MAYEKAWA COM MYCOM OIL PUMP M125P Handling Maual * Content is subject to change without notice 1 DOC SP20G952 RO 07-093. 4. € INDEX > Introduction Standard specifications 2-1. Standard specifications 2-2. Capacity 2-3, Model number designation Component parts 3-4. Component parts 3-2. Table of component parts Table 3-1. Component parts of the pump Table 3-2. Component parts of the mechanical seal 3-3. Sectional view of the pump assenbly Special cautions 4-1, Installation 1) Installation point 2) Foundation 3) Centering 4-2. Care pust be taken with piping work Operation S-1, Precautions when starting 5-2. Caution during operation 5-3. Caution after operation shut down 5-4, Other cautions 12 Daan ow © 10 10 10 10 10 10 11 414 1 V4 11Page Ho. 6. Routine checks 12 7. Troubles and remedies 13 7-1. Oil pressure does not increase 13 7-2. Leakage from the mechanical seal 14 7-8. Overload of electric notor 15 7-4, Vibration and noise 16 8. Disassembly / assembly 17 8-1. Disasseably of the pump 7 8-2. Assenbly of the pump 17 8-3. Disasseably of the relief valve 18 8-4, Assembly of the relief valve 18 8-5. Procedure of the mechanical seal assenbly 19 9. Adjustment of the relief 20 valve (24 through 32)Introduction The HYCOM oi! pump,a specially designed high quality screw gear pump, has been developed ‘out of HYCOH's extensive experience in manufacturing refrigeration screw compressors for any years. The purp incorporates a specially designed rotor profile,a male rotor with four(4) lobes and a feaale rotor provided with six(6) lobes. ‘The MYCOH oi! pump, therefore, has the following special characteristics not found on usual gear pumps: Features: 1) Assures higher pumping efficiency In coaparison with usual gear punps, the HYCOH screw gear pump assures for higher burping efficiency. 2) Compactness and high performance The HYCOH oi! pup has larger displacement per rotation than other gear pumps provided with gear profile of the sane size (Dia. x Width) as the screw gear pump rotor. The dimensions of the HYCOM oi! pump are therefore relatively smaller than those of other pumps of equivalent capacity. 3) Wide selection of r.p.m. and displacement The KYCOH oi! punp offers a wide selection of r.p.m. specs from low to high speed, ‘and pump displacement can easily be selected based on r.p.m.. 4) No axial thrust means longer life Axial thrust has been completely eliminated in the HYCOM oi! pump by utilization of a double helical rotor profile. This minimizes bearing wear and assures longer life of the pump.5) 6) Less noise and vibration during operation High sealing efficiency The mechanical seal material has approximately two tines of the frictional durability of parts made of cenented carbide. ‘The mechanical seal of the HYCOH oi! pump is wade of silicon carbide to assure long service life.2. Standard specifications 2-1 Standard specifications Design pressure Viscosity range ‘Max. temperature Adjustable range of the relief valve Driving direction 52. 0 (MPa) :3~500 (cSt) 80 (C) 20. 1~0. 4 (MPa) : Counter clockwise (CCW) Suetion + Right side Discharge + Left side 2-2 Capacity ‘Total 50Hz 60Hz pressure | Displacement | Brake KW Displacement | Brake KW om) =) (Pa) | Cimin) Gow) » Wain) om | M125P-8PM 0.3 784 6.6 720 941 84 860 M125P-6PM. 0.3 1046 98 950 1268 12.8 1150 Note : Figures shown above are based on 50cSt oil viscosity.2-3 Mode! number designation (Standard Model) (Additional) Mi25P-6P M B-L k i $ Table 2-2. Madel number designation [Whether built-in type relief valve is included or not ve ( ee valve (Special tyoe) [Distinotion of features [B:Bare pump (Brive rotor [M:Male rotor drive [No_of motor poles! [SP:8.eoh [aP:8 pole motor [Major model No. [Mi25P Pump with 125mm dia Rotor3-2, Table of component parts ‘Table 3-1. Component parts of the pump (1/2) No. PARTS NAME DRW.No. Qty REMARKS 3 | Drive rotor 12P10300 1 4 | Idle rotor 12P10400 1 5 | Gear casing 12P10500 1 6 | Seal cover 12P10600 1 7 | Bearing cover 12P10700 1 8 | Seal retainer 12P10800 1 9 | Bearings 12P10900 | 2set 10 | Spacer 12P11000 2 14 | Mechanical seal Assy 12P11400 | Iset 16 | Orings 12P11600 2 | JIS B 2401 Geo 18 | Oring 12P11800 1 | JIS B 2401 G85 21 | Key 12P12100 1 | 14x9x90 22-1 | Hexagon socket head bolts 12P12210 io | M14x55 22-2 | Hexagon socket head bolts 12P 12220 io | M14x50 28 | Hexagon socket head bolts 12P12300 6 | M10x30 24 | Relief valve body 12P22400 1 25 | Body flange 12P22500 1 26 | Piston 12P22600 1 27 | Adjusting bolt 1222700 1 28 | Spring guide 1222800 1 29 | Spring 12P22900 1 30 | Thrust bearing 12P23000 | Iset | IKOAS3047 NTB3047 31 | Hexagon nut 12P23100 1 | M24 32 | Hexagon cap nut 12P23200 1 | M24 88 | Locking pin 12P23300 1 | 68x16 34 | Gasket 12P23400 1 35 | Oring 12P23500 1 | sIS B 2401 G120 36 | Oring 12P23600 1 | dISB 2401 P24 37-1 | Hexagon socket head bolts 12P23710 16 | M14x50 37-2 | Hexagon socket head bolts 12P23720 8 | Mi4x40 38 | Counter flange 12P 13800 1 | ANSI#300-6B 39 | Counter flange bolts 12P13900 12__| 8/4-10UNC‘Table 3-1. Component parts of the pump (2/2) No. PARTS NAME DRW.No. | Qty REMARKS 40 | Counter flange nuts 12P14000 12 3/4-10UNC. 41 | Flange gasket 12P14100 1 | ANSI#300-6B 42 | Counter flange 12P 14200 1 | ANSH#300-6B 43 | Counter flange bolts 12P14300 12 | 3/4-10UNC 44 | Counter flange nuts 12P14400 12 3/4-10UNC. 45 | Flange gasket 12P14500 1 ANSI#300-6B 49 | Drain pipe 12P14900 1 | 66x80 50 | Eye bolts 12P15000 2 M16 51| Plug 12P15100 2 R12Table 3-2. Component parts of the mechanical seal No. | DRW. No. PARTS NAME MATERIAL | Qty | REMARKS 14 |19P11400 __| Assembly, mechanical seal | WC+SIC__ | set ‘141 12P11410 Set screws SCM435 2 M8x 12 142 | 1211420 _| Springs SUS316 8 145-1 | 12P11450-1/2 | “O” ring VITON, 1 AS568-138 For FREON | 12p11450-22 | “O” ring NBR [1 | Asses-1s8 For NH3 145-A | 12P11450-A_| Back-up ring PTFE 1 146 12P11460 Seal ring Wwe 1 147-1 | 12P11470-1/2 | “O” ring VITON 1 JISB2401 G75 For FREON [147-2 | 12P11470-2/2 | “0” ring : NBR Pa” | s1sp2401 G75 For NH3 148 12P11480 Insert SIC 1 149 12P11490 Collar SCS13 1 151-1 | 12P11510-1/2 | “O” ring VITON 1 ‘AS568-136 For FREON: 151-2 | 12P11510-2/2 | “O” ring NBR 1 | Asses-136 For NH33-3. Sectional view of the pump assembly Fig.3-2. Sectional view of Model M125P 44 42 @4. Special cautions 4-1, Installation 1) Installation point The suction pipe end should be as close to the fluid source as possible and longer than the height of the suction header. ‘The fever accessories on the suction side improve on the suction resistance. 2) Foundation The foundation of the pump should be strong enough to bear motor driving torque and keep shaft of the pump and the motor aligned, 3) Centering Centering should be carried out after installation is completed. Centering adjustment should comply with the following al lonable specifications: Less than 0.10 am Less than 0.10 an Parallel error Incl ination error Remarks : Poor centering adjustment may cause rapid wear of moving parts, vibration, noise,ete. . 4-2. Care aust be taken with piping work 1) Resistance in the suction side piping should be kept to a minimum. Suction strainer : 100 to 200 (Resh) 2) With piping work, care must be taken to prevent prestressing of piping due to welding strain. Sharp pipe bending is to be avoided to ainimize fluid resistance.3) buring piping work.all openings of the pump should be provided with the blind covers to prevent foreign matter from entering the pump, Do not forget to renove blind covers after piping work finished. 5. Operation 5-4, Precautions when starting 1) Confira driving direction of the electric motor. (Disconnect the motor coupling. ) 2) Confirm that suction line is arranged for satisfactory drawing of fluid by the pump. 3) Fully open both suction and discharge valves of the pump. When the pump is provided with the relief valve, leave the relief valve as is when starting and carry out adjustment after commencing operation. 4) Turn coupling by hand to confirm smooth rotation. If coupling rotation is not sooth, the pump should not be started until rubbing is eliminated. 5) hen starting operation, first switch on for several seconds to confirm normal operation, then commence operation. 5-2. Caution during operation 1) After continuous operation has been started, check for abnormal pressure, vibration, noise, shaft seal mechanism.etc. and renedy if necessary. 5-3. Caution after operation shut down 1) Suction and discharge valves should be closed after the motor is stopped. 5-4, Other cautions 1) The pump should be operated strictly in accordance with specifications given. 2) A strong shock to on or forcible packaging of the puna are to be avoided6. Routine checks 1) Leakage from the sechanical seal should not exceed Hax.3 cc/hr. 2) Leakage from casings other than the mechanical seal should be checked for constantly. 3) Check for changes in pressure and flow rate. 4) Hechanical noise should be monitored. 5) Abnormal tenperature increases of the component parts should be located as soon as possible.7-1, Oil pressure does not increase Troubles and remedies Oi! pressure does not increase Confirm driving direction t—+| Suction valve is |—=]open suction valve closed fully Bypass cirouit is Close bypass circuit oven tightly [>| Preset working pre- ‘Adjust preset working ssure on the relief pressure on the valve is too low relief valve |__Joriving direction [Lis correct |—={ suction pipe end is |—=fadjust suction pine not reached and immersed in fluid |=1oil viscosity drops |—={ Coo! down oi! tenpe- due to oi! tempera~ rature ture Increase =f Resistance after the Partial ly close con- pressure gauge is trol valve on discha} 00 seal! t0e line slowly Driving direction "Lis incorrect T Change driving direction 13 -7-2. leakage from the mechanical seal Leakage froa the Lf Pressure in nechani- |={ Confira preset value |-={ Check that pressure mechanical seal | | | cal seal box is too | | (pressure) is within specifica- high tion fubber parts have | —_——————————> Replace parts with | deteriorated, hardened] new ones or cracked Shaft seal surface Dry operation |-=[ Confirm operation of is worn out lubrication circuit for mechanical seal assenbly Clogging [=| check and clean out slurries and dirt Hechanical seal fati Replace mechanical gue seal assembly with ew one7-3. Overload of electric motor Overload of elect- ric motor Confirm driving direction rz Discharge pressure |—=l adjust discharge pre] is too high ssure according to specifications | Fluid viscosity is} Should fluid too high sity be higher than designed, adjust by Driving direction warning the fluid is correct =| Shaft alignment is poor Turn shaft by hand |-—> Readjust shaft align] to check rent Bearing contact is Control temperature uneven due to tempe- at bearing according rature change to specifications Driving direction is incorrect Change the driving direction7-4, Vibration and noise Vibratory and noisy Driving direction is incorrect Driving direction is correct t —_ Change driving direction Confirm center ring al ignaent 4 Centering ali- Centering alignment is Adjust alignnent or gnment is sati- poor replace coup! ing wit sfactory new one From bearing Bearing has worn out Replace bearing with ‘few one ‘=| Bearing has broken Determine sourtf+{ Vibration or Cavitation }>{ Suction side |-={ Disassemble and clean ce of vibrati noise origina strainer OO or noise ting from in- logged side of puap Suction side |-={Confirm and adjust is sucking air Contact is not even due to entry of foreign matter Disassemble, check and renove foreign matter Vibration or noise of ginating from room, foundation or piping ri] Determine source of vibration or noise i piping or foundation Renedy vibration or noise Adjust or replace piping 168. Disassembly/assembiy 8-1. Disasseably of the pump Disconnect the coupling. Remove the pump fron the common base. Loose the set screw ‘on the coupling. Draw the coupling out of the shaft. 1) Remove the relief valve from the pump, if there are. 2) Remove the seal retainer(8) from the seal cover(é). 3) Remove the seal cover(6) from the gear casing(5) 4) Loose the set screw(147) of the stopper ring(151). 5) Remove the aechanical seal(14) from the drive rotor(3). 6) Rettove the blind cover(7) from the gear casing(5) 7) Draw the rotors(3 and 4) from the blind cover side of the gear casing(s). “1 If it is difficult, tap the shaft end softly with a plastic mallet. 2. The bearings(9) at the blind cover side draw with the rotors(3 and 4). 3 If temperature of bearings exceeds 30°C, do not renove until temperature drops below 30. 4 Drive rotor and idle rotor cannot be disassembled. 8) Draw the bearings(9) at the seal cover side from the gear casing(S). 8-2, Assembly of the pump Clean the ail parts listed in table 3-1(1/2,2/2), and arrange thea on a clean and dry cloth, 1). Fit the interlocking warks of the drive rotor(3) and the idle rotor(4),and inter- lock the rotors. 2) Insert the rotors(3 and 4) into the blind cover side of the gear casing(s). 3) Coat the all surfaces of bearing with of!. 4) Point the groove of the bearing(9) to the discharge side,and sount the bearings to the rotors(3 and 4). 5) Coat the blind cover(7) and the ‘Oring(16) with oil 6) Set the ‘0’ ring(16) to the blind cover(7). 7) Install the blind cover(7) to the gear casing(5) -47-8) Assemble the mechanical seal asseably(14), the seal cover(6) and the seal retainer (8). Refer to details of 8-5, procedure of the mechanical seal assenbly. 9) In case the pump has the relief valve(24), install the relief valve to the gear casing(5). If not so, install the blind plate(S0) to the gear casing(5). 8-3. Disassembly of the relief valve Regove the relief valve(24) from the pumt 1) Remove the hexagon cap nut(32). 2) Loose the relief valve adjusting bolt(27) by turning counterclockwise fully. 3) Renove the hexagon nut(31). 4) Draw the hexagon socket head bol ts(37-1, 37-2). 5) Remove the relief valve flange(25) with the relief valve adjusting bolt(27) and the spring guide(28). 6) Draw the relief valve adjusting bolt(27) with the ‘O'ring(36) and the thrust bearing (30) fron the relief valve flange(25). 7) Remove the spring guide(28) by turning clockwise. 8) Draw the spring(29) and the piston(26) from the relief valve body(24). 8-4, Assembly of the relief valve Arrange the parts listed in No.24 ~37-2 of table 3-1(1/2,2/2) on a clean and dry cloth, 1) Coat the piston(26) with of. 2) Insert the piston(26) and the spring(29) to the relief valve body(24). 3) Mount the ‘O’ring(36) to the relief valve adjusting bolt(27). 4) Insert the thrust bearing(30) to the relief valve adjusting bolt(27). 5) Insert the relief valve adjusting bolt(27) to the relief valve flange(25). 6) Screw the spring guide(28) to the relief valve adjusting bol t(27). 7) Coat the "0" ring(35) with oi. 8) Set the ‘O'ring(35) in the relief valve flange(25). 9) Install the relief valve flange(25) to the relief valve body(24).. - 18 -* Point the locking pin(33) into the groove of the relief valve body(24). 10) Screw the hexagon cap nut(31) and the hexagon cap nut(32). * Install the relief valve to the pump in exactly direction. For oil pressure adjustment of the relief valve, refer to page 20~21. 8-5.Procedure of the mechanical seal assembly 0 a 2 4) 3 9 D 8) % 10) 11) 2) 3B) 4) 15) 16) 1» 18) ‘Arrange the parts in peaces listed in Fig.8-1 on a clean and dry cloth. Coat the “0” ring(15)) with oil. Set the “O” ring(151) in the collar(149). Insert the springs(142) in the collar(149). Insert the adapter(145-A) in the seal ring(146). Set the “O” ring(145) in the seal ring(146). Coat the “O” ring(145) with oil. Mount the seal ring(146) in the collar(149). Mount the collar(149) to the drive rotor(3). Screw the set serew(141) on the collar(149).. Coat the “O” ring(16) with oil. Set the “O” ring(16) to the seal cover(6). Install the seal cover(6) to the gear casing(5). Set the “O” ring(147) in the seal retainer(8). Coat the “O” ring(147) with oil. ‘Mount the insert(148) to the seal retainer(8). Coat the “O” ring(18) with oil. Set the “O” ring(18) to the seal cover(6). Installl the seal retainer(8) to the seal cover(6).. Fig.8-1. Sectional view of mechanical seal assembly9. Adjustment of the relief valve (24 through 32) Fig.9-1. Sectional view of the relief valve Table 9-1. Parts of the relief valve No] PARTS NAME |¥o| PARTS NAME 9 30 3 32 28 | Soring guide9-1.Take off hexagon cap nut(32) and loosen hexagon nut(31). 9-2.Turn adjusting bolt(27) clockwise to increase oil pressure and counterclockwise to decrease. Remarks © 1) Pressure increase per rotation of adjusting bolt is approximately as shown below Model No. Pressure increase per turn (MPa) | M125P 0.03~0.04 | 2) Maximum effective rotation of adjusting bolt is 16 turns from fully open status position turning counterclockwise. a2.