Test Questions for Introduction to Industrial Maintenance IMA 100: 3 Hours 1, Machine reliability can always be improved with additional resources. True False 2-7. Match the following terms to their definitions. 2. D__ Predictive A. Maintenance activity to correct inoperable equipment 3. F__ Overhaul B. Maintenance activity to address machine deficiencies 4. A__Breakdown C. Maintenance activities that typically replace parts designed to wear prior to affecting machine performance. 5. B__Corrective D. Maintenance activities that involve the use of advanced detection technologies 6. E__ Compliance E. Examples would include maintenance activities centered around federally regulated processes 7. C__ Preventative F. Complete machine rebuild. 8. Whatare the typical roles of an organization's CMMS? ‘A. Spare parts inventory, management guidelines, work request generation, and material safety. B. Spare parts inventory, maintenance history, resource leveling, and work request generation. C. Management guidelines, material safety, time cards, and company operating procedures. D. — Allof the above. E. None of the above. 9. The metric system is based on multiples of 10. Tne False 10. _ Most machinery made in the United States is based on the standard system. True False 11. One inch is equal to: A 2.54mm. B. 254m C. 25.4mm. Test Questions for Introduction to Indusctrial Maintenance IMA 100 Prepared by Mesa Oak Consulting, Inc.D. 254m 12. One thousands of an inch = 0.001___ (numerically) 13. Atsea level, 40 PSIG is equal to 54.7. PSIA 14. OSHA stands for . (Occupational Safety and Health Administration) 15. PPE stands for (Personal Protective Equipment) 16. MSDS stands for (Material Safety Data Sheet) 17-19. Three energy sources LOTOTO is meant to isolate. 7 (Electrical) 18, (Pneumatic) 19, (Mechanical) 20. How much current is considered a lethal amount? A. 015 amps. B. 001 amps. C. .10.amps D. 0.15 amps. 21. The section of a typical MSDS that would contain PPE recommendations [ee (Section 6, Health Hazard Data) 22-25.Match each type of tool with an example. 22. Precision measurement tool B__ A. Inches, centimeters, millimeters 23. Gauges D__ B. Thousandths, mils, microns 24. Standard measurement tool A__ C. True, false, on, off,1,0 25. Digital measurement tool C__ D. Inches of water, inches of mercury, bars 26. “Cheater” bars are acceptable additions when using a torque wrench. True False Test Questions for Introduction to Indusctrial Maintenance IMA 100 Prepared by Mesa Oak Consulting, Inc.27. How many flats or points does a standard impact socket have? A Four. BS C. Eight. D. Five 28. Inaconfined space, what is the acceptable level of oxygen that must be present to sustain human life? A 20.5%. B. 25% CG. 19.5%. D. 80%. 29. Assubstance with a PH of 3 is a stronger acid that that with a PH of 7. True False 30. _ What does the “20” mean in a 14°20 bolt? A. The material used B. The amount of torque the bolt can withstand C. The bolt’s diameter. D. The pitch of inch 31. _ Fine thread bolts have a lower pitch that course thread bolts. True False 32. To determine the grade of a bolt with the dash system, you must add to the number of dashes. A 8 B.S. c 3. D 2 E14 33. This type of nut typically has a smaller depth than a standard nut and is used to lock another nut in place. A Jamnut. B. —_Nylock nut. Cc. Button nut. D. Capnut. 34, “Helicoil’ kits are designed to repair threads in nuts. True False 35. UV rays typically will deteriorate white cable ties more than black ones. True False ‘Test Questions for 3 Introduction to Indusctrial Maintenance IMA 100 Prepared by Mesa Oak Consulting, Inc.36 What are some advantages of six point sockets opposed to twelve point sockets? Thicker wall, more flats. Thicker wall, tighter grip on the head Thinner wall, fits into hard to reach areas. Thicker wall, shorter throw with ratchet head. None of the above moolm> 37-48. Match each tool to its description. 37. 38. 39. 40. 41. 42. 43. 44, 45. 46. 47. 48. 49. Test Questions for G__Clevis A. Can include Phillips and Standard. C___Angle grinder B. Used to apply a measured amount of force. K___Miling machine __C._ Ring test is recommended for replacement wheels, |__Impact wrench D. Advantages include speed and versatility, opposed to combination wrenches. B___Torque wrench. Sometimes used for bearing installation. L__Lathe F. Used for creating holes in harder material. H__ Strap wrench G. Item used in rigging operations J__DMM H. Used to tighten large or non-standard items. F___Hammer Drill Hammering action used to increase applied torque to fastener. E___Arbor Press J. Electrical tester D___Ratchet K. Used to machine flat material. A___Screwdriver L._ Used to machine round material Name the item that should be inspected on a power tool before use? Electrical cord. Nameplate identification Electrical plug Lock nut. All of the above. A&C. ™moom> Introduction to Indusctrial Maintenance IMA 100 Prepared by Mesa Oak Consulting, Inc.G A&B. 50. double insulated power tool does not require a three-prong grounded plug True False 51. “UL” is acommon marking on electrical items. What does it stand for? A. Underwater liability B. Universal listing. C. Underwriters laboratories. D. Universal laboratories. 52. _ Inthe event of a ground fault on a non double insulated power tool, the path the current will travel is through the neutral conductor. True False 53. Donotuse on nuts and bolts unless the fastener is already damaged or rounded, A. Screwdriver B. Flashlight C. Vice grips D. Hacksaw. E. Combination wrench 54. Removing the guard that is on a right angle grinder increases the risk of injury? True False 55. Ona grinding wheel, a ring test is designed to verify that the wheel is out of round. True False 56. Safety glasses do not need to be worn when operating a hand dril True False 57. When operating a drill press, you should not wear (gloves) 58. _ Compressed air is a common medium for valve control True False 59. Solenoids are used to convert __electrical___energy to mechanical___ motion. 60. pressure vessel nameplate will contain the following: A. Color of vessel, B. Year of Manufacture. C. Maximum working pressure. D. Three ways. E A&C. Test Questions for Introduction to Indusctrial Maintenance IMA 100 Prepared by Mesa Oak Consulting, Inc.F. _ Allof the above. 61. Agear pump is considered a centrifugal type pump. True False 62. Cavitation in a centrifugal pump can be caused by: A. Low speed. B. —_Airin the discharge. C. Bearing detects. D. Airin the suction All of the above. E. 63. Apositive displacement pump is used to compress liquids True False 64. Select the pump that is commonly used in industrial applications. Acceleration. Centrifugal Vertical Gear. Velocity. Reciprocal Constant motion. A,C&F. B,D, &F E,F.&G cr remmoom> 65. _ Positive displacement pumps are better suited than other pump for high viscosity type materials. True False 66. Schedule 80 pipe has a thicker wall than the schedule 40 pipe. True False 67. _ Pipe size is determined by the inner diameter of the pipe. True False 68. Pascal's Law states that at constant temperature, the absolute pressure of a gas is inversely proportionate to its volume. True False 69. Tubing size is determined by the inner diameter of the tubing. True False 70. Pipe and tubing sizes are found on a schematic diagram. True False ‘Test Questions for 6 Introduction to Indusctrial Maintenance IMA 100 Prepared by Mesa Oak Consulting, Inc.71. PVC pipe maximum working pressure is commonly printed on the pipe. True False 72. Typical Methods of power transmission are: A. Chain, band, belt. B. Gear, lobe, electrical. C. Belt, gear, liquid D. Chain, gear, belt 73. _ Proper tension of an installed belt can be indicated by the amount of __deflection force and distance. 74. An over-tensioned belt can contribute to increased bearing failures. True False 75. A_gear__ isa toothed wheel or disk used to transmit mechanical power from one shaft to another through the meshing action of teeth. 76. __Pitch__diameter is the point at which gears transfer power. 77. Inasystem with a driver gear diameter of 2 inches and a driven gear diameter of 4 inches, and a given input speed of 10RPM, what is the output shaft speed? A 10 RPM B 20RPM Cc. 5RPM. D. 30RPM 78. There are ten intermeshing gears. If the first gear in the system is turning counter clockwise, the tenth gear tums __ clockwise. 79. Aseal . ‘A. Reduces internal contamination B. Prevents leakage of the system C. Supports outer diameter of input shat D. Prevents buildup of static electricity 80. Two function of a seal are exclusion___and__retention__. 81. __Lapping___is the process in which a mechanical seal face can be resurfaced, 82. Journal bearings typically contain needles or rolling elements. True False Test Questions for Introduction to Indusctrial Maintenance IMA 100 Prepared by Mesa Oak Consulting, Inc.83. The two primary loads that a bearing will experience are radial__ and___axial__ List three reasons why a bearing might fail 84. 85. 86. High Temperature, Moisture, Improper lubrication, Contamination, Misalignment, Electrical Current Flow through Bearing, Overloading, and Excessive Thrust. 87. Bearing that have shields cannot be converted for use as a greased bearing True False 88. How would you expand the bearing to prepare for installation? inductive heater. Cutting torch. Hair dryer. Oil bath. Both A & D. All of the above. mmooo> 89. Couplings are designed to connect two linear shafts together for power transmission. 90. Ina thrust bearing, the cup is also known as the __outer__race. Match the terms with the appropriate definitions or applications 91. D__ Semi-solid A. Asubstance that reduces friction by providing a smooth surface of film over parts that move against each other. 92. F.___ Lubricants made from petroleum of synthetic materials B. The internal friction of a lubricant caused by molecular attraction 93. A__ Lubricant C. Any compound containing mostly hydrogen and carbon. 94. C___ Hydrocarbon D. A gel like substance that has the characteristics of both a solid and a liquid. 95. B.__ Viscosity E. Food grade lubricants. ‘Test Questions for 8 Introduction to Indusctrial Maintenance IMA 100 Prepared by Mesa Oak Consulting, Inc.96. _E. Lubricants made from F. Most commonly used in industry animal or vegetable oils, 97 Additives____ are designed to improve the properties of lubricants. 98. Grease has a lower viscosity than oil True False 99. ISO stands for: A. International Suppliers Organization B. Industrial Supplier Organization. C. Industrial Safety Organization. D. International Standards Organization. Three forms that lubricants come in are: 100. (solid) 101 (semi-solid) 102. (liquid or gas) 103. Imbalanced machines can contribute to which of the following: A. Bearing failure B. Shorten Machine life C. _ Increased efficiency. D. Lower cost E AaB F. Allof the above. 104, There is no need to balance an assembly if the pieces are balanced separately. True False 105. Material build-up on rotating parts can increase the unbalance of the part. True False 106. An unbalanced machine part will be more evident at__higher__rpm Identify the causes of unbalance in a rotating machine part: 107. _B A. Failing bearings Bent shaft. Insufficient lubrication. Contaminants build-up Manufacturing defects Excessive heat Looseness. 108. _D, B. C. D. 109. _E. E. E e Test Questions for Introduction to Indusctrial Maintenance IMA 100 Prepared by Mesa Oak Consulting, Inc.H. Missing fasteners 110. ___Static__ balancing is in a single plane, where as _dynamic__ balancing deals with multiple planes. 111. Select the types of misalignment. Offset Elliptical Vector. Non-parallel Soft foot. Angular. Perpendicular. All of the above. None of the above DLE, &F. A.D, &F. ACH TonMmMoOp> 112. ___Shims___are used to correct soft foot and adjust the height of a machine. 113. A slightly misaligned V-belt will not affect sheave wear. True False 114. When aligning a pump/motor system, the __pump__is usually stationary, and the ___motor__ is movable. Match the terms with the appropriate use. 115. __B_ Lubrication Analysis A. Heat detection 116. __C_ Ultrasound B. Oil quality. 117. __D_ Vibration C. Useful for finding air leaks. 118. _A_ infrared D. Waveform analysis. 119. ___Preventative__ maintenance is intended to reduce the occurrence of failures, where predictive maintenance is for the early detection of failures 120. The higher the viscosity, the thicker the lubricant. True False 121. Because of the difference in specific gravity, oil will float on water. True False Test Questions for 10 Introduction to Indusctrial Maintenance IMA 100 Prepared by Mesa Oak Consulting, Inc.122. “Milky” looking oil is typically a sign of what kind of contamination? Grease Oxidation Water. Additive depletion. A&C All of the above. None of the above. Ommoop> 123, Synthetic lubricants are typically derived from petroleum? True False 124. Select a defect that vibration analysis can find. Bearing defect. Balance defect Alignment defect. Allof the above None of the above moom> 125. ___Baseline__ readings are typically taken with new equipment to establish a starting point for creating a vibration history for trending 126. What defect would be evident visually without the use of infrared (IR) analysis? Loose electrical connections. Corrosion on conductors. Coupling misalignment. Bearing defects. Unbalance. Lubricant quality. Low voltage. A through D. D through G. All of the above -"|Zo™moom> 127. Ultrasound frequencies are below that of human hearing True False 128. Ultrasound technology can be used to find which of the following defects: Bearing defects. Stem trap defects. Pipeline leakage. Pipe wall thickness. Static head pressure Hydraulic over-pressure. ™moom> Test Questions for 1 Introduction to Indusctrial Maintenance IMA 100 Prepared by Mesa Oak Consulting, Inc.A.B,&C C.D, aF None of the above 129. GMP stands for A. General Maintenance Policies. B. Government Mandated Procedures C. Good Manufacturing Practices. D. Good Maintenance Practices. 130. Gaskets and o-tings can be reused if not visibly damaged. True False 131. Impact tools can be used for machine __disassembly__, but not reassembly. 132. What is the proper tightening sequence for the following? @ © © O ® Does not matter. 133. When disassembling a machine, parts and fasteners should be: Cleaned and labeled Separated and painted Always replaced. Inspected GOM>s Glom> Test Questions for 12 Introduction to Indusctrial Maintenance IMA 100 Prepared by Mesa Oak Consulting, Inc.E A&D F. _ Allof the above 134. Anti-seize compound should be used on all fasteners during reassembly. True False 135. Break-in periods are needed for new equipment. True False 136. Compressed gas cylinders can be moved only short distances with the protector cap off. True False 137. While welding, recommended PPE should include A. Gloves. B. Safety glasses C. Tinted shield D. Long-sleeved fire retardant clothing. E. _ Steel-toed boots. E. _ Allof the above. 138. At what pressure does acetylene become unstable? A 5 psi B. 10 psi C. 5 bar. D 15psi 139. Whats the difference between Oxygen and Acetylene fittings? The acetylene fitting is left-hand threaded 140. Acetylene bottles should be transported in a_vertical or upright__ position. 141, TIG stands for_ Tungsten __Inert_____Gas. 142. Welding curtains are designed to protect eyes. True False 143. Argon is used in welding operations for TIG and MIG welding. True False 144. Of the three types of light produced by arc welding, _ultraviolet___is the most dangerous. ‘Test Questions for 13 Introduction to Indusctrial Maintenance IMA 100 Prepared by Mesa Oak Consulting, Inc.Match the following items to their definitions: 145. _D_MIG A. Electric arc welding, using Tungsten as one of the electrodes. 146. _A_TIG B. Electric arc welding using a flux coated rod as one of the electrodes 147. _B_Stick C. Welding using heat provided by gases. 148. _C_Oxy-acetylene D. Electric arc welding using a continuous coiled wire as one of the electrodes. 149. While conducting plasma or oxy-acetylene cutting operations, OSHA requires: A. Water source B. Fire extinguisher. C. _ GFCI protection D. Hot work permit. E. Fire watch Fo AB,&D. G BD 8E 150. Cleanliness of the joint is one of the most important issues when “sweating” or soldering copper pipe. True False ‘Test Questions for 14 Introduction to Indusctrial Maintenance IMA 100 Prepared by Mesa Oak Consulting, Inc.“This workforce solution was funded by a grant awarded under the Workforce Innovation in Regional Develooment (WIRED) as implemented by the U'S. Department of Labors Employment and Traig Adminstration working partnership with the Colorado Dapartment of Labor and Employment, he Metro Denver Economic Development ‘Corporation, and tha City and County of Danvers Ofee of Economic Davelopment The soliton was crealed by tne grantee and does not necessariy reflec the oficial position ofthe US. Department of Labor The Deparment of Labor ‘makes no guarantees, varrantes, of assurances of any kind, exptess or mpled ty fespect o such formation, Inchging any Information on irked sites and Inctuding, but not imited 0, aceuracy ofthe information or is completeness, {imoliness, usefulness, adequacy, continued avaisbiy, or aunership_ This solution is copyrighted bythe instiuton that Created it Intemal use by an organtzation and/or gersonal use by an individual fr non-commercial purposes is. jpermssible. All other uses requis the prior authorization of the copynght owes ‘Test Questions for 15 Introduction to Indusctrial Maintenance IMA 100 Prepared by Mesa Oak Consulting, Inc.