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SENTALLOY: The
story of superelasticity
Author_Alberto Teramoto, DDS
_Part I: History and basic concepts metallurgist, Dr. William J. Buehler, doing research at
Naval Ordnance Laboratory (NOL) in White Oak, Md.,
Introduction discovered the unique shape memory properties of
Since the days of Angle, many technological this alloy. NITINOL is an acronym used to describe a
advances in archwires have enhanced our specialty, generic family of nickel-titanium alloys. It represents
increased our efficiency, reduced our chair time, and the two main elements of this alloy — nickel and
as a result, increased our profitability. However, be- titanium (NiTi) — and contains a reference to where it
cause of the great number of nickel-titanium alloys was devoloped in NOL, Naval Ordnance Laboratory.1
that actually exist, it is important to understand the In 1958, Buehler was looking for a change in his
Fig. 1_Metallurgist William J. historical background as well as basic concepts about professional career. An aerodynamics project at NOL
Buehler them in order to visualize and recognize the clinical was searching for the appropriate material for the re-
potential they have in orthodontics. Although nickel- entry nose cone of the SUBROC missile. Jerry Persh,
Fig. 2_A multicrystaline metal titanium alloys appear to be the same, there are many the project manager, put Buehler to work assembling
sample of NITINOL. Each pattern small differences in their composition and manufac- known property data on selected elemental metals
represents a different grain of turing process, which inevitably make the difference and alloys that might be feasible.
random size, shape and orientation between ordinary and extraordinary NiTi archwires. Early in the developmental stages, secondary
of the atom lattice. The blow-up research on nickel-titanium alloys led to a significant
on the right shows the structure of The beginning of NITINOL application by Raychem Corporation. The produced
the austenite phase of the NITINOL Nickel-titanium alloys have been found to be the a product called Cryofit, which was a hydraulic line
atomic lattice called ‘body-centered most useful of all shape-memory alloys (SMAs): They coupler for the U.S. Navy’s F-14 aircraft. However,
cubic. are metals that demonstrate the ability to return to this was just the beginning of a wide range of new
some previous shape or size when subjected to an and exciting applications in medicine, dentistry and
Fig. 3_The cubes are intertwined appropriate thermal procedure. In other words they diverse engineering areas. Buehler retired from NOL
such that the each corner is in the “remember” their original shapes. Other shape mem- in 1974 but remained involved in the development of
center of another cube. The distance ory alloys include copper-zinc-aluminum-nickel and NITINOL until 2005, at which time he moved to New
of the center of a cube from a copper-aluminum-nickel, but they do not possess Bern, N. C.
corner is shorter than the distance the combined physical and mechanical properties of
to a neighboring corner. Thus the nickel-titanium alloys. How NITINOL works
‘nearest neighbors’ of each nickel NiTi is unique because of the force levels expressed Exactly what made these metals “remember” their
atoms (white balls) are titanium when heated, its corrosion resistance, its biocompat- original shapes was in question after the discovery
atoms (blue balls), not other nickel ibility, the ease with which the TTR can be set and of the shape-memory effect. George Kauffman
atoms and vice versa. the reasonable cost of fabricating a precise alloy. A (Department of Chemistry of University of Fresno)
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Fig. 14 Fig. 15
Fig. 16
Fig. 17
an account of a strange alloy discovered at the who is the most famous orthodontic professor in
Naval Ordnance Laboratory (now the Naval Surface Japan’s history, was making basic research on the
Weapons Center). He contacted Buehler, who sent biology of tooth movement with the objective to
Andreasen a number of different NITINOL composi- establish the “ideal concept of tooth movement.” He
tion in different processing conditions. Andreasen was looking for a material or device that could deliver
did extensive clinical research and found one of these a constant and continuous force, and research was
alloys worked most effectively; he called this alloy initiated to find a material that would satisfy this
the “memory wire” because it returned to its original requirement.
shape after being bent. Andreasen’s 1978 article was In 1982, Miura and his university team made an
the first to use the terms “shorter treatment times,” offer to TOMY Incorporated (manufacturer of ortho-
“less patient discomfort” (light forces) and “fewer dontic products) and Furukawa Electric Co. (supplier
archwire changes.” The wire was commercialized of wire material) to do joint research on a new supere-
by Unitek Corporation and trademarked as NITINOL, lastic wire (Fig. 7). This new wire was characterized by
identical in name to what Buehler had called it. its ability to generate optimal force for tooth move-
The first commercially available wire was 50/50 ment and about 8 percent stress-induced martensitic
percent nickel to titanium and was a shape memory transformation (superelasticity). This new NiTi alloy
alloy in composition only. Cold working by more than was launched in 1985 under the trade name of SENT-
8 to 10 percent suppressed the shape memory effect. ALLOY (superelastic nickel-titanium alloy) (Fig. 8).
Nevertheless, what made it attractive compared to SENTALLOY had the features of superelasticity
the competitive wires available at that time was its and shape memory. Miura5 describes these unique
light force (about 1/5 to 1/6 the force per unit of de- properties as follows.
activation)4, and its increased working range allowed
it to be used in more severely maloccluded cases Shape memory
without taking a permanent set. Phenomenon occurring in an alloy that is soft
Andreasen reported his research on the thermal and readily amenable to change in shape at low
dynamic effects of NITINOL in the Angle Orthodontist temperature but can easily be reformed to its original
in April 1985. Andreasen’s work on NITINOL earned configuration when heated to a suitable transition
him the 1980 Iowa Inventor of the year Award. He temperature.
died in 1989 at the age of 55. This was the very begin-
ning of nickel-titanium wires for orthodontics. Superelasticity
A phenomenon that occurs when the stress
SENTALLOY: The first superelastic NiTi alloy value remains fairly constant up to a certain point of
In the meantime in Japan, Dr. Fujio Miura (Fig. 6), wire deformation. This is produced by stress, not by
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Fig. 20
Fig. 18 Fig. 19
Fig. 21 Fig. 22
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Fig. 32
Fig. 30 Fig. 31
Fig. 33 Fig. 34
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Fig. 35
Fig. 37 Fig. 38
Fig. 36
wire demonstrated a superelastic plateau of 80 g (Fig. the ion-implants wires compared with their un-
31). It is possible to alter the superelastic character- treated counterparts (Fig. 34).
istics of the wire in any desired section and apply an Bedolla and Teramoto,10 in contrast with Ryan´s
optimal force to each tooth with a single archwire. study, in an in vitro study reported that Bioforce
This creates the possibility to obtain with a sin- IonGuard, which shows the smoothest surface (Fig.
gle archwire, the specific biological force to move 35), generated the least frictional force, followed by
specific teeth, with no patient trauma and fewer stainless-steel and untreated NiTi, and the combina-
archwire changes (Fig. 32). tion of Bioforce IonGuard with In-Ovation® brackets
showed the less frictional forces (Figs. 36, 37).
Bioforce IonGuard
To minimize friction, DENTSPLY GAC created a Differential scanning calorimetry
nickel-titanium wire that underwent an ion implan- Over the past decade, differential scanning calor-
tation process but did not affect the unique supere- imetry has been used to study nickel-titanium arch-
lastic properties of Bioforce and NEOSENTALLOY. wire alloys. In conventional DSC, two small pans, one
Ion implantation was originally developed for use in containing the material to be analyzed and the other
semiconductor applications. At low temperature, a an inert reference material, such as indium are heated
high energy beam of ions are used to modify the sur- at the same rate, typically 5°C or 10°C per minute.
face structure and chemistry. The ion implantation is The changes in the thermal power difference for
not a layer on the surface, therefore, it does not affect the two pans are related to changes in the heat capac-
the dimensions or properties of the material and can ity. It is useful for studying phase transformations in
be applied to virtually any material. Ion implanta- the nickel-titanium archwire alloys.
tion improves wear resistance, surface hardness, There are important phase transformations for
resistance to chemical attack and, most importantly, nickel-titanium alloys: Temperatures at which the
reduces friction (Fig. 33). transformation from cooling begins, martensite-
Ryan9 showed that the ion-implantation process start (Ms); temperature at which martnesite peaks or
does reduce the frictional forces produced during is finished (Mp or Mf); temperature at which austen-
tooth movement. This process tends to increase ite begins, austenite start (As); and temperature at
stress-fatigue, hardness and wear, regardless of the which austenite peaks or is finished (Ap or Af).
composition of the material. In some cases, an intermediate R-phase (Rhom-
The stainless-steel wire produced the least fric- bohedral crystal structure) may form during this
tional force during in vitro tooth movement, followed transformation process.
by treated nickel-titanium, treated beta-titanium, Bradley et al.11 to clarify the differences in the
untreated nickel-titanium and, finally, untreated phase transformation for major types of nickel-
beta-titanium. There were statistically significant titanium wires, performed a DSC study, the results
differences in the amount of movement seen with of which follow.
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Material
Wires tested: Four different Upper
016X022 NiTi archwires were tested
— NITINOL-SE (3M UNITEK); Copper-
NiTi 35 (ORMCO); NEOSENTALLOY F Summary
80 (DENTSPLY GAC International); Bio- SENTALLOY archwires were the first reported su-
force-SENTALLOY (anterior section) perelastic nickel-titanium archwire in orthodontics.5
(DENTSPLY GAC International) They are body heat activated and are capable of
producing excellent treatment results because they
Equipment deliver a light and constant force for a long period of
Differential scanning calorimeter time; which is considered physiologically desirable
(DSC) for measuring the austenite trans- for tooth movement. _
formation temperature (Af point) was
performed using a SII-DSC6220 Seiko _References
Instrument (Fig. 39) and a thermal ana-
lyzer LN2 vessel was connected to DSC 1. Buehler WJ, Gilfrich JV, and Wiley RC. J. Appl.
for cooling (Fig. 40). Phys., Vol. 34, 1963, p 1475.
2. Kauffman G, Mayo I. The Story of NITINOL:
Oral temperature The Serendipitous Discovery of the Memory
Sublingual temperature is routinely Metal and Its Application. Chem. Edu.
used as an indicator of oral temperature. 1997. Abstract, Volume 2, Issue 2 (1997),
It is approximately 37°C for most indi- S1430–4171(97)02111-0 DOI 10.1333/
viduals, while not forgetting that many s00897970111a.
Fig. 39 (top) factors have been shown to affect the 3. Andreasen GF, Hilleman TB. An evaluation of 55
Fig. 40 (bottom) temperature in the oral cavity. cobalt substituted Nitinol wire for use in ortho-
Temperature data should be considered during dontics. J Am Assoc, 1982, 1173–1375, 1971.
the manufacture and clinical use of temperature sen- 4. Kusy, Robert P. 1997: A review of contempo-
sitive orthodontic materials like the nickel titanium rary archwires: Their properties and charac-
wires. According to Moore12 if a single oral tem- teristics. The Angle Orthodontist: Vol. 67, No. 3,
perature were to be selected for the investigation of pp. 197–207.
the in- vitro properties of orthodontic wires, 35.5°C 5. Miura F, Mogi M, Ohura Y, and Hamanaka H. The
would be more appropriate than 37°C. super-elastic property of Japanese NiTi alloy
use in orthodontics. Am. J. Orthod. Dentofac
Results Orthop. 1986,90.1–10 .
NITINOL SE 6. Miura F. Reflections on my involvement in
With NITINOL SE the complete transformation orthodontic research. Am. J. Orthod. Dentofac
to austenite (Af) occurs at about 60°C, which is Orthop. 1993, 104. 531–538.
considerably above the temperature of the oral 7. Teramoto A. SENTALLOY. The Inside History of
environment. Superelasticity. 2005 GAC Books.
8. Miyazaki S, Ohmi Y, Otsuka Y, Suzuki Y, 1982.
_contact ortho Copper NiTi 35 Characteristic of deformation and transforma-
A single peak on the heating DSC curve, which tion pseudoelasticity in Ti-Ni alloys. Journal
Alberto Teramoto DDS,
Orth. Cert., maintains a
corresponds to the martensite to austensite trans- de Physique. Colloque C4 supplement au n12,
private practice devoted ex- formation indicates that the Af temperature (29.1°C) tome 43, Decembre:255–260.
clusively to orthodontics in is under oral cavity temperature for copper NiTi 35. 9. Ryan R, et cols. The effects on ion implantation on
Mexico City, Mexico. rate of tooth movement. An in vitro model. Am
NEOSENTALLOY J Orthod. & Dentofac Orthop 1997.112:64–68.
He received his certificate of
orthodontics from the First
NEOSENTALLOY has a completely austenitic struc- 10. Bedolla V. and Teramoto A. Diferencia de fricción
Department of Orthodontics ture close to the temperature of the oral environment generada entre arcos de NiTi y NiTi con Nitróg-
of Tokyo Medical and Dental (32.7°C). There is also considerable hysteresis for the eno en comparación con acero en brackets
University, Japan. TTR in the forward and reverse directions for the estándar y de autoligado activo. Ortodoncia
complete transformation (martensite to austenite). Actual 2008 Año 5 Vol;16,20–26 ( in Spanish).
Presently he is an assistant
professor at the Universidad
11. Bradley T, Brantley WA, and Culbertson B. Dif-
Tecnologica de Mexico and Bioforce (anterior section) ferential scanning calorimetry (DSC) analyses
Editor in Chief of the journal Just like NEOSENTALLOY, in the anterior section of of superelastic and non superelastic nickel-
Ortodoncia Actual. Bioforce we see the complete transformation occur- titanium orthodontic wires. Am. J. Orthod
ring very close to body temperature 32.5 °C. & Dentofac Ortop, 1996; 109: 589–597.
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