Bridging Model-Based

Systems Engineering
and
Model-Based Design

Bill Chown and Anthony Nicoli

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GPDIS_2019.ppt | 1
 Forces Challenging Aerospace & Defense Industry Profitability
Global Product Data Interoperability Summit | 2019

• Winning New Business

• Competitive Margin Pressure
• Production Ramp
Digitalization enables Digitalization delivers
• Cost Control • Automation • Shorter cycle times
• Just-in-Time, Quality Deliveries
• Simulation and Verification • Lower costs
• Supply Chain Collaboration
• Optimization • Better designs
• Cost of Quality• Traceability
• Improved brand value
• Regulatory Compliance
• Safety and Compliance • Fewer errors, less risk

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GPDIS_2019.ppt | 2
 Boeing $9.2B TX Trainer Win Built on Model Based Engineering & Production
Global Product Data Interoperability Summit | 2019

T-X was created using Boeing’s new model-based design and

engineering approach on NX, Teamcenter, Simcenter, Capital and
Fibersim
“We were competing against proven, in production aircraft, so we had
to do things differently if we were going to compete and have an aircraft
that was viable for that campaign,” said Paul Niewald, Boeing’s T-X
chief engineer
The model-based engineering approach saved time in many ways:
• Suppliers delivered parts fit precisely the first time to drop re-work
rate to 0.3%
• Assembly process took 80% fewer hours than an estimate of how
long it would take to build the aircraft under traditional processes
• Canopy transparencies assembly reduced from 6 weeks to 8 days
• Slicing of fuselage sections reduced from 24 hours to 30 min

Boeing’s winning bid for the T-X trainer contract came in at least $10 billion less than the U.S. Aviation Week Aerospace & Defense Daily Report “Inside Boeing’s Secret
Air Force’s original estimate
Formula To Win T-X ” May 17, 2019

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GPDIS_2019.ppt | 3

Unrestricted
Distributed System Engineering
Global Product Data Interoperability Summit | 2019

Requirements Electrical Design Mechanical

• One technical system described from

different perspectives
cost Simulation
• One technical system, but a lot of Technical
distributed information System

• Distributed information is challenging for

collaboration Software Harness / cable

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GPDIS_2019.ppt | 4
 Typical Current Landscape
Enterprise data distributed across disconnected systems
Global Product Data Interoperability Summit | 2019

Resource Problems with isolated information

Planner Test/Quality
Engineer and domain silos

ERP  Difficult to comprehend complete

Systems Sim
Engineer product definition
Ad-hoc/ manual coordination  Poor collaboration, coordination and
or pointwise integrations
Sys planning
ML
 No cross-domain traceability or
dependencies
Lega
ALM
Software
Engineer  Inconsistent versioning of artifacts
PLM
/
cy
 Cannot configure data and variants
Manufacturing MES Electrical across areas
Engineer Engineer
 Lack of cross-domain impact
assessment
PLM Mechanical EDA
Engineer  Out of date information
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GPDIS_2019.ppt | 5
Integrated Business Views Across the Digital Thread
Global Product Data Interoperability Summit | 2019

Role Based Dashboards Cockpit Apps

Mendix RAD for

Digital Thread Navigator Digital Enterprise Cockpit Your Cockpit Apps

Siemens Digital Enterprise Suite

Program and Project Management, Search, Reporting & Analytics, Change and Configuration Management, Process Orchestration
Requirements Systems Mechanical Electrical Software Manufacturing Manufacturing Service Planning Performance in
Management Modeling Planning Execution Field (IOT)

Enterprise Digital Thread

(Semantic Data Model, Traceability, Accountability, Impact Analysis)

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GPDIS_2019.ppt | 6
The Requirements (from the user perspective!)
Global Product Data Interoperability Summit | 2019

• Changes to current practices should be minimal and incremental

• Every participant should have transparent access
• No changes should go unaddressed
• Incomplete work should be immediately noticeable
• Shared resources should be allocated effectively
• No work should be done twice (or more!)
• Every participant should access information in a familiar view
• Reporting upon what has been done should be no extra work

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GPDIS_2019.ppt | 7
 Global Product Data Interoperability Summit | 2019

SE V MBE Diamond

Concept Transition
Development Operation &
Maintenance

Requirements Test &

Engineering Evaluation

System System
Architecture Integration

System Design
& Development

Source: Mitre Source: Boeing

Moving from a document era to a digital engineering era with information flow across the lifecycle
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GPDIS_2019.ppt | 8

Copyright © 2018 Boeing. All rights reserved.

 Looking at the Process – the Systems Engineering ‘V’
Global Product Data Interoperability Summit | 2019

Transition
Concept Operation &
Development Maintenance

MBSE drives
towards Design Requirements
Engineering
Test &
Evaluation

System System
Architecture Integration Integration ties
Design and SE

System Design
& Development

Model Based Design drives

Implementation
Source: Mitre

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GPDIS_2019.ppt | 9
Systems Engineering: Holistic Product Development
Multi Discipline Landscape
Global Product Data Interoperability Summit | 2019

Product Product Release

Planning Project & Process Management
Management
Bridging Model-Based
Function
Modelling
Function
Test
Systems Engineering
and Model Based Design
Each Domain
E/E System
Architecture Test applies across
multiple disciplines,
flows and domains
of the complex overall
Mechanical process
EE Hardware & PCB
Software
Networks & Communication SW
Electrical Distribution System

Variation & Configuration Management

Multi Domain Traceability
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GPDIS_2019.ppt | 10
Increased Electrification Drives Power Demand
Aircraft differentiation spurs electrification
Global Product Data Interoperability Summit | 2019

Boeing
787

Magnitude of Impact:
Airbus
A380
25% EE Content Growth Every 5 Years
Airbus
A330

10x Power Demand Over 50 years

EWIS now 3% of Aircraft Weight

EWIS Cost Grows Faster than Content

Paper: “Electrical Power Generation in Aircraft: review, challenges and opportunities”

http://eprints.nottingham.ac.uk/51652/1/Electrical%20Power%20Generation%20in%20Aircraft.pdf
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GPDIS_2019.ppt | 11
 Model-based Electrical Systems Development Flow
Global Product Data Interoperability Summit | 2019

In-Vehicle Networks

Multi-Domain Embedded Software

E/E
Requirements &
Domain Architecture
system architecture Electronics

Electrical

DEFINE DESIGN MANAGE PRODUCE MAINTAIN

MCAD Co-Design and PLM Integration

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GPDIS_2019.ppt | 12
 Capital – MBSE Drives Generative & Connected Engineering
Normalizing the myriad of inputs within a common model
Global Product Data Interoperability Summit | 2019

May be sourced from and integrated with PLM / ALM systems

C
o
n
t
i
n
u
Systems & Requirements

o
u
s

D
i
g
i Example Input X2ML into Capital
t
a
XMI (XML)
l

T - Largely commoditized -
h
r Value usually derived from
e
Multiple sources of
a
d Functional Models
incorporation within a
(SysML, Visio, Excel…) downstream flow
Continuity – Traceability – Auditability through the Digital Thread Digital Enterprise Cockpit

Supported by both In-Tool and External Verification & Validation capabilities

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GPDIS_2019.ppt | 13
 Capital – MBSE Drives Generative & Connected Engineering
Normalizing the myriad of inputs within a common model
Global Product Data Interoperability Summit | 2019

May be sourced from and integrated with PLM / ALM systems

C
o
n
Normalize Functional
t Models within Captialapital
i
n
Utilize in
u DEFINE Models captured in Capital Capture, common Data Model Downstream Capital
Systems & Requirements

o Domain
u
s
Client Applications
D
i
g
i
Example Input X2ML into Capital
t
a
XMI (XML)
Example Input X2ML into Capital
l
XMI (XML)
T
h
r
e
a
Multiple sources of
d Functional Models Formats
(SysML, Visio, Excel…)
 UML  Excel
 SysML  DBC
Continuity – Traceability – Auditability through the Digital Thread Digital Enterprise Cockpit
 ARXML  On demand
Supported by both In-Tool and External Verification & Validation capabilities

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GPDIS_2019.ppt | 14
 Capital – MBSE Drives Generative & Connected Engineering
Normalizing the myriad of inputs within a common model
Global Product Data Interoperability Summit | 2019

May be sourced from and integrated with PLM / ALM systems

C
o
All Models regardless of source captured in Capital Capture, common Data Model
n
Normalize Functional
t Models within Capital
i
n
u DEFINE
Systems & Requirements

o Domain
u
s
Shared
D Option Codes
Signals
i
g
i
t
a
l

T Network Signal Software Function Driver Function Electrical Signal Hardware Function
h
r • Media Type • SW Type • Driver Type • Electrical type • Type
e • Multiplexed • RAM • Weight • CSA • Weight
a
Multiple sources of • Bit-size • ROM • Space • Length • Space, Height
• Frequency • FLASH • Power Diss. • Weight • Power
d Functional Models • MUX Load • Runtime • Heat Diss. • Cost • Power Dissipation
(SysML, Visio, Excel…) • Frequency • Cost • Heat Dissipation
• CPU Load • Power • Cost
Continuity – Traceability – Auditability through the Digital Thread Digital Enterprise Cockpit

Supported by both In-Tool and External Verification & Validation capabilities

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GPDIS_2019.ppt | 15
Assess Electrical System Architecture BEFORE Design
Functional Model: Validate & Optimize via Relevant System Metrics
Global Product Data Interoperability Summit | 2019

Network Signals IO Hardware

Electrical Signals Power Distribution
SW Signals

Multi-Board System Design

Design
PCB
7
Multi-Domain System E/E Function
Model 1 Architecture Networks & SW Architecture

Physical Implementation
Signal IO

Capital Network
2

Network Design
5 4

AUTOSAR &
7
Domain 3 E/E Platform
Metrics Architecture

Implementation
Capital Design
Electrical
7

ECU CPU Utilization ECU Memory Load Network Load

Electrical - System Logic
Physical Metric Forecast (Space, Cost, Weight, Length) Logical Architecture

Software Metric Forecast (RAM/ROM/FLS, Performance) Physical Architecture ( NX) 6

Network Metric Forecast (Load), Design Rule Checks Network & Ground Carriers

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GPDIS_2019.ppt | 16
 Generative & Connected Engineering for the Product Lifecycle
Models, Constraints in Agile development
Global Product Data Interoperability Summit | 2019

Integrated with both MCAD and PLM / ALM Systems

C
o
Normalize Functional Extract Discreet Extract Discreet Extract & Publish
n
t Capital Models in Capital Logical Systems Harness Designs Electrical Service Data
i Portfolio
n
u
Systems & Requirements

o
u
s

D
i
g
i
t Use Functional
a Models to drive
l
Architecture and the
T entire electrical Flow
h
r
e
Multiple sources of Generate Architectures Generate Electrical Generate Manufacturing Generate Service
a
d Functional Models for Logic, NW, HW, SW Distribution System BoP, Costs & Aids Documentation
(SysML, Visio, Excel…)
DEFINE Domain DESIGN Domain PRODUCE Domain MAINTAIN Domain

Supported by both In-Tool and External Verification & Validation

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GPDIS_2019.ppt | 17
 Connected Engineering for the Electronic MBE
A portfolio of tools support the entire electrical engineering life cycle
Global Product Data Interoperability Summit | 2019

Integrated with both MCAD and PLM / ALM Systems

C
o
n
Normalize Functional Extract MB-BoF Extract Harness Definition
t Models in Capital Electronic SubSystem Harness Designs (ICD)
i
n
u Xpedition
Systems & Requirements

o
u
Board Systems
Capital Devices
s

D
i
g
i
t
Use Functional
a Models to drive
l Architecture and the
T
entire electrical Flow
h
r
e
Multiple sources of Generate Architectures Generate Electronic Generate MB Logic Generate Physical
a
d Functional Models for Logic, NW, HW, SW Distribution System Representation Implementation
(SysML, Visio, Excel…)
Capital Architect System Designer Designer Layout

Supported by both In-Tool and External Verification & Validation

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GPDIS_2019.ppt | 18
 Shows roadmap, which are items are statements of intent, no firm commitments and may change without prior notice
Capital – Supporting the Model Based Enterprise
A portfolio of tools support the entire electrical engineering life cycle
Global Product Data Interoperability Summit | 2019

Sourced from and integrate-able with PLM / ALM systems

C
o
n
Normalize Functional Software
t Models within Capital Components
i
n
Capital
Systems / Requirements

Generative Engineering Generative Engineering

Implemented Networks
Network Architecture
u
EE Architecture

EE Architecture Development Network Design

Roadmap
Content and Content and
Content and
Requirements
EE Content Consolidated Requirements
EE Content Consolidated
Requirements EE Content
Functions Consolidated
& Signals allocated across vehicle
Content and Logical& Architecture
Functions Signals allocated across vehicle
Requirements Capture ECUs, network clusters & signals
Outcomes Optimized
Functions & Signals allocated across vehicle
Outcomes Optimized
Systems & Requirements

Outcomes
Performance Optimized
balanced against multiple costs
Timing Requirements
Performance balanced against multiple costs
Define E2E timing budgets & allowed delays
Platform Assessment Enabled
Performance balanced against multiple costs
Platform Assessment Enabled
Platform Variability
Platform Assessment Enabled

o Portfolio
Platform level KPI’s to support trade studies Platform level KPI’s to support
Express Communication trade studies
configuration complexity
Platform level KPI’s to support trade studies
Implementations Verified Implementations Verified
Implementation Synthesis
Implementations
& optimally sized Verified

Avionics
Correctly components Correctly
Correct by&construction
optimally sized components
message packing
Correctly & optimally sized components
EE Integrations Validated Timing
EE Analysis Validated
Integrations
EE Integrations
Proof integrated systems Validated
meet requirements Calculate
Proof worst case
integrated latency,
systems meetreduce testing
requirements
Architectural Proposals for
Architectural Proposals for Logical,
Logical, SW,
SW, HW
HW &
& NWs
NWs Proof integrated systems meet requirements Architectural Proposals for Logical, SW, HW & NWs Implementation Output
Implementation & Validation of Platform Networks Automate ECU extract & network files

Model Based Systems Engineering Model Based Systems Engineering

u
s Networks
D
i
g
i
t
a
l

T
h
r
e Generate Architectures
a Multiple sources of Electrical Manufacturing Service
d Functional Models for Logic, NW, HW, SW Distribution Solutions Solutions
(SysML, Visio, Excel…)
DEFINE Domain DESIGN Domain PRODUCE Domain MAINTAIN Domain

Supported by both in-tool and external Verification & Validation capabilities

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GPDIS_2019.ppt | 19
 Creating the Electrical, Configuration Controlled, Digital Twin
Global Product Data Interoperability Summit | 2019

Digital Twin of Digital Twin of Digital Twin of

the Product Production Performance

Connected by a comprehensive DIGITAL THREAD

How can we use this? GPDIS_2019.ppt | 20

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Closing the Loop in Bridging MBSE and MBD
Global Product Data Interoperability Summit | 2019

• Conceptual design and requirements

Prediction
derive predicted results
Test Result
<head>doc</head>
<body>Text Formal Methods
Safety;
Quality; Safety;
Quality;

• Test and Evaluation provide actual

Compatibility;
Process; Compatibility;
Efficiency
</body> Process;
Efficiency
Transition
Concept Operation &
Development Maintenance characteristics

Requirements Test &

Engineering Evaluation

System System
Architecture Integration

System Design
& Development

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GPDIS_2019.ppt | 21
Closing the Loop in Bridging MBSE and MBD
Global Product Data Interoperability Summit | 2019

• Conceptual design and requirements

Prediction
derive predicted results
Test Result
<head>doc</head>
<body>Text Formal Methods
Safety;
Quality; Safety;
Quality;

• Test and Evaluation provide actual

Compatibility;
Process; Compatibility;
Efficiency
</body> Process;
Efficiency
Transition
Concept Operation &
Digital Twin Digital Twin Digital Twin
Development Twin
Product Production Performance Maintenance characteristics

Requirements Twin Test &

Engineering Evaluation
Twin
• Interrogating the Digital Twin(s)
System Twin System reveals the match / differences
Architecture Integration

System Design
& Development

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GPDIS_2019.ppt | 22
 Address the impact of electrical complexity on compliance
Accurate Verification: Scalable, Automated and Continuous
Global Product Data Interoperability Summit | 2019

Exploiting the configuration-

controlled digital twin

Comply by construction
via constraints and
automation

Continuously verify design

compliance
Then, Automatically Generate the Delivered Evidence
Check it, analyze it, virtually
verify it - as you design it!

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GPDIS_2019.ppt | 23
Those who adapt & lead, DOMINATE.
The widening gap in digital productivity
Global Product Data Interoperability Summit | 2019

TOP 5% PERFORMERS
Percent Increase in labor productivity

30 The top 5%
20
of companies are
+25%
dominating the
10
economy by exploiting
0
digital competencies
REST OF THE INDUSTRY
-10 The Best Versus the Rest: The Global Productivity Slowdown, Divergence Across
Firms And The Role of Public Policy, OECD Productivity Working Papers
2001 2005 2009 2013 2018

It Pays To Be Smart, MIT Technology Review, July 2017

Data is from 24 OECD countries. OECD

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GPDIS_2019.ppt | 24
 Aerospace Companies Who Have Made the Change
And Are Reaping Quantifiable Benefits Today
Global Product Data Interoperability Summit | 2019

Reduce platform weight to Increase efficiency with an Transform business process Enterprise commitment to
increase payload capacity improved electrical process with better design systems the digital thread

Optimized by integrating
electrical and MCAD design,
orchestrated by
integration with Teamcenter
Modern Helicopters have
complex wiring interconnections
20% reduction in wiring system
design time compared with
previous norms
Architected the electrical system
using generative design.
Merged systems definition with
packaging requirements, reducing
downstream design cycles
Organizational transformation via
automation & digitalization.
Meet the challenges of next gen
electrical design & manufacturing.

“keeping our products ahead of the
market requires the creation of intimate
connections between avionics and other
aspects of the aircraft, such
as mechanical systems”
Pilatus
“Capital gives a substantial
productivity boost … tools are easy
to use, with superior automation,
and ensure high level of
data correctness”
KAI
Bell Helicopter were able to
significantly streamline their wiring
design processes on the Bell 525
Relentless program
Bell
"Our partnership with the Siemens team
will combine best-in-class electrical
design tools with Boeing's vast
experience and knowledge in our 2CES
transformation of electrical design"
Boeing
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GPDIS_2019.ppt | 25
 Participate in the Ecology of Industry Leaders
By Bridging Model Based Systems Engineering & Model Based Design
Global Product Data Interoperability Summit | 2019

Reduce Program Gain Competitive Improve

Risk Advantage Productivity

Meet Key Program Retain Industry Enable Growth in

Milestones Relevance Profitability

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GPDIS_2019.ppt | 26
Global Product Data Interoperability Summit | 2019

Thank You!

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GPDIS_2019.ppt | 27
Appendix
Global Product Data Interoperability Summit | 2019

Performance and Quality Feedback

Digital Twin Digital Twin Digital Twin

Product Production Performance

Continuous Improvement across Product Lifecycle

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GPDIS_2019.ppt | 28
Systems Engineering: Holistic Product Development
The Industry’s Most Comprehensive Solution Portfolio
Global Product Data Interoperability Summit | 2019

Teamcenter Teamcenter MindSphere,

Teamcenter Omneo

Teamcenter TASS

Each Domain

Domain Specific Manufacturing

Capital Simcenter

& Domain Specific Servicing

Product Utilization
NX
Xpedition
Simcenter
Capital, Volcano
Capital
Teamcenter
Teamcenter
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GPDIS_2019.ppt | 29