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Joydeep Maity
To cite this article: Joydeep Maity (2022) An analytical model of grain growth considering the
conjoint effects of precipitate pinning and solute drag in steel, Philosophical Magazine Letters,
102:10, 307-323, DOI: 10.1080/09500839.2022.2123113
Article views: 24
1. Introduction
In the context of conceiving physical phenomenon at condensed state, the
change in the size of individual crystals (called the ‘grain size’) with an aid of
thermal energy envisages a significant field of contemplation in polycrystalline
material at solid state; since the properties of materials (necessary for certain
application) are directly related to grain size. It was first realised by Beck [1]
and Smith [2] that the reduction in surface energy is the main driving factor
for the continuous growth of grains in a polycrystalline material. Meanwhile,
‘precipitate pinning’ [3–9] and ‘solute drag’ [10–15] were identified as the
two prime factors opposing the process of grain growth. Precipitate pinning
effect arises due to the pinning force exerted by the second phase precipitate
particle against grain boundary motion. On the other hand, the solute drag
effect is realised in view of the drag force exerted by the segregation (cluster)
of solute atoms (not the precipitate) against the motion of grain boundary.
Henceforth, these two aspects have been studied at rigour by many investi-
gators over several decades.
A series of significant studies has been carried out on the pinning effect of
second phase precipitate particle against grain boundary motion; especially
by Zener [3], Hillert [4] and Gladman [5]. Taking into account the specific
surface energy of the grain boundary and the size of the spherical precipitate
particle, Zener [3] conceived the pinning force exerted by the particle with
an analogy of surface tension. However, the resultant driving force appeared
to be an overestimated one in Zener-model. Subsequently, Hillert [4] tried to
correlate energy change and grain growth with a concept of critical radius
beyond which the energy would tend to decrease. Accordingly, this approach
found an application only in a situation where large grains tend to consume
small grains, such as a situation in secondary recrystallisation. Furthermore,
Gladman [5] came forward with a more detailed conceptualisation by at first
formulating the energy changes accompanying the unpinning process and hen-
ceforth that for accompanying grain growth. Thereafter, these two aspects are
combined to finally evaluate the overall energy change for grain growth and the
critical radius initially conceptualised by Hillert [4]. However, this formulation
proceeded towards a mathematical complicacy and the kinetics of grain growth
in terms of grain size variation as a function of holding time could not be for-
mulated analytically taking into account the precipitate pinning effect despite
several subsequent attempts by other investigators [6–9].
The study on solute drag effect was initiated by Lucke and Detert [10]
through the conceptualisation of an higher energy state brought to the segre-
gated solute as a consequence of grain boundary movement, thereby resulting
in the so-called drag force. In this attempt, a velocity (grain growth rate)-depen-
dent drag force was proposed that could not match the experimental result
exhibiting a lower value of time exponent. Cahn [11] followed by Hillert and
Sundman [12] opined this deviation as a manifestation of a transition from a
high-velocity extreme to a low-velocity extreme. This confusion persisted for
a long time as Drolet and Galibois [13] found a significant deviation of exper-
imental results from the proposed theory at very high velocities. In accordance,
Burke [14] followed by Grey and Higgins [15] introduced a velocity-indepen-
dent drag force along with velocity-dependent counterpart. However, in all
these foregoing approaches, amidst many debatable issues originated in view
of exemplifying the physical meaning of drag force through the forces acting
at an atomic level, the straightforward kinetic expression of grain growth
appeared to remain elusive. Moreover, a mathematical complicacy was realised
in the form of an infinite integral while conceiving the drag force in terms of
negative potential gradient. The necessary terms for quantitative analysis;
such as ‘intrinsic drag coefficient’, ‘intrinsic mobility’, ‘chemical potential of
solute at grain boundary’, etc. are usually not known for a particular system.
PHILOSOPHICAL MAGAZINE LETTERS 309
particles and solute drag originated from the segregation (not precipitation)
of solute at grain boundary are the two opposing factors for grain growth.
Therefore, in this modelling approach, the overall free energy change per
mole (DG) for grain growth is envisaged as the summation of the surface
free energy change per mole (DGs ) in absence of any other hindrance, the
free energy change per mole (DGp ) accounting for the ‘pinning effect’ due
to the presence of second phase precipitate particles at grain boundary and
the free energy change per mole (DGd ) accounting for the ‘solute drag’
arising as a consequence of the solute segregation at grain boundary. There-
fore,
DG = DGs + DGp + DGd (1)
It is understood from basic thermodynamic principles that the overall free
energy change (DG) must be negative for a spontaneous grain growth
process. Of course,DGs , as the main driving energy for grain growth, is nega-
tive. On the other hand, DGp and DGd , the opposing energy terms, are posi-
tive so as to retard the process of grain growth. During grain growth, the
dD
grain growth rate , for an average grain diameter ‘D’ at an isothermal
dt
holding time ‘t’, may be considered to be proportional to overall free energy
change as per classical theory of growth [22]. Accordingly,
dD
/ −DG
dt
dD
= −KDG = −K(DGs + DGp + DGd ) (2)
dt
In case of spontaneous grain growth, for a negative overall free energy
change (DG), the right hand side of the expression supposes a negative
sign for an eventual positive grain growth rate and a positive proportionality
constant ‘K’.
Furthermore, the following three prime assumptions are taken for formu-
lation of the analytical model.
Now, since each spherical particle has a surface area of 4prp2 , i.e. pdp2 , the
effective fraction of grain boundary surface area that accounts for pinning by
particle,
6fp
fgb = na × pdp2 = × pdp2 = 6fp (9)
pdp2
Again, for any grain having tetrakeidecahedron shape the surface area-to-
volume ratio,
A 4.4641D2 5.8
SV = = = (10)
V 0.7698D3 D
Therefore, finally taking into account the specific particle/matrix interfacial
energy (si ), i.e. the energy of the particle/matrix interface per unit area, and
molar volume (V0 ), the free energy change per mol (DGp ) accounting for the
‘pinning effect’ due to the presence of second phase precipitate particles at
grain boundary is given as:
6fp × 5.8 × si × V 0 34.8fp si V0
DGp = fgb × SV × si × V0 = = (11)
D D
namely, the fraction of grain boundary site occupied by solute in reality (Xgb )
and the fraction of grain boundary site occupied by solute at saturation
(Xgb,s ). Next to this, a fundamental material balance is conceived by the
present author. Indeed, out of Xgb fraction of solute, (Xgb XB ) fraction of
solute is supposed to be supplied from the bulk solution. Therefore,
(Xgb − Xgb XB ) fraction of excess solute is segregated at grain boundary; which
as per material balance must be equal to Xseg (Xgb,s − Xgb ), since (Xgb,s − Xgb )
is the excess occupation fraction available considering solute saturation to be
the maximum limit of segregation.
Therefore,
Accordingly,
Xgb (1 − XB )
Xseg = (14)
(Xgb,s − Xgb )
DGseg
Xgb XB −
= e RT (15)
Xgb,s − Xgb 1 − XB
Xseg Xgb (1 − XB )
DGd = −DGseg = PV0 ln = PV0 ln (16)
XB XB (Xgb,s − Xgb )
Xgb may be conceived as the ratio of the ‘thickness of solute segregation at grain
j
boundary’ (j) to the ‘grain diameter’ (D) as: Xgb = .
D
Accordingly,
j(1 − XB )
DGd = PV0 ln (17)
DXB (Xgb,s − Xgb )
314 J. MAITY
Finally, from Equation (2), Equation (6), Equation (11) and Equation (19) we
get:
dD 3.866sV0 34.8fp si V0 xPV0
= −KDG = −K( − + + − PV0 )
dt D D D
dD 1
= (3.866sV0 K − 34.8fp si V0 K − xPV0 K) + PV0 K (20)
dt D
Equation (20) is, therefore, the derived expression for grain growth rate
dD
.
dt
Let,
L = 3.866sV0 K − 34.8fp si V0 K − xPV0 K; N = PV0 K (21)
Accordingly,
dD L
= +N (22)
dt D
While examining Equation (22), the unit of ‘L’ is observed to be m2 s‒1, a typical
unit similar to that of ‘diffusion coefficient’. Since the process of diffusion involves
a long range migration of atoms; ‘L’, in this context of grain growth, may be
termed as ‘effective migration coefficient’. The prime significance of effective
migration coefficient stems from the fact that it inherits all fundamental par-
ameters pertaining to the mechanism of grain growth (including precipitate
pinning and solute drag) in its inherent expression (Equation (21)).
Now,
dD
= dt
L
+N
D
PHILOSOPHICAL MAGAZINE LETTERS 315
317
318 J. MAITY
Figure 1. Validation of the developed model with respect to reported experimental work [26]
for a steel containing 0.26 wt.% C and 0.49 wt.% V as the prime alloying elements.
Figure 2. Kinetic plot pertaining to temperature-dependent grain growth to find out activation
energy for (a) 0.05 wt.% C steel, (b) 0.2 wt.% C steel.
320 J. MAITY
Figure 3. Evaluated activation energy for grain growth in (a) 0.05 wt.% C steel, (b) 0.2 wt.% C
steel.
than one segregated solute and various kinds of precipitate particles beyond the
prime assumption taken would open up the scope for future work in this field.
4. Conclusion
Disclosure statement
No potential conflict of interest was reported by the author(s).
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