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I technique_ archwire

SENTALLOY: The
story of superelasticity
Author_Alberto Teramoto, DDS

_Part I: History and basic concepts metallurgist, Dr. William J. Buehler, doing research at
Naval Ordnance Laboratory (NOL) in White Oak, Md.,
Introduction discovered the unique shape memory properties of
Since the days of Angle, many technological this alloy. NITINOL is an acronym used to describe a
advances in archwires have enhanced our specialty, generic family of nickel-titanium alloys. It represents
increased our efficiency, reduced our chair time, and the two main elements of this alloy — nickel and
as a result, increased our profitability. However, be- titanium (NiTi) — and contains a reference to where it
cause of the great number of nickel-titanium alloys was devoloped in NOL, Naval Ordnance Laboratory.1
that actually exist, it is important to understand the In 1958, Buehler was looking for a change in his
Fig. 1_Metallurgist William J. historical background as well as basic concepts about professional career. An aerodynamics project at NOL
Buehler them in order to visualize and recognize the clinical was searching for the appropriate material for the re-
potential they have in orthodontics. Although nickel- entry nose cone of the SUBROC missile. Jerry Persh,
Fig. 2_A multicrystaline metal titanium alloys appear to be the same, there are many the project manager, put Buehler to work assembling
sample of NITINOL. Each pattern small differences in their composition and manufac- known property data on selected elemental metals
represents a different grain of turing process, which inevitably make the difference and alloys that might be feasible.
random size, shape and orientation between ordinary and extraordinary NiTi archwires. Early in the developmental stages, secondary
of the atom lattice. The blow-up research on nickel-titanium alloys led to a significant
on the right shows the structure of The beginning of NITINOL application by Raychem Corporation. The produced
the austenite phase of the NITINOL Nickel-titanium alloys have been found to be the a product called Cryofit, which was a hydraulic line
atomic lattice called ‘body-centered most useful of all shape-memory alloys (SMAs): They coupler for the U.S. Navy’s F-14 aircraft. However,
cubic. are metals that demonstrate the ability to return to this was just the beginning of a wide range of new
some previous shape or size when subjected to an and exciting applications in medicine, dentistry and
Fig. 3_The cubes are intertwined appropriate thermal procedure. In other words they diverse engineering areas. Buehler retired from NOL
such that the each corner is in the “remember” their original shapes. Other shape mem- in 1974 but remained involved in the development of
center of another cube. The distance ory alloys include copper-zinc-aluminum-nickel and NITINOL until 2005, at which time he moved to New
of the center of a cube from a copper-aluminum-nickel, but they do not possess Bern, N. C.
corner is shorter than the distance the combined physical and mechanical properties of
to a neighboring corner. Thus the nickel-titanium alloys. How NITINOL works
‘nearest neighbors’ of each nickel NiTi is unique because of the force levels expressed Exactly what made these metals “remember” their
atoms (white balls) are titanium when heated, its corrosion resistance, its biocompat- original shapes was in question after the discovery
atoms (blue balls), not other nickel ibility, the ease with which the TTR can be set and of the shape-memory effect. George Kauffman
atoms and vice versa. the reasonable cost of fabricating a precise alloy. A (Department of Chemistry of University of Fresno)

Fig. 1 Fig. 2 Fig. 3

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technique_ archwire I

Fig. 5 Fig. 6 Fig. 7

Fig. 4 Fig. 8 Fig. 9

Fig. 4_Crystals with good neighbors.


A, B and C) NITINOL wire is treated
at high temperature to set the parent
shape. D) When NITINOL is cooled,
the phase changes from austenite
to martensite because martensite
crystals are slightly flexible, they can
Fig. 12 deform to accommodate bending of
Fig. 10 Fig. 11 Fig. 13
the wire. E) They remain attached to
neighboring crystals. F) Martensite
describes this process as follows: In a non-memory pattern possible” resulting in a rigid cubic arrange- crystals revert to their undeformed
metal, the strain of deformation is absorbed by re- ment known as the austenite phase; the crystal struc- shape, and wire magically unbends.
arrangement of the crystals, and it is impossible to ture becomes that of an “ordered” cubic, frequently
get the crystals back into the original position. On the called a cesium chloride (CsCl) structure. Above the Fig. 5_Dr. George F. Andreasen
other hand, in an alloy such as NITINOL the crystals transition temperature, NITINOL reverts from the joined the Iowa dentistry faculty
stay in place: The atoms within the metal crystals martensite to the austenite phase, which changes it in 1963 and was professor and
rearrange themselves and the distorted objects re- back into its parent shape. chairman of the department of
vert to its original shape. There is no visible change NITINOL is a conglomeration of tiny regions of orthodontics at the University of Iowa
in shape of the metal; all the changes occur at the single crystals, called grains, all of random size, shape (1965–1975).
atomic level.2 and orientation (Fig. 2). In the austenite phase the
NITINOL had phase changes while still a solid; atoms of the grains adopt an atomic structure in Fig. 6_Dr. Fujio Miura, professor and
these phase changes are named martensite (low which each nickel atom is surrounded by eight tita- chairman of the First Department
temperature) and austenite (higher temperature). nium atoms at the corners of the cube and each tita- of Orthodontics of the Tokyo
The range of transition temperature (TTR) varies for nium atom is likewise surrounded by a cube of nickel Medical and Dental University from
different compositions from about -50°C to 166°C by atoms (Fig. 3). In the martensite phase, when the wire 1962–1991.
varying the nickel titanium ratio or ternary alloy with cools below its TTR, the grains changes, which means
small amounts of other metallic elements. Under the that the nickel and titanium atoms assume a different Fig. 7_Dr. Fujio Miura, left, and Dr.
transition temperature, NITINOL is in the martensite and more complex three-dimensional arrangement Masakuni Mogi, head of the Group of
phase. In the martensite phase, this alloy can be bent (Fig. 4). Dental Materials, first department of
into various shapes; the crystal structure is disor- orthodontics (TMDU).
dered body-centered cubic. To fix the “parent shape” NITINOL in orthodontics
(austenite phase), the metal must be held in position Another early application and probably the most Fig. 8_SENTALLOY, super elastic
and heated to about 500°C. important for the orthodontic world was the intro- nickel-titanium alloy.
The high temperature “causes the atoms to ar- duction of NITINOL into orthodontics as an archwire.
range themselves into the most compact and regular In 1968, Dr. George F. Andreasen (Fig. 5) read


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I technique_ archwire

Fig. 14 Fig. 15
Fig. 16

Fig. 17

an account of a strange alloy discovered at the who is the most famous orthodontic professor in
Naval Ordnance Laboratory (now the Naval Surface Japan’s history, was making basic research on the
Weapons Center). He contacted Buehler, who sent biology of tooth movement with the objective to
Andreasen a number of different NITINOL composi- establish the “ideal concept of tooth movement.” He
tion in different processing conditions. Andreasen was looking for a material or device that could deliver
did extensive clinical research and found one of these a constant and continuous force, and research was
alloys worked most effectively; he called this alloy initiated to find a material that would satisfy this
the “memory wire” because it returned to its original requirement.
shape after being bent. Andreasen’s 1978 article was In 1982, Miura and his university team made an
the first to use the terms “shorter treatment times,” offer to TOMY Incorporated (manufacturer of ortho-
“less patient discomfort” (light forces) and “fewer dontic products) and Furukawa Electric Co. (supplier
archwire changes.” The wire was commercialized of wire material) to do joint research on a new supere-
by Unitek Corporation and trademarked as NITINOL, lastic wire (Fig. 7). This new wire was characterized by
identical in name to what Buehler had called it. its ability to generate optimal force for tooth move-
The first commercially available wire was 50/50 ment and about 8 percent stress-induced martensitic
percent nickel to titanium and was a shape memory transformation (superelasticity). This new NiTi alloy
alloy in composition only. Cold working by more than was launched in 1985 under the trade name of SENT-
8 to 10 percent suppressed the shape memory effect. ALLOY (superelastic nickel-titanium alloy) (Fig. 8).
Nevertheless, what made it attractive compared to SENTALLOY had the features of superelasticity
the competitive wires available at that time was its and shape memory. Miura5 describes these unique
light force (about 1/5 to 1/6 the force per unit of de- properties as follows.
activation)4, and its increased working range allowed
it to be used in more severely maloccluded cases Shape memory
without taking a permanent set. Phenomenon occurring in an alloy that is soft
Andreasen reported his research on the thermal and readily amenable to change in shape at low
dynamic effects of NITINOL in the Angle Orthodontist temperature but can easily be reformed to its original
in April 1985. Andreasen’s work on NITINOL earned configuration when heated to a suitable transition
him the 1980 Iowa Inventor of the year Award. He temperature.
died in 1989 at the age of 55. This was the very begin-
ning of nickel-titanium wires for orthodontics. Superelasticity
A phenomenon that occurs when the stress
SENTALLOY: The first superelastic NiTi alloy value remains fairly constant up to a certain point of
In the meantime in Japan, Dr. Fujio Miura (Fig. 6), wire deformation. This is produced by stress, not by

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Fig. 20

Fig. 18 Fig. 19

Fig. 21 Fig. 22

temperature, and the phenomenon is called stress-


induced martensitic transformation
Miura said that SENTALLOY allows a constant
force to be delivered over an extended portion of the Fig. 23
deactivation range and is therefore more likely to
generate physiologic tooth movement and greater
patient comfort. Using the body temperature to • 1990, NEOSENTALLOY appears, and it was the
transform this alloy, SENTALLOY can address tooth first time that was possible to use a full-size rectan-
movement resistance during an orthodontic treat- gular wire as initial wire that generates 100, 200 or
ment without causing trauma to surrounding dental 300 grams (Fig. 11).
tissues. • 1992, BIOFORCE is introduced as the only su-
Miura believed that the discovery of the “super- perelastic wire that starts with low, gentle force for
elastic” properties of SENTALLOY wires and its use anteriors and increases to the posteriors (Fig. 12).
in osteoclast recruitment was a significant scientific • 1993, GAC International creates Bioforce and
breakthrough for the orthodontic specialty. The use NEOSENTALLOY IonGuard, a new nickel-titanium
of superelastic wire established a new standard of wire that underwent an ion implantation process
biologic treatment in clinical orthodontics.6 (Fig. 13).
• 1993, SENTALLOY MOLAR MOVER is created for
_Part II: SENTALLOY historical overview molar distalization (Fig. 14).
• 1995, TOMY Inc. introduces SENTALLOY STLH, a
For more than two decades, SENTALLOY archwire static termoactivity low-hysterisis, nickel-titanium
ha found wide applicability in orthodontics and has wire (Fig. 15).
developed products around the philosophy of apply- • 2000, GAC PAKs enhances clean storage and
ing physiological force for tooth movement. dispensing of each wire (Fig. 16).
• 1958, Dr. William J. Buehler began experimental • 2008, high esthetic archwires: SENTALLOY and
work on NITINOL at U.S. Naval Ordnance Laboratory Bioforce. Providing the same outstanding perform-
(Fig. 1). ance as standard wires, a rhodium process provides
• 1976, Dr. George Andreasen develops first NiTi low reflectivity for reduced visibility (Fig. 17).
alloy in orthodontics (Fig. 5).
• 1986, Dr. Fujio Miura develops SENTALLOY the _Part III: Evaluation of mechanical and
first Super-elastic nickel-titanium alloy (Fig. 6). physical properties of SENTALLOY
• 1987, GAC International introduces the first
superelastic open and close coil springs. (Fig. 9). There are basically three types of laboratory tests
• 1988, DERHT method for bending SENTALLOY — bending, tension and torsion — used to study the
wire was developing under the trade name of ARCH- mechanical properties of orthodontic wires. Two
MATE (Fig. 10). more tests are used to evaluate physical properties:

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Fig. 24 Fig. 25 Fig. 26

Fig. 27 Fig. 28 Fig. 29

differential scanning calorimeter (DSC) and X-ray Materials


diffraction. Wire specimen of 0.016 round wires was selected:
Although these tests do not necessarily reflect stainless-steel, Co-Cr-Ni, work-hardened and NiTi
the clinical situations to which wires are usually SENTALLOY. In order to simulate oral cavity environ-
subjected, they provide a basis for comparison of ment the wires and the steel poles were set in a cham-
these wires with others NiTi wires. And in all of the ber at 37°C. The midpoint of the wire was deflected 2
tests, SENTALLOY has proved its efficiency as the only mm at speed of 0.1 mm/min, under a pressure from a
biologically correct archwire. Some of this examples metal pole 5 mm in diameter (Figs. 18, 19).
are next.
Findings
A) Three-point bending test Both stainless-steel and Co-Cr-Ni wires showed
In order to demonstrate the difference between a linear relationship when the amount of deflection
the first NITINOL wire (3M Unitek) and the super- was 2 mm and the load was around 1300 g (Fig. 20).
elastic nickel-titanium alloy (SENTALLOY) in 1986, a As the deflection was removed, both of them
three-point bending test was introduced by Miura.5 showed a permanent deformation. NITINOL load de-
This test was designed to clarify the relationship flection curve was almost linear; when the deflection
between the loading and deflection by determin- of 2.0 mm was reached the load was 790 g (Fig. 21).
ing the nature of the force being delivered during When SENTALLOY wire load-increasing ratio was
orthodontic treatment. This method is acceptable to 2.0 mm, the load was 650 g. However, when the de-
demonstrate the springback properties. flection was decreased 1 mm from 1.6 to 0.6 mm, the
During cantilever bending, the wires of good load was decreased by only a small amount, namely,
springback property will increase the length and values around 250–350 g (Fig. 22).
the angle of the specimens, so a superelastic-like By evaluating the test results, SENTALLOY wire
property appears even if the wire does not possess showed superelastic property and was physiologi-
this feature. Instead, a three-point bending test was cally compatible to the tooth movement because it
designed because this would accurately differentiate provided continuous force for a long period of time
the wires that do not possess superelastic features. during deactivation.
At the same time, the three-point bending test
actually simulates the application of wire force on B) Tensile test
the teeth in the oral cavity. The deformation of NiTi According to Miura, superelasticity can be pro-
alloys is induced with martensitic transformation; duced by stress, not by temperature difference, and
this can be reversed by heating the alloy to return to is called stress-induced martensitic transformation.
the austenite phase and is transformed by revers- Uniaxial tensile testing was performed all specimens
ing back to the previous shape; this is produced by were stretched using an Instrom universal testing
temperature. machine.

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technique_ archwire I

Fig. 32

Fig. 30 Fig. 31

Fig. 33 Fig. 34

Materials in a continuous force (C to D) (Fig. 26). In the final step,


Wire specimen of 0.016 round wire stainless-steel, the martensitic transformation is completed and
Co-Cr-Ni, work-hardened and NiTi SENTALLOY were the wire is again in the austenitic phase (D to E). This
selected; they were attached to a steel plate with elastic deformation occurs in the austenite phase and
epoxy resin at 37ºC. In this figure, Y-axis represents the stress decrease is linear (Fig. 18).
the force generated by the wire and X-axis shows the The preceding metallurgical analysis indicates
strain that the specimens were stretched (Fig. 23). that SENTALLOY possesses superelastic properties
(A to B range) and in the stress-strain curves (C
Findings to D range) (Fig. 19). The deformation of NiTi al-
For the stainless-steel and Co-Cr-Ni wires, the loys and temperature changes induce martensitic
elastic modulus was 17–22 KG/mm2x10. Showing very transformations. These transformations are either
high values and a stress-strain curve to be almost stress (deformation) related or temperature related.
straight during activation and deactivation phase. Heating the alloy will induce the martensitic change
The elastic modulus of work-hardened NITINOL was3 (martensite to austenite) and removal of heat, cool-
5-6 KG/mm2x10 and a stress-strain curve to be almost ing, (austenite to martensite) will return the wire to
straight. Finally, in contrast, SENTALLOY showed a its original shape.
stress-strain curve of great significance that illus-
trates clearly the superelastic property. Bioforce
When the wire was stretched it showed a straight Miyazaki8 reported that a specific type of heat
curve. But when it reached 2 percent of its original treatment (unlike the moderate temperature
length, it produced stresses of 55 to 58 Kg/mm2 keep- changes noted above) of SENTALLOY at 500°C would
ing those values until the strain was induced nearly permanently and significantly alter the force plateau
to 10 percent (A to B). This diagram shows how the during unloading on a three-point bending test. This
martensitic transformation begins at the 2 percent procedure created the possibility to manufacture
strain level and the transformation continues up to SENTALLOY with three different levels of force. This
the 8 to 10 percent (Fig. 24). same technology allowed a single wire size to have
When the martensitic transformation is com- three different force levels. The optimal superelastic
pleted, the whole specimen is transformed into wire now offered light forces in the anterior section,
the martensitic phase. When this occurs, the stress medium force in the bicuspid area and a heavier force
increases because of the elastic deformation. When in the molar region.
the strain is removed (B to C), the stress decrease is In a three-point bending test, the superelastic
linear because the elastic deformation occurs in the properties of the wire become apparent in the mo-
martensitic phase (Fig. 25). lar region above a loading of 280 g (Fig. 29). At the
Later, the martensitic transformation occurs premolar segment, the load/deflection curve reached
again in the direction of the austenite phase generate a load of 180 g (Fig. 30). And the anterior segment the


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Fig. 35

Fig. 37 Fig. 38

Fig. 36

wire demonstrated a superelastic plateau of 80 g (Fig. the ion-implants wires compared with their un-
31). It is possible to alter the superelastic character- treated counterparts (Fig. 34).
istics of the wire in any desired section and apply an Bedolla and Teramoto,10 in contrast with Ryan´s
optimal force to each tooth with a single archwire. study, in an in vitro study reported that Bioforce
This creates the possibility to obtain with a sin- IonGuard, which shows the smoothest surface (Fig.
gle archwire, the specific biological force to move 35), generated the least frictional force, followed by
specific teeth, with no patient trauma and fewer stainless-steel and untreated NiTi, and the combina-
archwire changes (Fig. 32). tion of Bioforce IonGuard with In-Ovation® brackets
showed the less frictional forces (Figs. 36, 37).
Bioforce IonGuard
To minimize friction, DENTSPLY GAC created a Differential scanning calorimetry
nickel-titanium wire that underwent an ion implan- Over the past decade, differential scanning calor-
tation process but did not affect the unique supere- imetry has been used to study nickel-titanium arch-
lastic properties of Bioforce and NEOSENTALLOY. wire alloys. In conventional DSC, two small pans, one
Ion implantation was originally developed for use in containing the material to be analyzed and the other
semiconductor applications. At low temperature, a an inert reference material, such as indium are heated
high energy beam of ions are used to modify the sur- at the same rate, typically 5°C or 10°C per minute.
face structure and chemistry. The ion implantation is The changes in the thermal power difference for
not a layer on the surface, therefore, it does not affect the two pans are related to changes in the heat capac-
the dimensions or properties of the material and can ity. It is useful for studying phase transformations in
be applied to virtually any material. Ion implanta- the nickel-titanium archwire alloys.
tion improves wear resistance, surface hardness, There are important phase transformations for
resistance to chemical attack and, most importantly, nickel-titanium alloys: Temperatures at which the
reduces friction (Fig. 33). transformation from cooling begins, martensite-
Ryan9 showed that the ion-implantation process start (Ms); temperature at which martnesite peaks or
does reduce the frictional forces produced during is finished (Mp or Mf); temperature at which austen-
tooth movement. This process tends to increase ite begins, austenite start (As); and temperature at
stress-fatigue, hardness and wear, regardless of the which austenite peaks or is finished (Ap or Af).
composition of the material. In some cases, an intermediate R-phase (Rhom-
The stainless-steel wire produced the least fric- bohedral crystal structure) may form during this
tional force during in vitro tooth movement, followed transformation process.
by treated nickel-titanium, treated beta-titanium, Bradley et al.11 to clarify the differences in the
untreated nickel-titanium and, finally, untreated phase transformation for major types of nickel-
beta-titanium. There were statistically significant titanium wires, performed a DSC study, the results
differences in the amount of movement seen with of which follow.

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I technique_ archwire

Material
Wires tested: Four different Upper
016X022 NiTi archwires were tested
— NITINOL-SE (3M UNITEK); Copper-
NiTi 35 (ORMCO); NEOSENTALLOY F Summary
80 (DENTSPLY GAC International); Bio- SENTALLOY archwires were the first reported su-
force-SENTALLOY (anterior section) perelastic nickel-titanium archwire in orthodontics.5
(DENTSPLY GAC International) They are body heat activated and are capable of
producing excellent treatment results because they
Equipment deliver a light and constant force for a long period of
Differential scanning calorimeter time; which is considered physiologically desirable
(DSC) for measuring the austenite trans- for tooth movement. _
formation temperature (Af point) was
performed using a SII-DSC6220 Seiko _References
Instrument (Fig. 39) and a thermal ana-
lyzer LN2 vessel was connected to DSC 1. Buehler WJ, Gilfrich JV, and Wiley RC. J. Appl.
for cooling (Fig. 40). Phys., Vol. 34, 1963, p 1475.
2. Kauffman G, Mayo I. The Story of NITINOL:
Oral temperature The Serendipitous Discovery of the Memory
Sublingual temperature is routinely Metal and Its Application. Chem. Edu.
used as an indicator of oral temperature. 1997. Abstract, Volume 2, Issue 2 (1997),
It is approximately 37°C for most indi- S1430–4171(97)02111-0 DOI 10.1333/
viduals, while not forgetting that many s00897970111a.
Fig. 39 (top) factors have been shown to affect the 3. Andreasen GF, Hilleman TB. An evaluation of 55
Fig. 40 (bottom) temperature in the oral cavity. cobalt substituted Nitinol wire for use in ortho-
Temperature data should be considered during dontics. J Am Assoc, 1982, 1173–1375, 1971.
the manufacture and clinical use of temperature sen- 4. Kusy, Robert P. 1997: A review of contempo-
sitive orthodontic materials like the nickel titanium rary archwires: Their properties and charac-
wires. According to Moore12 if a single oral tem- teristics. The Angle Orthodontist: Vol. 67, No. 3,
perature were to be selected for the investigation of pp. 197–207.
the in- vitro properties of orthodontic wires, 35.5°C 5. Miura F, Mogi M, Ohura Y, and Hamanaka H. The
would be more appropriate than 37°C. super-elastic property of Japanese NiTi alloy
use in orthodontics. Am. J. Orthod. Dentofac
Results Orthop. 1986,90.1–10 .
NITINOL SE 6. Miura F. Reflections on my involvement in
With NITINOL SE the complete transformation orthodontic research. Am. J. Orthod. Dentofac
to austenite (Af) occurs at about 60°C, which is Orthop. 1993, 104. 531–538.
considerably above the temperature of the oral 7. Teramoto A. SENTALLOY. The Inside History of
environment. Superelasticity. 2005 GAC Books.
8. Miyazaki S, Ohmi Y, Otsuka Y, Suzuki Y, 1982.
_contact ortho Copper NiTi 35 Characteristic of deformation and transforma-
A single peak on the heating DSC curve, which tion pseudoelasticity in Ti-Ni alloys. Journal
Alberto Teramoto DDS,
Orth. Cert., maintains a
corresponds to the martensite to austensite trans- de Physique. Colloque C4 supplement au n12,
private practice devoted ex- formation indicates that the Af temperature (29.1°C) tome 43, Decembre:255–260.
clusively to orthodontics in is under oral cavity temperature for copper NiTi 35. 9. Ryan R, et cols. The effects on ion implantation on
Mexico City, Mexico. rate of tooth movement. An in vitro model. Am
NEOSENTALLOY J Orthod. & Dentofac Orthop 1997.112:64–68.
He received his certificate of
orthodontics from the First
NEOSENTALLOY has a completely austenitic struc- 10. Bedolla V. and Teramoto A. Diferencia de fricción
Department of Orthodontics ture close to the temperature of the oral environment generada entre arcos de NiTi y NiTi con Nitróg-
of Tokyo Medical and Dental (32.7°C). There is also considerable hysteresis for the eno en comparación con acero en brackets
University, Japan. TTR in the forward and reverse directions for the estándar y de autoligado activo. Ortodoncia
complete transformation (martensite to austenite). Actual 2008 Año 5 Vol;16,20–26 ( in Spanish).
Presently he is an assistant
professor at the Universidad
11. Bradley T, Brantley WA, and Culbertson B. Dif-
Tecnologica de Mexico and Bioforce (anterior section) ferential scanning calorimetry (DSC) analyses
Editor in Chief of the journal Just like NEOSENTALLOY, in the anterior section of of superelastic and non superelastic nickel-
Ortodoncia Actual. Bioforce we see the complete transformation occur- titanium orthodontic wires. Am. J. Orthod
ring very close to body temperature 32.5 °C. & Dentofac Ortop, 1996; 109: 589–597.

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