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    88 views60 pages

    20 25 30 XF Ep HP HXP Ingersoll Rand Manual - 1

    Uploaded by

    Izabela Santana

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 60
    Ingersoll Rand ® XF 20/25/30 EP 20/25/30 HP 20/25/30 HXP 20/25 PARTS LIST RECOMMENDED SPARES ‘Before installation or starting the compressor for the first time, this manual should be studied carefub ly to obtain a clear knowledge ofthe unit and of the dlls to be performed while operating and main- taining the unit RETAIN THIS MANUAL WITH UNIT. This Technical manual contains IMPORTANT SAFE ‘TY DATA and should be kept with the air compres- 207 at all times. More Than Air. Answers. Online answers: http:/iwww.alr.ingersoll-rand.com APDD 7428 hay 2001 PEE ‘AIR COMPRESSOR GROUP BONDED WARRANTY & REGISTERED START UP Warranty “Te Compary warrants that he equipment manuactured by Wand delvered hereunder wi be foe of docs in ‘maloal ana workmanship fora paoa of twelve months (see axtances send warany) Wor he Sate of pase the Equipment in operation or eighteen months (ee extended arend warany) rom te dale of shipment fom Davidson, NC, whichever shale oecur The Parchacer hallo cigatao fo romp rapt ny ae conn to his warany in tng tome dempany sald per, whereupon tha Compr shall i open, eomee such oncom by sutabe apar fo such equipment x luni efeplaceant part OG point a spre, rows f0the Purchase has sored, sald maintained 2d operated suen Equipment accordance wih good nduty facies andnas complet wi apetic recommendations ane Company, acstesones of exapinentiiched Oy the Company but mansctoea by ater, shall ary whatever waranty the manufacturers havo conveyed tho ‘Company and wrich an be passed onto the Purchaser The Company sha not be lable for any repairs relaes ments, 0 adustments fo the Equpment oF any coals 0! labor permed by the Purchaser or others wNOu Companys prior writen Sopra “Tha eflocs of corso, erosion and normal woar and ter are speccalyexcuded Performance waranos are limted 16 those special stated win tre Compan/s proposa Unless responsibilty forming such pert ‘mance warranties ae lned o speci ess tha Companys obigaton shall be fo corect nthe manner end or the povod of time providoa above. “THE COMPANY MAKES NO OTHER WARRANTY OR REPRESENTATION OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES OF MERCHANTAGILL TY AND FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY DISCLAINED, Correction ty the Company of renconfomites wheter patent or alent. he manner and tx the period ot ime provided stove, shal constiutefukiment ol abstes 0! te Company tr suenronconlormiies whether baee0 fn cont, waranty nepipenco,indommty, tit Habit oF etherce wih reepect to or aang out of eben Equipment. “The purser shal nat opera Equipment wbich considered to be detec, without et notying be Company ining of ta etanton oo so, Any uch Uce ot Equpmant willbe at Purchasers ele ik ad Lay “Th ramodies ofthe Purchaser se forth herein av exis, and hott kb of tho Company wth respect o tn contactor he Equipment and earces furnished hereunder, n osonecton wth the performance or breach theres oF fom the manuactue, sal, delve Isllaton, ropa or Technical econ covored by ot tarished Under tie contrat whether passed on correct, waranty negigancs, Inder ste ably er eis, sa nak ‘xcb0d the purenac pice of tho un of Equproet upon which euch habit is bated ‘Company ands suppers alin no event be ableton Purchaser, any eucoessors nneest or any ben far or asigee of his contact tor any consequerta,ckental, vec, specal or purine damages aieng futof tis cofactor any beach reo, o ary detect of alro oor maluncbon a he Equipment Rreuncer, \woher based upon loss of use, fost pros or reverue,Ptores, ost goodw, wrk stoppage, mpaiment ol ther ‘onde, los by esson cl shusoun or non-aperaion, increased expenses of operation. cost! purchase replace ‘mon! pom or saime of Puehasor or costomers ! Purchase or sove nterupion whether or et such Ios OF Gamage s based on contract, waranty, negigence, Inder, sic abily or otherwisa Brice eee ERLErEE EEE ecR eee eae Pirie eeIoE! SEROERERIREIRIRER IR IERERGRIRG LER LESSER SISSIES SI SSSI SIS ISG EXTENDED AIREND WARRANTY The Ingersoll-Rand Company Rotary Serew Air Compressor that has been filled prior to its original shipment from Ingersoll-Rand Company with ULTRA COOLANT and which has been operated solely on ULTRA COOLANT there- after shall have its AIREND warranted for twenty four (24) months from the date of placing the COMPRESSOR in operation or thirty (30) months from the date of shipment, whichever occurs first Except for the above warranty period, the standard warranty provisions shall apply and the conditions outlined herein are understood to be a supplement to the standard Ingersoll-Rand Company warranty INGERSOLL -RAND COMPANY TABLE OF CONTENTS Safety and Warnings Introduction Starter Box Nema 1 (E/P Control) . Starter Box Nema 4 (E/P Control) . Starter Box Nema 1 (Intellisys) . Starter Box Nema 4 (Intellisys) . Control Piping 220V to 290V Fan Power Transformer. 575V to 230V Fan Power Transformer . Modulation .. Common FV Starter Parts (EIP Control) « ‘Common SD Starter Parts (E/P Control) . Starter FV C85 Starter FV C80 Starter FV C43 Starter FV C30 Starter FV B110 . Starter SD C60/C43 . Starter SD C43/C37 . Starter SD €30/C30 . Starter SD C16/C16 . Starter SD C60/C60 . Gooscnssoo Common Starter Parts (Intellisys Control) Startor FV C30 Intellisys Control Starter FV C43 Intellisys Control Starter FV C60 Intellisys Control Starter FV C85 Intellisys Contro! Starter FV B110 Intellisys Control Starter SD C16/C16 Intellisys Control Starter SD C43/C37 Intellisys Contro! Starter SD C30/C30 Intellisys Control Starter SD C60/C43 Intellisys Control Starter SD C60/C60 intellisys Control Motor (180 & 250 Frame) . Motor (280 Frame) . Arend ........ SeparatorTank .... Cooling (20 HP) .. Cooling (25/30 HP) Cooling (20/25 HP 200 Psig) . Foam Standard Enclosure Outdoor Mod. Enclosure . Hi-Dust Filter. Base Mounted Units ... 120 Gal. Tank Mounted Option . 240 Gal. Tank Mounted Option . O-Rings for SAE Fittings -Table . Belt Drive Components Chart . Service and Option Kits Recommended Spare Parts . ROTARY SCREW AIR COMPRESSOR This unit was purchased from Ingersoll Rand Company reserves the right to make changes or add improvements without notice and without incurring any obligation to make such changes or add such improvements to products sold previously No. of units on order: Customer Order No Ingersoll-Rand Co, Order No: ——___ For ready reference: Record the serial number and model number of your unit here. Serial Number: Model Number: SAFETY AND WARNINGS Before you install this air compressor you should take the time to carefully read all the instructions contained in the ‘operators manual form APDD-739. Operators manuals may bbe obtained from your local Ingersoll-Rand Distributor or Air Center, Electricity and compressed air have the potential to cause ‘severe personal injury or property damage. Bofore installing, witing, starting, operating or making any ‘adjustments, identify the components of the air compressor, Using the operators manual as a guide. ‘The operator should use common sense and good working practices while operating and maintaining this nit. Folow all ‘codes, pipe adequately, understand the starting and stop- ping sequence. Check the safety devices by following the procedure contained in this operators manual Maintenance should be done by qualified personnel, ade- quately equipped with proper tools. Foliow the maintenance schedules as oullined in the operators manual to ensure Safety instructions in the operators manual are bold-faced for ‘emphasis. The signal words DANGER, WARNING and CAUTION are used to indicate hazard seriousness levels as follows: VANS a) [A\WARNING Danger is used to indicate the presence of ‘a hazard which will cause sovere personal Injury, death, or substantial property damage ifthe waming is ignored. ‘Warning fg used to indicate the presence of fa hazard which can cause severe personal Injury, death, or substantial property damage if the warning Is ignored. Caution is used to indicate the presence of hazard which will or can cause minor personal injury or property damage if the warning is ignored. PANT NOTICE Notice is used to notity people of installa- tion, operation, or maintenance information Which is important but not hazard-rtated. problem free operation after start up. WARNING COMPRESSED AIR AND ELECTRIC- ITY ARE DANGEROUS. BEFORE DOING ANY WORK ON ‘THIS UNIT, BE SURE THE ELECTRI- CAL SUPPLY HAS BEEN CUT OFF-LOCKED & TAGGED AND THE ENTIRE COMPRESSOR SYSTEM HAS BEEN VENTED OF ALL PRES: 1, Do not remove the covers, loosen or remove any fitings, connections, or devices when this Units in operation. Hot liquid and air under pressure that are contained within this unit can ‘cause severe injury or death, 2.The compressor has high and dan- {gerous vollage in the motor starter ‘and control box. All installations must be in accordance with recognized electrical codes. Before working on the electrical system, be sure to remove voltage from the system by uso _of a manual-diseonnect-switch. A circuit breaker or fuse safety switch must bo provided in the electrical supply line leading to the compressor. Those responsible for installation of this equipment must provide suitable rounds, maintenance clearance and ighining ‘atrestors for all_electrical components as stipulated in OSHA. 1910.308 through 1910.329. 3. Do not operate the compressor at higher discharge pressure than those speciied on the Compressor Nameplate or motor overload will ‘occur, This condition will result in com pressor motor shutdown, 4, Use only safety solvent for cleaning the compressor and auxiliary equip ment. § Insel manual shut of valve (so lation type) in the discharge line, prossure reliaf valve, with sufficient Capacity to relieve full compressor capacity, must be installed between the compressor and the isolation valve. 6. Whenever pressure is releast through the pressure relief valve, itis due to excessive pressure in the sys- ‘tom, The cause for the excessive pres- sure should be investigated immedi- ately 7. Before doing any mechanical work (on the compressor: 1) Shut the unit down, ) Electrically isolate the compressor by use of the manual disconnect switch in the power line to the unit Lock and tag the switch so that it can- rot be operated SAFETY PRECAUTIONS BEFORE PROCEEDING, READ CAREFULLY BEFORE INSTALLING THE COMPRESSOR OR PERFORMING ANY MAINTENANCE .) Vent pressure trom the compressor ad ‘alate the unt rom any other Source of air 8. Air line separators, properly select- fed and installed, wil minimize any liq- uid carry-over. The use of plastic bowis on tine fiters without metal guards can be haz- ardous. From a safety standpoint, metal bowls should be used on any pressurized system. Review of your plant airline system is recommended. 9. When a receiver is installed, itis recommended that occupational safe: ‘and health standards as covered in the Federal Register, Volume 36, num- ber 105, part 11, paragraph 1910.169 be adhered to in the installation and ‘maintenance of this receiver. 10. Before starting the compressor, its ‘maintenance instructions should be thoroughly read and understood, 11, After maintenance functions are completed, covers and guards must be replaced, PARTS LIST INTRODUCTION GENERAL, This manual, which contains an illustrated parts breakdown, has been prepared as an aid in identi- fying and ordering parts in the SSR compressor. All of the com- pressor parts listed in the parts breakdown are manufactured with the same precision as the original equipment, Ingersoll-Rand Company service facilities and parts are available worldwide. There are Ingersoll- Rand company Branch Offices and authorized distributors located in the principle cities of the United States. In Canada, our customers are serviced by the Canadian Ingersoll-Rand Company, Limited. ‘There are also Ingersoll-Rand Company subsidiaries and autho- rized distributors located in the principle cities throughout the world, DESCRIPTION ‘The illustrated parts breakdown illustrates the various assemblies, sub-assemblies and detailed parts which make up this particular SSR JxX0000 U MANUFACTURED IN US. YEAR OF MANUFACTURE JULIAN DATE OF MANUFACTURE compressor. A series of illustra- tions show each part clearly and in i's correct location relative to the other parts in the illustration. Each part on an illustration is ret- erenced with a number. The num- ber, description and quantity needed per assembly is listed in numerical order on the following pages. Items with a description of NSS. are not sold separately and must be purchased as an assembly. Items with a description of Ref. indicate that the item is located elsewhere in the pars lst. OPTIONAL EQUIPMENT Several optional accessories! items are available for conve- rience or special application. ‘These accessories have been selected as being particularly suit- able for use on the SSR compres- sor. For complete details on Optional Equipment, contact your Sales Representative, 99 120 HOW TO USE THIS PARTS. MANUAL 1. Turn to the Parts Section to locate the desired illustrations. 2. Locate the part on the illustra~ tion by visual identification and the reference number. 3, Find the referenced number on the Tabulated page, along with the Part Number and Descriptic ‘SERIAL NUMBER BREAK When a part is changed and it doesn't supersede the previous part, this change must be docu- mented by a serial number break By using the last (6) digits of the serial number, as outlined below, this change is recorded in the parts list. > U99120 indicates part is used on units up to and including serial number ending in U99120. 99121 —>> indicates part is used on units with serial number ending in U99121 or higher. HOW TO ORDER PARTS In order that all avoidable errors be eliminated when ordering parts, please specify the following: 1. The model number of the unit as shown on the Compressor Data Plate. 2. The serial number of the unit as shown on the Compressor Data Plate. 3. The form number of this manual (shown on front cover). 4. The reference number, part number, description and quantity needed exactly as listed. 5, The motor data code shown on the motor data plate. EF? ASSEMBL STARTER BOX NEMA 1! (INTELLISYS) CCN 39129085 39140785 39155353 39156435 39173927 39178769 39186093 39186101 39191630 39191648, 39191655 39256631 39264494 39404165 39419668 39485818 ‘Description WIRE PLUG PLUG CONNECTOR GLAND SCREW PLUG PLUG PLUG PLUG PLUG ELBOW ELBOW O-RING SWITCH PLUG 39497612 39549167 39586227 39817655 39853791 39917489 39931712 39932619 54369087 54369665, 89268643 95930301 95956975 96737564 96738628 VALVE SWITCH SENSOR CONTROLLER TRANSDUCER SCREW STARTER DECAL Box BRACKET CLAMP. BUSHING REDUCER/EXPANDER NUT SCREW item CCN Qty. Description item CCN 39140785 PLUG 18 39495874 391553532 PLUG Ig 39497672 39156435 | CONNECTOR 20 39549167 391739277 GLAND 21 39586227 39178769 2 SCREW 22 39817655 CONTROLLER 391788921 PLUG 23. 39853791 TRANSDUCER 39186093 1 PLUG 24 39917489 SCREW 39186101 1 PLUG 25 39931712 STARTER 39191630 1 PLUG 26 39932819 DECAL 39191648 1 PLUG 27 54369665 BRACKET 39191655 1 PLUG 28 54387543 80x 39249875 | GASKET 29 89268643 CLAMP 3925663) | ELBOW 30 95930301 BUSHING 39264494 =| ELBOW 31 95956975, REDUCER /EXPANDER 39404165 1 O-RING 32 96737564 NuT 39419668 =| SWITCH 33 96738828 «2 SCREW 39493663 |__-PLUG CCN 39129085 39140785 39155353 39156435 39173927 39178769 39186093 3918610! 39191630 39191648 39191655 39256631 39264494 39404165 39419668 39485818 Description WIRE PLUG PLUG CONNECTOR GLAND SCREW PLUG PLUG PLUG PLUG PLUG ELBOW ELBOW O-RING SWITCH PLUG Item 7 18 ig 20 2 22 23 24 25 26 20 28 23 30 31 CON 39497672 39549167 39586227 39817655 39853791 39917489 39931712 39932819 54369087 54369665 89268643 95930301 95956975 96137564 96738828 VALVE SWITCH SENSOR CONTROLLER TRANSDUCER SCREW STARTER DECAL Box BRACKET CLAMP BUSHING REDUCER /EXPANDER NUT SCREW Co ftom __ CCN 39140785 39155353, 39156435 39173927 39178769 39178892 39186093 39186101 39191630 39191648 39191655 39249875 39256631 39264494 39404165 39419668 39493663 a ty. Description PLUG PLUG CONNECTOR GLAND SCREW PLUG PLUG PLUG PLUG PLUG PLUG GASKET ELBOW ELBOW O-RING SWITCH PLUG item CCN 18 19 20 21 22 23 24 25 26 21 28 29 30 31 32 33 39495874 39497672 39549167 39586227 39817655 39853791 39917489 39931712 39932819 54369665 54387543 89268643, 9593030! 95956975 96737564 96738828 GASKET VALVE SWITCH SENSOR CONTROLLER TRANSDUCER SCREW STARTER, DECAL BRACKET 80x CLAMP BUSHING REDUCER/EXPANDER NUT SCREW hee ASSEMBLY, CONTROL PIPING NOTE: ITEMS 39497847 AND 39497854 REQUIRED FOR 200 PS! UNITS ONLY Qty. Description item CCN Qty. Description Bg111at1 2 SCREW 1239333604 1 VALVE 39124813 | TUBE 13 39479555 CONNECTOR 39124821 | TUBE 14 39479563, VALVE 39155346 1 TEE 15 39497847 TUBING 39155478 4 ELBOW le 39497854 TUBING 39155650 3 ELBOW 17 39929682 GAUGE 39156393 1 CONNECTOR 18 39931365 BRACKET 39156419 | CONNECTOR 19 89268858 BRACKET 39156435 | CONNECTOR 20 95929071 WASHER 39178769 4 SCREW 21 96714340 SCREW 391813421 TEE 2 1 1 ' 1 1 H 4 2 1 Bae ASSENBLY, 2000 TO 220V FAV POMER TRANSFORMERS NoTE FOR 200V FAN TRANSFORMER CONFIGURATION ON INTELLISYS STARTER PANEL, LOCATION OF (2) FUSE BLOCKS AND TRANSFORMER MUST BE REVERSED. PROPER 200V CONFIGURATION 1S SHOWN HERE NOTE FOR 200V FAN TRANSFORMER CONFIGURATION ON ELECTRO-PNEUMATIC AND INTELLISYS STARTER PANELS, FUSE BLOCK (P/N 39479035) (ITEM 9) MUST BE ADDED. NOTE: APPLIES TO FULL VOLTAGE AND STAR DELTA CONFIGURATIONS Item CCN Qty. Description CCN Qty. Description 1 35244185 72in. WIRE CINTELLISTS OMT) 10 39493663 ' PLUG 35252279 «19 SCREW 1) 39540174 I DECAL ‘35268788 6 TIE 12 39917489 4 SCREW 39129085 25/1. WIRE 13. 54387014 | BRACKET 39133467 3 MOUNT (AS NEEDED? 14 54464888 3) TRANSFORMER 39136676 49 LUG 15 54465539 1 DECAL (OVERLAY WIRING DECAL} 39178882 | PLUG 16 9370565 10 THE (AS NEEDED, NOT SHOWN 393332083 FUSE 17 95986097 6 TERMINAL 39479035 2 BLOCK 18 W92708T4 3 SPLICECINTELLISYS ONLY) 1 eye ASSEMBLY, MODULATION ERS NOTE ITEMS 39255633, 54370051, 54370069 AND 39129085 REQUIRED ONLY FOR ELECTRO-PNEUMATIC CONTROLLED MACHINES. REFER TO WIRING SCHEMATIC DECAL ON STARTER PANEL DOOR FOR MODULATION OPTION WIRING. FOR MODULATION REGULATION SETTING, REFER TO OPERATORS MANUAL APDO-739 ITEM 39497847 REQUIRED FOR 200 PSI OPTION ONLY NOTE: 1 Bare _ ASSEMBLY, MODULATION Tats 54370069 AND 39129085 REQUIRED ONLY FOR NOTE ITEMS 39255633, 54370051, ELECTRO-PNEUMATIC CONTROLLED MACHINES. REFER TO WIRING SCHEMATIC DECAL ON STARTER PANEL DOOR FOR MODULATION OPTION WIRING, FOR MODULATION REGULATION SETTING, REFER TO OPERATORS MANUAL APDD-739 ITEM 39497847 REQUIRED FOR 200 PSI OPTION ONLY eg fe STITT & ASSEMBLY, MODULATION CCN Ory Description 39124813 39127253 39127261 39128012 39129085 39155478 39155577 39156385 39156393 39156468 39178769 39199476 39199484 39204490 39255633 39265640 39497672 39497680 39497847 39497854 54368444 54370051 54370069 95242459 95928214 95930301 96738828 H Hl 1 3 2 1 i 1 4 1 1 1 i 2 1 I H i 1 1 f 1 I 1 2 TUBING, 25 (130 INCHES) BUSHING, REDUCER .25 NPT X 13 FNPT BRASS VALVE, SHUTTLE ADAPTER, 175 SAE X .25 FNPT WIRE, 16 GA. RED (3 FEET) ELBOW, 25 NPT X 25 TUBE ELBOW, 113 NPT X 25 TUBE TEE, BRANCH .13 NPT X .25 TUBE CONNECTOR, 13 NPT X .25 TUBE TEE, RUN 13 NPT X 13 FNPT X .25 TUBE SCREM, PANHEAD, 810-24 X .38 LONG STAINLESS STEEL VALVE, REGULATOR (XF/EP/HP UNITS) VALVE, REGULATOR (HXP UNITS) CABLE, 3 CONDUCTOR (3 FEET) BLOCK, CONTACT (N.0.) CONNECTOR, STRAIN RELIEF VALVE, BLOWDOWN .25 NPT (6SV) VALVE, BLOWDOWN .13 NPT (2SV1 TUBING, TEFLON (200 PS! UNITS, 130 INCHES) TUBING, TEFLON BRACKET, SOLENOID SWITCH, 2-WAY PLATE. LEGEND NIPPLE, EXTRA STRONG .25 NPT X 1.50 LONG PLUG, SOCKET .13 NPT BUSHING, REDUCER .25 NPT X .13 FNPT SCREW, MACHINE PAN HEAD TYPE H MS X 10.0 LONG 13 Item CCN Oty. Description Item CCN Qty. Description 1 39927587 BACKPANEL 11 39333299 I FUSE 2 39252903 18 BLOCK 12 39264262 RAIL 3 39252811 5 BLOCK 13° 39264270 3 RAIL 4 39252937 8 BLOCK 14 39264288 ' RAIL 5 39479035 | BLOCK 15 393254851 RAIL & 39333133 1 DUCT 16 39255559 4 RELAY 71 39333141 1 bucT 17 39255567 1 TIMER (TM2) 8 39252929 2 END 18 39333174 I TIMER (1W3) 9 39178728 3 FUSE 19 39226998 1 TRANSFORMER 200V UNITS] 10 39333208 2 FUSE 20 39333216 1 TRANSFORMER: 14 ne ASSY, COMMON SD STARTER PARTS (E/P CONTROL) Item CCN Qty. Description item CCN Qty. Description 139927587 | BACKPANEL 1393332991 «FUSE 2 39252903 18 BLOCK 12 39264262 1 RAIL 3 39252911 5 BLOCK 13 39264288 «1 RAIL 4 39252937 8 BLOCK 14 39325485 1 RAIL 5 39479035 1 BLOCK 15 392555595 RELAY 6 39333133, | uct 16 39255567 | TIMER (Twa) 739333141 | Duct 17 39255658 | TIMER cM 8 39252929 «2 END 18 39333174 9 39178728 3 FUSE 19 39226998 0 39333208 2 FUSE 20 39333216 | TIMER (7M3) TRANSFORMER TRANSFORMER (200 V) ASSEMBLY, STARTERFV C85) Item CCN Qty. Description 1 39164520 | BLOCK 2 39251087 RELAY 3 4 5 39251335 coll 1 1 39264890 | SWITCH ' 39333117 CONTACTOR ae ASSEMBLY, STARTER FV C60 item CCN 39164520 BLOCK 39251004 CONTACTOR 39251087 RELAY 39251335 COIL 39264890 SWITCH 1 Bee ASSEMBLY, STARTERFV C43 Qty. _ Description 39250998 I CONTACTOR 39251079 I RELAY 39251327 | COIL 39264890 I SWITCH ASSEMBLY, STARTERFV C30 item CCN ty. Description 392513181 COIL 39251988 1 RELAY 392520101 CONTACTOR 39264890 I SWITCH eee ASSEMBLY, STARTERFV_ BiI0) CCN Oty. Description 39251038 | CONTACTOR 39251095 1 RELAY 39251152 | CONTACT 39251350 1 COIL 39251392 1 KIT 54502695 | BRACKET 20 1 ut ASSEMBLY, STARTER SD C60/C43 CCN Oty. Description 1 39250996 39251004 2 392510871 392513271 39251335 1 COIL 39252937 1 BLOCK 392555591 RELAY 1 1 2 t CONTACTOR CONTACTOR RELAY coin 39255658 TIER 39264262 RAIL 39264890 SWITCH 39333257 INTERLOCK 39164520, 39250998 39251061 39251079 39251319 39251327 39252937 39255559 39255658 39264262 39264890 39333257 CONTACTOR CONTACTOR RELAY come COIL BLOCK RELAY TIMER RAIL SWITCH INTERLOCK 1 Bar’ ASSEMBLY, STARTER SD C30/C30 item CCN Qty. Description | 39164520 ' BLOCK COIL RELAY CONTACTOR BLOCK RELAY TIMER (TMI) RAIL SWITCH INTERLOCK 2 39251319 3 39251988 4 39252010 5 39252937 6 39255559 1 39255658 8 39264262 9 39264890 039333257 3 1 3 1 t 1 2 U 1 Been ASSEMBLY, STARTER SD CI6/C16) 39252937 39255518 39255559 39255591 39255658 39256953 39264262 39264890 39333257 BLOCK CONTACTOR RELAY RELAY TIMER ay COIL RAIL SWITCH INTERLOCK I 3 ' \ 3 \ 2 ' 24 2°" ASSEMBLY, STARTER SD C60/C60 Item CCN Qty. Description 39251004 3 CONTACTOR 39251087 1 RELAY 39251335 3 COIL 39252937 1 BLOCK 392555591 RELAY 39255658 1 TIMER 39264262 | RAIL 39264890 2 SWITCH 39333257 | INTERLOCK 25 1 Ese" A55Y, COMMON STARTER PARTS (INTELLISYS CONTROL) item CON y pti item CCN Gty. 39178728 39333133 39252903 39333141 1 39252911 39333166 1 39252929 39333240 ' 39252937 394790352 39264262 t 39480504 | 39265368 39931878 I 26 TEEN ASSEMBLY, STARTER FV C30 INTELLISYS CONTROL 39113535 FUSE (3FUTAFU/SFUD 39178710 FUSE CiFUs2FU) 39251319, COIL 39251988 RELAY 39252010 CONTACTOR 39264890 SWITCH 39301981 TRANSFORMER (200/230/460/575V) 39306014 TRANSFORMER (220/440V) 1 AS ASSEMBLY, STARTER FV C43 INTELLISYS CONTROL CCN Qty. Description 391135353 FUSE (GFUTAFUTSFUD 39178710 2 FUSE CiFUI2FUD 39250998 | CONTACTOR 39251079) RELAY 39251327 1 COIL 39264890 | SWITCH 39306014 | TRANSFORMER (220/440V) 39306022 | TRANSFORMER ( 380V) 28 ASSEMBLY, STARTER FV C60 INTELLISYS CONTROL CCN Qty. Description 39113535 FUSE (SFUTAFUISFUD 39164520 BLOCK 39178710 Fuse CiFUs2FU) 39251004 CONTACTOR 39251087 RELAY 39251335 coi 39264890, SWITCH 39301981 TRANSFORMER (200/230/460/575V) 39306014 TRANSFORMER (220/440V) 39306022 TRANSFORMER (380¥) 3 Il 2 1 1 1 1 1 i H 29 1 RST" ASSEMBLY, STARTER FV C85 INTELLISYS CONTROL CCN Oty. Description 39113535 FUSE GFUTAFUTSFUD 39164520 BLOCK 39178710 FUSE CIFUS2FU) 39251020 CONTACTOR 39251087 RELAY 39251335, coin 39264890, SWITCH 39301981 TRANSFORMER (200/230/460/575V) 39306014 TRANSFORMER (220/440) ASSEMBLY, STARTER FV Bi0 INTELLISYS CONTROL 39113527 39113535 39178728 39251038 39251095 39251350 39251392 39491519 54502695 FUSE GFW FUSE CAFU/SFU) FUSE CiFU/2FU) CONTACTOR RELAY coi KIT TRANSFORMER (200) BRACKET 31 1 Buss" ASSEMBLY, STARTER SD CI6/CI6 INTELLISYS CONTROL Ttem CCN Oty. Description 39113535 Fuse GFUTAFUTSFUD 39178710 FUSE Cifurerud 39251129 SWITCH 39251137 SWITCH 39251145 SWITCH 39251186 INTERLOCK 39255591 RELAY 39256953 colt 39264965 3 CONTACTOR 39301981 TRANSFORMER — (200/230/460/575V) 39306014 TRANSFORMER —(220/440V) 39318134 TRANSFORMER — (220/380/415/550V) 1 ESE ASSEMBLY, STARTER SD C43/C37 INTELLISYS CONTROL Item CCN Qty. Description 39113535, FUSE (OFUTAFUTSF UD 39164520 BLOCK 39178710 Fuse CiFus2FU) 39250998 CONTACTOR 39251061 CONTACTOR 39251079 RELAY 39251129 SWITCH 39251137 SWITCH 3925ita5s 1 SWITCH 39251186 INTERLOCK 39251319 Coit 39251327 colt 39301981 TRANSFORMER (200/230/460/575V) 39306014 | TRANSFORNER (220/440¥) 39318134 TRANSFORMER (220/380/415/550V) 33 ASSEMBLY, STARTER SD C30/C30 INTELLISYS CONTROL 39113535 39164520 39178710 39251129 39251137 39251145 39251186 39251319 39251988 39252010 39301981 39306014 39306022 39318134 iption FUSE BLOCK FUSE SWITCH SWITCH SWITCH INTERLOCK come RELAY CONTACTOR TRANSFORMER TRANSFORMER TRANSFORMER TRANSFORMER (3FU/4FU/SFU) (IFUs2FUD (200/230/460/575V) (220/440V) (380V/60HZ) (220/380/415/550V) 1 ER" ASSEMBLY, STARTER SD C60/C43 INTELLISYS CONTROL 39113535 39178710 39250998 39251004 39251087 39251129 39251137 39251145 39251186 39251319 39251327 3930198) 39306014 39316134 FUSE (GFUAFUTSFUY Fuse CIFUP2FU) CONTACTOR CONTACTOR RELAY SWITCH SWITCH SWITCH INTERLOCK COIL coi TRANSFORMER (200/230/460/575V) TRANSFORMER (220/440V) TRANSFORMER (220/380/415/550V) 35 CCN Oty. Description 391135353 FUSE (GFU/AFUTSFUD 39178710 2 FUSE CIFU/2FU) 39251004 3 CONTACTOR 39251087 1 RELAY 39251129 1 SWITCH 39251137 1 SWITCH 39251145 1 SWITCH 39251186 1 INTERLOCK 39251335 3 COIL 39301981 | TRANSFORMER (200/230/460/575V) 39306014 1 TRANSFORMER (220/440) 39318134 1 TRANSFORMER (220/380/415/550V) ASSEMBLY, MOTOR (180 & 250 FRAMES) # SEE RECOMMENDED SPARE PARTS LIST 4a SEE BELT DRIVE COMPONENTS CHART iN BACK OF THIS MANUAL Item CON Qty. Item CCN ty. im 6 39173463 Description 1 SCREW 1 | SHEAVE DRIVER ' 8 " 1 SHEAVE DRIVEN 39927249 RETAINER 9 39916150 i SUPPORT 96737549 SCREW " a7 eee ASSEMBLY, MOTOR (280 FRAME] * SEE RECOMMENDED SPARE PARTS LIST 49 SEE BELT DRIVE COMPONENTS CHART IN BACK OF THIS MANUAL BELT BUSHING woToR RETAINER 96737549 39173463 SCREW SCREW 1 | SHEAVE DRIVER o | SHEAVE. DRIVEN Item CCN Oty. Description 5 4 6 1 8 Ory te esisent Rehinien 8 ASSEMBLY, AIREND CCN 39114079 39124722 39155478 39204854 39304332 39329602 39da19ad 39479472 39496591 39840418 39895248 39923636 39925268 39930938 42473397 INDICATOR ELBOW WASHER CLAMP FILTER ELEMENT cLBow GASKET VALVE APREND CRADLE SPRING Line BLOCK 16 89210314 a 18 ‘9 20 ai 22 23 24 25 26 ar 28 23 30 89265300 89295935 95343679 95928230 95938089 95951208 95952388 95962304 95980785 95984563, 96702659 96736364 96738372 96736360, BOLT FILTER ELBOW NIPPLE PLUG ELBOW CONNECTOR COUPLING eLeow ADAPTER ELBOW SCREW SCREW SCREW SCREW 39 org te aayeesTS Rhine ASSEMBLY, SEPARATOR TANK 39417118 ‘ADAPTER, 39923214 95938106 ADAPTER 54378542 ORIFICE W-88677 CLAMP 39478953 PLUG 959381 48 CONNECTOR 39917489 SCREW 88153218 DRAIN 96737549 SCREW 89209217 ELBOW 54365929 TANK 95984522 ELBOW 95986915 TEE 92890334 ELEMENT 39796594 TUBE 39572573 HOSE 89244362 TUBE 39927033 HOSE 89268833, TUBE 39927041 HOSE 39587993 VALVE 89265128 HOSE 89264543, VALVE 89295943 HOSE ASSEMBLY, COOLING 20HP| ttem CCN Oty. Description 154427331 BASE 54487269 PANEL W/ FOAM 2 96738307 BOLT 4487277 PANEL W/ FOAM 3 54380654 80x 89294540, PLATE 4 95964548 CAP | 89295893, PLATE 5 95938148 CONNECTOR 39111471 SCREW 6 39922562 COOLER 39198809 SCREW 7 95938163 ELBOW 3991 7489 SCREW 8 54480355 FAN 95941381 TEE 9 39117312 GASKET 54455704 WALL 0 39323563 HINGE 95929071 WASHER 1 39128533 NUT 95942769 WASHER v ' 1 1 1 Hl 1 i Hl 2 4 t ' 1 Byte ASSEMBLY, COOLING 25/30HP| CCN 54427331 39128533, 96738307 54487269 PANEL W/ FOAM 54380654 Box 54487277 PANEL W/ FOAM 95984548 CAP 89294540 PLATE 95938148 CONNECTOR 39111471 SCREW 39922562 COOLER 39198809 SCREW 95938163 ELBOW 39917489 SCREW 54480355 FAN 95941381 TEE 89264527 FAN 54455704 | WALL. 39117312 GASKET 3992907! WASHER 39323563 HINGE 95942769 WASHER 42 Gey te Sesea08T Sa ASSY, COOLING 20/25HP_200PSI Item CCN Qty. Description ‘Oty. Description 54533516 COOLER 391114718 SCREW 99264527 2 FAN 391988092 SCREW 393235632 HINGE 39917489 42 SCREW 54415948 1 LOUVER 54533526 TUBE 39128533 2 NUT 39926811 VALVE 54533492 89294540 89295893 t 1 PANEL 545334841 WALL 4 PLATE 95942769 PLATE WASHER 43 ASSEMBLY, FOAM CCN Ot 39916358! FO 39916366 39916374 39920582 39920590 39920616 39920624 3992068! 1 ae 1 Suet" ASSEMBLY, STANDARD ENCLOSURE NOTE: ITEM 39929617 NOT REQUIRED ON 30HP / SOHZ UNITS item CCN Qty. Description Item CCN Qty. Description I 39929617 BOX 88152392 2 «HINGE CANOPY 54378559 Louver 39931530 buct 39917489 SCREW 35140409 GASKET 96737598 8 SCREW 39417312 GASKET 39927462 SPRING 544307721 1 1 1 39491147 2 HANDLE 45 1 uae ees ASSEMBL Y, OUTDOOR MOD ENCLOSURI NOTE: ITEM 39929617 NOT REQUIRED ON 30HP / SOHZ UNITS AND 200PSI 25HP UNITS Item CCN Qty. Description Item CCN Qty. Description 139929617 «|

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