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INTERACTIVE SCHEMATIC

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KENR6316
May 2006

M318C & M322C


Wheeled Excavator
Electrical System
M318C: M322C:
BEB204-1999 BDY271-1999

Volume 1 of 2: Engine and Chassis Wiring


Volume 2 of 2: Cab Wiring

© 2006 Caterpillar, All Rights Reserved Printed in U.S.A.


COMPONENT LOCATION
Volume 1 of 2 - ENGINE AND CHASSIS WIRING
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Alarm - Travel B-20 1 Solenoid - MCV Oil Pressure J-13 26
Alternator I-22 2 Solenoid - Oscillating Axle F-19 21
Arc Suppressor B-23 4 Solenoid - Parking Brake I-20 11
Batteries H-24 3 Solenoid - Quick Coupler B-19 28
Control - Machine Interface P-14 6 Solenoid - Stabilizer Lockout (Left Front) B-24 18
Diode - Hydraulic Cab Riser A-15 7 Solenoid - Stabilizer Lockout (Left Rear) A-25 27
Flasher A-13 C Solenoid - Stabilizer Lockout (Right Front) B-24 18
Fuse - Alternator I-24 5 Solenoid - Stabilizer Lockout (Right Rear) A-25 27
Fuse - Main Power I-24 D Solenoid - Swing Brake G-19 16
Fuse - Thermal Start Aid G-24 9 Solenoid - Swing Pump J-19 16
Fuse Blocks D-16 D Solenoid - Travel Activation G-19 16
Joystick - L.H. I-1 B Solenoid - Travel Lock Magnet O-5 16
Joystick - R.H. H-1 C Solenoid - Travel Speed H-19 21
Motor - Rufueling Pump G-13 10 Switch - Air Filter Clog Pressure F-7 20
Motor - Starter I-25 5 Switch - ARC Clutch Pressure D-25 8
Motor - Washer C-3 12 Switch - Armrest Position H-1 B
Motor - Wiper H-5 A Switch - Boom Angle Limit E-7 29
Relay - Forward Horn B-13 7 Switch - Brake Oil Accumulation Pressure P-7 30
Relay - Fuel Pump E-13 7 Switch - Coolant Level O-22 31
Relay - Implement Lockout B-15 7 Switch - Disconnect H-25 3
Relay - Main Power E-14 D Switch - Engine Oil Level K-25 32
Relay - Refueling Pump E-13 7 Switch - Foot Horn F-3 33
Relay - Start H-23 5 Switch - Forward Travel Pressure P-9 34
Relay - Thermal Start Aid G-23 14 Switch - Hydraulic Oil Clog Pressure P-21 24
Relay - Wiper Cut Off D-15 7 Switch - Hydraulic Oil Level P-22 35
Resistor H-24 14 Switch - Interval Wiper A-11 A
Resistor - Alternator K-3 17 Switch - Key F-1 C
Resistor - CAN BUS O-9 7 Switch - Lever J-4 36
Sensor - Fuel Level A-18 13 Switch - M C M Back up H-3 37
Sensor - Hydraulic Oil Temperature P-19 19 Switch - MCV Pressure A I-16 26
Sensor - Low Transmission Clutch Pressure I-19 21 Switch - MCV Pressure B J-16 26
Sensor - Main Pump Angle P-18 23 Switch - Opr. Service Brake Pressure O-7 30
Solenoid - ARC Clutch C-25 15 Switch - Overload Pressure F-7 38
Solenoid - Aux. Hydraulic (CCW) H-13 16 Switch - Quick Coupler Pressure B-19 28
Solenoid - Aux. Hydraulic (CW) H-13 16 Switch - Refueling Pump B-11 D
Solenoid - Creeper Speed G-19 16 Switch - Reverse Travel Pressure O-9 34
Solenoid - Generator K-19 21 Switch - Service Brake Pedal Limit P-5 39
Solenoid - Hammer J-13 16 Switch - Swing Pressure I-20 21
Solenoid - Hydraulic Demand Fan A-20 25 Switch - Throttle Position G-1 C
Solenoid - Implement Lockout H-19 21 Switch - Travel Pedal Limit P-5 40
Solenoid - Main Pump J-19 16 Swivel - Electric A-23 22
Solenoid - MCV Directional I-13 26 Terminal - Jump Start H-23 41
Solenoid - MCV Oil Flow J-13 26 Thermal Start Aid H-25 42
Machine locations are repeated for components located close together.
A = Located inside of cab.
B = Located inside of left console.
C = Located inside of right console.
D = Located behind operator compartment.
E = Mounted on engine
COMPONENT LOCATION
Volume 2 of 2 - CAB WIRING
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Control - Air Conditioner Unit H-4 1 Sensor - Anti Frost D-5 8
Control - Blower Speed E-7 2 Sensor - External Air E-5 8
Control - Machine Security System G-6 3 Sensor - Internal Air E-5 8
Control - Product Link G-9 4 Sensor - Mixed Air E-5 8
Converter - 24V to 12V D-1 A Switch - Beacon B-6 C
Exciter Coil H-8 5 Switch - Front Flood Lamp B-5 C
Ferrite Coil G-8 3 Switch - Generator B-8 C
Meter - Service E-1 6 Switch - Hazard B-2 C
Monitor C-1 7 Switch - Hydraulic Cab Riser B-7 C
Motor - Blower Heater E-5 8 Switch - Head Lamp B-2 C
Motor - Front Window D-3 8 Switch - Overload Warning B-1 C
Motor - Rear Window F-3 8 Switch - Rear Flood Lamp B-6 C
Motor - Recirculation E-3 8 Switch - Stabilizer Lockout (Left Front) B-3 C
Motor - Water Valve E-3 8 Switch - Stabilizer Lockout (Left Rear) B-4 C
Panel - Soft Switch D-1 C Switch - Stabilizer Lockout (Right Front) B-4 C
Relay - ARC Compressor E-7 D Switch - Stabilizer Lockout (Right Rear) B-5 C
Resistor - Can Bus 2 C-1 6 Switch - Window Lower Limit E-1 A
Sensor - A/C Photo D-3 6 Switch - Window Upper Limit F-1 A
Machine locations are repeated for components located close together.
A = Located inside of cab.
B = Located inside of left console.
C = Located inside of right console.
D = Located behind operator compartment.
CONNECTOR LOCATION
Volume 1 of 2 - ENGINE AND CHASSIS WIRING
Schematic Machine
Connector Number
Location Location
CONN 1 L-25 14
CONN 2 J-24 45
CONN 3 F-24 46
CONN 4 E-24 46
CONN 5 G-22 14
CONN 6 G-21 52
CONN 7 P-19 23
CONN 8 A-20 44
CONN 9 K-14, K-15 53
CONN 10 G-10 54
CONN 11 F-10 54
CONN 12 E-10 54
CONN 13 D-10 54
CONN 14 D-10 54
CONN 15 C-10 54
CONN 16 C-9 54
CONN 17 E-8 47
CONN 18 E-3 50
CONN 19 D-5 34
CONN 20 F-4 49
CONN 21 F-4 C
CONN 22 G-4 49
CONN 23 H-3 48
CONN 24 I-3 28
CONN 25 P-2 43
CONN 26 O-2 51
CONN 27 O-2 C
CONN 28 N-2 C
CONN 29 M-2 C
CONN 30 L-2 C
CONN 31 L-2 C
CONN 32 Machine Interface Connector P-24 E

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.
CONNECTOR LOCATION
Volume 2 of 2 - CAB WIRING

Schematic Machine
Connector Number
Location Location
CONN 25 G-10 9
CONN 26 F-10 10
CONN 27 E-10 C
CONN 28 E-10 C
CONN 29 D-10 C
CONN 30 D-10 C
CONN 31 C-10 C
CONN 33 C-5 11
CONN 34 D-4 12
CONN 35 ET CONNECTOR C-3 C
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.
CID MID FMI
Volume 1 of 2 - ENGINE AND CHASSIS WIRING
Page 1 of 2
Component Identifiers (CID¹)
Module Identifier (MID²)
Engine Control Module
(MID No. 036)
CID Component
0041 ECM (Electronic Control Module) 8 Volt DC Supply
0091 Throttle Position Sensor
0100 Engine Oil Pressure Sensor
0102 Boost Pressure Sensor
0105 Inlet Manifold Temperature Sensor
0110 Engine Coolant Temperature Sensor
0174 Fuel Temperature Sensor
0247 SAE J1939 Data Link
0253 Personality Module
0262 5 Volt Sensor Power Supply
0266 Crank Without Injection Input
0320 Speed/Timing Sensor
0342 Secondary Engine Speed Sensor
0774 Secondary Throttle Position Sensor
1639 Machine Security System Module
1684 Fuel Injection Pump
1743 Engine Operation Mode Selector Switch
1894 Cruise Control Disengage Switch
1895 Cruise Control Speed Toggle Switch
Machine Control System
(MID No. 039)
CID Component
0096 Fuel Level Sender
0127 Transmission Pressure Sensor
0291 Engine Cooling Fan Solenoid
0298 Service Brake Pedal Switch
0374 Swing Brake Solenoid Valve
0376 Travel Alarm
0444 Start Relay
0590 Engine Electronic Control Module
0598 Travel Speed Solenoid Valve
0600 Hydraulic Oil Temperature Sensor
0681 Parking Brake Solenoid Valve
0736 Signal for Automatic Engine Speed Control
0882 Hydraulic Activation Solenoid Valve
1180 Auxiliary Hydraulic Solenoid #1
1181 Auxiliary Hydraulic Solenoid #2
1486 Creeper Speed Solenoid Valve
1530 Quick Coupler Solenoid Valve
1615 One Way Flow or Two Way Flow Solenoid Valve
1616 Stabilizer High Pressure Solenoid Valve
1617 Oscillating Axle Solenoid Valve
1618 Swashplate Angle Position Sensor
1621 Generator Solenoid Valve
1622 Travel Lock Magnet
1623 Brake Lights
1624 Travel Solenoid
1628 Armrest Switch
1629 Main Pump Power Shift Pressure Solenoid
1630 Swing Pump Solenoid
1670 Travel Pedal Limit Switch
1683 Refueling Pump Relay
1739 Hammer Solenoid
¹ The CID is a diagnostic code that indicates which component is faulty.
² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.
CID MID FMI
Volume 1 of 2 - ENGINE AND CHASSIS WIRING
Page 2 of 2

Failure Mode Identifiers (FMI)¹ Engine Event Codes


FMI No. Failure Description Event Code Condition
0 Data valid but above normal operational range. 0015 High Engine Coolant Temperature Derate.
1 Data valid but below normal operational range.
0017 High Engine Coolant Temperature Warning.
2 Data erratic, intermittent, or incorrect.
0023 High Hydraulic Oil Temperature Derate.
3 Voltage above normal or shorted high.
4 Voltage below normal or shorted low. 0025 High Inlet Air Temperature Derate.
5 Current below normal or open circuit. 0027 High Inlet Air Temperature Warning.
6 Current above normal or grounded circuit. 0028 High Transmission Oil Temperature Derate.
7 Mechanical system not responding properly. 0030 High Transmission Oil Temperature Warning.
8 Abnormal frequency, pulse width, or period.
0040 Low Engine Oil Pressure Shutdown.
9 Abnormal update.
0054 High Fuel Temperature Derate.
10 Abnormal rate of change.
11 Failure mode not identifiable. 0056 High Fuel Temperature Warning.

12 Bad device or component. 0100 Low Engine Oil Pressure Warning.


13 Out of calibration. 0190 Engine Overspeed Warning.
14 Parameter failures. 0265 User Defined Shutdown.
15 Parameter failures. 0272 Inlet Air Restriction Warning.
16 Parameter not available.
0283 Low Hydraulic Charge Pressure.
17 Module not responding.
0441 Idle Elevated to Increase Battery Voltage.
18 Sensor supply fault.
19 Condition not met. 0442 Engine Failed to Stop with No Fuel Command.
20 Parameter failures. 0600 High Hydraulic Oil Temperature Warning.
Engine Failed To Stop When Fuel Solenoid
¹The FMI is a diagnostic code that indicates what type of failure has occurred. 0883
Disengaged.

Event Codes For Machine Control ECM


Event Code Condition
E015 High Engine Coolant Temperature Derate
E017 High Engine Coolant Temperature Warning
E023 High Hydraulic Oil Temperature Derate
E046 Low Transmission Oil Pressure
E059 Low Engine Coolant Level
E100 Low Engine Oil Pressure Warning
E113 High Transmission Oil Pressure
E119 Low Fuel Level
E171 Low Engine Oil Level Warning
E179 Low Alternator Charging
E195 Travel Pedal Pressure Error
E196 Multifunction Auxiliary Valve Pressure
E235 Low Hydraulic Oil Level Warning
E236 Return Hydraulic Filter Plugged
E237 Machine Overloaded
E260 High Boom Position
E261 High Quick Coupler Pressure
E262 Low Quick Coupler Pressure
E272 Inlet Air Restriction Warning
E284 Low Brake Oil Accumulator Pressure
E600 High Hydraulic Oil Temperature Warning
CID / MID / FMI
Volume 2 of 2 - CAB WIRING
Component Identifiers (CID¹) Event Codes For Air Conditioning Control ECM
Module Identifier (MID²) Event Code Condition
Product Link Module E1 External Air Temperature Sensor is Cut Off
(MID No. 122) E2 External Air Temperature Sensor is Short Circuited
CID Component E3 Internal Air Temperature Sensor is Cut Off
0168 Electrical System Voltage E4 Internal Air Temperature Sensor is Short Circuited
0254 Product Link ECM E5 Mixed Air Temperature Sensor is Cut Off
0269 Sensor Power Supply E6 Mixed Air Temperature Sensor is Short Circuited
1251 Alternator R-Terminal Signal E7 Anti-Frost Temperature Sensor is Cut Off
Machine Security System E8 Anti-Frost Temperature Sensor is Short Circuited
(MID No. 124)
CID Component
0168 Electrical System Voltage
0248 Cat Data Link
0817 Real Time Clock
1391 MSS Output Driver #1
1392 MSS Output Driver #2
¹ The CID is a diagnostic code that indicates which component is faulty.
² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Failure Mode Identifiers (FMI)¹


FMI No. Failure Description
0 Data valid but above normal operational range.
1 Data valid but below normal operational range.
2 Data erratic, intermittent, or incorrect.
3 Voltage above normal or shorted high.
4 Voltage below normal or shorted low.
5 Current below normal or open circuit.
6 Current above normal or grounded circuit.
7 Mechanical system not responding properly.
8 Abnormal frequency, pulse width, or period.
9 Abnormal update.
10 Abnormal rate of change.
11 Failure mode not identifiable.
12 Bad device or component.
13 Out of calibration.
14 Parameter failures.
15 Parameter failures.
16 Parameter not available.
17 Module not responding.
18 Sensor supply fault.
19 Condition not met.
20 Parameter failures.

¹The FMI is a diagnostic code that indicates what type of failure has occurred.
SPECIFICATIONS AND RELATED MANUALS
Volume 1 of 2 - ENGINE AND CHASSIS WIRING

Resistor, Sender and Solenoid Specifications


Part No. Component Description Resistance (Ohms)¹
116-1146 Solenoid: Travel Lock Magnet 65.9 ± 3.6
134-2540 Resistor: CAN BUS 120
207-5153 Resistor: Alternator 220
207-5893 Solenoid: Hammer 2.4
2.4 at 12VDC
214-3914 Solenoid: MCV Oil Flow
120 at 24VDC
2.4 at 12VDC
214-3915 Solenoid: MCV Directional
400 at 24VDC
3E-1906 Solenoid: ARC Clutch 17.6 ± 0.6
7W-1251 Resistor: Start Aid 0.85 ± 0.1
¹ At room temperature unless otherwise noted.

Related Electrical Service Manuals


Title Form Number
Engine Control: RENR5558
Heat and A/C Control: RENR6965
Machine Control: RENR2417

Off Machine Switch Specification


Part No. Function Actuate Deactuate Contact Position
275 to 1750 kPa¹ -
114-5333 ARC Clutch Pressure Normally Open²
(39.9 to 253.8 psi) -
16000 kPa
118-5501 Overload Pressure _ Normally Open
2320 psi
507 kPa
163-2084 Opr. Service Brake Pressure _ Normally Open
74psi
Forward Travel Pressure
MCV Pressure A
490kPa ± 49kPa 290MIN
167-3466 MCV Pressure B _
(71psi ± 7.1psi) (42psi)
Reverse Travel Pressure
Swing Pressure
5000kPa to 15000kPa
176-9671 Quick Coupler Pressure _ Normally Open
(725psi to 2175psi)
10000 kPa
5W-9972 Brake Oil Accum. Pressure _ Normally Open
1450psi
¹ With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kpa (25psi).

² Contact postion at the contacts of the harness connector.


SPECIFICATIONS AND RELATED MANUALS
Volume 2 of 2 - CAB WIRING

Resistor, Sender and Solenoid Specifications


Part No. Component Description Resistance (Ohms)¹
206-5208 Coil: Exciter 1.0 MAX
41MIN at 25Mhz
222-3870 Coil: Ferrite
92MIN at 100Mhz
¹ At room temperature unless otherwise noted.

Related Electrical Service Manuals


Title Form Number
Air Conditioning Control Unit: RENR6965
Product Link RENR8115
MSS RENR2462
WIRE DESCRIPTION
Volume 1 of 2 - ENGINE AND CHASSIS WIRING
Page 1 of 2
Wire Description
Wire Wire Wire Wire
Description Description
Number Color Number Color
Power Circuits Lighting Circuits
101 RD Bat (+) 604 OR Stop Lamp
102 BU Key Switch, Position Light Switch 605 YL Turn Lamp - Left
103 YL Low/High Beam Switch 606 GY Turn Lamp - Right
104 YL Wiper Motor, Washer Pump, Horn 607 PK Flood Lamp - Boom
109 OR Alt Output (+) Term. 608 GN Flood Lamp - Rear
112 PU Main Power Rly Output 610 OR Low Beam Left Hand Side
115 PK Working Lights, Front & Rear 611 PU High Beam Left Hand Side
116 BR Electronic (MCM,MCV,MSS,PL) 617 BR Tail/Lamp - Left
117 YL Beacon (2 QTY), 24V Plug (8A) 618 YL Tail/Lamp - Right
118 GY Individual Stablizers, Dozer Blade 619 GN Low Beam Right Hand Side

123 WH Switch Locating Lighting 633 BU High Beams

124 GN Heater, A/C 638 WH Rotary Beacon

127 OR Turn Signal 648 BU Light Switch to Headlamp Breaker

128 PK Warning Lights (Hazard) 649 YL Light Switch to Park/Tail Lamp Breaker

139 OR Refueling Pump 692 YL Flasher Bkr to Flasher

140 BU Hydraulic Cab Riser A611 PU High Beam Right Hand Side
150 RD Electronic (ECM), Fuel Pump A618 OR Stop Lamp
187 PU Power to Main Rly Control Circuits
196 BU Seat Air Suspended, Seat Heater A711 PU Injector # 11
197 GN Generator A712 BR Injector # 12
198 PK Monitor, Soft Switch Panel C744 PU Parking Brake - Solenoid to Switch
199 OR Monitor F704 OR One Touch Low Idle Switch (Joystick Right)
Ground Circuits F711 GN Can High +
200 BK Main Chassis F712 GY Can Low -
206 BK Bat Side Of Disconnect F716 PU Throttle Position Switch 1
210 BK Converter Output (24/12 Volt) F717 WH Throttle Position Switch 2
229 BK Bat (-) F718 YL Throttle Position Switch 3
A235 BK Switch Return Ground F719 BU Throttle Position Switch 4
Basic Machine Circuits F721 GY AEC Control Line
304 WH Starter Relay No. 1 Output F722 OR Oil Level Switch
306 GN Starter Relay and Backup Switch F729 GN Injector Common 6 & 8
307 OR Key Switch Pin Start F771 OR Backup Switch 1
308 YL Key Switch on Signal F772 WH Backup Switch 2
309 GY Alternator Regulator Term. F787 GN Service Brake Pedal Switch Locked
310 PU Start Aid Switch to Start Aid Solenoid F790 BR Service Brake Pedal Switch Unlocked
315 GN Start Aid Breaker to Start Aid Relay G728 YL Switch to Switch (generic)
320 OR Horn Relay Coil to Switch H788 WH Switch to Breaker
321 BR Diode Alarm HCR Down H793 PU Switch to Pressure Switch
322 GY Warning Horn (Forward) K746 PK Oscillating Axle Solenoid
323 WH Fuel Pump Power K777 GY Implement Lockout Solenoid
325 PK Fuel Pump Power Control K780 YL RH Joystick Trigger Switch
376 GN Start Aid Switch to Start Aid Resistor M743 YL Quick Coupler Solenoid
377 OR Start Aid Resistor to Start Aid M744 PU MCV Oil Pressure Solenoid
Monitoring Circuits M745 BU MCV Oil Flow Solenoid
403 GN Alternator (r) Term. M746 GY MCV Directional Solenoid
430 BU Air Filter Clog Switch M747 OR MCV Pressure Switch B
442 GY Hydraulic Oil Temp Sensor M748 GN MCV Pressure Switch A
447 PK Fuel Level Sensor N739 GN Resistor Motor Watervalve
496 WH Hydraulic Oil Level Switch N741 PU Resistor Motor Watervalve Return
WIRE DESCRIPTION
Volume 1 of 2 - ENGINE AND CHASSIS WIRING
Page 2 of 2
Wire Wire Wire Wire
Description Description
Number Color Number Color
Monitoring Circuits Control Circuits
C411 OR Hydraulic Demand Fan Solenoid T776 GY Fuel Pump Relay
E441 GN Boom Angle Limit Switch X778 PU Brake Oil Accumulator Pressure Switch
E452 WH Coolant Level Switch X788 GY Stick Down Solenoid from Controller
E455 BR Hydraulic Oil Clog Switch 882 PK Cat Datalink (CDL) -
E479 YL Overload Warning Device Switch 883 GY Cat Datalink (CDL) +
E480 BU Forward Travel Pressure Switch A893 OR Fuel Switch to Fuel Pump
E482 WH Reverse Travel Pressure Switch F846 PU Led Red Signal
F475 GN Swash Plate Angle Sensor F853 BR Creeper Speed Solenoid
G426 WH Swing Pressure Switch G836 WH Adem III Multi-function Output #4
G428 BU Low Transmission Clutch Pressure Sensor H801 PU Solenoid Return 1 Ground
Accessory Circuits H802 GY Solenoid Return 2 Ground
500 BR Wiper - Front (park) H803 BU Solenoid Return 3 Ground
508 PU Radio Speaker - Left H804 GN Solenoid Return 4 Ground
509 WH Radio Speaker - Left (commom) H805 BR Solenoid Return 5 Ground
511 BR Radio Speaker - Right H807 YL Solenoid Return 7 Ground
512 GN Radio Speaker - Right (common) H834 YL Converter, Cigar Lighter, Dome Light
518 OR Hazard Flasher to Switch J844 GY Low Transmission Clutch Pressure Sensor
579 BR A/C Blower Motor No. 1 R800 OR Hydraulic Oil Temp Sensor (8 Volt)
592 BU DC/DC Converter Power Output 951 PK LED Ground
A503 PK Front Defroster Fan (low) 960 BU Main Pump Solenoid
A512 GN Wiper Cutoff Relay to Wiper Motor A918 GY Left Power Switch to Joystick and Relay
A526 PK Electronic Water Valve Actuator A928 YL Left Cont Handle Switch to Relay/Diode
A527 BU Electronic Water Valve Actuator A951 YL Right Cont Handle Sw To Relay/Diode
A529 WH Electronic Water Valve Actuator C995 YL Swing Brake Solenoid
A579 OR Wiper Motor + E917 WH Armrest Position Switch Down
A586 OR Wiper Switch to Wiper Cont E918 GN Armrest Position Switch Up
A589 OR Power Window Up E973 GY Operator Service Brake Pressure Switch
A590 BU Power Window Down E984 BU Generator Solenoid
C504 PK Recirc Door Actuator Motor G933 YL Internal Air Sensor Return
C505 BU Recirc Door Actuator Motor G939 PK Sensor Return
C510 WH A/C Relay Coil J992 YL Generator Enable Switch
C537 GN A/C Photo Sensor + Sig K910 WH Swing Brake Switch (Joystick Left)
C538 OR A/C Photo Sensor - Sig K921 GY Swing Pump Solenoid +
C543 GY Aux Heater Blower K923 PU Travel Activation Solenoid
C572 YL A/C Compressor Relay L976 GN Refueling Pump Switch
C578 YL Radio Switch to Radio L980 GN Joystick Power
C586 GY Blower Speed Controller M927 GN Implement Lockout Relay
C597 BU Right Power Window Up M956 GN Travel Lock Magnet
C598 OR Right Power Window Down M957 GY Travel Pedal Limit Switch Reached
E516 YL Front Intermittent Relay to Front Wiper Motor Park M958 OR Travel Pedal Limit Switch Not Reached
E530 BR Wash Switch to Wiper Control N934 PK Internal Air Sensor
E550 PK Mixed Air Sensor P976 BR Quick Coupler Pressure Switch
E554 PK A/C Controller To A/C Compressor Clutch P978 GN Solenoid Ctrl A
E556 YL External Air Sensor P979 YL Solenoid Ctrl B
E581 OR Wiper Relay P980 OR Solenoid Ctrl C
E582 BU Window Switch Jumper P981 PU Solenoid Ctrl D
E583 BR Antifrost Sensor Evaporator R910 YL Solenoid Aux Hydraulic Cab Riser
E584 GY Antifrost Sensor Return R981 YL Travel Speed Solenoid to Travel Speed Switch
E585 PK External Air Sensor Return T901 YL Mss Exciter Coil In
E586 PU Mixed Air Sensor Return T902 PK Mss Exciter Coil Out
WIRE DESCRIPTION
Volume 2 of 2 - CAB WIRING
Page 1 of 2
Wire Wire Wire Wire
Description Description
Number Color Number Color
Power Circuits Lighting Circuits
101 RD Bat (+) 604 OR Stop Lamp
102 BU Key Switch, Position Light Switch 605 YL Turn Lamp - Left
103 YL Low/High Beam Switch 606 GY Turn Lamp - Right
104 YL Wiper Motor, Washer Pump, Horn 607 PK Flood Lamp - Boom
109 OR Alt Output (+) Term. 608 GN Flood Lamp - Rear
112 PU Main Power Rly Output 610 OR Low Beam Left Hand Side
115 PK Working Lights, Front & Rear 611 PU High Beam Left Hand Side
116 BR Electronic (MCM,MCV,MSS,PL) 617 BR Tail/Lamp - Left
117 YL Beacon (2 QTY), 24V Plug (8A) 618 YL Tail/Lamp - Right
118 GY Individual Stablizers, Dozer Blade 619 GN Low Beam Right Hand Side

123 WH Switch Locating Lighting 633 BU High Beams

124 GN Heater, A/C 638 WH Rotary Beacon

127 OR Turn Signal 648 BU Light Switch to Headlamp Breaker

128 PK Warning Lights (Hazard) 649 YL Light Switch to Park/Tail Lamp Breaker

139 OR Refueling Pump 692 YL Flasher Bkr to Flasher

140 BU Hydraulic Cab Riser A611 PU High Beam Right Hand Side
150 RD Electronic (ECM), Fuel Pump A618 OR Stop Lamp
187 PU Power to Main Rly Control Circuits
196 BU Seat Air Suspended, Seat Heater A711 PU Injector # 11
197 GN Generator A712 BR Injector # 12
198 PK Monitor, Soft Switch Panel C744 PU Parking Brake - Solenoid to Switch
199 OR Monitor F704 OR One Touch Low Idle Switch (Joystick Right)
Ground Circuits F711 GN Can High +
200 BK Main Chassis F712 GY Can Low -
206 BK Bat Side Of Disconnect F716 PU Throttle Position Switch 1
210 BK Converter Output (24/12 Volt) F717 WH Throttle Position Switch 2
229 BK Bat (-) F718 YL Throttle Position Switch 3
A235 BK Switch Return Ground F719 BU Throttle Position Switch 4
Basic Machine Circuits F721 GY AEC Control Line
304 WH Starter Relay No. 1 Output F722 OR Oil Level Switch
306 GN Starter Relay and Backup Switch F729 GN Injector Common 6 & 8
307 OR Key Switch Pin Start F771 OR Backup Switch 1
308 YL Key Switch on Signal F772 WH Backup Switch 2
309 GY Alternator Regulator Term. F787 GN Service Brake Pedal Switch Locked
310 PU Start Aid Switch to Start Aid Solenoid F790 BR Service Brake Pedal Switch Unlocked
315 GN Start Aid Breaker to Start Aid Relay G728 YL Switch to Switch (generic)
320 OR Horn Relay Coil to Switch H788 WH Switch to Breaker
321 BR Diode Alarm HCR Down H793 PU Switch to Pressure Switch
322 GY Warning Horn (Forward) K746 PK Oscillating Axle Solenoid
323 WH Fuel Pump Power K777 GY Implement Lockout Solenoid
325 PK Fuel Pump Power Control K780 YL RH Joystick Trigger Switch
376 GN Start Aid Switch to Start Aid Resistor M743 YL Quick Coupler Solenoid
377 OR Start Aid Resistor to Start Aid M744 PU MCV Oil Pressure Solenoid
Monitoring Circuits M745 BU MCV Oil Flow Solenoid
403 GN Alternator (r) Term. M746 GY MCV Directional Solenoid
430 BU Air Filter Clog Switch M747 OR MCV Pressure Switch B
442 GY Hydraulic Oil Temp Sensor M748 GN MCV Pressure Switch A
447 PK Fuel Level Sensor N739 GN Resistor Motor Watervalve
496 WH Hydraulic Oil Level Switch N741 PU Resistor Motor Watervalve Return
WIRE DESCRIPTION
Volume 2 of 2 - CAB WIRING
Page 2 of 2
Wire Wire Wire Wire
Description Description
Number Color Number Color
Monitoring Circuits Control Circuits
C411 OR Hydraulic Demand Fan Solenoid T776 GY Fuel Pump Relay
E441 GN Boom Angle Limit Switch X778 PU Brake Oil Accumulator Pressure Switch
E452 WH Coolant Level Switch X788 GY Stick Down Solenoid from Controller
E455 BR Hydraulic Oil Clog Switch 882 PK Cat Datalink (CDL) -
E479 YL Overload Warning Device Switch 883 GY Cat Datalink (CDL) +
E480 BU Forward Travel Pressure Switch A893 OR Fuel Switch to Fuel Pump
E482 WH Reverse Travel Pressure Switch F846 PU Led Red Signal
F475 GN Swash Plate Angle Sensor F853 BR Creeper Speed Solenoid
G426 WH Swing Pressure Switch G836 WH Adem III Multi-function Output #4
G428 BU Low Transmission Clutch Pressure Sensor H801 PU Solenoid Return 1 Ground
Accessory Circuits H802 GY Solenoid Return 2 Ground
500 BR Wiper - Front (park) H803 BU Solenoid Return 3 Ground
508 PU Radio Speaker - Left H804 GN Solenoid Return 4 Ground
509 WH Radio Speaker - Left (commom) H805 BR Solenoid Return 5 Ground
511 BR Radio Speaker - Right H807 YL Solenoid Return 7 Ground
512 GN Radio Speaker - Right (common) H834 YL Converter, Cigar Lighter, Dome Light
518 OR Hazard Flasher to Switch J844 GY Low Transmission Clutch Pressure Sensor
579 BR A/C Blower Motor No. 1 R800 OR Hydraulic Oil Temp Sensor (8 Volt)
592 BU DC/DC Converter Power Output 951 PK LED Ground
A503 PK Front Defroster Fan (low) 960 BU Main Pump Solenoid
A512 GN Wiper Cutoff Relay to Wiper Motor A918 GY Left Power Switch to Joystick and Relay
A526 PK Electronic Water Valve Actuator A928 YL Left Cont Handle Switch to Relay/Diode
A527 BU Electronic Water Valve Actuator A951 YL Right Cont Handle Sw To Relay/Diode
A529 WH Electronic Water Valve Actuator C995 YL Swing Brake Solenoid
A579 OR Wiper Motor + E917 WH Armrest Position Switch Down
A586 OR Wiper Switch to Wiper Cont E918 GN Armrest Position Switch Up
A589 OR Power Window Up E973 GY Operator Service Brake Pressure Switch
A590 BU Power Window Down E984 BU Generator Solenoid
C504 PK Recirc Door Actuator Motor G933 YL Internal Air Sensor Return
C505 BU Recirc Door Actuator Motor G939 PK Sensor Return
C510 WH A/C Relay Coil J992 YL Generator Enable Switch
C537 GN A/C Photo Sensor + Sig K910 WH Swing Brake Switch (Joystick Left)
C538 OR A/C Photo Sensor - Sig K921 GY Swing Pump Solenoid +
C543 GY Aux Heater Blower K923 PU Travel Activation Solenoid
C572 YL A/C Compressor Relay L976 GN Refueling Pump Switch
C578 YL Radio Switch to Radio L980 GN Joystick Power
C586 GY Blower Speed Controller M927 GN Implement Lockout Relay
C597 BU Right Power Window Up M956 GN Travel Lock Magnet
C598 OR Right Power Window Down M957 GY Travel Pedal Limit Switch Reached
E516 YL Front Intermittent Relay to Front Wiper Motor Park M958 OR Travel Pedal Limit Switch Not Reached
E530 BR Wash Switch to Wiper Control N934 PK Internal Air Sensor
E550 PK Mixed Air Sensor P976 BR Quick Coupler Pressure Switch
E554 PK A/C Controller To A/C Compressor Clutch P978 GN Solenoid Ctrl A
E556 YL External Air Sensor P979 YL Solenoid Ctrl B
E581 OR Wiper Relay P980 OR Solenoid Ctrl C
E582 BU Window Switch Jumper P981 PU Solenoid Ctrl D
E583 BR Antifrost Sensor Evaporator R910 YL Solenoid Aux Hydraulic Cab Riser
E584 GY Antifrost Sensor Return R981 YL Travel Speed Solenoid to Travel Speed Switch
E585 PK External Air Sensor Return T901 YL MSS Exciter Coil In
E586 PU Mixed Air Sensor Return T902 PK MSS Exciter Coil Out
HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CONN 32 (24) HYD OIL CLOG PRESS SW NOTE E K-C43 (19) HYD OIL TEMP SENSOR (6) MACHINE CONTROL MODUL (MCM)
1890077 (39) SERVICE BRAKE PEDAL LIMIT SW
1986224 1552267 1187226 K-C20
MACHINE INTERFACE CONNECTOR ENG K-C01 K-C49 K-C48 1552267 2401366
1030213 9X4391 NOTE E 2183635 2183635 A OR-18 +8 VOLTS STRAP AS.-GROUND

LOW TRANSMISSION CLUTCH PRESS SENSOR (5 VOLT)


- 1 A235-K178 BK-18 B BK-18 GROUND A WH 1321805 HH
NC COM K-C14
B BR

ONE TOUCH LOW IDLE SWITCH (JOYSTICK RIGHT)


- 2 C WH-18 SIGNAL 1552273
J 2 J 1 NO
- 3 (30) BRAKE OIL ACCUM PRESS SW C GN

LOW TRANSMISSION CLUTCH PRESSURE SENSOR


116-K147 BR-18 1

OPERATOR SERVICE BRAKE PRESSURE SWITCH


CAT DATA LINK + 4 883-K90 GY-18 K-C45 5W9972 K-C44

MCV SOLENOID PROP. OIL PRESSURE PIN 1

TRAVEL PEDAL LIMIT SWITCH NOT REACHED


K-C42 UU-C01 229-K185 BK-18 2

AEC CONTROL LINE TO ECM PIN 30 (MIC)


CAT DATA LINK - 5 882-K91 PK-18 (23) MAIN PUMP ANGLE SENSOR 2183635 4 1 2183635 MAGNET GND FR 2.2 GND PF

HYDRAULIC DEMAND FAN SOLENOID PIN 1

MCV PRESSURE SWITCH A FORWARD PIN 1


MCV PRESSURE SWITCH B REVERSE PIN 1

SERVICE BRAKE PEDAL SWITCH UNLOCKED


P 1552267 3E3370 UU-C02 (34) FORWARD TRAVEL PRESS SW K-C21 308-K152 YL-18 3 P

MCV SOLENOID DIRECTIONAL OR HAMMER

SWING BRAKE SWITCH (JOYSTICK LEFT)

MAIN PUMP SWASH PLATE ANGLE SENSOR


-

BRAKE OIL ACCUMULATOR PRESS SWITCH


6 (35) HYD OIL LEVEL SW 1995179 1552269 1947843

MCV SOLENOID PROP. OIL FLOW PIN 1

TRAVEL PEDAL LIMIT SWITCH REACHED

SERVICE BRAKE PEDAL SWITCH LOCKED


K-C41 1673466 403-K150 GN-18 4 PRODUCT LINK

IMPLEMENT LOCKOUT SOLENOID PIN 1

TRAVEL ACTIVATION SOLENOID PIN 1

HYDRAULIC OIL TEMPERATURE SENSOR


- 7 1965651 A G939-UU01 PK-18 1 PK-18 GROUND

OSCILLATING AXLE SOLENOID PIN 1

STARTER RELAY AND BACKUP SWITCH


1552269 BK-18 1 2 883-K156 GY-18 5
- 8 B 308-UU02 YL-18 2 YL-18 +24 VOLT (40) TRAVEL PEDAL LIMIT SW

OVERLOAD WARNING DEVICE SWITCH


K-C19

IMPLEMENT LOCKOUT RELAY KL.85

QUICK COUPLER PRESSURE SWITCH


BK-18 2 2401366 882-K157 PK-18 6

PARKING BRAKE SOLENOID PIN 1

CREPPER SPEED SOLENOID PIN 1

HYD OIL TEMP SENSOR (8 VOLT)

ARMREST POSITION SWITCH DOWN


CRANK WITHOUT INJECT 1 9 A711-K92 PU-18 BK-18 1 496-K23 WH-18 C F475-UU03 GN-18 3 GN-18 SIGNAL 1552267

QUICK COUPLER SOLENOID KL.1

TRAVEL SPEED SOLENOID PIN 1

FORWARD TRAVEL PRESS SWITCH

REVERSE TRAVEL PRESS SWITCH


CONN 7 CONN 25

SOLENOID RETURN 5 - GROUND


SOLENOID RETURN 4 - GROUND

SOLENOID RETURN 7 - GROUND

SOLENOID AUX HYD CAB RISER

SOLENOID RETURN 2 - GROUND

SWING BRAKE SOLENOID PIN 1


SOLENOID RETURN 1 - GROUND

SOLENOID RETURN 3 - GROUND

ARMREST POSITION SWITCH UP


- 10 BK-18 2

BRAKE LIGHT RIGHT - POWER

SWING PUMP SOLENOID PIN 1


A WH NOTE E

BRAKE LIGHT LEFT - POWER

GENERATOR SOLENOID PIN 1

MAIN PUMP SOLENOID PIN 1

TRAVEL LOCK MAGNET PIN 1


THROTTLE POSITION SWITCH "S3" 11 F718-K93 BU-18 NC COM 200-H116 BK-6

GENERATOR ENABLE SWITCH


B BR

BOOM ANGLE LIMIT SWITCH


X778-K19 PU-18

SWITCH RETURN (GROUND)

SENSOR RETURN (GROUND)


- 12 NOTE E

AIR FILTER CLOG SWITCH


NO

FUEL PUMP RELAY KL.86

CAT DATA LINK (CDL) -


CAT DATA LINK (CDL) +

REFUELING PUMP SWITCH


SWING PRESSURE SWITCH
C GN K-C09

A235-K181 BK-18
G939-K138 PK-18

G939-K139 PK-18

F790-K40 BR-18
F787-K41 GN-18
KEY SWITCH PIN START

KEY SWITCH ON SIGNAL


- 13 A235-K177 BK-18

E455-K08 BR-18
R800-K15 OR-18

F475-K44 GN-18

COOLANT LEVEL SWITCH

HYD OIL LEVEL SWITCH


1552273

442-K43 GY-18

308-K02 YL-18

HYD OIL CLOG SWITCH

ALTERNATOR KL.R (W)


BATTERY - (GROUND)

BATTERY - (GROUND)

BATTERY - (GROUND)

BATTERY - (GROUND)

BATTERY - (GROUND)
- 14 GND FR 2.3 GND CAB 6.3

BATTERY - (GROUND)
(34) REVERSE TRAVEL PRESS SW (30) OPR SERV BRAKE PRESS SW

TRAVEL ALARM HORN


K-C22

A235-K183 BK-18
FUEL LEVEL SENSOR
- 15 1673466 MAGNET 116-K146 BR-18 1

A235-K182 BK-18
(31) COOLANT LEVEL SW 1552269 1632084 1947843

A235-K179 BK-18
BACKUP SWITCH 2

BACKUP SWITCH 1
K-C40

E480-K25 BU-18

M958-K33 OR-18
M957-K32 GY-18
- 16 1965651 K-C47 K-C46 229-K164 BK-18 2
1552269 BK-18 1
- 17 2183635 4 1 2183635 308-K155 YL-18 3
- 18 BK-18 1 E452-K18 WH-18 BK-18 2 K-C18 (16) TRAVEL LOCK MAGNET 403-K190 GN-18 4 MSS

BATTERY +

BATTERY +

BATTERY +

BATTERY +

BATTERY +
THROTTLE POSITION SWITCH "S4" 19 F719-K94 BR-18 BK-18 2 GND MCM HOUSING 1552269 1161146

CAN HIGH
883-K159 GY-18 5
2

CAN LOW

A235-K180 BK-18
THROTTLE POSITION SWITCH "S2" 20 F717-K95 YL-18 1 BK-18 882-K161 PK-18 6

E482-K27 WH-18

A235-K184 BK-18

E973-K35 GY-18
OIL LEVEL SWITCH 21 F722-K96 OR-18
- 22
2 BK-18
NOTE E CONN 26

H802-K127 GY-18
-

200-J98 BK-14
23 A235-K176 BK-18 200-H06 BK-6

M956-K81 GN-18
O - 24 O

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
- 25 308-K02 YL-18 NOTE E
K-C03 (7) CAN BUS RESISTOR 1 K-C08
- 26 1607690 K-C02 GND FR 1.1 GND CAB 6.1 NOTE E
1471446 1342540 3E3388
- 27 H802-K127 GY-18

E917-K38 WH-18
E918-K39 GN-18
THROTTLE POSITION SWITCH "S1" 28 F716-K97 WH-18 883-K158 GY-18 1

GN-18

H803-K80 BU-18

M746-K84 GY-18
A618-K47 OR-18

OR-18
H805-K48 BR-18
H804-K49 GN-18

M743-K50 YL-18

T776-K52 GY-18

C411-K55 OR-18
E984-K56 BU-18

GY-18
GN-18

H807-K61 YL-18

R910-K63 YL-18

M744-K65 PU-18
M745-K66 BU-18

H801-K75 PU-18
321-K102 BR-18
K777-K68 GY-18

H802-K72 GY-18
K923-K73 PU-18
C995-K74 YL-18

C744-K76 PU-18

K921-K79 GY-18

M956-K81 GN-18
R981-K82 YL-18

F853-K85 BR-18
K746-K86 PK-18

E455-K08 BR-18
F772-K22 WH-18

A235-K13 BK-18

GN-18
E479-K07 YL-18

F712-K10 GY-18

J844-K14 GY-18
R800-K15 OR-18
G939-K16 PK-18

WH-18
PU-18
OR-18
GN-18

E480-K25 BU-18
J992-K26 YL-18
E482-K27 WH-18

WH-18
BR-18
GN-18
WH-18

GY-18
OR-18
OR-18
GY-18

G428-K37 BU-18

F790-K40 BR-18
F787-K41 GN-18

F475-K44 GN-18
116-K45 BR-18
229-K46 BK-18

604-K51 OR-18

229-K53 BK-18
116-K54 BR-18

229-K62 BK-18

307-K64 OR-18

229-K69 BK-18
116-K70 BR-18
960-K71 BU-18

229-K77 BK-18
116-K78 BR-18

306-K87 GN-18
229-K88 BK-18
116-K89 BR-18

403-K09 GN-18

882-K11 PK-18
883-K12 GY-18

496-K23 WH-18
430-K24 BU-18

447-K36 PK-18

308-K42 YL-18

442-K43 GY-18
- 29 882-K160 PK-18 2
AEC CONTROL LINE TO MCM 30 F721-K59 GY-18 F711-K117 GN-18 3 CAB ELEC
(CAB ELECTRONIC 8P)

G939-K138 PK-18
G939-K139 PK-18
LIFT PUMP (ONLY 4 CYLINDER) 31 A235-K177 BK-18

M748-K57
M747-K58
F721-K59
M927-K60

E441-K17
4

E452-K18
X778-K19
F771-K20
F711-K21

K910-K28
P976-K29
L976-K30
G426-K31

M957-K32
M958-K33
F704-K34
E973-K35
F712-K115 GY-18

R800-K15 OR-18

F475-K44 GN-18
E455-K08 BR-18

E452-K18 WH-18
442-K43 GY-18

496-K23 WH-18

A
B
C
- 32 A235-K178 BK-18 E479-K07 YL-18 5
K-C16
- 33 NOTE E NOTE E 1552267 OPERATOR STATION H793-K186 PU-18 6
- 34 J992-K26 YL-18 7
- 35 882-K91 PK-18 882-K110 PK-18 A235-K181 BK-18 229-K165 BK-18 8

F711-K05 GN-18
- 36 882-K111 PK-18 A235-K180 BK-18

F712-K06 GY-18
SWITCH (COM) 37 F729-K105 GN-18 883-K90 GY-18 883-K112 GY-18 A235-K173 BK-18 A235-K179 BK-18 CONN 27
CRANK WITHOUT INJECT 2 38 A712-K99 BR-18 883-K113 GY-18 A235-K182 BK-18
- 39 F712-K108 GY-18 F712-K114 GY-18 NOTE E A235-K183 BK-18
- 40 F712-K115 GY-18 F711-K116 GN-18 M958-K33 OR-18 A235-K184 BK-18 H-C21
- 41 F711-K104 GN-18 F711-K116 GN-18 M957-K32 GY-18 H802-K127 GY-18 1552267
FUEL PUMP POWER CONTROL 42 325-K100 PK-18 F711-K117 GN-18 NOTE E E973-K35 GY-18 M956-K81 GN-18 124-H28 GN-16 A
N START AID CONTROL 43 376-K101 GN-18 NOTE E X778-K19 PU-18 F787-K41 GN-18 N

GY-18
R800-K15 OR-18

F475-K44 GN-18

E455-K08 BR-18

BU-18

OR-18
GN-18
E452-K18 WH-18

C744-K76 PU-18
R981-K82 YL-18

K777-K68 GY-18

K746-K86 PK-18
F853-K85 BR-18
C995-K74 YL-18
K923-K73 PU-18
G428-K37 BU-18
J844-K14 GY-18
G426-K31 WH-18
K921-K79 GY-18

E984-K56 BU-18

PU-18

E479-K07 YL-18

M956-K81 GN-18
F787-K41 GN-18
F790-K40 BR-18
M958-K33 OR-18
M957-K32 GY-18
E973-K35 GY-18
X778-K19 PU-18
E480-K25 BU-18
E482-K27 WH-18
J992-K26 YL-18
F772-K22 WH-18

F721-K59 GY-18

E441-K17 GN-18

L976-K30 GN-18
T776-K52 GY-18
H805-K48 BR-18
M927-K60 GN-18

R910-K63 YL-18
F771-K20 OR-18
F704-K34 OR-18
A618-K47 OR-18

K910-K28 WH-18
E917-K38 WH-18
E918-K39 GN-18
A235-K13 BK-18
442-K43 GY-18

496-K23 WH-18

200-J98 BK-14
116-K89 BR-18
116-K78 BR-18
116-K70 BR-18
116-K54 BR-18
116-K45 BR-18

960-K71 BU-18

882-K11 PK-18
883-K12 GY-18

229-K88 BK-18
229-K77 BK-18
229-K69 BK-18
229-K62 BK-18
229-K53 BK-18
229-K46 BK-18

307-K64 OR-18

306-K87 GN-18

430-K24 BU-18

308-K42 YL-18
403-K09 GN-18

604-K51 OR-18
200-H46 BK-16 B ARC

321-K102 BR-18
C411-K55 OR-18

M743-K50 YL-18
P976-K29 BR-18
447-K36 PK-18
- 44 F721-K59 GY-18 E480-K25 BU-18 E482-K27 WH-18 E554-H47 PK-16 C
- 45 308-K109 YL-18 F711-K21 GN-18 E482-K27 WH-18 E480-K25 BU-18
CONN 28

PU-18
GY-18

BU-18
YL-18
GN-18
PK-18
- 46 F718-K93 BU-18 NOTE E J992-K26 YL-18 X778-K19 PU-18

M745-K66

M747-K58
M748-K57
M746-K84
M744-K65
- 47 F719-K94 BR-18 F712-K10 GY-18 E479-K07 YL-18 E973-K35 GY-18

H802-K127 GY-18
G939-K138 PK-18
G939-K139 PK-18
FUEL PUMP BATTERY + 48 323-K118 WH-14 F716-K97 WH-18 F712-K114 GY-18 F790-K40 BR-18 M957-K32 GY-18

H801-K75
H802-K72

H803-K80
H807-K61
H804-K49
G939-K16

H803-K135 BU-18
H801-K131 PU-18
- 49 F717-K95 YL-18 F787-K41 GN-18 M958-K33 OR-18 H-C22
3E5179
- 50 F729-K98 GN-18 F711-K116 GN-18 M956-K81 GN-18 F790-K40 BR-18
- 51 325-K100 PK-18 229-K46 BK-18 229-K185 BK-18 102-H48 BU-16 1
CAN HIGH + 52 F711-K104 GN-18 NOTE E 229-K53 BK-18 116-K146 BR-18 649-H18 YL-16 2
- 53 150-K106 RD-14 150-K119 RD-14 229-K62 BK-18 116-K147 BR-18 103-H106 YL-14 3
- 54 150-K107 RD-14 229-K69 BK-18 308-K152 YL-18 H788-H49 WH-14 4
- 55 323-K118 WH-14 323-K162 WH-10 229-K77 BK-18 F712-K115 GY-18 P980-H50 OR-16 5
BATTERY + 56 150-K106 RD-14 229-K185 BK-18 229-K88 BK-18 F711-K117 GN-18 P981-H51 PU-16 6 CAB ELEC 01
BATTERY + 57 150-K107 RD-14 200-K01 BK-14 882-K11 PK-18 308-K155 YL-18 P979-H52 YL-16 7 (CAB ELECTRIC 12P)
FUEL PUMP BATTERY - 58 200-K01 BK-14 883-K12 GY-18 H793-K186 PU-18 118-H16 GY-16 8
- 59 NOTE H E479-K07 YL-18 P978-H53 GN-16 9
- 60 116-K146 BR-18 J992-K26 YL-18 607-H54 PK-16 10
CAN LOW - 61 F712-K108 GY-18 229-K03 BK-16 403-K150 GN-18 115-H15 PK-14 11
200-K166 BK-10

M - 62 229-K04 BK-16 116-K147 BR-18 403-K190 GN-18 592-H23 BU-16 12 M


- 63 883-K113 GY-18 883-K156 GY-18
- 64 883-K12 GY-18 CONN 29
- 65 F729-K98 GN-18 H793-K186 PU-18 882-K111 PK-18 882-K157 PK-18 H-C23
- 66 H802-K127 GY-18 882-K11 PK-18 1552252
- 67 229-K185 BK-18 883-K112 GY-18 883-K158 GY-18 199-H22 OR-18 1
BATTERY - 68 229-K03 BK-16 F722-K96 OR-18 883-K113 GY-18 883-K159 GY-18 198-H55 PK-18 2

116-K148 BR-18
BATTERY - 69 229-K04 BK-16 A712-K99 BR-18 882-K111 PK-18 882-K110 PK-18 882-K160 PK-18
403-K190 GN-18

403-K150 GN-18
403-K09 GN-18 611-H56 PU-18 3
IGNITION KEY SWITCH ON (KL.15) 70 308-K109 YL-18 A711-K92 PU-18 F712-K115 GY-18 882-K161 PK-18 309-H57 GY-18 4
F729-K105 GN-18

F711-K117 GN-18 H834-H26 YL-16 5


A235-K173 BK-18 C578-H58 YL-18 6 CAB ELEC 02
882-K110 PK-18 229-K88 BK-18 127-H09 OR-16 7 (CAB ELECTRIC 12S)
883-K112 GY-18 229-K77 BK-18 692-H33 YL-16 8
GND FR 1.3 308-K152 YL-18 229-K69 BK-18 229-K164 BK-18 128-H24 PK-16 9
308-K155 YL-18 229-K62 BK-18 229-K165 BK-18 518-H60 OR-16 10
403-K190 GN-18 229-K53 BK-18 605-H61 YL-16 11

G939-K139 PK-18
H802-K127 GY-18

H801-K131 PU-18

H803-K135 BU-18

G939-K138 PK-18
H804-K49 GN-18

H807-K61 YL-18

H802-K72 GY-18

H801-K75 PU-18

H803-K80 BU-18

G939-K16 PK-18

321-K103 BR-18
403-K150 GN-18 229-K46 BK-18 606-H62 GY-16 12
GND FR 1.4
L
CRANK WITH INJECTION
2100396
K-C04
1552267
376-K101 GN-18 CONN 30 L
KK
A F729-K142 GN-18 H-C24
200 BK-18 B F729-K98 GN-18 1552264
C

H801-K131 PU-18
H803-K135 BU-18
1

M747-K58 OR-18
M748-K57 GN-18
M746-K84 GY-18
M744-K65 PU-18
M745-K66 BU-18
CONN 1

A235-K172 BK-18
A235-K171 BK-18
E581-H100 OR-16 2
117-H14 YL-16 3
198-H21 PK-18 638-H65 WH-16 4 CAB ELEC 03
A711-K92 PU-18 G728-H114 YL-16 5 (CAB ELECTRIC 8S)
A712-K99 BR-18 K780-H115 YL-16 6
F722-K96 OR-18 H-C25

H801-K134 PU-18
A235-H66 BK-18 7

F853-K85 BR-18
C995-K74 YL-18
K923-K73 PU-18
K777-K68 GY-18
R981-K82 YL-18
C744-K76 PU-18
G428-K37 BU-18
J844-K14 GY-18
G426-K31 WH-18
K921-K79 GY-18
E984-K56 BU-18

116-K147 BR-18
116-K146 BR-18
7Y3952

P976-K29 BR-18
M743-K50 YL-18
K746-K86 PK-18

C411-K55 OR-18
H804-K120 GN-18
H804-K121 GN-18

H807-K123 YL-18
H807-K124 YL-18
H807-K125 YL-18

H802-K128 GY-18
H802-K129 GY-18
H802-K130 GY-18

H801-K132 PU-18

H803-K136 BU-18
H803-K137 BU-18

G939-K140 PK-18
G939-K141 PK-18

960-K71 BU-18
200-J98 BK-14
447-K36 PK-18
321-K102 BR-18
H804-K122 GN-18

H807-K126 YL-18

321-K67 BR-18

BR-18
BR-18
BR-18
BR-18
BR-18
(32) ENG OIL LEVEL SW 123-H67 WH-18 8
K-C05 198-H55 PK-18 1
1728660 1552269
309-H57 GY-18 2 CONN 31
BK-18 1 309-H68 GY-18

116-K54
116-K70
116-K78
116-K89
116-K45
BK-18 2 F729-K143 GN-18 (17) ALTERNATOR RESISTOR
2075153

F711-K116 GN-18

F711-K117 GN-18
F712-K115 GY-18

F712-K114 GY-18
H802-K127 GY-18
229-K185 BK-18

883-K112 GY-18
882-K110 PK-18
882-K111 PK-18
883-K113 GY-18
403-K150 GN-18

F721-K59 GY-18

403-K190 GN-18
H803-K135 BU-18

H801-K131 PU-18

403-K09 GN-18
M747-K58 OR-18
M748-K57 GN-18

M746-K84 GY-18
M744-K65 PU-18
M745-K66 BU-18

116-K149 BR-18
H-C27
K 116-K148 BR-18 2183635 K

A235-K176 BK-18
A235-K177 BK-18
A235-K178 BK-18
200-H72 BK-16 200-H72 BK-16 TURN LAMP

F729-K98 GN-18
F719-K94 BR-18
F718-K93 BU-18
F717-K95 YL-18
F716-K97 WH-18

323-K162 WH-10
150-K119 RD-14
325-K100 PK-18
308-K109 YL-18
308-K02 YL-18
(21) GENERATOR 605-H70 YL-16 605-H69 YL-16 605-H69 YL-16 8U2622
K-C37
1957747 1552269 YY-C01 605-H61 YL-16 H-C28
ONLY FOR HAMMER

198-H55 PK-18
3E3388 2183635 TURN LAMP GP LH FRONT

A235-K173 BK-18

F712-K115 GY-18
F711-K117 GN-18
H802-K127 GY-18

H793-K186 PU-18
605-H71 YL-16

229-K185 BK-18

883-K113 GY-18
882-K111 PK-18
308-K152 YL-18
883-K112 GY-18

882-K110 PK-18
403-K150 GN-18
403-K190 GN-18

308-K155 YL-18
604-K51 OR-18

F711-K116 GN-18

F712-K114 GY-18

G728-H114 YL-16
K780-H115 YL-16

309-H57 GY-18

309-H68 GY-18
198-H21 PK-18
1 E984-K56 BU-18

F771-K20 OR-18
F704-K34 OR-18
A618-K47 OR-18

K910-K28 WH-18
E917-K38 WH-18
E918-K39 GN-18

M927-K60 GN-18
H805-K48 BR-18
T776-K52 GY-18
L976-K30 GN-18

E441-K17 GN-18

A235-K13 BK-18

F721-K59 GY-18

R910-K63 YL-18
F772-K22 WH-18

103-H106 YL-14

H788-H49 WH-14
1169626

403-K09 GN-18

430-K24 BU-18

306-K87 GN-18
308-K42 YL-18

307-K64 OR-18

A235-K172 BK-18
A235-K171 BK-18

692-H33 YL-16

E581-H100 OR-16

607-H54 PK-16
518-H60 OR-16

592-H23 BU-16
1 610-H10 OR-14

H834-H26 YL-16
P978-H53 GN-16
P979-H52 YL-16

P981-H51 PU-16

A235-H66 BK-18
321-K103 BR-18

P980-H50 OR-16

E554-H47 PK-16

C578-H58 YL-18
CONN 9

128-H24 PK-16
199-H22 OR-18
115-H15 PK-14

649-H18 YL-16

124-H28 GN-16
117-H14 YL-16

127-H09 OR-16
118-H16 GY-16

605-H61 YL-16
606-H62 GY-16
638-H65 WH-16

200-H46 BK-16

611-H56 PU-18
123-H67 WH-18
102-H48 BU-16
2 H804-K120 GN-18
STOP LAMP 604-C01 OR-18 2 200-H73 BK-14
K-C15
8U2622 C-C01
3E3376
H-C05
1552272 CONN 9 1552264 3
(16) HAMMER
611-H56 PU-18 611-H74 PU-14
H-C20
(16) MAIN PUMP K-C36 4 611-H12 PU-14
YY-C02 2075893 2080200
200-C02 BK-16 604-C01 OR-18 1 604-H04 OR-18 2213103 5

1
2
3
4
5
6
7
8
1552269 U-C01 1552269 56B
TAIL LAMP 200-C04 BK-16 200-C02 BK-16 2 200-H103 BK-16 3E3388 6 200-H75 BK-16 610-H10 OR-14 1
5W2040 1 960-K71 BU-18 31 HIGH / LOW
617-C03 BR-16 617-C03 BR-16 3 617-H77 BR-16 7 M746-YY01 GY-18 1 BK-18 617-H29 BR-16 200-H73 BK-14 2 2117560
2 H803-K136 BU-18 56A
605-C05 YL-16 4 605-H70 YL-16 8 H801-YY02 PU-18 2 BK-18 617-H77 BR-16 617-H76 BR-16 611-H74 PU-14 3 LAMP AS LEFT

M744-U01 PU-18
M745-U02 BU-18
H803-U03 BU-18
M747-U04 OR-18
M748-U05 GN-18

M746-U07 GY-18
H801-U08 PU-18
116-U06 BR-18
617-H78 BR-16 1169619
BASIC LAMP GP LH
1169625 CONN 2 HAMMER 617-H76 BR-16
(16) SWING PUMP K-C35 POS / 2094853
2213103 200-H75 BK-16
1552269 U-C02 H-C29
TURN LAMP 605-C05 YL-16 116-K148 BR-18 (26) MCV OIL PRESS

882-K110 PK-18
H802-K127 GY-18
F712-K114 GY-18

F711-K116 GN-18

F712-K115 GY-18
F711-K117 GN-18

A235-K173 BK-18
G728-H114 YL-16

A235-K172 BK-18
A235-K171 BK-18

E581-H100 OR-16

K780-H115 YL-16
1552269

403-K190 GN-18

A618-K47 OR-18
229-K185 BK-18

F721-K59 GY-18

403-K150 GN-18
883-K113 GY-18
882-K111 PK-18

883-K112 GY-18

321-K103 BR-18
L976-K30 GN-18
T776-K52 GY-18
H805-K48 BR-18
M927-K60 GN-18
R910-K63 YL-18
325-K100 PK-18
150-K119 RD-14

H834-H26 YL-16
103-H106 YL-14

A235-H66 BK-18

P978-H53 GN-16
P979-H52 YL-16
P980-H50 OR-16
P981-H51 PU-16
E554-H47 PK-16

A235-K13 BK-18

E917-K38 WH-18
E918-K39 GN-18
F729-K98 GN-18
F719-K94 BR-18
F718-K93 BU-18
F717-K95 YL-18
F716-K97 WH-18
F704-K34 OR-18
F771-K20 OR-18
F772-K22 WH-18

H788-H49 WH-14
C578-H58 YL-18
8U2622 H-C18 2183635

200-H46 BK-16

198-H21 PK-18

118-H16 GY-16
403-K09 GN-18

127-H09 OR-16

117-H14 YL-16
199-H22 OR-18
128-H24 PK-16

124-H28 GN-16

649-H18 YL-16

115-H15 PK-14

692-H33 YL-16

123-H67 WH-18
638-H65 WH-16

604-K51 OR-18

309-H68 GY-18
606-H62 GY-16

102-H48 BU-16

607-H54 PK-16
518-H60 OR-16

605-H61 YL-16
611-H56 PU-18

592-H23 BU-16
200-C04 BK-16 1 K921-K79 GY-18 2087751 (36) LEVER SWITCH

K910-K28 WH-18
307-K64 OR-18
306-K87 GN-18
1552273 1943592
2 H803-K137 BU-18 116-K149 BR-18 M744-U01 PU-18 1 BK-18
J TURN LAMP GP LH 2 BK-18 648-H19 BU-14 1 648-BU-14 J
1169624 633-H20 BU-14 2 633-BU-14
LAMP GP REAR LEFT H803-U10 BU-18 518-H60 OR-16 518-H79 OR-16 3 518-OR-16

308-K155 YL-18
308-K152 YL-18

308-K109 YL-18

323-K162 WH-10
308-K02 YL-18

308-K42 YL-18
518-H34 OR-16 4 104-YL-16 592-M03 BU-16
(26) MCV PRESS SW B (26) MCV OIL FLOW 104-H80 YL-16 5 320-OR-16 200-M05 BK-18
U-C03

56a
1673466 U-C05 E530-BR-16

L
H

56b
15
2143914 320-H81 OR-16 6
H807-K123 YL-18

1552269 RADIO ON/OFF


306-K188 GN-18

187-H05 PU-4 1552269 E530-H82 BR-16 201-4014


H-C19

31b
53c

53b
BK-18 1 M747-U04 OR-18 M745-U02 BU-18 1 BK-18

30
53

56
L
R
1552264

J
304-G04 WH-6 BK-18 2 H803-U09 BU-18 2 BK-18 7 8 123-M06 WH-18
G S

A235-K176 BK-18
A235-K177 BK-18
A235-K178 BK-18
A586-H41 OR-16 1 A586-OR-16
101-G01 RD-00 STEP DOOR SAFETY SW 592-H23 BU-16 A579-H64 OR-16 A579-H83 OR-16 2 A579-OR-16 2
MTR BAT 101-G08 RD-6 K-C34 H803-U03 BU-18 1521620 C578-H58 YL-18 A579-H84 OR-16 3 A579-OR-16 3 C578-M04 YL-18
101-G07 RD-12 1552269 116-U12 BR-18 (26) MCV DIRECTIONAL 611-H56 PU-18 500-H40 BR-16 4 500-BR-16
(21) SWING PRESS SW BK-18 1 G426-K31 WH-18 U-C04 2143915 G728-H114 YL-16 102-H48 BU-16 606-H85 GY-16 5 606-GY-16 M-C04
MOTOR 1673466 (26) MCV PRESS SW A 1552269 605-YL-16 1117898
(5) STARTER BK-18 2 A235-K171 BK-18 F772-K22 WH-18 605-H71 YL-16 6
1673466 H-C35 103-YL-14 M-C03 (B) JOYSTICK LH
2253150 (2) ALTERNATOR M746-U07 GY-18 1 BK-18 308-K153 YL-18 307-K64 OR-18 103-H86 YL-14 7 A235-M07 BK-18

323-K162 WH-10
U-C06 1173190 5W9294
2253147 R 1552269 H801-U08 PU-18 2 BK-18 607-H54 PK-16 H788-H49 WH-14 8 H788-WH-14 A235-M07 BK-18 1361206
MAXI FUSE: B+ D+ BK-18 1 M748-U05 GN-18 L980-H113 GN-16 308-K154 YL-18 518-H60 OR-16 K-C10 M-C01 L980-M11 GN-16 A235-M08 BK-18 1 BR
K-C39 1552272 SWING BRAKE
20A - 207-1219 1552267 BK-18 2 116-U11 BR-18 MULTI COMBINED VALVE H788-H49 WH-14 3E3376 K910-M09 WH-18 2 WH
80A - 232-6315 GND
I 200-AA1 BK-00 308-K152 YL-18 605-H61 YL-16 A235-K170 BK-18 1 A235-M08 BK-18 L980-M10 GN-16 3 RD AUX CCW ROT I
403-K151 GN-18

+5 VOLTS A J844-K14 GY-18


(21) LOW TRANS CLUTCH PRESS SENSOR 308-K155 YL-18 E581-H100 OR-16 E918-K39 GN-18 2 E918-M01 GN-18 L980-M11 GN-16 4 BK
200-GG1 BK-4

GROUND B G939-K140 PK-18


STRAP AS.-GROUND 1883823 F716-K97 WH-18 E917-K38 WH-18 3 E917-M02 WH-18 A928-M12 YL-16 5 GY AUX CW ROT
SIGNAL C G428-K37 BU-18
2130730 NN (D) MAIN POWER FUSE 109-G05 OR-6 116-U06 BR-18 X788-H110 GY-16 F717-K95 YL-18 K910-K28 WH-18 4 K910-M09 WH-18 A918-M13 GY-16 6 BU
80A 101-G03 RD-4
NOTE E
G728-H114 YL-16 F718-K93 BU-18 CONN 24 L980-M11 GN-16 GN FREE

H793-K186 PU-18
L980-H113 GN-16 F719-K94 BR-18 YL

E441-K17 GN-18
430-K24 BU-18
H-C16 M-C05
H807-K123 YL-18

(5) ALTERNATOR FUSE K-C33 (16) AUX CCW X788-H110 GY-16 F729-K98 GN-18 1552264 3E3388
GND FR 3.1 101-G08 RD-6 80A 109-G05 OR-6 1552269 HCR DOWN A951-H109 YL-16 X788-H110 GY-16 E918-K39 GN-18 200-H87 BK-18 1 200-M05 BK-18 M-C02 (B) ARMREST POSITION SW
306-K188 GN-18

1959089 1959089 1552267 2401366


GND ENG 5.2 E917-K38 WH-18 592-H23 BU-16 2 592-M03 BU-16
304-G04 WH-6

(11) PARKING BRAKE 1 C744-K76 PU-18 H-C34 H-C14


101-G03 RD-4

304-G04 WH-6 1957747 1552269 1552269 K910-K28 WH-18 123-H88 WH-18 3 123-M06 WH-18 A235-M07 BK-18 A WH
2 H807-K124 YL-18 NC COM
101-G07 RD-12 101-G01 RD-00 1 1 A928-H44 YL-16 A928-H43 YL-16 L980-H113 GN-16 F704-K34 OR-18 C578-H58 YL-18 4 C578-M04 YL-18 E918-M01 GN-18 B BR
GND ENG 5.1 2 2 A928-H35 YL-16 F771-K20 OR-18 L980-H32 GN-16 5 L980-M10 GN-16 E917-M02 WH-18 C GN NO
(3) DISCONNECT SW (5) START A918-H45 GY-16 A918-H42 GY-16 306-K87 GN-18 A928-H43 YL-16 6 A928-M12 YL-16
7N0718 RELAY K-C32 116-K145 BR-18 A918-H36 GY-16 A951-H109 YL-16 K780-H115 YL-16 A918-H42 GY-16 7 A918-M13 GY-16
1183534 1552269 MAGNET
116-K147 BR-18
116-K146 BR-18 200-H101 BK-16
200-H103 BK-16
200-H97 BK-16 308-K153 YL-18
CONN 23 8 1947843
(21) TRAVEL SPEED 1 R981-K82 YL-18

A235-K189 BK-18
A235-K175 BK-18
A235-K174 BK-18

A235-K167 BK-18
206-EE1 BK-00 101-FF1 RD-00 101-LL1 RD-00 101-G02 RD-4 1957747 2 H802-K128 GY-18 200-H46 BK-16 323-K163 WH-14 104-H80 YL-16 CONSOLE LEFT
K-C07 HCR UP (16) AUX CW A235-H66 BK-18 104-H90 YL-16
403-K150 GN-18

POWER ELEK
403-K09 GN-18

1959089

200-H108 BK-16
NEG POS NEG POS (41) JUMP START TERM 1552269 1959089 200-H89 BK-16 321-K103 BR-18 605-H71 YL-16 (37) BACKUP SW MCM
H-C33 H-C13
229-CC1 BK-00

H H-C17 (A) WIPER H

1238638
2116476 BK-18 1 1552269 1552269 200-H87 BK-18 L976-K30 GN-18 1939054 N-C04 (C) JOYSTICK RH
403-K190 GN-18

5W9294 1957690 7Y3952


BK-18 2 K-C31 116-K89 BR-18 1 A951-H109 YL-16 1 GND FR 1.2 200-H93 BK-16 T776-K52 GY-18 617-H78 BR-16 F704-N15 OR-18 1361206
(3) BATTERY 1 (3) BATTERY 2 31 2 3
3T5760 1552269 116-K78 BR-18 2 200-H107 BK-16 2 200-H102 BK-16 200-H75 BK-16 H805-K48 BR-18 320-H81 OR-16 200-H89 BK-16 1 F771-N17 OR-18 A235-N14 BK-18 1 BR
3T5760 31b 1 LOW IDLE
310-G39 PU-12 (21) IMPLEMENT LOCKOUT SOL 1 K777-K68 GY-18 116-K54 BR-18 200-H73 BK-14 M927-K60 GN-18 E530-H82 BR-16 E516-H38 YL-16 2 F772-N10 WH-18 A235-N13 BK-18 2 WH
53a 5 6
1957747 2 H807-K125 YL-18 116-K70 BR-18 200-H72 BK-16 R910-K63 YL-18 104-H90 YL-16 3 306-N18 GN-18 K780-T04 YL-16
(42) THERMAL START AID (14) RESISTOR 4
116-K45 BR-18 200-H104 BK-16 325-K100 PK-18 4 1 RD CAB UP
1864272 7W1251 150-K119 RD-14 104-H80 YL-16 A512-H63 GN-16 5 53 M 2 BK
G-C05 (14) THERMAL START AID RELAY 53b N-C03
1450559 GND FR 2.1 G728-H114 YL-16 104-H90 YL-16 6 2014025 3 GY CAB DOWN
377-G09 OR-12 3E5239 117-H14 YL-16 605-H71 YL-16 307-N03 OR-18 4 BU
GND FR 4.1 P30 K-C30 692-H33 YL-16 A235-N14 BK-18
(16) TRAVEL ACTIVATION 1552269 T-C02

A235-K173 BK-18
A235-K171 BK-18
A235-K172 BK-18
(9) THERMAL START AID FUSE 127-H09 OR-16 617-H78 BR-16 GN

A235-K13 BK-18
5W4957 FREE
P87 1957747 K-C11 N-C07
101-G07 RD-12 20A 315-G06 GN-12 1 K923-K73 PU-18 MINI FUSE: 116-J28 BR-14 115-H15 PK-14 320-H81 OR-16 K780-T04 YL-16 YL
G-C14 5A - 141-2759 1552252 3E5179
P86 P85 K-C06 2 H802-K129 GY-18 A893-J83 OR-14 118-H16 GY-16 E530-H82 BR-16
3E3364 1552269 10A - 113-8490
G-C13 15A - 113-8491 116-J29 BR-18 (10) REFUELING PUMP 199-H22 OR-18 F716-K97 WH-18 1 F716-N08 WH-18 K780-T01 YL-16
9X1054 116-G37 BR-18 1 116-K148 BR-18 20A - 113-8492 J-C13 1754807
J-C05 K-C12 200-H46 BK-16 F717-K95 YL-18 2 F717-N07 YL-18 A951-T02 YL-16 N-C05
25A - 113-8493 1552269 1552252 3E5179 1552269
376-G38 GN-18 2 376-K101 GN-18 BLOCK 1 J-C14 A893-J83 OR-14 124-H28 GN-16 F718-K93 BU-18 3 F718-N06 BU-18 X788-T03 GY-16
G-C02 H-C11 1973125 1973125 1 321-J33 BR-18 1 321-K103 BR-18 A235-H66 BK-18 F719-K94 BR-18 4 F719-N05 BR-18 K780-T04 YL-16 1
CONN 5 3E3388 1552264 K-C29 4 1-01 3 200-J97 BK-14 2 MOTOR M927-J69 GN-18 2 M927-K60 GN-18 H834-H26 YL-16 F729-K98 GN-18 5 F729-N09 GN-18 2
SEAT-HEATER
(16) SWING BRAKE 1552269 187-J01 PU-14 20A
G 309-G31 GY-18 638-G10 WH-16 1 1957747 198-J31 PK-18 308-J79 YL-18 3 308-K153 YL-18 128-H24 PK-16 F772-K22 WH-18 6 F772-N10 WH-18 G
638-G10 WH-16 309-G31 GY-18 2 1 C995-K74 YL-18 2 1-02 1 199-J32 OR-18 128-J35 PK-16 H805-J80 BR-18 4 H805-K48 BR-18 649-H18 YL-16 A235-K170 BK-18 A235-K169 BK-18 7 A235-N13 BK-18 196-N16 BU-16
618-G29 YL-16 E554-G30 PK-16 3 2 H802-K130 GY-18 187-J02 PU-14 25A 150-J30 RD-14 321-J33 BR-18 102-J37 BU-14 T776-J81 GY-18 5 T776-K52 GY-18 198-H21 PK-18 A235-K169 BK-18 306-K188 GN-18 306-K187 GN-18 8 306-N18 GN-18 200-N11 BK-16 N-C01 (C) THROTTLE POSITION SW
R-C02
2183635 8 1-03 7 1552273 1060107
G-C04 A611-G24 PU-14 618-G29 YL-16 4 H834-J38 YL-16 L976-J94 GN-18 6 L976-K30 GN-18 306-K87 GN-18 9 307-N02 OR-18
LAMP 619-G26 GN-14 A611-G24 PU-14 5 112-J03 PU-18 5A 198-J31 PK-18 196-J52 BU-16 118-J51 GY-16 A235-J96 BK-18 7 A235-K168 BK-18 307-K64 OR-18 10 308-N04 YL-16 F729-N09 GN-18 1 BK COM
2027202 1237615
6 1-04 5

A235-K167 BK-18
R-C03 606-G28 GY-16 619-G26 GN-14 6 K-C28 128-J35 PK-16 103-J39 YL-14 323-J84 WH-14 8 323-K163 WH-14 103-H106 YL-14 308-K154 YL-18 11 F704-N15 OR-18 F716-N08 WH-18 2 PK S1
TO BEACON REAR 1 638-G10 WH-16 E554-G30 PK-16 606-G28 GY-16 7 1552269 187-J04 PU-18 5A 199-J32 OR-18 102-J37 BU-14 124-J40 GN-16 325-J87 PK-18 9 325-K100 PK-18 A235-K168 BK-18 F704-K34 OR-18 12 F771-N17 OR-18 F717-N07 YL-18 3 BU S2
2183635 SCHEMATIC: 229-5615 (16) CREEPER SPEED
2 200-G11 BK-16
LICENSE PLATE LH
2074699
A618-G16 OR-18 8 1957747 1 F853-K85 BR-18
12
1-05
HCR DOWN 11
H834-J38 YL-16 617-J41 BR-16 150-J85 RD-14 10 150-K119 RD-14 103-H27 YL-14 F771-K20 OR-18 CONN 22 F718-N06 BU-18 4 GN S3
CONN 6
618-R04 YL-18

103-J39 YL-14 618-J42 YL-16 R910-J76 YL-18 11 R910-K63 YL-18 H-C32 T-C01 F719-N05 BR-18 5 BR S4
2 H801-K132 PU-18 X788-J05 GY-16 321-J33 BR-18
A618-G16 OR-18 649-J61 YL-16 321-J33 BR-18 12 103-H86 YL-14 1552267 3E3370 6

430-K24 BU-18
CONN 10
1238638

10 1-06 9
R-C01 G-C03 A611-G24 PU-14 648-J60 BU-14 123-J43 WH-16 K780-H115 YL-16 A K780-T01 YL-16
618-G18 YL-16
KL 15

FREE (C) KEY SWITCH


3E3364 1552269 606-G28 GY-16 112-J03 PU-18 633-J59 BU-14 196-J52 BU-16 A951-H111 YL-16 B A951-T02 YL-16
CONN 3 618-G29 YL-16 200-G11 BK-16 606-G19 GY-16 112-J08 PU-14 124-J40 GN-16 197-J55 GN-16 A951-H111 YL-16 X788-H112 GY-16 C X788-T03 GY-16 9G7641

200-R02 BK-18
1
2
618-G12 YL-18
200-G13 BK-18
618-G23 YL-16 200-G25 BK-16 200-G20 BK-16 K-C27
1552269
112-J11 PU-14
BLOCK 2 J-C15
617-J41 BR-16 649-J61 YL-16 X788-H112 GY-16 (20) AIR FILTER CLOG PRESS SW CONN 21 R

A235-K175 BK-18

H793-K186 PU-18
618-R03 YL-18

618-G23 YL-16 618-G23 YL-16 112-J12 PU-16 618-J42 YL-16 633-J59 BU-14 102-H25 BU-14 2071709 K-C51 308-N04 YL-16

E441-K17 GN-18
1973125 1973125 J-C01 H-C01 K-C50 H-C15 N-C06
3E5179 1552252
200-R01 BK-18

200-G20 BK-16 200-G22 BK-16 (21) OSCILLATING AXLE 1 K746-K86 PK-18 112-J16 PU-16 123-J43 WH-16 648-J60 BU-14 200-H73 BK-14 2183635 2183635 1552272 3E3376
200-G14 BK-14 200-G11 BK-16 200-G22 BK-16 200-G25 BK-16 2 H801-K134 PU-18 112-J21 PU-16 4 2-01 3 610-J45 OR-14 610-J45 OR-14 200-H87 BK-18 200-H104 BK-16 1 200-N11 BK-16 307-N03 OR-18 C OFF
1957747 187-J07 PU-16 10A 128-J35 PK-16 618-J42 YL-16 1 618-H07 YL-16 ON
200-G17 BK-16 200-G27 BK-16 619-G26 GN-14 112-J22 PU-14 619-J46 GN-14 619-J46 GN-14 611-H12 PU-14 196-H17 BU-16 2 196-N16 BU-16 307-N02 OR-18 S
123-J43 WH-16 2 123-H08 WH-16 ST

A893-J82 OR-18

A893-J83 OR-14

H805-J80 BR-18

T776-J81 GY-18
2 2-02 1 B

200-J78 BK-18

139-J36 OR-14

325-J87 PK-18
308-J79 YL-18

150-J85 RD-14

323-J84 WH-14
112-J23 PU-16 611-J47 PU-14 A611-J48 PU-14 200-H97 BK-16 102-H25 BU-14 102-H91 BU-16 3 102-N01 BU-16 102-N01 BU-16

187-J57 PU-6
112-J58 PU-6
150-J30 RD-14
150-J86 RD-14
200-G25 BK-16 112-J08 PU-14 15A 139-J36 OR-14 127-J44 OR-16 3 127-H09 OR-16
F R-C04 112-J24 PU-16 115-J50 PK-14 115-J50 PK-14 200-H75 BK-16 A235-K189 BK-18 102-H48 BU-16 4 F
2183635 200-G15 BK-14 200-G22 BK-16 112-J25 PU-16 8 2-03 7 118-J51 GY-16 199-J32 OR-18
610-J45 OR-14
619-J46 GN-14
4
5
610-H10 OR-14
619-H11 GN-14 200-H93 BK-16 (38) OVERLOAD PRESS SW CONN 20
LAMP 618-R06 YL-18 200-G20 BK-16 187-J09 PU-14 15A 102-J37 BU-14 1185501
H807-K123 YL-18 112-J26 PU-16 117-J49 YL-16 117-J49 YL-16 617-H29 BR-16
E554-G30 PK-16

CONSOLE RIGHT
200-G27 BK-16

2027202 200-R05 BK-18 200-G27 BK-16 6 2-04 5 611-J47 PU-14 6 611-H12 PU-14
638-H65 WH-16

321-K67 BR-18 112-J27 PU-16 A611-J48 PU-14 198-J31 PK-18 322-H31 GY-16 4 1 104-H80 YL-16
309-H68 GY-18

R-C05 187-J10 PU-16 H834-J38 YL-16 A611-J48 PU-14 7 A611-H13 PU-14 (33) FOOT SW HORN
E554-H47 PK-16

15A H-C30
619-H11 GN-14

2183635 H807-K126 YL-18 127-J44 OR-16 127-J44 OR-16 648-H19 BU-14 A951-H111 YL-16 104-H90 YL-16 104-H99 YL-16 1471380
618-H07 YL-16

117-J49 YL-16 8 117-H14 YL-16 1552269


A611-H13 PU-14

12 2-05 11
LICENSE PLATE RH C411-K55 OR-18 197-J55 GN-16 611-J47 PU-14 115-J50 PK-14 9 115-H15 PK-14 X788-H112 GY-16 104-H37 YL-16
112-J11 PU-14 103-J39 YL-14 2
606-H105 GY-16

2074699 GND FR 3.2 15A


H804-K122 GN-18 200-H72 BK-16 103-H86 YL-14 1 WH-16
A618-H03 OR-18

10 2-06 118-J51 GY-16 10 118-H16 GY-16


G939-K141 PK-18 9 A918-H42 GY-16 A579-H64 OR-16 320-H30 OR-16 320-H92 OR-16 2 GN-16
112-J12 PU-16 15A 124-J40 GN-16 196-J52 BU-16 11 196-H17 BU-16
447-K36 PK-18 197-J55 GN-16 12 A928-H43 YL-16 A235-K174 BK-18 308-K154 YL-18 320-H81 OR-16

200-G17 BK-16
A235-K172 BK-18
P976-K29 BR-18 A893-J83 OR-14
CONN 11 104-H37 YL-16
320-H30 OR-16
E516-H38 YL-16
200-H89 BK-16 OPERATOR STATION
BLOCK 3 J-C16
H804-K121 GN-18 1968644 1968644 323-J84 WH-14 A586-H41 OR-16 (29) BOOM ANGLE LIMIT SW A918-H42 GY-16

A893-J83 OR-14
A893-J82 OR-18

T776-J81 GY-18
H805-J80 BR-18
618-G18 YL-16
308-J79 YL-18
200-J78 BK-18

150-J30 RD-14

325-J87 PK-18
150-J86 RD-14
150-J85 RD-14

323-J84 WH-14

139-J36 OR-14
J-C02 H-C02
150-J86 RD-14
112-J58 PU-6

187-J57 PU-6
1238638

606-G19 GY-16 M743-K50 YL-18 150-J30 RD-14 325-J87 PK-18 518-H34 OR-16 K-C17 MM-C01 MM-C02 2401366 A928-H43 YL-16 H-C07 L-C02 L-C01
4 3-01 3 1552252 3E5179 1552267 3E3370 1552267 1552269 3E3364 1552269
KL 30

A618-G16 OR-18 200-J98 BK-14 649-J13 YL-16 10A 617-J41 BR-16 139-J36 OR-14 150-J85 RD-14 500-H40 BR-16 518-H34 OR-16
STOP LAMP A618-E01 OR-18 3-02 200-J78 BK-18 308-J79 YL-18 649-J61 YL-16 1 649-H18 YL-16 L980-H32 GN-16 A A235-MM01 BK-18 A WH 320-H30 OR-16 200-H94 BK-16 1 200-L01 BK-16 1 FLOOD LAMP BOOM
8U2622 E-C01 G-C01 2 1 NC COM
649-J14 YL-16 5A 618-J42 YL-16 H805-J80 BR-18 648-J60 BU-14 2 648-H19 BU-14 196-H17 BU-16 B B BR 123-H88 WH-18 200-H94 BK-16 607-H54 PK-16 2 607-L02 PK-16 2 1993137
3E3376 1552272 633-J59 BU-14 3 633-H20 BU-14 NO
200-E04 BK-16 A618-E01 OR-18 1 A618-G16 OR-18
187-H05 PU-4 187-J01
187-J02
PU-14
PU-14 649-J15 YL-16
8 3-03 7
123-J43 WH-16
112-J58 PU-6
187-J57 PU-6
T776-J81 GY-18
198-J31 PK-18 4 198-H21 PK-18
200-H104 BK-16
200-H89 BK-16
C E441-MM02 GN-18 C GN 633-H20 BU-14
200-H73 BK-14
200-H97 BK-16
200-H98 BK-16
200-H95 BK-16
200-H96 BK-16
CONN 18
TAIL LAMP 200-E02 BK-16 200-E02 BK-16 2 200-G17 BK-16 187-J09 PU-14
5A
3-04 5 A893-J82 OR-18 199-J32 OR-18 5 199-H22 OR-18 E516-H38 YL-16
CONN 17 611-H12 PU-14 H-C09
5W2040 6 6 MAGNET 1552269
E 618-E03 YL-16 618-E03 YL-16 3 618-G18 YL-16 187-J04 PU-18 112-J16 PU-16 5A 127-J44 OR-16 86 85 86 85 86 85 308-K154 YL-18 617-H29 BR-16 E
128-J35 PK-16 7 128-H24 PK-16 1947843
606-E05 GY-16 4 606-G19 GY-16 187-J07 PU-16 12 3-05 11 A235-K168 BK-18 200-H75 BK-16 607-H54 PK-16 200-H95 BK-16 1 FOR ATTACHED
102-J37 BU-14 8 102-H25 BU-14
BASIC LAMP GP RH
1169625
CONN 4 187-J10 PU-16 648-J17 BU-14 5A
3-06
610-J45 OR-14
87 30 87 30 87 30
A512-J89 GN-16
A579-J99 OR-16 H834-J38 YL-16 9 H834-H26 YL-16
A512-H63 GN-16
A579-H64 OR-16
200-H93 BK-16
200-H97 BK-16
322-H02 GY-16 2 SECOND HORN
10 9
187-J57 PU-6 648-J18 BU-14 5A 619-J46 GN-14 J-C07 J-C06 (7) FUEL PUMP J-C08 (7) REFUELING PUMP REL E581-J101 OR-16 103-J39 YL-14 10 103-H27 YL-14 E581-H59 OR-16 610-H10 OR-14
TURN LAMP 606-E05 GY-16 112-J58 PU-6 1238637 1238637 1968643 1238637 1968643 124-J40 GN-16 11 124-H28 GN-16 E530-H39 BR-16 322-H31 GY-16 322-H31 GY-16 322-H02 GY-16
16 3-07 15 (D) MAIN POWER
8U2622 200-E04 BK-16 633-J19 BU-14 5A 611-J47 PU-14 617-J41 BR-16 12 617-H29 BR-16 633-H20 BU-14 200-H72 BK-16 322-H01 GY-16 H-C10
(7) WIPER CUT OFF 1968643 1552269
CONN 12
306-K188 GN-18

200-H103 BK-16
605-H70 YL-16
617-H77 BR-16

604-H04 OR-18

14 3-08 13 1174861 610-H10 OR-14 648-H19 BU-14


TURN LAMP GP RH 649-J13 YL-16 633-J20 BU-14 5A A611-J48 PU-14 A579-J99 OR-16 200-H96 BK-16 1
1169624 649-J14 YL-16 30
A579-J100 OR-16 A579-J99 OR-16 123-H88 WH-18 200-H87 BK-18 322-H01 GY-16 2
86 J-C03 H-C03
649-J15 YL-16 E581-J101 OR-16 1552264 3E3388 102-H25 BU-14 HORN FWD
R910-J77 YL-16 SYMBOL DESCRIPTION
LAMP GP REAR RIGHT 648-J17 BU-14 (D) BLOCK 4 J-C17 E581-J101 OR-16 A512-J89 GN-16 123-H08 WH-16 104-H37 YL-16 1747875
1968644 85 A951-J74 YL-16 320-J62 OR-16 1 320-H30 OR-16
1968644 E581-J102 OR-16 A586-H41 OR-16
87 R910-J76 YL-18 322-J64 GY-16 2 322-H31 GY-16 H-C06 P-C01 BLADE, SPADE, RING,
648-J18 BU-14 4 4-01 3 A512-J89 GN-16 500-H40 BR-16 P-C02
112-J21 PU-16 10A 117-J49 YL-16 87a A918-J73 GY-16 L980-J70 GN-16 3 L980-H32 GN-16 1237615 6C7592 STICK TRAVEL LAMP OR SCREW TERMINAL
633-J19 BU-14 A928-H35 YL-16 E530-H39 BR-16 2183635 2027201
4-02 J-C19 A928-J72 YL-16 692-J66 YL-16 4 692-H33 YL-16
633-J20 BU-14 2 1 A512-H63 GN-16 617-H78 BR-16 1 + 1 617-P01 BR-16 SPLICE
112-J22 PU-14 15A 115-J50 PK-14 1947846 M927-J69 GN-18 518-J67 OR-16 5 518-H34 OR-16
200-G27 BK-16

(8) ARC CLUTCH PRESS SW X788-J05 GY-16 L980-H32 GN-16 200-H93 BK-16 2 - 2 200-P02 BK-16
G-C10 4-03 518-J67 OR-16 A928-J72 YL-16 6 A928-H35 YL-16
1145333 8 7 A918-H36 GY-16 196-H17 BU-16 PLUG STICK CIRCUIT NOT CONNECTED
D
1552269 112-J23 PU-16 5A 118-J51 GY-16 692-J66 YL-16
A586-J93 OR-16
A918-J73 GY-16 7 A918-H36 GY-16 200-H104 BK-16 CONN 19 1205967
D
BK-18 1 E554-G30 PK-16 6 4-04 5 104-J88 YL-16 8 104-H37 YL-16 618-H07 YL-16 E581-H59 OR-16 ELECTRICAL CONNECTION

123-H67 WH-18
500-J92 BR-16
BK-18 2 C510-G32 WH-16 112-J24 PU-16 15A
4-05
196-J52 BU-16
E530-J91 BR-16 CONN 13 619-H11 GN-14 306-K188 GN-18
ABBREV COLOR
TO MACHINE STRUCTURE
12 11 200-H103 BK-16 605-H70 YL-16
112-J25 PU-16 140-J53 BU-16 104-J88 YL-16 INTERNAL ELECTRICAL
E581-J102 OR-16

5A A611-H13 PU-14 617-H77 BR-16


C510-G33 WH-16 4-06 E516-J90 YL-16 RD RED CONNECTION TO SURFACE
10 9 J-C04 H-C04 200-H98 BK-16 WH WHITE
112-J26 PU-16 104-J54 YL-16 200-J95 BK-18 320-J62 OR-16 3E3388
104-J68 YL-16

15A 1552264 618-H07 YL-16 606-H85 GY-16 OF COMPONENT


200-J63 BK-16 322-J64 GY-16 OR ORANGE
R910-J77 YL-16
A951-J74 YL-16
R910-J76 YL-18
A918-J73 GY-16
A928-J72 YL-16
M927-J69 GN-18

A586-J93 OR-16
A893-J82 OR-18

E530-J91 BR-16

E516-J90 YL-16

L980-J70 GN-16
L976-J94 GN-18
A235-J96 BK-18
L980-J71 GN-16
X788-J75 GY-16
H807-K123 YL-18

518-J67 OR-16
692-J66 YL-16

500-J92 BR-16

104-J88 YL-16

320-J62 OR-16
322-J64 GY-16

16 4-07 15 A611-H13 PU-14 YL YELLOW CONNECTOR


(15) ARC CLUTCH SOL 200-J65 BK-16 L980-J70 GN-16 E516-J90 YL-16 1 E516-H38 YL-16
G-C11 112-J27 PU-16 15A 197-J55 GN-16 619-H11 GN-14 (12) WASHER PK PINK
3E1906 1552269 104-J54 YL-16 L976-J94 GN-18 E530-J91 BR-16 2 E530-H39 BR-16 H-C12
14 4-08 13 200-H103 BK-16 1237615 7T8891 BK BLACK ATCH WIRE, CABLE &
1 C510-G34 WH-16 140-J53 BU-16 A235-J96 BK-18 500-J92 BR-16 3 500-H40 BR-16 E530-H82 BR-16 GY GRAY
FREE COMPONENT
2 200-G35 BK-16 116-J29 BR-18 L980-J71 GN-16 A586-J93 OR-16 4 A586-H41 OR-16 H-C26 K-C13 E530-H39 BR-16 1 PU PURPLE
X788-J05 GY-16 X788-J75 GY-16 A512-J89 GN-16 5 A512-H63 GN-16 3E3364 1552269 BR BROWN CIRCUIT GROUPING
E581-H59 OR-16 2 MOTOR H#
FUSE AMP DESCRIPTION A579-J99 OR-16 6 A579-H64 OR-16 604-H04 OR-18 1 604-K51 OR-18 E581-H100 OR-16 GN GREEN
BU BLUE DESIGNATION
1-01 20A ELECTRONIC (MCM, MCV, MSS, PL) E581-J101 OR-16 7 E581-H59 OR-16 A618-H03 OR-18 2 A618-K47 OR-18
1-02 25A ELECTRONIC (ECM), FUEL PUMP CONN 14 8 CONN 16
1-03 5A MONITOR, SOFT SWITCH PANEL NOTE E: THE FOLLOWING WIRES MUST BE TWISTED
P979-H52 YL-16
1-04 5A MONITOR (KL.30) PAIRS. AT LEAST 1 TURN PER 25 MM:
309-H68 GY-18
1-05 DIODE DIODE ALARM HCR DOWN
E554-H47 PK-16
1-06 - FREE
C P980-H50 OR-16 C
2-01 10A WARNING LIGHTS (HAZARD)
P978-H53 GN-16
2-02 15A REFUELING PUMP
638-H65 WH-16 NOTE H: THE FOLLOWING WIRES MUST BE TWISTED
2-03 15A KEY SWITCH, POSITION LIGHT SWITCH J-C18 H-C31 P981-H51 PU-16 PAIRS. AT LEAST 1 TURN PER 150 MM:
2-04 15A CONVERTER, CIGAR LIGHTER, DOME LIGHT 5W4957 5W2005 THIS SCHEMATIC IS FOR THE WHEELED EXCAVATOR ELECTRICAL SYSTEM, 318C, 322C.
606-H62 GY-16 IDENT PART NO. LOC SH DESCRIPTION NOTE
2-05 15A LOW / HIGH BEAM SWITCH L980-J71 GN-16 1 L980-H113 GN-16 WIRIING DIAGRAM PART # 200-2558 CHG 02
606-H105 GY-16 606-H85 GY-16
H804-K121 GN-18

HARNESS AS UNDERCARRIAGE
M743-K50 YL-18

2-06 15A HEATER, AIR CONDITIONER (ARC) A 193-7757 A-24 1


R910-J77 YL-16 2 A951-H111 YL-16 617-H77 BR-16
200-J98 BK-14 3-01 10A POSITION LIGHTS LHS, 24V PLUG (5A) C 195-3580 K-24 1 HARNESS AS (LAMP REAR LEFT)
A951-J74 YL-16 3 A951-H109 YL-16 605-H70 YL-16 WIRE GROUP COLOR DESCRIPTIONS
C510-G33 WH-16

E 191-7539 E-24 1 HARNESS AS (LAMP REAR RIGHT)


200-G36 BK-16

3-02 5A POSITION LIGHTS RHS X788-J75 GY-16 4 X788-H110 GY-16 200-H98 BK-16
G939-K141 PK-18

F 232-5325 C-10 2 HARNESS AS (CAB)


3-03 5A SWITCH LOCATING LIGHTING
CONN 15 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
447-K36 PK-18

X788-H112 GY-16 306-K188 GN-18 G-C06


H807-K126 YL-18

2080200 G 228-7976 F-21 1 HARNESS AS (ENGINE)


3-04 5A TURN SIGNAL
321-K67 BR-18

(28) QUICK COUPLER WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
P976-K29 BR-18

H 202-1132 M-2 1 HARNESS AS.-HCR (CHASSIS ELECTRIC)


(18) STB LH FR LOCKOUT SOL 1769670 3-05 5A LOW BEAM LHS 56B
200-H98 BK-16

619-G26 GN-14 1
P978-H53 GN-16

1959089 J 228-7979 D-10 1 HARNESS AS (BOX-JUNCTION)


3-06 5A LOW BEAM RHS 31 HIGH / LOW STARTING CIRCUIT
P979-H52 YL-16

200-G25 BK-16 2 2117560


P981-H51 PU-16

K 202-1134 R-10 1 HARNESS AS.-HCR (CHAS.-ELECTRONIC)


3-07 5A HIGH BEAM LHS 56A
P980-H50 OR-16

A611-G24 PU-14 3 LAMP AS RIGHT L 195-5663 D-3 1 HARNESS AS (BOOM) GROUND CIRCUIT
3-08 5A HIGH BEAM RHS 1169619
200-A03 BK-16 2 M 202-0197 H-3 1 HARNESS AS (CONSOLE LH)
G-C12 4-01 10A BEACON (2 QTY.), 24V PLUG (8A)
P980-A09 OR-16 1 1552269 618-G23 YL-16 N 228-7974 F-3 1 HARNESS AS (CONSOLE RH) STARTING AID CIRCUIT
4-02 15A WORKING LIGHTS FRONT / REAR POS / 2094853
(7) IMPLEMENT LOCKOUT 200-G22 BK-16
H804-K122 GN-18

A-C03 P 193-4290 E-3 1 HARNESS AS (ROADING-STICK) CAT DATA LINK


C411-K55 OR-18

1552269 (28) QUICK COUPLER PRESS SW 4-03 5A INDIVIDUAL STABILIZERS, DOZER BLADE 1174861 G-C07
1
2

A928-J72 YL-16

1769671 J-C12 R 207-5466 F-24 1 HARNESS AS (LICENCE PLATE)


A918-J73 GY-16

4-04 15A SEAT AIR SUPENDED, SEAT HEATER 2183635


518-J67 OR-16
692-J66 YL-16
200-J65 BK-16

(18) STB RH FR LOCKOUT SOL 1552272 CAN DATA LINK


A951-J74 YL-16

(1) TRAVEL ALARM 30 G-C08 T 198-6219 F-2 1 HARNESS AS.-HCR (CONSOLE RIGHT)
1959089 4-05 5A AUXILIARY FUNCTION, HYD CAB RISER 140-J53 BU-16 (7) HORN FORWARD
B (4) ARC SUPPRESSOR 2139100 K-C25 86 606-G28 GY-16 2183635 U 201-4012 J-15 1 HARNESS AS (WORKTOOL) B
116-J29 BR-18 L976-J94 GN-18 1 ENGINE CONTROL CIRCUIT MASTER
R910-J76 YL-18

A586-J93 OR-16

4-06 15A WIPER MOTOR, WASHER PUMP, HORN


500-J92 BR-16

1552269 1174861
104-J88 YL-16

1068704 3.9 606-G19 GY-16 606-G21 GY-16 TURN LAMP V 201-4013 C-5 2 HARNESS AS (SERVICE CONNECTOR)
4-07 15A GENERATOR M927-J69 GN-18 104-J68 YL-16 A893-J82 OR-18 2 8U2622
200-A04 BK-16 2 RD-16 1 4-08 - FREE
85
L980-J70 GN-16 30
104-J54 YL-16 200-J95 BK-18 3 2.4 200-G20 BK-16 W 211-7988 A-20 1 HARNESS AS (FAN DRIVE) MACHINE CONTROL CIRCUIT
P981-A08 PU-16 1 87 86 G-C09 X 211-8207 F-10 2 HARNESS AS (MSS)
BK-16 2 L980-J71 GN-16 320-J62 OR-16 A235-J96 BK-18 4 2183635 TURN LAMP GP RH FRONT HEATER AND AIR CONDITIONER CIRCUIT
A-C04 A235-K172 BK-18 87a
200-J63 BK-16
Y 211-8206 G-10 2 HARNESS AS (PRODUCT LINK)
1552269 J-C10 (D) REFUELING PUMP SW 1169626
X788-J05 GY-16 (7) DIODE HCR 85
322-J64 GY-16
YY 213-6477 K-13 1 HARNESS AS (HAMMER) TURN SIGNAL/WIPER/WASHER CIRCUIT
1238636 87 1965650 XX 201-0898 G-2 2 HARNESS AS (LIGHTING (02) CAB) C
(27) STB RH REAR LOCKOUT SOL (13) FUEL LEVEL SENSOR 633-J20 BU-14 633-J59 BU-14 1470934
200-A01 BK-16 W-C02 K-C24 K-C23 1965649 633-J19 BU-14 1 87a (A) INTERVAL WIPER WW 201-0898 G-2 2 HARNESS AS (LIGHTING (02) CAB) C
1959089 3E3364 1552269 1552269
A-C01 200-A02 BK-16 648-J18 BU-14 648-J60 BU-14 2 J-C09 1554574 UU 219-5762 T-19 1 HARNESS AS (MAIN-PUMP-ANGLE-SENSOR)
1552269 200-A03 BK-16 (22) SWIVEL ELECTRIC 1238636 53c TT 217-6820 G-5 2 HARNESS AS (AIR CONDITION)
1 1 BK-18 648-J17 BU-14 3
E530-J91 BR-16
2 200-A01 BK-16 200-A04 BK-16 1950704 H-C08 31b
1552273 2 2 BK-18 649-J13 YL-16 4
X788-J05 GY-16 E516-J90 YL-16
GROUND BOX

1 P978-A06 GN-16 200-A05 BK-16 15 AA 229-7525 H-25 1 WIRE AS (ENGINE -STARTER)


200-A05 BK-16
2
1-BK-18 1 CONN 8 649-J14
649-J15
YL-16
YL-16
649-J61 YL-16 X788-J75 GY-16 DEFINED GROUND POINTS AT THE MACHINE
CC 193-7760 G-25 1 WIRE AS (DISCONNECT - GND)
1238638

5
3 (C) FLASHER 104-J68 YL-16 IDENT DESCRIPTION ABBREVIATION FOR SCHEMATIC
2-BK-18 2 NOTE E 112-J58 PU-6 2047685 53e EE 193-7761 G-25 1 WIRE AS (BAT - DISCONNECT)
(27) STB LH REAR LOCKOUT SOL 4 H804-W02 GN-16 J-C10 R910-J77 YL-16 1 GROUND FRAME BOX-JUNCTION GND FR 1.X
GND UNDCRG 3-BK-18 3 187-J57 PU-6 1238636 31 FF 170-6929 G-24 1 CABLE AS (BAT - BAT)
1959089 A-C02
1552269 A-C05
5
1
4-BK-18 4
C411-W01 OR-16
OUT (LAMP) 49a
+ BATTERY 49
E581-J102 OR-16
I
2 GROUND FRAME PLATFORM GND FR 2.X GG 128-1041 H-22 1 WIRE AS (ALTERNATOR ENGINE) THIS SCHEMATIC IS FOR THE M318C AND M322C WHEELED EXCAVATOR
5 3 GROUND FRAME ENGINE GND FR 3.X HH 132-1805 H-25 1 STRAP AS.-GROUND
2 200-A02 BK-16
3E3382
GN/YL-18 6
GROUND

J-C09
31 J-C11
1799083 4 GROUND FRAME DISCONNECT-SW GND FR 4.X JJ 223-7186 G-7 2 WIRE AS (MSS-COILS) ELECTRICAL SYSTEM
A
1 P979-A07 YL-16 P980-A09
P981-A08
OR-16
PU-16
1
2
1-BK-18
2-BK-18
GN/YL-18
4-BK-18
1
200-J97 BK-14
200-J65 BK-16 1238636 5 GROUND ENGINE GND ENG 5.X
KK
LL
210-0396
212-4849
L-25
G-23
1
1
WIRE AS (CRANK WITH INJECTION)
WIRE AS (BATT - JUMP START TERM)
VOLUME 1 of 2: ENGINE AND CHASSIS WIRING A
5
P980-A09 OR-16 P979-A07 YL-16 3 3-BK-18 3-BK-18 4
(25) HYD DEMAND FAN W-C01
2023060 8U7441 200-J63 BK-16
6
7
GROUND CAB LOWER
GROUND BOX-JUNCTION
GND CAB 6.X
GND BOX 7.X
MM 223-5783 D-8 1 WIRE AS (VA-BOOM) F MEDIA NUMBER:KENR6316
200-A03 BK-16 P978-A06 GN-16 4 4-BK-18 2-BK-18 NN 213-0730 H-25 1 STRAP AS.-GROUND
200-A04 BK-16 5 1-BK-18
3
2 1
200-J56 BK-6 200-J78 BK-18
8 GROUND UNDERCARRIAGE GND UNDCRG SCHEMATIC PART NUMBER: 200-2558, CHANGE: 02
P981-A08 PU-16 200-A05 BK-16 6 GN/YL-18 2
200-J95 BK-18
9 GROUND PLATFORM GND PF
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
10 GROUND CAB TOP GND CAB TOP in neutral and with parking brake set.
GND FR 1.5 BOX GP JUNCTION Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
UNDERCARRIAGE
Note: Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic

25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
10 9 8 7 6 5 4 3 2 1

H Y-C02 H
7X6222 (1) CONTROL UNIT AIR CONDITIONER
116-Y01 BR-18 1 BATTERY + 1984690
229-Y02 BK-18 2 GROUND
3 (5) COIL EXCITER J 1 J 2 J 3
403-Y03 GN-18 4 ALTERNATOR R TERM 2065208 JJ-C02
1552269 CONN FLOOT LAMP LH XX-C02 XX-C01
308-Y04 YL-18 5 KEYSWITCH R TERM

GROUND - ANTIFROST SENSOR EVAPORATOR


1552269 3E3364 1552269
6 BK-18 1

GROUND - RESISTOR MOTOR WATERVALVE


7 BK-18 2 1 200-XX01 BK-16 1 FLOOT LAMP GUARD LH

IN - ANTIFROST SENSOR EVAPORATOR


OUT - RESISTOR MOTOR WATERVALVE
8 2 607-XX02 PK-16 2 1993137

IN - RESISTOR MOTOR WATERVALVE

- FLAP MOTOR RECIRCULATION

- FLAP MOTOR RECIRCULATION


- BLOWER SPEED CONTROLLER

FLAP MOTOR FRONT WINDOW

- FLAP MOTOR FRONT WINDOW


Y-C01 9 NOTE E

GROUND - INTERNAL AIR SENSOR


GROUND - EXTERNAL AIR SENSOR

IN - FLAP MOTOR FRONT WINDOW

FLAP MOTOR REAR WINDOW

- FLAP MOTOR REAR WINDOW


3E3382
10

GROUND - MIXED AIR SENSOR

AC COMPRESSOR RELAY
1 116-Y01 BR-18 11 CAT DATA LINK + T902-JJ02 PK-18

IN - INTERNAL AIR SENSOR


IN - EXTERNAL AIR SENSOR
2 229-Y02 BK-18 12 CAT DATA LINK - CONN FLOOT LAMP RH WW-C02 WW-C01

MOTOR WATERVALVE

- MOTOR WATERVALVE
1552269 3E3364 1552269

GROUND - PHOTO SENSOR

IN - MIXED AIR SENSOR


PRODUCT LINK 3 308-Y04 YL-18 13 (3) COIL FERRITE JJ-C01
4 403-Y03 GN-18 14 2223870 1552269 1 200-WW01 BK-16 1 FLOOT LAMP GUARD RH

IN - PHOTO SENSOR
5 883-Y05 GY-18 15 YL-18 1 T901-JJ01 YL-18 2 607-WW02 PK-16 2 1993137
6 882-Y06 PK-18 16 PK-18 2 T902-JJ02 PK-18 X-C02 (3) MSS CONTROLLER
CONN 25 17 X-C04
1506766 1566155
G 1552269 G
NOTE E 18 116-X01 BR-18 1 BATTERY + ONLY FOR CAB WITH GUARD AR (FOGS)

BATTERY +

BATTERY +

BATTERY +
19 YL-18 1 T901-X11 YL-18 229-X02 BK-18 3 GROUND
ANTENNA PL

GROUND

GROUND
GROUND
2076798 20 PK-18 2 T902-X13 PK-18 5 -

-
-
-
-
21 T901-X11 YL-18 7 EXCITER COIL SIGNAL

OUT

OUT

OUT
OUT
OUT
OUT

OUT

OUT
OUT
OUT
GPS VHF
22 NOTE E 9 - FLOOD LAMP REAR

-
-

-
-

-
-

-
-
-

-
-
-
23 11 - 1993139 F-C27

10

10
11
12
13
14

10
11
12
13
14
15
16
17
18
19
20
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
24 13 - 1552269
18 - 1 608-F78 GN-16

TT-C01

TT-C02

TT-C03
VHF ANTENNA 229-X02 BK-18 951-X12 PK-18 19 LED GROUND PIN C 2

C537-TT07 GN-18
G933-TT08 YL-18
E585-TT09 PK-18
E586-TT10 PU-18
E584-TT11 GY-18
N741-TT12 PU-18
N739-TT13 GN-18
C538-TT14 OR-18
N934-TT15 PK-18
E556-TT16 YL-18
E550-TT17 PK-18
E583-TT18 BR-18
A529-TT19 WH-18
A503-TT20 PK-18

C586-TT21 GY-14

C505-TT22 BU-18

YL-18
OR-18
BU-18
OR-18

C504-TT27 PK-18

A590-TT28 BU-18
A526-TT29 PK-18
C597-TT30 BU-18
GPS ANTENNA 116-X01 BR-18 308-X03 YL-18 24 KEYSWITCH R TERM

124-TT01 GN-14
200-TT02 BK-14
124-TT03 GN-18

124-TT04 GN-14
200-TT05 BK-14
200-TT06 BK-14
(4) PRODUCT LINK CONTROLLER 308-X03 YL-18 403-X08 GN-18 26 ALTERNATOR R TERM F-C33
2096417 403-X08 GN-18 29 - 2183635

C572-TT23
C598-TT24
A527-TT25
A589-TT26
PRODUCT LINK (PL) 883-X05 GY-18 31 - 200-F81 BK-16 FR FLOOT LAMP LH
882-X06 PK-18 40 - 1993138
883-X05 GY-18 42 CAT DATA LINK + F-C34

200-F82 BK-16
NOTE E 882-X06 PK-18 45 2183635
CAT DATA LINK -
47 -
52 - 607-F77 PK-16
T902-X13 PK-18 53 EXITER COIL RETURN F-C35
X-C01 58 - 2183635
3E3382
LED RED/GREEN F846-X14 PU-18 60 LED RED SIGNAL PIN A 200-F80 BK-16 FR FLOOT LAMP RH
1 116-X01 BR-18 1655655 X-C03 G836-X15 WH-18 62 LED GREEN SIGNAL PIN B 1993138
1552267 F-C36
2 229-X02 BK-18 RED 64 -

YL-18
GY-14
GN-14
GN-14
GN-18
BK-14
BK-14
BK-14
2183635

N741-TT12 PU-18

N739-TT13 GN-18

A589-TT26 OR-18
3 308-X03 YL-18 RD-18 A F846-X14 PU-18 66 -
MSS 4 403-X08 GN-18 GREEN GN-18 B G836-X15 WH-18 68 -

A590-TT28 BU-18
F F
5 883-X05 GY-18 BK-18 C 951-X12 PK-18 70 - 607-F76 PK-16

C572-TT23
C586-TT21
124-TT01
124-TT04
124-TT03
200-TT02
200-TT05
200-TT06
6 882-X06 PK-18
CONN 26

C504-TT27 PK-18
607-F75 PK-16

E556-TT16 YL-18
E585-TT09 PK-18

C505-TT22 BU-18
(8) REAR WINDOW
MACHINE SECURITY SYSTEM (MSS) 2176816 GND CAB TOP (A) WINDOW UPPER LIMIT SW

E550-TT17 PK-18
TT-C12 1892054

E586-TT10 PU-18

C598-TT24 OR-18
A529-TT19 WH-18
A526-TT29 PK-18
A503-TT20 PK-18
A527-TT25 BU-18
C597-TT30 BU-18
1

200-F79 BK-16
2 MOTOR E581-F32 OR-16

N934-TT15 PK-18
G933-TT08 YL-18
124-TT03 GN-18 3
TT-C04 124-TT01 GN-14 4
3E3370
124-TT03 GN-18 124-TT04 GN-14 5 E582-F74 BU-16
A 124-TT37 GN-14 124-TT04 GN-14 200-TT02 BK-14 6 H834-F72 YL-16
ARC B 200-TT40 BK-14 124-TT01 GN-14 200-TT05 BK-14
(8) EXTERNAL AIR SENSOR F-C26 (A) WINDOW LOWER LIMIT SW
C 124-TT35 GN-12 200-TT06 BK-14 (8) RECIRCULATION

PU-18

GN-18
1908664

PU-18

GN-18
2176809 7Y3952
CONN 28 (D) ARC COMPRESSOR TT-C07

E583-TT18 BR-18
124-TT36 GN-14 C572-TT23 YL-18 2176816 DOME LAMP

E584-TT11 GY-18
1174861 TT-C13 6C9121
BK-18 1 F-C28 1 BU-18
30
200-TT06 BK-14 C586-TT21 GY-14 124-TT36 GN-14 BK-18 2 1 2183635 200-F33 BK-16 2 BR-18

N741-TT34

N739-TT32
N741-TT33

N739-TT31
86
AIR CONDITIONER (ARC)

200-F83 BK-16
200-TT05 BK-14 C572-TT23 YL-18 2 MOTOR
200-TT02 BK-14 124-TT35 GN-12 200-TT39 BK-14 3
85 (8) MIXED AIR SENSOR F-C32
200-TT38 BK-12 124-TT36 GN-14 E554-TT41 PK-14 4 CIGAR LIGHTER
87 2176806 TT-C08 2183635 9W0335
NOTE E 200-TT39 BK-14 200-TT38 BK-12 5

C537-TT07 GN-18
87a

C538-TT14 OR-18
E554-TT41 PK-14 200-TT39 BK-14 BK-18 1 6
F-C04 TT-C05
E554-TT41 PK-14 1799083 BK-18 2 H834-F71 YL-16
1552264 T°
F711-F03 GN-18 200-F41 BK-16
E (8) WATERVALVE F-C25 E
1 883-F01 GY-18 F712-F04 GY-18 (2) BLOWER SPEED CONTROLLER 2172811 BEACON
2 882-F02 PK-18 883-F01 GY-18 592-F115 BU-16 2176815 TT-C06 (8) INTERNAL AIR SENSOR 1997529 2183635
2176806 TT-C10 TT-C14 F-C24
3 F711-F03 GN-18 882-F02 PK-18 592-F63 BU-16 BATTERY + BK-12 1 124-TT35 GN-12
1237615 F-C09
CAB ELEC 4 F712-F04 GY-18 592-F115 BU-16 882-F02 PK-18 GROUND BR-12 2 200-TT38 BK-12 BK-18 1 N739-TT31 GN-18 1
(CAB ELECTRONIC 8S) 1237615
5 E479-F05 YL-18 C578-F25 YL-18 883-F01 GY-18 CONTROL UNIT WH-14 3 C586-TT21 GY-14 BK-18 2 A529-TT19 WH-18 2 + 1

6 H793-F06 PU-18 229-F44 BK-18 BLOWER + OR-12 4 579-TT42 BR-12 N741-TT33 PU-18 3 - 2 309-F23 GY-18 1 +
HOUR
7 J992-F07 YL-18 198-F43 PK-18 BLOWER - BR/YL-12 5 C543-TT43 GY-12 A526-TT29 PK-18 4 200-F73 BK-18 2 -
(8) BLOWER HEATER PLUG CAB
8 229-F08 BK-18 210-F62 BK-16 6 2172815 5 1205967
MOTOR
CONN 27 C578-F25 YL-18 TT-C09 A527-TT25 BU-18 6 (6) SERVICE METER
F711-F49 GN-18
F712-F50 GY-18

1 BR-12 6T7337

638-F86 WH-16
F711-F03 GN-18 F711-F48 GN-18 SPEAKER LH 2 OR-12 MOTOR
F711-F49 GN-18 5W8937 H834-F71 YL-16
F-C01 + (8) FRONT WINDOW F-C05
229-F44 BK-18 NOTE E H834-F59 YL-16 (A) CONVERTER
1552252 2176817 1552264 1310327
198-F43 PK-18 F712-F04 GY-18 F712-F47 GY-18
-

H834-F24 YL-16
1 102-F09 BU-16 210-F62 BK-16 F712-F50 GY-18 (8) ANTIFROST SENSOR TT-C15 H834-F60 YL-16 200-F40 BK-16 1 GROUND
2173814 TT-C11
2 649-F10 YL-16 592-F63 BU-16 N739-TT32 GN-18 1 H834-F59 YL-16 2 +24V SWITCHED IN
3 103-F11 YL-14 NOTE E NOTE E NOTE E RADIO F-C29 BK-18 1 A503-TT20 PK-18 2 H834-F60 YL-16 3 +24V MEMORY IN
ATTACHMENT 2138350
4 H788-F12 WH-14 BK-18 2 N741-TT34 PU-18 3 4 +24V LIGHT IN

5 P980-F13 OR-16 E581-F32 OR-16 1 C598-TT24 OR-18 4 5 +12V LIGHT OUT
CAB ELEC 01 6 P981-F14 PU-16 200-F33 BK-16 2 5 210-F62 BK-16 6 GROUND
(CAB ELECTRIC 12S) MOTOR
7 P979-F15 YL-16 611-F22 PU-18 3 C597-TT30 BU-18 6 592-F63 BU-16 7 +12V SWITCHED OUT
8 118-F16 GY-16 +12 VOLT 4 592-F87 BU-16 592-F115 BU-16 8 +12V MEMORY OUT
9 P978-F17 GN-16 229-F08 BK-18 5 592-F63 BU-16
10 607-F18 PK-16 198-F21 PK-18 6 592-F45 BU-16
11 115-F19 PK-14 199-F20 OR-18 +12V KEY-SW 7 C578-F25 YL-18 E581-F32 OR-16 F-C10
D CONN 29 2072040 D
12 592-F115 BU-16 H834-F24 YL-16 GROUND 8 210-F88 BK-16 210-F46 BK-18 (6) PHOTO SENSOR ARC 200-F33 BK-16
200-F41 BK-16 210-F62 BK-16 1677083 200-F73 BK-18 F712-F54 GY-18 1 CAN LOW -
200-F40 BK-16 1 TT-C16 F-C31 F-C08 Y/W 607-F75 PK-16 F711-F52 GN-18 2 CAN HIGH +
7Y3953 7Y3952 1211158
309-F23 GY-18 2 608-F78 GN-16 3 FREE
RH SPK (+) 3 1 C537-F84 GN-18 1 200-F40 BK-16 4 FREE
RH SPK (-) 4 2 C538-F85 OR-18 2 123-F64 WH-18 5 LIGHT
F-C02 ANTENNA
LH SPK (+) 5 199-F20 OR-18 198-F65 PK-18 6 +24V KL.15
3E5179 6C3431 CONN 34 FREE
LH SPK (-) 6 Y/G 309-F23 GY-18 7
1 199-F20 OR-18 7 200-F41 BK-16 229-F66 BK-18 8 GROUND
2 198-F21 PK-18 8 (C) SOFT SWITCH PANEL
3 611-F22 PU-18 ANTENNA 1955628
F-C30
4 309-F23 GY-18 2138351 592-F63 BU-16
5 H834-F24 YL-16 638-F86 WH-16 12V 5A SOCKET 210-F62 BK-16 F-C07

YL-18

BU-16
BK-16

BU-16
BK-18
BU-16
1210987 1552264
CAB ELEC 02 6 C578-F25 YL-18 123-F64 WH-18 123-F64 WH-18
(CAB ELECTRIC 12P) 7 127-F26 OR-16 605-F70 YL-18 199-F20 OR-18 1 RD-18 +24V KL.30
8 692-F27 YL-16 606-F69 GY-18 509-F92 WH-18 592-V03 BU-16 611-F22 PU-18 198-F67 PK-18 2 BK-18 +24V KL.15

C578-F25

592-F115
210-F62

592-F63
210-F46
592-F45
9 128-F28 PK-16 607-F75 PK-16 508-F91 PU-18 210-V04 BK-18 611-F22 PU-18 3 BR-18 HIGH BEAM
10 518-F29 OR-16 608-F78 GN-16 512-F90 GN-18 F711-F55 GN-18 4 PK-18 CAN HIGH +
11 605-F30 YL-16 200-F73 BK-18 511-F89 BR-18 229-F68 BK-18 5 WH-18 GROUND
CONN 30 12 606-F31 GY-16 606-F69 GY-18 F712-F57 GY-18 6 BU-18 CAN LOW -
H793-F06 PU-18 F-C23 V-C01 605-F70 YL-18 606-F69 GY-18 7 GN-18 TURN LAMP RH
1552264 3E3388 V-C02
E479-F05 YL-18 SPEAKER RH 605-F70 YL-18 8 YL-18 TURN LAMP LH
5W8937 9W1951
128-F28 PK-16 198-F43 PK-18 1 198-V01 PK-18 (7) MONITOR
+ 1946475
127-F26 OR-16 229-F44 BK-18 2 229-V02 BK-18 198-V01 PK-18 A 198-F21 PK-18 198-F67 PK-18
518-F29 OR-16 592-F45 BU-16 3 592-V03 BU-16 229-V02 BK-18 B 198-F43 PK-18 198-F65 PK-18
C F-C03 - C
606-F31 GY-16 198-F43 PK-18 210-F46 BK-18 4 210-V04 BK-18 C
3E3388
692-F27 YL-16 229-F44 BK-18 883-F01 GY-18 5 883-V05 GY-18 883-V05 GY-18 D SERVICE (ET) 229-F08 BK-18 229-F66 BK-18
1 605-F30 YL-16 883-F01 GY-18 882-F02 PK-18 6 882-V06 PK-18 882-V06 PK-18 E CONNECTOR 229-F44 BK-18 229-F68 BK-18 (6) CAN BUS RESISTOR 2
2 E581-F32 OR-16 649-F10 YL-16 882-F02 PK-18 F712-F47 GY-18 7 F712-V07 GY-18 F712-V07 GY-18 F 1342540
3 117-F34 YL-16 102-F09 BU-16 F712-F47 GY-18 F711-F48 GN-18 8 F711-V08 GN-18 F711-V08 GN-18 G F711-F49 GN-18 F712-F54 GY-18
CAB ELEC 03 4 638-F35 WH-16 H788-F12 WH-14 F711-F48 GN-18 H F711-F52 GN-18
(CAB ELECTRIC 8P) CONN 33

A
B
C
5 G728-F36 YL-16 P980-F13 OR-16 J F712-F50 GY-18 F712-F57 GY-18
F-C06
6 K780-F37 YL-16 P981-F14 PU-16 NOTE E NOTE E F711-F55 GN-18 1552267
7 A235-F38 BK-18 P979-F15 YL-16 CONN 35
CONN 31 8 123-F39 WH-18 P978-F17 GN-16 F711-F56 GN-18
118-F16 GY-16 F712-F58 GY-18
607-F18 PK-16
115-F19 PK-14 NOTE E
638-F35 WH-16
A235-F96 BK-18
103-F93 YL-18

200-F33 BK-16 117-F34 YL-16 NOTE E


200-F40 BK-16 K780-F37 YL-16
200-F41 BK-16 G728-F36 YL-16 F711-F49 GN-18 F711-F51 GN-18 F712-F54 GY-18
200-F42 BK-18 J992-F07 YL-18 F711-F52 GN-18
A235-F38 BK-18 F711-F52 GN-18
103-F11 YL-14 F711-F51 GN-18 F711-F55 GN-18
GND CAB 6.2 123-F39 WH-18 F712-F50 GY-18 F712-F53 GY-18 F711-F56 GN-18
200-F42 BK-18
F712-F54 GY-18 F712-F53 GY-18 F712-F57 GY-18
NOTE E F712-F58 GY-18
NOTE E
B B
NOTE E
CAB
123-F113 WH-18 123-F111 WH-18 123-F109 WH-18 123-F107 WH-18 123-F105 WH-18 123-F103 WH-18 123-F101 WH-18 123-F100 WH-18 123-F97 WH-18
103-F95 YL-18 103-F94 YL-18
200-F117 BK-18 200-F116 BK-18 200-F114 BK-18 200-F112 BK-18 200-F110 BK-18 200-F108 BK-18 200-F106 BK-18 200-F104 BK-18 200-F102 BK-18

(C) GENERATOR SW (C) HCR (C) BEACON SW (C) REAR FLOOD LAMP (C) FR FLOOD LAMP (C) STAB REAR RH (C) STAB REAR LH (C) STAB FR RH (C) STAB FR LH (C) HEAD LAMP (C) HAZARD (C) OVERLOAD WARN
1939066 1939062 1939065 1939059 1939058 1939064 1939063 1939064 1939063 1939057 1939056 1939060
7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8

200-F98 BK-18
4 1 4
WIRE GROUP COLOR DESCRIPTIONS 5 2 2 2 2 2 2 2 2 2 2 5
6 3 3 3 3 3 3 3 3 3 3 6
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF

200-F99 BK-18
1 1
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON 2 5 5 2
F-C21 F-C20 F-C19 F-C18 F-C17 F-C16 F-C15 F-C14
STARTING CIRCUIT 3 1117898 1117898 1117898 1117898 1117898 1117898 1117898 1117898 6 8 17 3

200-F73 BK-18
GROUND CIRCUIT 115-F118 PK-14 18

E479-F05 YL-18
607-F18 PK-16

118-F16 GY-16

102-F09 BU-16
P980-F13 OR-16
F-C13 10
607-F75 PK-16

STARTING AID CIRCUIT F-C22 118-F119 GY-16 118-F120 GY-16 118-F121 GY-16 F-C11
J992-F07 YL-18

A235-F38 BK-18
A235-F96 BK-18

G728-F36 YL-16

K780-F37 YL-16
200-F42 BK-18

103-F93 YL-18

123-F39 WH-18

117-F34 YL-16

638-F35 WH-16

638-F86 WH-16

115-F19 PK-14

1117898 1117898 1117898

103-F11 YL-14
F-C12

H788-F12 WH-14

H793-F06 PU-18
A235-F96 BK-18
CAT DATA LINK
608-F78 GN-16

649-F10 YL-16

692-F27 YL-16
518-F29 OR-16

103-F93 YL-18

123-F64 WH-18
1387675

P978-F17 GN-16

P979-F15 YL-16

P981-F14 PU-16

GY-16
GY-18
YL-16
YL-18
PK-16
OR-16
CAN DATA LINK
ENGINE CONTROL CIRCUIT MASTER
MACHINE CONTROL CIRCUIT

606-F31
606-F69
605-F30
605-F70
128-F28
127-F26
HEATER AND AIR CONDITIONER CIRCUIT
A TURN SIGNAL/WIPER/WASHER CIRCUIT A

THIS SCHEMATIC IS FOR THE M318C AND M322C WHEELED EXCAVATOR


ELECTRICAL SYSTEM
VOLUME 2 of 2: CAB WIRING
MEDIA NUMBER:KENR6316
SCHEMATIC PART NUMBER: 200-2558, CHANGE: 02
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Note: Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic
10 9 8 7 6 5 4 3 2 1
MACHINE HARNESS CONNECTOR AND COMPONENT
LOCATIONS
29 28 16 12 47 50 22 52 14 41 4 2 9 42 15 32 5 23 6 46 31 20 35 VIEW ALL CALLOUTS

51 43
38
53
18
19
34
26
C
27
40
E
33
24
37
25
39 30 49 A 17 B 48 21 8 D 54 7 3 10 11 13 45 44 1

17 22 A 4 12 42 28 8 29 15 16 26 6 3 13 11 24 31 E 20 25 19

37 1

44
C
35
B 23

39 10

5
40
27
38 46

33 45

43
34 18 30 47 50 49 41 48 51 14 52 9 21 54 32 2 53 D 7
MACHINE HARNESS CONNECTOR AND
COMPONENT LOCATIONS
VIEW ALL CALLOUTS

6 7 C 5 1 A 12 8 2 3 11 10 D

A 5 1 12

2
11
8
3
7

C D

6
4

10

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