Superior Performance

Through
Innovative Technology
 Products

FIRST CHAMBER LINER –

Ball mill liners

VARIOUS PROFILES
Profile Feature and Application Sketch
Step liners- Continuous and sufficient lifting action.
Different
profiles like -Standard application where some amount of
smooth or fine generation is expected in the crushing
wavy zone also.
working face
and high lift -For hard feed materials
depending on
the operating -For mills showing high wear of internals due
conditions to slippage phenomenon.

Double wave Crushing efficiency remains constant

Liner- throughout its working life. The dead zone
is minimum.

When the material to crush is extremely hard

and high lifting action is required

78
 Products

FIRST CHAMBER LINER –

Ball mill liners

VARIOUS PROFILES

Profile Feature and Application Sketch

Doublestep Crushing efficiency remains constant

Liner almost throughout its working life.

When high lifting action is required but

the mill has high speed of rotation

79
 Products
WEAR PROFILE OF DOUBLE WAVE Ball mill liners

LINER - LAKSHMI CEMENT

CM#1: 4000 dia. X 15050 L

Date of Installation : 26.05.1996

Date of Removal : 19.07.2001
Running hours : 31,000 hrs.
Material ground : 2,945,000 Mt

Weight Lifting % of % of
(KG.) height Weight Lifting
(MM ) height
Worn-out 37.63 51.7 53% 72.8%
liner

Worn-out 32.55 19.3 47% 27.2%

portion

Original 70.18 71 100% 100%

liner
91
 Products
SECOND CHAMBER LINER - Ball mill liners

VARIOUS PROFILES

Profile Feature and Application Sketch

A very high level of attrition
Standard leading to maximum
Classifying
grinding efficiency.
Liner
Standard application for 2nd
chamber of ball mills where
highest level of grinding
efficiency is required.

Deep Wave Improved wear resistance by

Classifying reducing the ball slippage.
Liner
When a coarse final product is
desired and some amount of
crushing is also needed in the
2nd chamber.
111
 Products
SECOND CHAMBER LINER - Ball mill liners

VARIOUS PROFILES
Profile Feature and Application Sketch
Conveying Improved material transport in the
Classifying mill alongwith the normal
Liner classification function.
When a high volume loading is required
which in turn leads to problem of
material flowability due to higher level
of restriction by the balls.
Lifting High air volumes can be utilized in the
Classifying circuit since possibility of changing to
Liner mono chamber configuration.
Usually for applications where it
becomes necessary to have both crushing
and grinding in the same chamber.
Thin For mills requiring a very high
Classifying volume loading to absorb maximum
Liners available power. 112
 Product
Discharge diaphragm

ANTI-CHOKING GRATES

118
 Designing &
retrofitting
ACC TIKARIA – CM#1
Breakage observed in CM# 3 internals supplied by competition.
No breakage in CM#1 internals designed and supplied by AIAE in suitable
metallurgy.

125
Competition internals AIAE internals
 Product
INSPECTION PRACTICE FOR Polysius mill parts

POLYSIUS TABLES

After machining, the tables are set on an inspection table.

Reference diameters are marked. The gap between two
segments is noted. The mating surfaces are numbered.