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SOBs Riles olk MECHANICAL FACE SEAL SOLUTIONS ILRRBBARA BRA Al BEIJING ZHONGNUO SEALING TECHNOLOGY CO., LTD. a Gonrany PROFILE v1 Beijing Zhongnuo Sealing Technology Co.,Ltd. (ZHONO Company) is a high and new technology enterprise,who professionally engaged in R&D, manufacture and sale of floating seal products,is one of the earliest manufacturers who brought in the oversea advanced production technology and equipment. ZHONO company is located in Beijing city-the capital of China, 30km away from the Beijing international airport and 150km away from Tianjin Xingang port, the traffic is very convenient. ZHONO company owns a complete advanced manufacturing and inspection equipment for floating seal production, from product design to molding casting, from copying turning, heat treatment to the grinding, lapping, from incoming material inspection to process inspection, every process has strict technical guidance, and passed through 1S09001:2008 and ISO/TS16949 quality management system certification. All performance indexes are completely performed in accordance with floating seals national standard 48/T8293-2014, MT/T784-2011, to ensure the reliability and stability of product quality. Since established ZHONO company always adhere to the business philosophy - “technology innovation, customer service’, to build up * ZHONO" brand, and provide the reasonable sealing solutions for many domestic and abroad customers. Our products are exported to more than 20 countries,such as, the United States, Canada, Japan, South Korea, United Kingdom, France, Australia, New Zealand, India, Thailand, Singapore, Russia and so on. We are keeping good relations of cooperation with many world famous companies. The products are mainly served for industries such as construction machinery, mining machinery, coal machinery, agricultural machinery, building machinery, petroleum machinery, ship machinery, Planetary reducer machinery and shield cutter,etc. Up to today, Beijing Zhongnuo Sealing Technology Co.,Ltd. has become one of the strong competitiveness floating seal manufacturers all over the world. We look forward to cooperating with you sincerely ! FHSS RiNBSL eer Aes ese] 3 tec) she 2 SORA aue PUT Ne yang. Kad CEASA GENE - ASB RRRA TBH ] Build famous brand with good faith. ‘Win the market by famous brand, AP usu] COMPANY CULTURE REOM : BARE MRE REBR: LARGRORA, RAB! REARS: ARSP RMS RGM FD RH OR Be BSES: BORG GAS wees: Att 184 WARES : Si OF SPSL SPS: AE A RRES : HRA BR BABS : RACM MSEC FPDP NPDES BSD ZHONO Values:Self-improvement, industry serve the country ZHONO Vision:To be with core technology and international competitiveness of floating seal manufacturer ZHONO Mission:Customer success,contribution to Society ZHONO Spiri' Service Concept:Scrupulous services, professional and comprehensive :Learning, improving, innovating and exceeding Management Concept:Standardization,humanized,accountability Research Concept:Focus, innovation, customer-oriented Manufacturing Conce :Orderly,lean operation, efficient Quality Concept:Continuous improvement,striving for excellence Marketing Concept:Technology innovation, customer service FHSS RiNBSL | FBS BORRe| PAGE RRR SRIEREIERD | zHono-a EG > FLOATING SEAL INTRODUCTION: Floating seal consist of two same metal steel rings and two same rubber rings. Its working principle is a pair of metal rings supported by a pair of rubber rings to form a closed space with the cavity (but not in contact with the shaft), When running, the after-grinding seal surface of the two metal rings act in close coordination and sliding relatively. On the one hand, to ensure good operation, on the other hand, to cut off the outside dust, water, rocks, gravel etc. effectively, and protect the inside grease or oil from leaking. The product types include DO style, DF style and XY style. | j_ FLOATING SEAL ADVANTAGE: Reliable design, simple installation Low cost, high efficiency Longer working lifetime Automatically compensate eccentr #Self-repair lapping sealing surface com Mut oll the outside dust, water, rocks, gravel etc. effectively, and protect the inside grease or ol! irom leaking > Cg The material of metal ring is usually alloy cast iron and forged steel, hardness is $8-72 HRC. The material of rubber ring is commonly NBR, we also provide other rubber materials such as HNBR, VMQ.FKM. > ty of the shaft $55 350 Wf WY A (1 BA FLOATING METAL SEAL MATERIAL HEMeROX amine amine? oR Material Chemical Alloy Casting iron #1 Alloy Casting tron #2| Forged Steel Composition ® | iscrsmoni 1SCr3Mo_ 15Cr1Mo_ NiaCr2 GCr15/100Cr6 mC 3236 3.23.6 32-36 29:38 09-105 a 1116 20-25 015-035 ie Ma 05-10 | 05-10 | 05-10 208 025-045 wP £0.04 $0.04 £0.04 0.1-0.5 £0.03 mS 2.004 5004 5.0.04 502 20.03 ta_cr 140-160 | 140-160 | 140-160 12-22 14-165 ‘8 Mo 20-40 | _ 2.0-4.0 05-10 = = ‘en 10-20 = = a0-50 08 i Fe Teabalance | Whbalonce | MABalonce | _wABalance WAeelance > 4) 0 eb: ae MAU Ae BAER ee ‘ALOE RRC Compound _|_Hardness.shore A | Tensile StrengthiMPa | Elongation at break.% | Temperature Range THINGR 6025 212 2 300 -35°C~ 100°C ‘Be TH HNER 602s Ba 2350 [20°C = 150° sR VMQ 6035 26 2 300 750°C = 200° BFP 6025 27 2200 r10%¢ = 180°C | oes BES) ecunniea aceseassowions PAGE BAFSHLAM, RUN. MANA WA: 1, BPW, MT. BiH, PR. WIL Bu, MI. MILAM ; 2, BP13-1s0S APMC MSIE ; 3. BURIVADSO, DG. D&O, DBS, D155, D355, SeEI-EHGDS8, D6O, D7G. DK. DIL. DIOHMIABHEL A ; 4, $GIR902-R9I92REL-R. AAMARDI RAISIN | 5. HAPS PL SA, FGA. BML. OAL, NAL, HEEL. AURIS. Applied in all kinds of Construction machinery, Agricultural machinery, Building machinery and Mining machinery: 1. All series domestic brand crawler bulldozers as: SHANTUI_XUANGONG,PENGPU,ZOOMLION, LONKING, YISHAN, XGMA, LIUGONG,etc. 2. All series domestic 1.3~180 ton crawler bulldozers and rubber-tyred hydraulic excavators. 3.Komatsu DS0, D60, D80, 085, D155, D355,CAT D58, D60, D7G. D8K, D9L, D10H Crawler Bulldozer. 4,German R902-R992 and CAT, Komatsu series hydraulic excavator. 5.Various models of loader, pavers, cranes, concrete mixer, shearer, tunneling machine, scraper conveyor.etc. FHSS Bie ek PAGE | 2RSS BOER | > Ea FRR iS , MMHG AT sR IE. ST EA ERMA A . HINDI LL ne Aa TH, MLE, FIA, AGA, AGA, SMALE. | APPLICABLE INDUSTRIES: Floating seal is widely used in the slow speed operation and the place required high lubrication reliability and long working lifetime, such as mining machinery, agricultural machinery, construction machinery, heavy truck, coal cutter,tunneling machine, scraper conveyor and cultivated land machine,etc. | oes BES) PAGE RRR |__ INSTALLATION SUGGESTION: Unless open the package of floating seal products before using and installation, to prevent the product surface from rusting, polluting or bruising on sealing surface, it is strictly prohibited to put seal face downwards. Before the installation thoroughly clean the installation groove and sealing, remove all the residue, itis suggested to use volatile solution, such as alcohol. Check and ensure that there is no burrin the installation groove. Check the po: reference Using a special installation tool to put half of floating seal into the entrance of the installation groove, and then uniform and steady pressure into the cavity groove. Itis forbidden to use any oil or grease to increase lubrication for making the installation easier. It can be sprayed with a small amount of alcohol to assist installation if necessary. After installing half of floating seal into groove, check the position of the rubber ring, and make sure the rubber ring is no twist or asymmetry. Sealing face must be parallel to the plane of the cavity, and the maximum deviation is 1 mm. Check to confirm ail the above is no problem, then wipe the working sealing face of floating seal (sealing surface oil belongs to rust-proof oil rather than lubricating oil), and remove alll the residue, itis suggested to use volatile solution to wipe, such as alcohol and acetone, and blow using the cold wind gun. After dry and clean, daub a thin layer lubricating oil on the metal seal working surface. Install the other half set of floating seal into the corresponding cavity groove, and match the another half set after wiping clean the sealing surface, and adjust the installation gap to make the working pressure meet the requirements of the operating, |g WORKING PRESSURE: Alloy cast iron material floating seal can withstand maximum pressure 0.3 MPa, for forged steel material can withstand the maximum pressure 0.15 MPa. Too large internal pressure will lead to floating seal ring or rubber ring misalignment. > LINEAR VELOCITY: Alloy cast iron material: 3.5m/s Forged steel materials: 2.5m/s | J LUBRICATING OIL: (Our suggestion is to use the SAE 2020 or SAE 10W40 type lubricating oil, oil level should be between the center of the axle and 2/3 diameter of the floating seal ring. n of the rubber ring, must no twist, with the joint line position of rubber ring as a | oes BES) ecunniea aceseassowions PAGE CERTIFICATE OS aaa LEARENMABRED — ZHoNO-ais & a iB al 2 cS > & a < Q ° = a z ° e FHSS RiNBSL D1 & te weno. | 0x] 02] ¥ [smax] os | o# | os | et [eam] co | + | @ | ro] 5 | roe looosso | as | a4 | a4 | a0 | «7 [aes] «2 | os | « | a | +s [ro] os | al os fooosso | so | 30 | aa | as | s2 [sas| «¢ | os | « | a | [ro] oa | al os loooseo | ss | ae | 204| as | sa7| sa | a6 | 9 | 2 [so] os | a| os loooaso | ss | a3 | za | 39 | 616 | cos x0 | a2 | 18 | 25 | a0 3| os foooaso | se | as | axe] a1 | oxo] es | se | s05| a2s| a0 | 2s [a0] o1 | 2] os foooaso | se | ae | asa] ae | soo|soa| ss | oa] e@ | 25] a7 [a0] or | 2] os foooaso | so | a | 20 | a2 | cxe|ca2| sa | o | a1 | 2 | 2s] a2 | oso] os foooasoa | co | a6 | 2s | a2 | os | es | sa | aa | sas s [20 | os | a] os loooasos | 62 | as | 25 | as | os | 672] ss | 22 | 1¢ | 2 | 3 [x0] or [3] os looosio | os | s1 | 23 | ae [oss] + | + [as] + [| =] + [+] = [s] os looosios | 65.6| s1 | 268] 26 | 8.0 | 676] 626 | 135] 155] 27 | 26 | 10 | 01 | 3] os poosao | os | sa | 2a | si | 72 | a | co | as [ass] 28] s [0] on Os lpoosco | 70 | s6 | 263] sz | 76 | 752] o6 | a2 | a4 | 2 | 25 | 10] on Os, 3 looosss | 70 | sss| 22 | s2 | 738 | 731] oss | 10 | us| 26] 5 || or | 3] os 3 3 looosio | 73 | «1 | ave] se | 758| 755| ooe| os] 7s | a [aa [so | on Os, looos7s | 74 [szs]| as fsasf ~ | -|- [=] -[-]* [+] = [eles locos | 74 | «o | 206] 57 | 724] 77| 70 | 9 | a1 | 29] 25 [a2 | or [2] os loooseo | 75 | se | 27 | s2 | 792] e6| os | a2 | a9 | 2 | 25 [szal or [2] os looosao | 7e | «4 | 25 | ox | one m [szs[ass] 2 | 2 [12 [| or] 2] os looos70 | eo | «7 | 20 | 60 | e24| o27| 760] es | sos] 18] 2 | 10] o1 | 2] os looosz0 | eos| «2 | 26 | co | os | 032] 72 | ass] a2 | 25] s [10] o1 | 2] os loooeas | exe] eas | sie] cos| ess | os7| 725] 152| ice] as | ae | io] o4 [2] os looosso | aa | «9 | 2a | 66 | 296 | sae a [a [as] os [arf or [a] os )|PAGE POSS BiB ew . %, £ * | fa 3 a rf ? a8 6 or a ° ) poaso | sos| as | a2 | or | - 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