Spare Parts Catalog Doc. No. R 223.

1383

SANDVIK CG820:01
This document is valid for:

Serial No. / Machine No. Signature

SANDVIK CG820:01

© Copyright 2014 Sandvik SRP AB.

All rights reserved. No parts of this document may be reproduced or copied in any form or by
any means without written permission from Sandvik SRP AB. All data and information in this
manual may be changed without further notice. Reservations for misprints.

Document number: R 223.1383

Issue: 2014-10-24
Version: 02

Sandvik
Stationsplan, SE-233 81 Svedala, Sweden
Phone: +46 (0)40 409000, Fax: +46 (0)40 409260
www.sandvik.com
SPC Sandvik CG820:01 Table of contents

Contents Page

1. Spider assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1a. Spider rim liners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1b. Cover - spherical bearing . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2. Topshell assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3. Mainshaft assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4. Bottomshell assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

5. Eccentric assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

6. Pinionshaft housing assembly (V-belt drive) . . . . . . . . . . 20

7. Hydroset cylinder assembly . . . . . . . . . . . . . . . . . . . . . . . . 23

8. Signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

9. Optional frame seperation kit . . . . . . . . . . . . . . . . . . . . . . . 28

10. Overpressure air system . . . . . . . . . . . . . . . . . . . . . . . . . . 30

10a. Overpressure unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

10b. Overpressure connection . . . . . . . . . . . . . . . . . . . . . . . . 31

10c. Air filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

11a. Hydroset tank view 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

© 2010 Sandvik SRP AB Doc. no. R 223.1383 Ver. 01 1

SPC Sandvik CG820:01 Table of contents

11b. Hydroset tank view 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

12. Balance cylinder module . . . . . . . . . . . . . . . . . . . . . . . . . 36

12a. Balance cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

13a. Lubrication tank unit - view 1 . . . . . . . . . . . . . . . . . . . . . 38

13b. Lubrication tank unit - view 2 . . . . . . . . . . . . . . . . . . . . . 39

13c. Oil cooling module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

14a. Grease overflow line . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

14b. Air breather line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

14c. Grease inlet line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

14d. Grease unit spherical bearing . . . . . . . . . . . . . . . . . . . . 44

2 Doc. no. R 223.1383 Ver. 01 © 2010 Sandvik SRP AB

SPC Sandvik CG820:01 454.2516

1. Spider assembly
27
4 17 3 2
30
7

10

15 15
23 8
16
22

13 24 26 25 12

B
6 11
19 5
20 18
21

A A

9 5
14 11

15

© 2010 Sandvik SRP AB Doc. no. R 223.1383 Ver. 01 3

SPC Sandvik CG820:01 454.2516

Pos no Qty. Configuration Part.no Description Remarks

1 1 454.2715-901 Spider
1 454.2908-901 Liner - Spider hub Included in pos 1
2 1 Set 454.2523-901 Spherical bearing set Consists of inner and outer ring
6 847.0038-00 Spring washer FBB 20,2x32,2 ZP Included in pos 2
6 841.0605-00 Screw MC6S M20x195 8.8 FZB
3 1 454.2536-001 Retainer - Spherical bearing
4 2 454.2537-001 Special washer
5 6 454.2539-001 Special washer
6 1 873.1457-00 O-ring 920x8,4
11 16 840.1256-00 Screw M6S M56x4x135 8.8 FZB
7 1 454.2540-001 Holder - Grease seal
8 1 454.2097-001 Seal - Spherical bearing
9 1 454.2541-001 Pin - Oil seal holder
10 1 454.2621-001 Scraper - Spherical bearing
12 8 Kit 454.2679-901 Stud spider/upper topshell As.
13 16 Kit 454.2680-901 Bolt Spider/Upper topshell As.
15 1 Kit 454.3058-901 Liner - Spider rim See section 1a. Spider rim liners
54 454.3056-001 Pin - Spider rim liner Included in pos 15
8 454.3057-001 Packing - Spider rim liner
2 454.3053-001 Liner
2 454.3054-001 Liner
2 454.3055-001 Liner
16 12 Kit 454.2846-901 Square head bolt - Spider rim liner
8 863.0058-00 Disc spring 90x46x5 Included in pos 16
17 1 454.2831-001 Spider cap
18 2 454.2906-001 Pin - Spider cap
14 1 873.1456-00 O-ring 1200x8,4
19 1 454.2533-001 Bushing - Spherical bearing
20 12 840.0047-00 Screw M6S M12x40 8.8 ZP
21 12 847.0350-00 Tab washer 2L 13 FZB
22 2 842.0314-00 Screw P6SS M24x30 FZB
23 2 Kit 454.3093-901 Liner - Spider arm
6 454.3079-001 Liner Included in pos 23
6 454.3092-001 Pin - Spider arm liner Included in pos 23
24 2 Kit 454.2834-901 Square head bolt - Spider arm liner
25 2 454.2774-001 Spring - Spider arm liner
26 2 454.2542-001 Spring seat - Spider arm liner
27 1 Kit 454.3499-901 Cover - spherical bearing See section 1b. Cover - spherical bearing

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SPC Sandvik CG820:01 454.2516

1a. Spider rim liners

4 3

5 5 C C
A
3 4 A
1
C-C

2
A-A

Pos no Qty. Configuration Part.no Description Remarks

1 54 454.3056-001 Pin - Spider rim liner
2 8 454.3057-001 Packing - Spider rim liner
3 2 454.3053-001 Liner - Spider rim
4 2 454.3055-001 Liner - Spider rim
5 2 454.3054-001 Liner - Spider rim

5 Doc. no. R 223.1383 Ver. 01 © 2010 Sandvik SRP AB

SPC Sandvik CG820:01 454.3499
454.2516

1b. Cover - spherical bearing

8, 10

7, 10
1

4
2, 3

Pos no Qty. Configuration Part.no Description Remarks

1 1 454.3484-901 Cover Spherical bearing
2 6 840.0077-00 Screw M6S 20x50 8.8 ISO 4017
3 6 847.0351-00 Tab Washer 2L 21 fzb DIN 463
4 1 873.1464-00 O-ring Ø8.4x790 ID
5 1 900.0717-00 Filter Plug G 1/4 F14
6 1 454.3488-901 Holder - Grease level sensor
7 1 454.3489-901 Holder - Grease level sensor
8 2 454.3522-001 Indicating instrument - grease level Including optical cable
9 1 454.5154-001 Temperature sensor
10 2 964.3194-00 Gland M10×1.5

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SPC Sandvik CG820:01 454.2516

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7 Doc. no. R 223.1383 Ver. 01 © 2010 Sandvik SRP AB

SPC Sandvik CG820:01 454.2517

2. Topshell assembly
10
15
9
14
12
8

1 12

3 13 4 11

14
9a

6
10a

8a

5
11

7a 2

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SPC Sandvik CG820:01 454.2517

Pos no Qty. Configuration Part.no Description Remarks

1 1 454.1706-001 Topshell - Lower
2 1 Set 454.3003-901 Concave support ring set
3 24 454.2685-001 Shim t=1.5 mm
4 24 454.2686-001 Shim t=0.5 mm
5 72 454.2544-001 Shim
6 48 Kit 454.2648-901 Bolt - Upper-/Lower topshell
7 1 454.3040-901 Concave Row 1 Assembly
7a 1 454.2788-901 Concave Row 1, Key Included in position 7
13 454.2781-901 Concave Row 1
1 454.2785-901 Concave Row 1, Trans. R
1 454.2786-901 Concave Row 1, Trans. L
8 1 Kit 454.3042-901 Concave Row 2 Assembly
8a 1 454.2795-901 Concave Row 2, Key Included in position 8
8 454.2791-901 Concave Row 2, 1-bolt
7 454.2793-901 Concave Row 2, 2-bolt
9 1 Kit 454.3043-901 Concave Row 3 Assembly
9a 1 454.2801-901 Concave Row 3, Key Included in position 9
15 454.2799-901 Concave Row 3
10 1 Kit 454.3044-901 Concave Row 4 Assembly
10a 1 454.2808-901 Concave Row 4, Key Included in position 10
8 454.2804-901 Concave Row 4, 1-bolt
7 454.2806-901 Concave Row 4, 2-bolt
11 16 454.2631-901 Retaining bolt -Concave row 1
12 24 454.2637-901 Retaining bolt -Concave row 2
16 454.2637-901 Retaining bolt -Concave row 3
24 454.2637-901 Retaining bolt -Concave row 4
13 150 10 kg (22 lbs) 831.0016-00 Casting compound kg 1 500 kg (3 307 lbs)
14 16 1 454.2647-001 Jack screw - M80x4x230
15 1 1 454.3775-001 Topshell - Upper

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SPC Sandvik CG820:01 454.2517

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10 Doc. no. R 223.1383 Ver. 01 © 2010 Sandvik SRP AB

SPC Sandvik CG820:01 454.2518

3. Mainshaft assembly
1 A
2 6 9 12
10
3
8
19
2

27 20

18

B D

D-D
15

25
24
5 B-B B
D
4
23
16 23
17 11
1
22
A-A 21
26
7
27 A 14
13

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SPC Sandvik CG820:01 454.2518

Pos no Qty. Configuration Part.no Description Remarks

1 1 454.2545-001 Mainshaft
2 1 454.2546-001 Mainshaft sleeve
8 1 454.3789-001 Stopper - Mainshaft sleeve
9 16 841.0629-00 Screw MC6S M36x3x70 8.8 Fzb
10 16 847.0199-00 Spring washer FBB 36,5x56,5
3 1 454.2547-001 Protective ring - Mainshaft Split ring
19 10 841.0610-00 Screw MC6S M24x85 8.8 Fzb
20 2 841.0520-00 Screw MC6S M20x55 8.8 Fzb For protective ring
4 1 454.2550-001 Threaded collar - Mainshaft
5 1 454.2551-001 Head nut
6 2 454.2552-001 Locking pin
24 2 900.2972-00 Plug R 1/8“
25 2 914.0090-00 Lubrication nipple AH R 1/8“
26 1 454.3999-001 Wire Aluminium D3/L=10000
27 14 0.3 litres (0.08 gal (US)) 831.0082-00 Sealing compound Sikasil tran 4 litre (1,06 gal (US))
7 1 454.2650-001 Holder - Dust seal ring
13 1 Kit 454.2555-901 Dust seal ring
14 1 454.2656-901 Retainer - Dust seal ring
21 16 841.0611-00 Screw MC6S M30x105 8.8 Fzb
22 16 847.0371-00 Spring washer FBB 30,5x48,3 Fzb
23 8 840.1251-00 Screw M6S M16x20 8.8 Fzb Use loctite

11 1 Set 454.3523-901 Oil splash curtain Set

16 8 454.2657-001 Special washer
17 16 840.0667-00 Screw M6S M24x60 8.8 ZP
15 1 454.3927-001 Mantle
18 40 10 kg (22 lbs) 831.0016-00 Casting compound kg 400 kg (882 lbs)
12 1 454.3788-001 Lifting eye bolt

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SPC Sandvik CG820:01 454.2518

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13 Doc. no. R 223.1383 Ver. 01 © 2010 Sandvik SRP AB

SPC Sandvik CG820:01 454.2519

4. Bottomshell assembly

1 6
7 F F
9

12
13
19

1
3
22
2 A-A 28 32
25, 26, 27 30, 31 29

B
B-B
11
24
33 8
4 14
5
23
16

G
B C G
A A

20 21
D D
C-C
4
10
15,
16, F-F
17,
C 18

G-G

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SPC Sandvik CG820:01 454.2519

Pos no Qty. Configuration Part.no Description Remarks

1 1 454.4564-001 Bottomshell
2 1 454.2559-001 Bottomshell bushing
3 1 454.2560-001 Key Bottomshell bushing
11 1 Set 454.2937-901 Liner set - Bottomshell hub
12 1 840.0670-00 Screw M6S M24x80 8.8 ZP
13 1 847.0373-00 Tab washer 2L 25 Fzb
25 6 840.1250-00 Screw M6S M48x85 8.8 Fzb
26 6 847.0200-00 Spring washer FBB 49x73 Fzb
27 6 847.0026-00 Washer BRB 50x92 ZP
28 1 900.0215-00 Plug R 1 1/2 T8
29 1 454.3506-901 Pipe - Return oil outlet
30 8 840.0077-00 Screw M6S M20x50 8.8 ZP
31 8 847.0038-00 Washer FBB
32 1 454.3510-001 Gasket

4 2 454.2563-901 Liner Narrow arm

5 1 454.2564-901 Liner Pinionshaft arm

6 1 454.2893-901 Dust collar

7 1 454.2567-001 Retainer - Oil splash ring
8 3 454.2568-001 Special washer
9 1 454.2569-001 Oil splash ring
10 1 454.2903-001 Pipe guide
14 6 840.0064-00 Screw M6S M16x30 8.8 ZP
21 1 454.3429-001 Pipe Air transfer
22 1 873.1458-00 O-ring 1180x8
23 12 841.0607-00 Screw MC6S M30x70 8.8 Fzb
24 4 840.0692-00 Screw M6S M30x100 8.8 ZP Push bolt

19 1 Kit 454.3420-901 Pipe Oil inlet

20 1 Kit 454.3422-901 Pipe Air inlet

33 1 Set 454.3993-901 Liner set - Bottomshell

15 24 454.2572-001 Countersunk head bolt
16 24 847.0371-00 Spring washer FBB 30,5x48,3 Fzb
17 24 454.2573-001 Special washer
18 24 845.0013-00 Nut M6M M30 8 ZP

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SPC Sandvik CG820:01 454.2519

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16 Doc. no. R 223.1383 Ver. 01 © 2010 Sandvik SRP AB

SPC Sandvik CG820:01 454.2522

5. Eccentric assembly
7
8
1
4
6

2 B

15°
A B A
5
3
10

A-A B

9 8 11 12

13

14
15
16

B-B

View B

© 2010 Sandvik SRP AB Doc. no. R 223.1383 Ver. 01 17

SPC Sandvik CG820:01 454.2522

Pos no Qty. Configuration Part.no Description Remarks

1 1 454.3568-901 Eccentric sleeve with key 28
2 1 454.2582-001 Key Spiral bevel gear
3 1 454.2583-001 Eccentric support plate
4 1 454.2587-001 Eccentric bushing
5 1 454.2588-001 Eccentric wearing plate
6 1 Set 454.2584-901 Gear and pinion set
7 1 841.0609-00 Screw MC6S M24x65 8.8 FZB
8 2 847.0372-00 Spring washer FBB 24,5x40 fzb
9 1 841.0610-00 Screw MC6S M24x85 8.8 Fzb
10 1 873.1460-00 O-ring 1660x8 ID
11 5 841.0612-00 Screw MC6S M48x3x110 8.8 Fzb
12 5 847.0200-00 Spring washer FBB 49x73 Fzb
13 2 841.0608-00 Screw MC6S M24x50 8.8 Fzb
14 1 BG00436161 Lower counterweight CG820
15 6 847.0371-00 Spring washer FBB 30,5x48,3 Fzb
16 6 840.0697-00 Screw M6S M30x150 8.8

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SPC Sandvik CG820:01 454.2522

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19 Doc. no. R 223.1383 Ver. 01 © 2010 Sandvik SRP AB

SPC Sandvik CG820:01 454.2520-902

6. Pinionshaft housing assembly (V-belt drive)

31 29
30 20 23 8
14 3 7 2 1 21 12 19 6 5 15
27 26 11 27
11
38

39
26

13 24
34 20
32

28

22
22
17
9 16 40
35
36
37
4
18
25
10

© 2010 Sandvik SRP AB Doc. no. R 223.1383 Ver. 01 20

SPC Sandvik CG820:01 454.2520-902

Pos no Qty. Configuration Part.no Description Remarks

1 1 454.3783-001 Pinionshaft housing
2 1 454.3797-001 Pinionshaft
3 1 454.3802-001 Bearing cover - Pinion end
4 1 454.1065-001 Labyrinth collar
5 1 454.1060-001 Bearing cover - Outer end
6 1 454.3760-001 Roller bearing Spherical 22344 CAE4
7 1 454.3803-001 Roller bearing Cylindrical NU2344EC
10 1 454.1070-001 Spacer - Outer end

12 1 454.2296-001 Adjustment ring

13 1 454.1066-001 Retainer - Pinion end
14 1 454.2267-001 Parallel key 45x25x245
15 1 454.3440-001 Key
16 1 845.0423-00 Lock nut HM 3044 with MS3044
17 2 873.1008-00 V-ring V-250A
18 1 873.1029-00 V-ring V-220A
19 6 840.1132-00 Screw M6S M42x120 8.8 ZP
20 12 847.0044-00 Spring washer FBB 42,5x66,5
21 1 873.1461-00 O-ring 646x8 ID
22 2 873.1455-00 O-ring 459.3x5.7 NBR 70
23 6 840.1254-00 Screw M6S M36x85 8.8 Fzb
24 6 840.1237-00 Screw M6S M42x110 8.8 FZB
25 1 873.1463-00 Oil seal ring Type2 220x260x22
26 3 842.0230-00 Screw SK6SS M16x20
28 1 Kit 454.3540-901 Piping -Overflow piping
1 454.3542-001 Hose 6.4x1200 mm Included in position 28
1 900.1262-00 L-adapter G1/4”xR1/4”
1 900.3060-00 Adapter G1/4”xR1/4”
1 902.0061-00 Ball valve 1/4“
29 1 900.2970-00 Plug R 1“
30 1 900.0717-00 Filter plug G 1/4 F14
31 1 900.2696-00 Reducer RI G 1” x 1/4“
32 2 454.3782-001 Oil level gauge -HYDAC FSA 76
33 2 840.1277-00 Screw M6S M42x220 8.8 ZP
34 1 873.0386-00 Seal Tredo 23
35 1 899.0500-00 Locking clip MS 3044
36 1 847.0030-00 Washer FBB 6.5x11.5 fzb
37 1 840.0009-00 Screw M6S M6x12 8.8
38 1 454.1067-001 Retainer - V-belt pulley
11 2 454.1068-001 Special washer
27 4 840.1080-00 Screw M6S M36x80 8.8 ZP
39 1 454.4632-001 Spacer ring Ø190x110
40 1 984.0217-00 Rotation sensor

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SPC Sandvik CG820:01 454.2520-902

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22 Doc. no. R 223.1383 Ver. 01 © 2010 Sandvik SRP AB

SPC Sandvik CG820:01 454.2521

7. Hydroset cylinder assembly

1 29 24 17

4 23
22
47 46 20
14 19
15 21

32

16
31 3
5
7 45
6
8
9
10
12 11 25
30 2
13 26 A-A 38 27
39 40 37
36 28
41 13
A 13
35
18 34

44
13
43
42 33

F
A

F-F

© 2010 Sandvik SRP AB Doc. no. R 223.1383 Ver. 01 23

SPC Sandvik CG820:01 454.2521

Pos no Qty. Configuration Part.no Description Remarks

1 1 454.2951-901 Hydroset cylinder
2 1 454.3038-001 Hydroset cylinder cover
24 20 Kit 454.2978-901 Stud - Hydroset cylinder
25 24 Kit 454.2988-901 Bolt -Hydroset cylinder Cover
29 1 873.1459-00 O-ring 1500x8 OD

3 1 454.3041-001 Piston - Hydroset

4 1 454.2591-001 Guide bushing
5 1 454.2592-001 Concave adapter
6 1 454.2593-001 Convex adapter
7 1 454.3012-901 V-packing
8 1 454.2595-001 Shim 1,0 mm
9 2 454.3779-001 Shim 0,8 mm
10 2 454.3780-001 Shim 0,5 mm
11 1 454.2596-001 Stopper V-packing
12 8 454.2597-001 Special washer
13 16 840.0065-00 Screw M6S M16x35 8.8 ZP
14 1 454.3007-001 Scraper
15 1 454.2958-001 Back-up ring
16 1 454.3631-001 Stopper - Hydroset piston
31 1 873.1531-00 O-ring 37,7x3,5
17 1 Set 454.3790-901 Step bearing set
47 2 840.1255-00 Screw M6S M42x3x135 8.8 Fzb
46 1 454.2557-001 Special washer
18 1 454.2965-001 Pin - Piston wearing plate
19 1 454.2598-001 Retaining boss
20 1 454.2599-001 Retaining plate
21 6 454.2600-001 Special washer
22 4 454.2601-001 Special washer
23 8 840.0046-00 Screw M6S M12x35 8.8 ZP

26 1 454.2602-001 Elbow
38 1 873.1451-00 O-ring 89,4x3,1
39 4 841.0615-00 Screw MC6S M30x230 8.8 Fzb
40 4 847.0371-00 Spring washer FBB 30,5x48,3 Fzb

30 1 873.1462-00 O-ring 740x8 OD

32 12 840.1252-00 Screw M6S M16x95 8.8 Fzb
33 1 900.2292-00 Measuring nipple G 1/4“
34 1 873.0111-00 O-ring 44,2x3,0

35 1 984.0421-00 Position sensor EDS-400-I-SR

42 6 841.0239-00 Screw MC6S M8x40 8.8 ZP

(Continued)

© 2010 Sandvik SRP AB Doc. no. R 223.1383 Ver. 01 24

SPC Sandvik CG820:01 454.2521

Pos no Qty. Configuration Part.no Description Remarks

36 1 454.3050-901 Retainer
13 8 840.0065-00 Screw M6S M16x35 8.8 ZP
37 1 873.0778-00 O-ring 79,2x5,7
41 4 454.3051-001 Special washer

43 1 452.1427-001 Protection
13 2 840.0065-00 Screw M6S M16x35 8.8 ZP
44 2 847.0016-00 Washer BRB M17x30 ZP

45 2 454.2997-001 Protection Segment

13 2 840.0065-00 Screw M6S M16x35 8.8 ZP
27 2 847.0036-00 Spring washer FBB 16.2x26.2 ZP
28 2 845.0009-00 Nut M6M M16 8 ZP

25 Doc. no. R 223.1383 Ver. 01 © 2010 Sandvik SRP AB

SPC Sandvik CG820:01 454.5446

8. Signs
8

2 1
3, 4, 3 6
5, 6, 7

9 4

7
9

Pos no Qty. Configuration Part.no Description Remarks

1 1 454.5445-001 Sign product name
2 1 126.0446-001 SANDVIK logotype silver 140x385
3 1 126.0383-001 Risk of crushing
4 1 126.0384-001 Warning flying fragments
5 1 126.5007-01 Identification plate
6 1 126.0385-001 Warning sign read manaul
7 1 885.0267-00 Warning sign Danger
8 2 454.5450-001 Logotypy - spider cap
9 2 126.0450-001 Warning sign, Hot surfaces

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SPC Sandvik CG820:01 454.5446

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27 Doc. no. R 223.1383 Ver. 01 © 2010 Sandvik SRP AB

SPC Sandvik CG820:01 Option

9. Optional frame seperation kit

Pos no Qty. Configuration Part.no Description Remarks
16 1 2 454.3916-901 Hydraulic jacks
4 3 454.5990-901 Hydraulic jack Assembly Include in pos 16
1 4 454.5991-001 Retaining ring
2 4 853.0834-00 Pin
1 4 454.5989-901 Hydraulic jack inc pump&hose

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SPC Sandvik CG820:01 Option

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29 Doc. no. R 223.1383 Ver. 01 © 2010 Sandvik SRP AB

SPC Sandvik CG820:01 454.3932

10. Overpressure air system

10a
10b
10c

10a. Overpressure unit 454.4098

1 1
3 3
3 3

Pos no Qty. Configuration Part.no Description Remarks

1 2 900.2809-00 Hose coupling hose 21/2” R21/2
2 1 454.5390-901 Air filter
3 4 900.1722-00 Hose clip
4 1 906.0609-00 Overpressure fan

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454.3932

10b. Overpressure connection

1 2 6 7 8

5 4 3

9 10 11 12 13 14

16 15

18 17
Pos. No. Qty. Configuration Part No. Description Remarks
1 1 900.3040-00 Fitting cross 2"
2 1 900.0253-00 Plug 1330 R 3/8 ISO 49
3 1 984.1589-00 Pressure transmitter 0-40 kPa
4 2 900.0176-00 Hexagon nipple 2" ISO 49 N8
5 2 900.3041-00 Hose coupling
6 1 923.0535-00 Pressure gauge 0-0.6 bar
7 1 900.3043-00 Bushing 1/2"×1/4"
8 1 902.1107-00 Valve 2"
9 30 m 819.0231-00 Hose
10 1 900.1266-00 T-pipe Threaded 2"
11 2 900.2515-00 Bushing
12 4 840.0070-00 Screw M6S M16×60 8.8 ZP
13 8 847.0016-00 Washer BRB M17×30 ZP ISO 7089
14 4 845.0009-00 Nut M6M M16 8 FZB ISO 4032
15 1 454.5756-001 Gasket 10K-50 Dixo 4000
16 1 454.5370-901 Pipe
17 2m 819.0231-00 Hose
18 1 900.1722-00 Hose clip

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454.3932

10c. Air filter

5

9
4

6
7
3

2 1 8 7 6 4

Pos no Qty. Configuration Part.no Description Remarks

1 2 899.0483-00 Mounting band
2 1 912.0262-00 Air cleaner
3 2 900.2806-00 Reducer
4 2 900.3042-00 Reducer
5 1 912.0261-00 Top spin
6 2 900.2804-00 Clamp
7 2 900.2807-00 Clamp
8 1 912.0363-00 Air filter element
9 1 900.2084-00 Clamping ring

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33 Doc. no. R 223.1383 Ver. 01 © 2010 Sandvik SRP AB

SPC Sandvik CG820:01 454.4772

11a. Hydroset tank view 1

1
2, 3, 4
5
6, 7
8
9

Pos no Qty. Configuration Part.no Description PID Remarks

1 1 923.0539-00 Thermostat TG6
2 1 902.1112-00 Pilot operated check valve PCV1
3 2 902.1113-00 Pressure relief valve PRV1, PRV2
4 1 902.1114-00 Coil – Part of SV1
5 1 923.0540-00 Pressure gauge Pl26
6 1 902.1115-00 Directional valve V26
7 1 902.1116-00 Manifold –
8 1 912.0334-00 Filter FP5
912.0338-00 Filter element – Included in pos 8
9 1 912.0335-00 Clogging indicator B5N

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SPC Sandvik CG820:01 454.4772

11b. Hydroset tank view 2

3

6
7
Pos no Qty. Configuration Part.no Description PID Remarks
1 1 984.1616-00 Level switch LG5
2 1 972.1847-00 Electric motor M6
3 1 930.0385-00 Spider
4 1 923.0538-00 Level gauge LI2
5 1 912.0333-00 Air breather BF2
912.0336-00 Air breather element Included in pos 5
6 1 984.1611-00 Heater E7.5
7 1 902.1111-00 Ball valve V21
8 1 906.0612-00 Pump P6

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SPC Sandvik CG820:01 454.4772

12. Balance cylinder module

2
1

7 9

8
6
5

10, 11, 12 4

Pos no Qty. Configuration Part.no Description PID Remarks

1 1 984.1619-00 Pressure transmitter 16 bar-1/4 B4N
2 1 902.1120-00 Valve RV1
3 1 923.0541-00 Pressure gauge Pl1
4 1 984.1504-00 Pressure transmitter B2N
5 1 902.1118-00 Safety valve PRV3
6 1 902.1119-00 Slow return valve DV1
7 1 454.5678-001 Flange
8 1 873.0399-00 O-ring 97.5x5.3
9 1 454.5677-001 Flange
10 4 840.0677-00 Screw M24x150
11 4 845.0012-00 Nut M24
12 8 847.0124-00 Washer BRB 24x45

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SPC Sandvik CG820:01 454.4772

12a. Balance cylinder

3
5
4
5

5
1

Pos no Qty. Configuration Part.no Description Remarks

– Kit 454.5664-901 Gasket kit Kit, contains the following four parts:
1 1 873.1518-00 O-ring 349,3x5,7
2 2 873.1519-00 O-ring 234,5x8,4
Included in Gasket kit
3 1 873.1536-00 Sealing ring
4 1 873.1533-00 Sealing ring
5 3 900.3061-00 Bleeder PT - 1/4

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13a. Lubrication tank unit - view 1

14
13 8

12

2, 3, 4, 5

15
7
11 16

11 9

10

Pos no Qty. Configuration Part.no Description PID Remarks

1 1 984.1610-00 Level gauge LI1
2, 3, 4, 5 1 984.1611-00 Heater E7:1 (E7:2, E7:3,E7:4)
6 1 984.1612-00 Temperature transmitter TT3
7 3 967.0186-00 Proximity switch LS1 (LS2, LS3) On valve V1, V2, V3
Kit 454.5665-901 Repair kit
8 1 972.1846-00 Electric motor M2:1 (M2:2, M2:3)
9 1 920.0420-00 Coupling
10 1 906.0611-00 Pump P1 (P2, P3)
11 4 902.1108-00 Check valve CV1 (CV2, CV3, CV4)
12 1 984.1630-00 Level transmitter LT1 Inside tank
13 1 984.1503-00 Temperature transmitter B3N
14 1 984.1613-00 Temperature transmitter TT1
15 2 912.0330-00 Filter DF1, DF2
4 912.0274-00 Filter element FP1, FP2, FP3, FP4 Included in pos 15
16 4 912.0331-00 Clogging indicator PT1 (PT2, PT3, PT4)

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13b. Lubrication tank unit - view 2

2
1

Pos no Qty. Configuration Part.no Description PID Remarks

1 1 984.1008-00 Level switch FS1
2 1 912.0333-00 Air breather BF1
912.0336-00 Air breather element Included in pos 2
3 2 984.1615-00 Flow transmitter FT1 (FT2)
4 2 984.1614-00 Temperature transmitter TT2 (TT4)

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SPC Sandvik CG820:01 454.4771

13c. Oil cooling module

1

3
5

6
8

Pos no Qty. Configuration Part.no Description PID Remarks

1 1 910.0168-00 Cooler HE1
2 1 910-0168-00 Cooler HE2
3 1 902.1109-00 Control valve
4 1 902.1110-00 Actuator PV1
5 1 912.0332-00 Filter F3
6 1 902.1109-00 Control valve
7 1 902.1110-00 Actuator PV2
8 1 912.0332-00 Filter F4

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41 Doc. no. R 223.1383 Ver. 01 © 2010 Sandvik SRP AB

SPC Sandvik CG820:01 Grease lubrication

14a. Grease overflow line

1

Pos no Qty. Configuration Part.no Description Remarks

1 1 High pressure hose 2500 with adapter 1/2”
2 1 High pressure hose 1000 with adapter 1/2”

14b. Air breather line

2, 3, 4

Pos no Qty. Configuration Part.no Description Remarks

1 1 High pressure hose 3000 with adapter 1/2”
2 1 912.0322-00 Air breather
3 1 900.3064-00 Reducer 1/2”-1”
4 1 873.0386-00 Seal ring

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SPC Sandvik CG820:01 454.4790
Grease lubrication

14c. Grease inlet line

Pos no Qty. Configuration Part.no Description Remarks

1 1 High pressure hose 2900 with adapter 1/2”

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SPC Sandvik CG820:01 454.4775
Grease lubrication

14d. Grease unit spherical bearing

2 3 4 5 6, 7 8
9

10

Pos. No. Qty. Configuration Part No. Description Remarks

1 1 914.0225-00 Grease pump
2 1 873.0382-00 Seal ring Tredo 14
3 1 900.1538-00 Elbow adapter G ¼ B×G ¼
4 1 900.2519-00 Adapter G ½ B× G ¼ B
5 1 454.5662-001 Hose 5 m
6 2 900.0654-00 Adapter G ½ B×G ½ B
7 4 873.0384-00 Seal ring Tredo 18
8 1 454.5663-001 Hose 10 m
9 1 964.2645-00 Connector
10 1 984.1645-00 Ultrasonic sensor LG3/LG4

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Grease lubrication

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45 Doc. no. R 223.1383 Ver. 01 © 2010 Sandvik SRP AB