2J-545 Motor Pulley Cover 78 8300065 ST65 No.9 Woodruff Key 79 8302040 2)-590 _—Ball Bearing Fafnir No. RM203NPP-E9147 80 8025527 2J-527 Bull Gear Pinion Counter Shaft 81 8025613 2J-613_ Key for 2J-508, 2)-511 82 8025551 2J-551 Wave Spring Washer 83 8025529 2)-529 Bull Gear Pinion 84 8025528 2J-528 Bull Gear Pinion Bearing Cap 85 8300149 ST149 10-24 x 5/8” Socket Hd. Cap Screw 86 8025708 2J-708 Timing Belt Pulley 87 8300362. ST362__—_5/8"- 18 NF Jam Nut 88 8014636 BM636/C Speed Change Name Plate 89 8300618 ST618 10-32 x 3/4"" C/s, Slotted Screws 90 8025693 2]-693 Lubrication Plate 91 8300131 ST131__—_Avdel Choebert Rivets 74 8300153 ST153. 10/32 UNF x 1/2” Socket Cap Screw 2 g 2 Ne waeSpare Parts 6F LONGITUDINAL VARIFEED BOXSpare Parts 6F LONGITUDINAL VARIFEED BOX ITEMNO COMPNO PART NO DESCRIPTION 8001068 F-68 STD. Stop Rod Clamp 8005123 H-123B STD. Bracket with hole for power feed 8001069 F-69. Stop Collar 8300010 ST10 —-1/8"x 4” Roll Dowel 8300219 ST 219 "x 20x 4” Socket Set Screw 8006034 F-6034 Stop Rod 42" Table OF-120 Control Lever for Optics (Obsolete, must order Item 15 8006073 F-6073_ Red Knob Ref. 3200 ‘and Item 19) 8019107 OF-107 Stop Rod Clamp on Optics 8019079 OF-79 Optical Bracket with hole for Power Feed 8300005 STS 3/32" x 5/8” Roll Dowel 8001075 F-75 Fork Pin 8006027 F-6027 Stop Rod Fork 8300093 ST93—_Retaining Ring $115-18 8006225 6225/1 Handle (aluminium) 8300222 ST 222 Grub Screw- "" x 20 x 4” Long 8006028 F-6028 Clutch Detent Cam 8300574 ST574 1/8" x 5/8” Long Taper Pin 8006223 F6223/1 New type shaft for control lever 8006024 F-6024 Spring to Clutch Arm 8300352 ST352_ "x 20 Locknut 8300396 ST396 —_Lockwasher Type 11 8006032 F-6032 Clutch Arm Spring Pin 8006030 F-6030 Clutch Arm Detent Roller 8006040 F-6040 _Detent Roller Pin 8300338 ST338 10-32 Hex. Nut 8300374 ST 374 No. 10 Lockwasher 8300376 ST376 3/16” Washer 8006029 F-6029 Clutch Arm complete with Adaptor Bronze Bush 8302026 F-6065 Cam Follower 8006086 F-6086 5/16" x 5/8” - 4""- 20 Self Locking Shoulder Screw 8600001 Motor Assembly 8300160 ST 160 "x K” Socket Cap Screw 8006217 F-6217 Plug 8006216 F-6216 Plunger 8006218 F-6218 Handle Spring 8006214 F-6214 Handle 8300349 ST349 4" -20 Jam Nut 8300379 ST 379 Washer 17/32" D. x 1.16&160D" x 3/32” 8006213 F-6213 Handle 8006215 F-6215 Crank Handle Bush 8005069 H-69 Dial Locknut 8005078 H-78 Dial with 200 graduations — Imperial (Metric — 8005605) 8006222 F-6222__Dial Holder Right Hand 8300316 ST316 10-24 x 1/2” Socket Lead Screws 8006044 F-6044 —Take-up Cap 8006020 F-6020 Lead Screw Seal 8302027 F-6072._—_Bearing FBC 204 NPP 8300100 ST100 Retaining Ring 5100-78 8006033 F-6033 Clutch Spring 2 a z Irems 51 Continued...Spare Parts 6F LONGITUDINAL VARIFEED BOXSpare Parts 6F LONGITUDINAL VARIFEED BOX ITEM NO COMPNO PART NO DESCRIPTION 31 8300177 $T177 _3/8"- 16 x 1" Hollow Head Cap Screws 52 8006071 F-6071 Taper Plug & NPTF - 3/8” Long 53 8300018 ST 18 3/16” x 1” Roll Pin 54 8014617 BM 617 —_B6B- 3 Bronze Bearing 55 8006001 F-6001 Main Housing 56 8300068/1 ST 68/1 Pre-ground No. 7 Woodruff key 57* 8006036 F-6036 —_—FE. Longitudinal Lead Screw (36”, 42”, 48” also available) 58 8006061 F-6061 Spring for Detent Pin 59 8006021 F-6021 —_Detent Pin 60 8006031 F-6031 Pin for F-6024 Spring 61 8302029 F-6068 —_N-68-12 Bronze Bearing a 8300020 ST20 _Roll Dowel 3/16" x 1%" 8 8006003 F-6003 Side Cover “ 8006069 F-6069 Ol Sight BSO»5 65 8300147 ST147 _10-24x 5/8” Socket Cap Screw 66 8006013 F-6013 Coupling 67 8006048 F-6048 LH. Thurst Washer 68 8300467 ST467 "= 20 x 1” Socket HD. Screw 0 8006023 F-46023 Gear Mounting Hub 70 8006022 F-6022 _Drive Shaft Gear (Spiroid) a 8300151 ST151 1032 x 3/8” Socket Head Cap Screw 2 8006015 F-6015 —Clutzh-Driver 2B 8006026 F-6026 RH. Thrust Bearing Washer 4 8300094 ST94 Retaining Ring 5100-78 78 8006016 F-6016 —_Clutch-Driven 76 8006049 F-6049 —_Drrive-Shaft 7 8006019 F-6019 Switch Mounting Plate Spacer 78 8300250 ST250 _10-24x 5/8” RD. Head Slotted Screw 9 8300327 ST 327 4-40 Hex. Nut 80 7002063 Sealed Microswitch (Retrofit Assembly) 81 8300639 ST639 4-40 x %"" Pan. Head Machine Screw (included in Above) 2 8014618 BM618 Handle Cap 8B 8006073 F 6073 Red Knob - handle & 8006006 F-6006/1 Switch Mounting Plate (included in Item 80) 85 8006002 F-6002 Control Box 86 8300468 ST-468.%""- 20.x 24" Sotket Head Cap Screw 87 8006280. F-6004/1 Control Box Joint 88 8006100 F-6100 Lubrication Plate 89 8300206 ST 206 8-32. x "Button HD. Socket Screw 90 8006281 F-6004/2 Control Box Seale Plate ot 8006004 F-6004 Cover for Control Box 92 8500359 ES 359 Boot for AH and H Rapid 8 8500358 ES358 Rapid Traverse Button. 94 8500357 ES357 —Potentiometer SOKL Taper 95 8006101 F-6101__ Black Knob 4190/4194 for Potentiometer 9% 8300393 ST 393. Washer 1/8” bore steel 97 8300579 ST S79 Washer 6mm bore steel 98 8014619 BM619 — Seal 8006099 F-6099 -—-Mobilube HD140 oilSpare Parts 6F CROSS VARIFEED BOXSpare Parts 6F CROSS VARIFEED BOX ITEMNO .COMPNO PART NO DESCRIPTION 8300005 STS Roll Dowel 3/32” x 5/8" Long 8001075 F-75, Fork Pin 8006027 F-6027 Stop Rod Fork 8300093 ST93| Fastener 8002018 FX-6018/1 Control Lever Polished 8300222 ST222. 5/16" x 18 x 4" Socket Set Screw 8006073 F-6073 Red Knob Ref: 3200 8300234 ST 234 Socket Set Screw 3/8” UNC x 16 x %" 8006028 F-6028 Clutch Detent Cam (Not Bronze Bearing) 8300574 STS74 Taper Pin 8002005 FX-6005 Clutch and Limit Switch Actuating Shaft 8002036 FX-6036 Cross Screw 8300149 ST149 Socket Cap Screw 10-24 x 5/8” 8002237 FX-6237 Bearing Cap 8300147 ST 147 10-24 x 4" Socket Cap Screw 8002003 FX-6003 Power Feed Top Side Cover 8006021 F-6021 —_Detent Pin 8006061 F-6061 Spring for Detent Pin 8006031 F-6031 Pin for F-6024 Spring 8302029 F-6068 —_-N-68-12 Bronze Bearing 8014617 BM617 _Bearing Oilite 3/8” dia. x 4” x 3/8” 8300230 ST352 "x 20 UNC Chem Blacked Locknut 8006071 F-6071 Taper Plug 4” NPTF - 3/8” Long 8006024 F-6024 Spring for Clutch Arm 8006032 F-6032 Clutch Arm Spring Pin 8300396 ST 396 Lockwasher Type 11 8006030 F-6030 Clutch Arm Detent Roller 8006040 F-6040 —_Detent Roller Pin 8300338 ST 338 10-32 UNF Hex. Nut 8300374 ST 374 No. 10 Lockwasher 8300376 ST 376 3/16" Washer (Chem Blacked) 8006029 F-6029 Clutch Arm Complete with Adaptor Bronze Bush 8302026 F-6065 Cam Follower 8006086 F-6086 5/16" x 5/8""- "20 Self Locking Shoulder Screw 8014619 BM 619 Rubber seal 8300358 ST358 3/8” UNC full nut 8002236 FX-6236 Fixing Stud 8002001 FX-60C1 Main Housing 8600001 Motor Assembly 8300160 ST160 Socket Cap Screw M” UNC x %” 8006217 F-6217 Plug 8006216 F-6216 Plunger 8006218 F-6218 Handle Spring 8006214 F-6214 Handle 8300379 ST379 Washer 1/8" x 1" x 1/8" 8300349 ST 349 Jam Nut 8002213 FX-6213 Handle 8006215 F-6215 Crank Handle Bush 8005069 H-69 Dial Locknut 8005078 H-78, Dial with 200 graduations — Imperial (Metric — 8005605) Items 51 Continued.....Spare Parts 6F CROSS VARIFEED BOXSpare Parts 6F CROSS VARIFEED BOX ITEM NO COMP.NO PART NO DESCRIPTION aty 51 8006222 F-46222 Dial Holder RH. 1 52 8300316 ST316 sk. Hd. Socket Screw 10-24 x 1/2" UNC. 3 33 8006044 F-6044 Take-up Cap 1 54 8006020 F-6020 Head Screw Seal 1 35 8302027 F-6072 Bearing 204KK with Boulter B3 1 56 8300100 ST100 —_Retaining Ring 5100-78 1 57 8006033 F-6033| Clutch Spring 1 58 8006016 F-6016 Clutch Driven (not driver) 1 59 8300094 ST94 Retaining Ring 5100-78 1 60 8006026 F-6026 RH. Thrust Bearing Washer 1 61 8300151 ST151 __10-32.x 3/8" Socket Head Cap Screw 3 e 8006015 F-6015 Clutch Driver 1 63 8006022 F-6022__Drive Shaft Gear (Spiroid) 1 4 8002430 FX-6239/1 Gear Mounting Hub 1 65 8300467 ST 467" - 20 x 14” Socket HD. Screw 1 66 8006048 F-6048. LH. Thrust Washer 1 o7 8300548 ST548 Retaining Ring 1 68 8302016 H76 Bearing L] 20WRR 1PR 9 8002227 FX-6227 Spring oil carrier (approx. 10”) 1 70 8300107 ST 107 Split Pin 1/16" x 4” Long 1 7 8300376 ST 376 3/16” Chem Blacked Washer 1 2 8002231 FX-6231 Roller Pulley 1 3 8002232 FZ-6232 Roller Pin 1 74 8300352 ST352_—" UNC Thin Locknut 3 75 8002230 FX-6230 Retaining Nuts %" x 16 UNF 2 76 8002013 FX-6013 Coupling 1 78 8300161 ST161 "x 1" Socket Cap Screw 2 79 8300068 ST68 ——_Pre-Ground Woodruff Key No. 7 3 80 8002049 FX-6049 Drive Shaft 1 82 8006019 F-6019 Switch Mounting Plate Spacer 2 83 8300250 ST250 10-24 5/8” Round Hd. Slotted Screw 2 84 8006006 F-6006/1 Switch Mounting Plate 1 85 8006100 F-6100 Lubrication Plate 1 86 8006069 F-6069 Ol Sight 1 87 8002226 F-6226 Oil Sump 1 88 8300579 ST579 6mm Bore Steel Washer 1 89 8300393 ST393. 1/8” Bore Stecl Washer 4 90 8500630 ES 630 Sealed Microswitch 2 91 8300327 ST327 4-40 Hex. Nut 4 92 8300639 ST639_— 4-40 x 3/4 Pan. Hd, Machine Screw 2 93 8006002 F-6002 Control Box i 94 8500358 ES358 Rapid Traverse Button 1 95 8500359 ES359 Switch Seal 1 96 8500357 ES357__—_Potentiometer 1 97 8006101 F-46101 ___Black Knob for Potentiometer 1 98 8006004 —F-6004/1 Control Box Joint i 99 8006004 F-6004 Cover for Control Box 1 100 8006281 F-6004/2 Control Box Scule Plate 1 301 §300206ST206_ 8 - 32. x K" Button Hd. Socket Screw 4 1028002034 FX6034 Stop Rod 1 6.8Spare Parts E-HEADSpare Parts E-HEAD ITEMNO COMPNO PART NO. DESCRIPTION 8000011 E-l1 Belt Housing Cover 8300397 ST397 Vee Belt 8000005 E-5 Worm Shaft Pulley 8300090 ST90 Key 3/16" x 3/16"x1-%" 8300230 $T230 5/16" - 18 x 4" Set Screw 8000101 E101 E Head Guard Ring 8000004 E+ Motor Pulley 8300109 ST109 1/8" x 24” Pin 8300318 ST318 "20x 4" Flat Head Screw 8000010 E-10 Belt Housing 8000066 E66 Belt Cover Clip 8300012, ST12__Rolll Dowel 1/8” x %” 8300239 $T239 Motor Mounting Ring Stud 8300381 ST 381 Motor Mounting Ring Stud Washer 8300357 ST357__—- Motor Mounting Ring Stud Nut 8300171 ST171_—_5/16"- 18 x 2%” Cap Screw 8000048 E48 Air Vent Cover 8300295 ST295 Pan Hd, Screw No. 8- 32 x 3/8" 8300172 S172 5/16" UNC x 3%” Socket Set Screw 8000001 Et Ram Housing 8300120 ST120. 90° Elbow Oiler 5/16” x 1/8” Gas 8000065 E65 Nameplate (Speed) 8300116 ST116 _Drive Pins No.2 x x” 8300219 ST219 "= 20 x 4" Socket Set Screw 8000092 E92 Brass Plug 8300403 ST403 Felt Plug 8000007 E-7 Ram Cover 8300158 ST158 —"- 20x 4" Cap Screw 8302005 E37 No. 15-1312 Inner race 8302006 E38 No. GL- 1612 x bearing 8000008 E-8 Gib 8302007 E39 No. 15 - 8120 SC Inner race 8302008 © E-40 No. GB 1212 X Bearing 8000017 E17 ‘Connecting Rod 8300264 ST 264 Ram Crank Pin Lock Screw 8000022 E-22 Ram Crank Pin 8005088 H-88 Gib Screw 8000015 E15 Ram 8000031 E-31 Wiper-Feit 8000030 E30 Wiper Plate 8300253 ST253 5 - 40 x $/16” Round Head Screw 8300148 ST 148 No. 10- 24x 3/8" Cap Screw 8303107 E47 1507531 - R4 Oil Seal 8000024 E24 Worm Bearing Cover 8000043 E-43, No. N-04 Locknut 8000044 E44 No. W-04 Lockwasher 8000034 E34 No. LIT 21L Bearing 8000009 ES Worm and Shaft 8302004 E36 No, B- 1212X Bearing 8000094 E94 Rotation Nameplate Items 51 Continued......Spare Parts E-HEADSpare Parts E-HEAD ITEMNO COMP NO 51 52 53 54 55 56 57 58 59 60 61 02 63 64 65 66 67 68 0 70 1 72 B 74 76 7 78 79 80 81 82 83 84 87 88 89, 90 1 92 93 94 95 96 97 98 100 101 8300116 8000100 8300136 8000002 8300137 8303015 8300074 8300087 8000013 8000014 8000025 8300307 8000020 8300313 8300255 8000019 8000052 8300077 8300043 8303016 8302001 8302002 8000021 8000003 8000042, 8000041 8000018 8300160 8000016 3000062 8000006 8300378, 8300346 8022017 8005038 8005039 8000145 8005040 8300125 8300229 8000028 8300208 8000026 8300059 8000012 8300231 8000027 8600026 PART NO ST 116 E-100 ST 136 £2 ST 137 E45 ST-74 ST 87 E13 El4 E25 ST 307 £20 ST 313 ST 255 E19 E52 sT77 ST 43 E46 E32 E33 E21 E3 E42 E4] EB ST 160 E16 E62 E6 ST 378 ST 346 Qi7 H38 H39 E145 #40 ST 125 ST 229 E-28 ST 208 E26 ST 59 E12 ST 231 E27 E50/51 DESCRIPTION Pins No. 2x 4" Plastic E Head Cover 1/8" x 3/8" Slotted & Counter Bored, Drilled and ‘Tapped Grub Screw Gear Housing 1/8" BSP Blanking Plug Oil Seal 42531831 -R4 1/8" sq. x 3/8” long key 3/16” sq. x 13/16” long key Crank and Shaft Crankpin Block Bearing Retaining Washer No, 5-40 x &” Flat Head Screw Crankpin Block Hold-Down No. 10- 24x 3/8" Flat Head Screw No, 8 - 32.x 3/8” Washer Head Screw Rack Locking Bolt and Gear Key 1/8" x %” Long 3/16" x 3/8” Pin W15008 738 - R4 Oil Seal Bearing No. 5205 Bearing No. R330 Worm Gear Gear Housing Cover No. W-05 Lockwasher N-05 Locknut Crank Bearing Cover 4" - 20 x 3" Cap Screw Stroke Adjustment Plate Dial Spring Stroke Adjustment Dial Washer 7/16” x 7/8” 7/16" - 20 Acorn nut x 11/16" A/F Tee Bolt Adaptor Lock Bolt Washer Ram Adaptor Adaptor Lock Nut 3/16” x.4” Steel Dowel 5/16" - 18 x 5/16” Set Screw Clapper Box Clamp Shoe No. 10 - 24x" Set Screw Clapper Box 5/16" x 1-7/8" Pin Clapper Spring 5/16" - 18 x 5/8" Set Screw Clapper E Head motor supplied on requestSpare Parts M-HEAD “FSpare Parts M-HEAD ITEMNO COMPNO PART NO DESCRIPTION 8009017 _M-17/A Spindle Pulley Hub, Single Belt Drive 8009018 M-18/A Spindle Pulley, Single Belt Drive 8009021 M-21 Bearing Retainer Ring 8009219 M219 Spindle Pulley Hub Ball Bearing 8009020 M-20 Bearing Housing 8007273 J-273 No. W-05 Bearing Lock Washer 8007272 -272 No. N-05 Bearing Lock Nut 8009084 M-84 Paper Gasket 8300164 ST164 "x 1%" Socket Head Cap Screw 8303786 | M86 V-Belt 8009030 M-30/A Motor Pulley, Single Belt Drive 8009031 M-31 Motor Pulley Hub 8300218 ST218 5/16" - 18 x &” Set Screw 8300349, ST349 4" V.N.F, Full Nut Hexagon 8300379 ST379 4" BS.F. 1" OD. x %" Thick Washer 8009070 M-70 ‘Motor Mounting Ring Stud 8303777 M56 Gits No. 2551 Oil Cup 8009002 M-2/S _Belt Housing Single Belt Drive 8005038138 Lock Stud 8005039 #39 Lockwasher 8005037 H37 Adaptor for fitting on back of machine 8005040 H-40 Locknut 8300044 ST44 3/16" x 5/8” Steel Dowel 8009032 M-32 Quill Feed Clutch Bolt 8009064 M64 T-Bolt 8300217 $T217__5/6"- 18 x 3/8” Set Screw 8300445 ST445 4x 13 x 3K” Hex. Head Screw 8300383 ST 3834" ID. x 7/8” OD. Washer 8009058 M58 Brass Quill Skirt 8300131 ST 131 Chebaert Rivets 8009100 M-100 Instruction Plate 8009102 M101/A $100 r.p.m. speed puate 8300262 ST262 10-24 x 3/8" x 1/16” Flat Headed Screw 8009040 M-40 Quill Feed Clutch Knob 8009039 M-39 Spring Cover 8009063 M63 Outside Spring Pin 8009038 M-38 Clock Spring 8009089 M-89 Pinion Spring Pin 8009037 N-37 Split Bushing 8009034 M-34 Quill Feed Pinion 8300066 ST66 No. 30 Woodruff Key 8300367 ST367 1" x 5/8" x 1/16” Thick Fibre Washer 8009035 M-35 Quill Feed Worm Wheel 8009033 M-33 Quill Feed Hub 8300042 ST42_3/16" x 4" straight pin 8009053 M-53 Rack Feed Handle Hub 8300132 ST 132 Steel Ball 3/16” Dia. 8300565 ST 565 3/16" dia. Spring 8300219 ST219—%” UNC x 20x "" Socket Set Screw 8009028 M-28 Draw Bar Knob Items 51 Continued.Spare Parts M-HEAD Fes 55Spare Parts M-HEAD ITEMNO COMPNO PART NO DESCRIPTION 31 8009027 M-27/C _Drawbar, Single Belt No. 7 or No. 2 Spindle 52 8300408 ST 408 Black Plastic Ball 1” Dia. 33 8009054 M54 Rack Feed Handle 54 8009026 M-26 Drawbar Nut (Left Hand Thread) 55 8009004 M/A Spindle, Single Belt No. 2 Morse Taper (with M6 fitted) 8009004 M-4/B _ Spindle, Single Belt No. 7B & S Taper 56 8009022 M-22 Micrometer Stop 57 8300192 ST192_ 7/16" x 20x 4” Cap Screw 58* 8009041 M41/A/B__ Micrometer Scale /B Metric 59 8300252 ST 252 Round Headed Screw 6-32 x 3/16” long 60 8007038 J-38 Mictometer Nut 61 8300341 ST 3413/8" x 16 Hex. Nut 62" 8009024 M-24 ‘Micrometer Lock Nut 3 8009049. M49 Quill Lock Sleeve Drilled “a 8009048. M48 Quill Lock Bolt 65 8009047 M-47 Quill Lock Bott Handle 66" 8009025 M-25 Micrometer Screw o7 8009088 M-88 Brass Plug 3/16” x 3/16” 68 8300219 ST219 "= 20.x 4" long socket set screw 9 8009050 M-50 Quill Lock Sleeve Tapped 70 8009001 M-l Quill Housing a 8009051 M-S1 Indicator Rod Clamp Screw 2 8009052 M-52 Indicator Rod 3 8000041 E-41 No. N-O5 Bearing Lock Nut 74 8000042 E42 No. W-05 Bearing Lock Washer 8 8302056 _M-220 © RMM 205 KCR Fafnir Bearing 76 8009218 M-218 Wallace Bares Wavy Washer 7 8009204 M-204 Wavy Spring Spacer 79 8009010 M-10 Long Spacer 80 8009003. M3 Quill 82 8302057 M-221 Sm 205 W1-CR-DULFS.275 Fafnir Bearing 83 8009009 M9 0.750 Outside Bearing Spacer 84 8009008 M8 0.750 Inside Bearing Spacer 86 8009005 M-S Nose Cap 87 8009046 M46 Quill Feed Worm Shaft 88 8009055 M-55 Bronze Worm Bushing 89 8300035 ST35 1/8" x 1” hardened straight pin 90 8300010 ST10 Taper Pin 91 8009045 M-45 Quill Feed Worm Hub 92 8009062 M-62 ‘Straight Pin 3/16" x 1” 93 8009044 M44 (Quill Worm Feed Hand Wheel Hub 94 8009042 M-42 Quill Worm Feed Handwheel 8009043 M-43 Quill Worm Feed Handwheel Handle 8500061 Motor Switch 8600126 ‘M-Head Motor 380/440 - 3 PH - 50 HZ 8014219 M HeadBelt Guard 8300426 1" AF Spanner 8300427 11/16" x4" AF Spanner Knob Model No 1069 8014219 Belt Guard M—Head Large Clip Rd. Hd. Screw 6.10Spare Parts CENTRALISED LUBRICATION SYSTEM 6.11(dea 01) (sdyp soy) ATaWassv ataavs LOHS-aNO (duind) (dea) ATaWassv aaNX .LOHS~3NO NOLLONAL aaNY .LOHS—aNO gasn au3HM mace enna neneenan ust ub ALD Tard eng 909995 -OA'd YE 68v00E8 we mo19s pray wed ,.%T X OND WH 995 Ls 99sooge moras sod ,%4 ¥ ZE-OT ott as 6r100E8. zw “G'0 2E/S 29m OAN SILE088 Ww sunysnq sug EELEOES oz sdf el zeoge 6 uwonsunf Kea-uay gzceoes ar un 1913 e0Leoes “a sno1os deo Buoy ,¥it OND % zoras 7910068 3 souas deo Buoy 1 X NN Tor ds 191008 st Ayquiasse dso ye1o0dg, e0L£088 1 0 42/5 Buiqnr uo} 340. SILE088 a s9a110 sectoee i Surysng Teceoes or na Oc e0Es 6 sordepe Mogi oece0r8 8 soreouqn | wurp], ToLeors L "a0 uZe/s x adid sseiq (LE088 9 10 ZEUS Bu1qm wos S1LE088 5 Surysng, Teceoee + nya oveeoes € uonsunf ajqnop Aeaxig ET LE0EB z sain 29199 zoLeoes 1 Nal1aiuasaa “ON Luvd ‘ONdWOD “ON WALI WALSAS NOILLVOINENT GASITWYHLNAD syed a1eds 6.11

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