GS series and DURAPULSE AC Drives Section 13 « — . Drives!Morors/Motion RSC als es ry Pere COG Se eau LOR) ce ae es Gap Aad+ and Ye hp, 115 VAC single-phase + %, Yeand 1 hp, 230 VAC single-phase/3-phase + 2hp, 230 VAC 3-phase Simple Voter contol {bos stating orgue az Eecronic overload protection Use fintegrted potentiometer keypad lcd spe sein ern! naloa input {@10%0-20mA 20) Tee preselpeeds Four profrmmnsole itl inputs ne progrenmable rely out S108 Modbus communtetions upto 182k Sptional Gherne communications DIN rail mountable ‘hwo-yerepacerent warany” Ws CE LR Series Line Reactors + Universal mounting fet ‘wth mle mounting ot, Canreplacemastreaciors ‘sing existing mounting oles += T0-year warranty + cULyglisted(E157582) 1 Seared 2 Rotts el 32] Drives/Morors/Motion GS2 AC microdrive Soft configuration software available for $9 http://supportautomationdirect.com/products/gsoft html #1 Value in AC Drives from VAUTOMATIONDIRECT: + “hp to 1 hp, 115 VAG single-phase + Yehp to 7.5 hp, 230 VAC * 1 to 10 hp, 460 VAC * 1 to 10 hp, 575 VAC Simple Volts/Hertz control 150% etarting orgue Dynamic braking circuit tectonic overaad protection Use of integrated potentiometer ‘or keypad for local speed setting External analog input (0-10¥,0-20 mA 4-20 mA) Removable keypad Seven preset speeds ‘Sk programmable digital inputs “Two programmable relay outputs PID control RS.232/R5-485 Modbus ‘communications upto 284K Optional thermet communications “Two-year replacement warranty" uLcur CELListed (except S75 model) o>“ PULSE DURA DURAputse AC sensorless vector drives + 1 hp to 50 hp, 230 VAC, 3-phase only + 1 hp to 100 hp, 460 VAC The DURAPUSE seres is « line of auto tuning ond. sensorless vector control AAC dives. All porometers are program. mable via a removable keypad thet will store up 10 four diferent application programs. The PWM output ofthe drive is Controlled by 0 16-bit microprocessor wih {an output requency from 0.1 40 400 He Vita or senseless vedor ceil modes 150% starting torque femovableteypad Three enlog inputs (40-1010 VOC coxsez0ma/0- 20m) Ie pest speede 1 programabl dig! inputs Four programmable ouipuls Oplionl encoder, faedbackeara 5-489 Modbus communications upto 284K pion Ethernet, conmunteaons Theo yoor replacement worany- ULeElied “rilres oe isp Konsrenet ‘over. Worm Gearboxes and Motor Bases for IronHorse and Marathon motors 1-800- 0405Full-Featured 3-Phase Soft Starters (SR44 Series, 9A - 370A) + Sf series slid sae sare have an Automatic Apliation Setup that uly configures, the metor soft starter ora speciicapplicalion with oncenty + SRI series slid stale motor starters als havea ulin Optimizing’ mode that reduces energy costs when usedon ily loaded and oversized AC mors, and exeral bypass Spabiiy for eficent running lated speed Compact 3-Phase Soft Starters (SR22 Series, 5A - 40A) ~ The SR2 series motors tres use thyristors fr cooled reduced valage motor saringand stopping + Theselowvolage sf lars then sco Inleral conlacs for eficnt running atthe rated speed + Compact AC motor sft starter prices start at $150.00 ($822.05) Coin es High-quality general purpose lronhorse" AC motors up to 300 hp ‘Yu asked for general purpose motors, so we sourced this high quality motor line from a manufacturer who hos over thee decades of solid experience and reliability in the Nos ‘American motor markt. Choose from 56C, T, and TC-frame motors ino voriely of sizes ‘and speed ratings, including 1200, 1800 and 3600 RPM. Complete your motor installation with on IronHorse worm gearbox and STABLE motor bose. And all these components are in stock and ready to ship. lronhorse 56C Frame Permanent Magnet DC motors IronHorse DC motors are designed for vse on united SCR [Thyristr) type rectified AC input. They may also be used with PWM (pulse width modulated) type DC adiustable speed drives Suregteiy Choose from TENV or TEFC 56C-Frame DC motors with rolled steel frames, flange mount and removable mounting bases; sizes range from 0.33 to 2 hp. Marathon Electric® AC inverter-duty motors up to 100 HP matched with drives Marathon Electric has over 20 yeors experiance in the design, manufacturing and application of AC variable speed motors, and well over 15,000 hours of laboratory testing in their state of-the-or facilities. Their expertise in the application of AC drives with induction motors is unsurpassed. ‘The Morathon Electric motor lines have been carefully elacted 10 be performance-matched with the DURApulse ond GS series, AC drives. The offering includes models ranging from hp 10 100 hp, thot feature ducl 230/460 VAC voltages ond a base speed of 1,200 or 1,800 RPM, PRR GF ry we 2 Sukains SureServo®, lea Systems Servo % High-performance microsteppit Systems 3 Be drives and high- torque stepping motors The SureStep" stepping family features nine stondod ‘high forque! motors that employ the latest technology to achieve the bes! forque-to-volume ratio. Frame sags include NEMA, 17, 23, and 34, wih holding torque ranges from 61 o2-in to 1,291 onin. Advanced mictostepping drives ore software configurable and feoture an internal indexer. www.automationdireetacom/drives 100W to 3 kW systems with flexible features The SurSenvo family of brushless» Bight standard systems from seno systems is fully digital and 100W109kW fofare a rich set of Sectures ot ~ Usewith DirecLOGIC PLCs dynomite prices. Choose from eight, Srany other host contol standard pamonent magenet servo * Bw aur on-board never trot fcr can. be used in, padeplvetunng combination wih one of three | Sodeyimony beck guarantee standard sen drives 2 2yearwaranty Votre 19 Drives/Motors/Moti e13-3,GS1 and GS2 Series AC Drives Pd eee) [een oe $29.00 @ $745.00 2hp $163.00 Se $375.00 Sey Each drive has abut n Modbus RTU RS-488 communications port ene cee een a ee ee eed Etaber eects GS1 AC minidrive Yaand ¥ hp, 115 VAC single-phase Ya, Ye and 1 hp, 230 VAC single/ Seat at] three-phase 2 hp, 230 VAC three-phase proto pereipeney i] prey eeri Features! + Simple Vots/Hertz contr, + Pulse Width Medulation(PWM) +3- 10k carer frequency “GBT technology 130% startingtorque at $ Hz +1308; rated current for I minute + Hleeronic overload protection and stall prevention + Adjustable accel and decel ramps + S-curve settings for acceleration and deceleration + Automatic torque andslip compensation = DC raking “Theee dip frequencies Triphistory =Inlegral keypad and speed potentiometer + Programmable jogepeed + Three programmable preset speeds + Four programmable digital inputs, one programmable relay ouput + Programmable analog input Be) The Sserescanbeprosrammed by the erent ieee eee eee Pee eerie eee tty omipeennicer stand + RS-A85 Modbus communications upto 192K g5-1005 16 toh aah 055A tt 00 + Optional emet communications CS ee we 6A_‘sitain SUUCUL listed ct came ZL ZOU 05 2A (3100 o4os el 54] Drives/Morors/Motion 1-800nd me Cee TN WG ING O25 62105 5M th ANH OS, 5 GS2HIPO HEN ttoh ANH 10 AD GPS AN th ANH OS 2 G22 AN tH ZI 10 SD 22 NW ZINHH 20 TD 62200 AN tpn ZAM 25 Bh AH 507 (ours jh AH TSO Gse4ir0 Sp ABH 1080 cero eh 20 AD cero 6H 8H 80 cop) MH GBH DBD cs24m5 6,394, cs24010 M6 Sph BG 118 sero STN 2h 47 sz SV. 30h 0 ses 57.308 2 se. STN 65 62505 ST 3h a9 Cox SN.3ph 22 ees er ee ey ed cere et rans ier-menell 13 S90 @ soem si" @ aun EM @ 5500 @ ‘$719.00 8 ‘Not ovale e a LY te www.automationdirect.com/d 5 ois pam Simple to Install, $1550) 16500 185.00 15700 17600 4000 07.00 6100 61.00 5000 201.00 6400 40700 i810 71900 GS2 AC microdrive Ys hp to 1 hp, 115 VAC single/three-phase ‘Ys hp to 3 hp, 230 VAC single/three-phase 5 and 7.5 hp, 230 VAC three-phase 1 to 10 hp, 460 VAC 1 to 10 hp, 575 VAC Simple to Configure Features, - AILGS! features, pls: +12 ke carrer requency +1508 starting torque + Dynami braking circuit + Seven programmable preset speeds =Integral PID control + Removable keypad with potentiometer + Programmable analog input and output + Six programmable digital inputs, two programmable lay outputs +RS- 232/485 Modbus communications upto 384K UCU listed + CE Listed (excop 575 model) e13-5 ives Drives’Motors/Motion rr quad Hi TPRa PE "o ry ye if Tima e pe aDURAputse AC Drives DURApusé builds on the GS series The DURAPULSE series builds on the simplicity and flexibiliy of the GS1 ond GS2 series, incorporating feedback from our customers and extensive research and testing in our own drives lab. While the GS1 olfers simple Volts per Hertz control, and the GS2 adds PID func tionality ond dynamic braking, DURAPULSE offers sensorless vector control and autotuning, { ‘0 well as optional encoder feedback for enhanced speed control. DURAPULSE configurotion settings are © superset of the GS series, so programming for the some parameters is identical across all series, DURA HHT PULSE Visit: www.durapulse.com => a Durability guaranteed DURAPULSE drives are backed by the some 2-year warranty os the GS series! Uttle programming required Paar ney Papert er nae perenne ane eed cei errr ey Bereta ea rhatereenny ries ea for Peiroeare eat ea peseaeienes Features movers Togrommeblevogepeed Darai 3S + Easy to understand parameter tet labels yee Sao a 0 eee cord eee teenie rire Eecioer) el 5-6] Drives/Motors/Motion 1-800-633-0405Sensorless Vector Technology up to 100 hp DURAputsE AC Inverters Part Output ZH Cg ‘Anps ry 653-2200 633-2000 s.25e0 683275 os3.2010 6s.2015 pest bonis overview of their functions. CHECK OUT OUR PRICES [ieee are roneasov $692.00 @ $1,535.00 snmaay $424.00 tov scv $728.00 $1,515.00 @ $996.20 ‘$995.00 $651.15 Accessories + ACline reactors EM fiers =Biakingresistrs +Fase its and replacement fuses < RF fier Price ea *653-F8 feedback card s#o4cn + Ethernet interface 580 +50 dive configuration sofware + Replacement keypads Soa) Remote panel adapter 900 + Keypad ables in 1, Sand 5 meter lengths $1)9600 + Four and eight port communication boards 137200 15800 1585.00 s2at7.00 $2166.00 $8406.00 $3470.00 ermine es Pa ee rrr) eerie The i LED Indicators snl blink when tere Waraultorawarnng LCD Display ono a ronamtey a spay Koy Jog key un Key ee ns SD ~<—_ swasnev key B20 een, i The DURAPUuLSE Digital Keypad The digital keypad includes @ 2 line x 16 character LCD display § status LED Indicators, and {9 function keys. The diagram tothe right shows allo he facture ofthe digital keypad and an ‘The stondard smart keypad (aka HIM or Human Interface Module) is designed with defaults for the North American customer and allows you to configure the driv set he speed, start tand stop the drive, and monitor critical porameters for your application. In addition, this keeyped has intemal memory that cllows four complete programs to be stored and trans- ferred to any DURAVUISE drive 51% Savings @ 35% Savings @ @ ee savings @ 27% savin @ www.automationdirect.com/drives e13-7 Drives’Motors/Motion rr quad Hi Tera re ry pWGSoft Configuration Software Gok configuration software, available for $9.00 or download ‘fier purchose (see below) is o Windows-based package thot cllows connection from 0 PC fo any GS or DURAPUSE deve for easy configuration and tuning. You can create new dive configurations, upload and dawnload archived configurations, ‘ond tune the drive's PID loop with intuitive screens, ‘Gof configuration software available for $50 http://supportautomationdrectcom roducts/gsoft html Networking AC Drives with Built-in Modbus Communications ‘AuronaTionDiRect’s AC drives offer “out-of-the-box” RS-485 ond 5-232 (GS2 series only) serial connectivity, Modbus RTU is the onboard standard protocal used for contra! and monitoring. This ean be used to connect several Modus masters ike AUTOMATIONDIRECT's family of DirectlOGIC PLCs, Think & Do Studio or Livel, and any OPC server that hor a Modbus driver euch ae Kepwore or Softwore Toolbox Imagine geting all the parameter settings and control functionality on ‘one cable, even when the information isnot readily available by any fother means. This flexibility offers cost savings, standorcization, smaller PLC usoge, and less development time, RS-485 Modbus Network el 38] Drives/Morors/Motion 1-800-633-0405Add Ethernet Connectivity for Advanced Functionality |Add Ethemet connectivity and open up the path to the most ‘advanced functionality tod, The GS-EDRV(100) provides a high-performance Ethernet link between a control system ond a DURAPuLSE or GS drive. It ‘mounts on DIN rail and connects drive to an Ethernet hub or PC. The GS-EDRV(100) processes signals to ond from the drive fond formots them 10 conform with the Ethernet stondard required by the H2.ERM or H4-ERM, Productivity3000, KEPDirect OPC Server or KEPDirect EBC I/O Server (as shown below), or an independent controller with the Modbus TCP/IP driver. This allows for greater connectivity to many control system architectures. www.automationdirect.com/drives An additional facture is the builtin Web server, which allows Users fo configure and control the drive from any web browser Va the IP address of the GS-EDRV(100) cord. The DURAPULSE land GS series drives have @ provision for shuting down contral fr power to the inverter in the event of a communications timeout. This function can be set up through the drive parameter group 9 on all the drive platforms The KEPDirect OPC Server and KEPDirect EBC I/O Server so: ware packages provide a way fo connect your favorite Windows lent software to AUTOMATIONDIRECT Ethernet I/O through our Ethernet bose controllers. They provide GS series drive support via the GS-EDRV{100) Ethernet interface, as shown in the diagram below. KEPDired allows the user © diect line into the drive parameter group just like an Ethernet field /O drop. The ser con control or monitor from any OPC/DDE compliant third party software. Fora complete description of KEPDirec software features, go to the Software section of this catalog. Several ‘pplication notes specific to the versatility of ths sofware can be found on our web site at www.aulomationdiredt.com. e13-9 Drives’Motors/Motion rr quad Hi PRR RE a a HTT ifs3 Steps to Selecting the Right AC Drive A. Determine motor voltage, horsepower and full-load amperage Horsepower Input voltage Motor vo “2m w7sm “Za wp ary Ra Check the nameplate on the motor for specs needed: Motor voltage, horsepower, and ‘amperage can be found on the motor's nameplate. Note: Most motors can be connected for ‘mutiple voltages and will hove multiple ‘omperoges listed, In the example to the left the motor can be connected for 460V only. The 460¥ Motor voltage Motor amperage Either choose your application from those listed or select control mode that meets you ‘application's requirements. Fo applications not listed, it select the control mode that offers the same or higher level of performance as the existing conteol, or call us and ask for assistance, Voltsertz__ Sensorless Veclor Closed-Loop Contra! vote 9 13-10 Jf DrivesMorors/Motion 1-800-633-0405gee C. Determine the I/O requirements of the AC drive ‘AC Drive Models oI coms Digital inputs 4 6 1 Digital Outputs - Transistor 0 0 3 Digital Outputs - Relay 1 2 1 Digital Output -Fequeny pulse 1 Analog Input -O-10VDG/4-20m4 1 3 Analog Output - 0-10 VDC 0 1 1 Digital inputs ore used to interface the AC drive with devices such as pushbutions, solector switches and PLC digital output modules, either DC or relay. These signals are typically used for functions such as Stort/Stop, Forward/Reverse, External Fault Preset Speed selection, Fault Reset, etc Digital outputs are typically used to connect the AC drive to devices such as pilot lights, alarms, auriliary relays, solenoids, ‘ond PLC digital input modules. Relay outputs ore rated for both ‘AC end DC voltages. Transistor outputs are rated for only DC. voltages The analog input is used to interface the AC drive with an extemal 0-10 VDC or 4.20 mA signal. Ths signal con represent either a speed setpoint or if available, PID feedback. D. Determine location of AC drive’s keypad AC Drive Models: Cos Removable Keypad v v The keypad of the G52, DURApuise are removable ond can be remotely mounted. If the AC drive is installed in @ location that the opertor connot easily access, its keypad could be relocated E. Determine 0.0 more suitable location, Remote mounting would require the purchase of the oppropriate cable. Also available for the DURApulee drives iso remote, ponel-mount bezel. communications requirements ‘MODBUS Communications Ethoret Communications ‘Aserial communication interface can be used to connect the AC drive to other devices that have the capability to function as 0 moster device. The master device con control the AC drive with this interface instead of using the digital and analog I/O. The ‘master can also use this interface to monitor the status of various AC drive porameters, speed, current, fault status, ee F. Select the proper series ‘tar you have selected the AC drive series that meets your requirements, you need to determine the corre! rating. Turn the page ond proceed to Step No. www.automationdirect.com/drives The GS1, GS2 and DURApulse AC drives have @ standard Modbus RS-485 interface, The G51, G52, and DURApulse drives also have the optional capability to communicate through an Ethernet interlace, Please refer to the technical section of each model to determine the required Ethernet interface odapter and compatible Ethemet devices. Drives/Morors/Motion ff e1 3-11 re quad Hi a TE “o iA. Determine motor full load amperage (FLA) ‘Motor FLA is located on the nameplate of the motor Note: FLA of motors thot have been rewound may be higher than stated. B. Determine overload requirements. Many applications experience temporary overload conditions dve to strting requirements or impact loading. Most AC drives are designed to operate at 150% overlood for 60 seconds. ifthe application requires an overload greater than 150% or longer than 60 seconds, the AC drive must be oversized. NOTE: Applications tha! require replacement of exiting motor stares wih AC drives may require up to 600% overload, C. Installation altitude AC drives rely upon the cooling properties of air for cooling. As the alitude increases, the air becomes less dense. This decrease in air density decreases the cooling properties ofthe ait. Therefore, the AC drive must be oversized to ‘compensate forthe decrease in cooling. Most AC drives are designed to operate at 100% capacity upto altitudes of 1000 m. Above 1000 m, the AC drive must be derated. D. Determine max enclosure internal temp AC drives generate o significant amount of heat and will couse the internal temperature of on enclosure to exceed the rating ofthe AC drive, even when the ambient temperature is less than 104 dagrees F (40 degrees C). Enclosure ventilation and/or cooling may be required to mointain a moximum internal temperature of 104 degrees F (40 degrees C) or less. Ambient temperature measurements/calculatons should be made for the maximum expected temperature E. Calculate required output amperage Use the chart below to colculate the required FLA of the AC drive, Select the rating that equals the motor’s volage ‘ond equals or exceeds the calculated amperage, GOED ENTER 1 QD overt is reter than 150% and less than 60 soca ENTER (overload/150%) 1.333 QD oveiaa is greter tan 6 seconds ax ENTER (overload/100%) 1.35 ‘Multiply FLA x overload entry (This entry is the overload result) 8 10.8 Altitude is ess than 100m ENTER 1 1 Qariuae {is more than 1000m and less than 3000m ENTER 1 (ad 00 00) 1.01 ‘Multiply overload result x altitud (This entry is the altitude result) 8 10.91 Max enclosure internal temperature (MEIT) is less than 407°C ENTER 1 1 Que emer: ‘5O'C and GS series AC drive up to 5 hp am ENTER 1 1 Ou ‘G-< MEIT< 50°C and GS Series >5 hp or DURAPULSE series AC dive ENTER 1.2 Multiply altitude result x MEIT entry (This result is the required drive FLA) 8 10.91 e13-1 24 Drives/Morors/Motion 1-800-633-0405609 From power supply fo fo switch Disconnect g 3 2 13 GND automationdirect.com/d A. Input fuses Input fuses protect the AC drive from excessive input current du to line surges, short circuits, and ground faults. They are recom- mended for oll instollafions ond may be required for ULiisted installations. Input fuse kits ond replacement fuses are ‘available for GS series and DURAPULSEAC drives. B. Input line reactor Input line reactors protect the AC drive from transient overvollage conditions, typically caused by ulity capacitor switching. The input line reactor also reduces the harmonics ossociated with AC drives. Input line reactors are recommended for all installations. C. Input EMI filter Input EM filers reduce electromagnetic interfarence or noige on the input side of the inverter, They are required for CE compliance and recommended for installations prone to or sensitive to electromagnetic interlerence D. Output line reactor Output line reactors protec! the motor insulation against drive short circuits and IGBT reflective wove damage. Output line reactors also “smooth the motor current waveform, allowing the ‘motor to run cooler. The line reactor can be used for ether input or ‘output applications. Ovipur line reactors are recommended for operating “noninverterduty” motors and when the length of wiring between the AC drive and motor is langer thon! the recommended max lenght ‘of 0 given motor model. Inverter-duly rated motors support longer lead length than do non-inverter duly motors. E. Dynamic braking Dynamic broking allows the AC drive to produce addtional braking (stopping) torave. AC drives can typically produce between 15% cand 20% broking torque without the adltion of any external compo- nents. The G52, DURAPULSE, AC drives have builtin braking circuits on all units below 15 hp. These drives sil require the addi tion of @ braking resistor to increase their raking torque capability. Ratings larger than 15 hp require separate braking unis in addition to the broking resistors to increase ther braking torque copabiliy. Dynamic braking may be required for applications requiring rapid deceleration or high inertia loads. oe 9 ives Drives/Morors/Motion [ff e13-13, rr quad Hi EE a iGS1 Series Introduction Overview The GS1 series of AC drives is our most cffordable and compact inverter, ofering V/tz control with general purpose api cation feotures. These drives con be configured using the builtin digital keypad (which also ollows you to set the drive speed, start and stop, and monitor specific pporometers) or with the stondard RS-485 seriol communications port. Standard GSI features include one analog input, four programmable digital inputs and one programmable normally open relay output 013-14 9f Drives:Morors/Motion Colona | 2) 5) 1) 2 [Mater Rating kW | 02) 04 | 075) 15 115 Volt Single-Phase Input/230 Volt Three-Phase viv |230 Volt Single-Phase Input230 Volt Three-Phase Output | vv |230 Volt Three-Phase Input/Output v Features Accessories «Simple Voters cone “AC line reactors * AF fer = Pulse Width Modulation PWM) +3=10 KH carver frequency “IGBT technology +1208 stating torque at SHz | 150% ated curcent for one minute + Hlecronic overlad protection = Stall prevention + Adjustable accel and decel ramps + Sccurve settings for acceleration and ‘ecelerstion| Manual torque boost « Aulomatic lip compensation + DC raking Built-in EMI fier + Thre ship frequencies “Tiphistory “Integral keypad and speed potentiometer + Programmable og speed + Three programmable preset speeds + Four programmable digtlinpts + One programmable analog input + One programmable lay output +RS-485 Modbus communications upto 102k + Optional Ethernet communications | UUCUUCE listed = Fthernet interface + Four and aight-port RS-485 mult-deop lermination board = KEPDitect 0 or OPC Server + GSof drive configuration software + GS-48SHDIS-CAL ~Z1PLink RS48S ‘communication cable for connection tothe DLOS and D2 260 IS pin porte + USB-425M - USB RS-#85 PC adapter (see "Communications Produc” chapter for detalled information) Detaled dseptos and specication a 08 ‘accesories are aval in he “CSIDURAPase ‘evessores” secon. Typical Applications * Conveyors “ames + Shop tools GS1 series part numbering system GS1- 2 OP5 |____. Applicable Motor Capacity oP2: 1/4hp. OPS: 1/2hp 1P0: thp 2P0: 2np Input Voltage 4: 100-120VAC 2: 200-240VAC. L_____. series Name 1-800-633-0405GS1 Series Specifications Bb) rx Pee TBS |Model GS1-10P2 —GS1-10P5 | GS1-20P2 = GS1-20P5 —-GS1-21P0 | GS1-22P0 ‘HP the vam jane Ate Ane 2 eens We 02 ‘o4kW ow o4eW ‘o7kW 1KW |Rated Output Capacity (200V) kVA 06 10 06 10 18 ar att pt vas SOMBIE | Spmpecorovccoamns [RE eee —_ ‘S060 He 5% |Rated Owiput Voltage one Thao pasa caress fo the pu voltage tain art ee |Rated Output Current (A) 16 25 16 25 az 70 | Watt Loss @ 100% | (W) 192 02 184 68 46 BB it) a a ines oT) Tenia ane DS |Line Reactor L-buona (lt to /DURAA res Access — Lin Facts” sation or exact pat #) [Ethernet Communications module for GS Series oem) |Drives (DIN rail mounted) |Four port RS-485 multi-drop termination board GSASES-4 |Eight port RS-485 multi-drop termination board SASHES |Software GSoft/ KEPDiwct |OPC Server KEPDit | |USB to RS-485 PC Communication Adapter ‘uSB-485M www.automationdirect.com/drives are 9 Drives/Morors/Motion ff e13-15. re qe RRL PRCT ETP RTP ReGS1 General Specifications contro system Sia uke Wa Moan aise SO Rated Output Frequency ow en0 ent 8 na pH put Frequency Resoltion rte Overload Capacity 0 et anata Torque Characteristics res raat is lp open rg TR @ SO OC Braking Cbecon nue Fe 020% rd ap Sie 150 sacs Spine see |AcclerationDeceleration Time crn sts eno sina) so ons ote Seep Sarge Stal Prevention Level (ais orn ret ge | [Keypad Sindy

DOWN brs pores Sting” teal signar SKS 5205 Cw 10,0 orp Do 2 BDA engi Inputs Zt tenn st ts, J06, UPD cad, SE erm Sng ‘Operation |Kevoad sent un, STOP bas [Setting |Extermal Signal 0203 ct nbn oe aos os ot ep AE came ut aoe mats en re Cai A.C, lnat:Fonction Output Signal $2.0 Fane eno ie a Fst Leena nin Operating Functions Fatreoey Sater seg tr Ser Sl etn Nin Se (stat arte bn Fey eis Paar nat Protective Functions Ova eatin wtp deci el cr bl ren Orn St eng [Operator Devices to 47ers prion [Programming Pane es ep ee at cokes iermee Parameter Mentor a re arg, ee a Vm OCB eo Ba [Key Functions INTO DSPLATREST, PROGUMIENTER IP, OWE [Enclosure Rating roses s.r [Ambient Operating Temperature "0° (10 OFF) wo cing [Storage Temperature [ain (4b HOF) ding atm arpa pid Erironment anbiet Hamidly Oe 55 x g Vibration BIG) stn The 5b 05 aioEOV instalation Location te 1 crow be ee a om cores sad ik ations orang ta (SOF) ote 3 13-16 9h Diives:Morors/Motion 800-633-0405GS1 Specifications - Installation Understanding the installation requirements for your GS1 drive will help to ensure that it will operate within its environmental ond elec ‘rica limits. nore ‘ever use only thi caalog fe instalation astactons or ‘operation of equipment refer ote ws tanta, GSM. ronmental [Protective Structure ; 5 ambien! Sperling |oow arc Storage e Fremperatures =P ii ‘oa urmidity (racine 59m 060, ae eee : Itt es, Location ins rocoroe [esr a. "Protect scr ls based open E4S0S29 2: Th aba sto athe range of “10° 940". he range wil be up 090°C, you ‘mood tsa tocar 02.4 kor ‘ess and erate te cup cure 60% oss. ‘Soo our Woo st or dorating cares. The strageieperatre eters tothe short lenperatire aig anspor “£ contms tome test meted spcited nts C0911 (964) GS1 Drive Model At full GS1-10P2 102 GS1-10P5 12 GSi-20P2 4 GS1-20P5 28 GS1-21P0 co GS1-22P0 a www.automationdirect.com/drives For munie Stn panne, ve nate een Air Flow | lemperaturen Vim Drives/Morors/Motion | el 3-17 rr quad ui Ser p nerarHAPACANAOTGS1 Specifications - Terminals srminal Description LA, 2,13) udm Tf, 12,13 | _ Aodveaipa ond DE 620 DO Ca Terminal Symbol Description RIO lay op rama pen lat tay opt comma ort ga tt Wa Digi ea? lors gi ot lo Dini at lar" aba | -10V ner power sup (1OmA@ 10 YOO) [oar (enn * 010 +10 VOC, 01020 ma, or 410 207m Input repress 20 to maxioum expat requncy Note: Use tise shleted, iste paroshleldet-ead wire fr te conta sna ting. Is recommended sigan bo run aa separate soe! cond. The shied wa stat oly De jal ihe de. ‘Do not comes shed wie on boon. e13-1 | Drives/Morors/Motion 1-800-633-0405GS1 Specifications - Basic Wiring Diagram [te Users MUST connect win aesoraing We CG aan STOW Delon. (REE fo we manual GST or aoaiara pee wing Inonraton ) (te: Refer oe owing paps tor extaaton ana nemstionreqarig ne eacors and RF ers: 19-60, 19-6. Power Source 3-phase* 100-120V#10% = —)\ OOO LI a (50/60Hz +5%) 4 200-240V10% op OOOO 12 GST-xxxx |, (50/60H1z25%) B DN KH™ 3. = * Use terminals L1 and L2 for 120V, or select any two of the power terminals for 240V single-phase models S ‘AC Motor Grounding resistance less than 0.10 ‘Multi-function output contacts 1 Rio | 120VAC24aVDC @5a. 8b pn OS® = 230VAC 2.50 Fonward/Stop Ri Fault Indication pe, sREverseStop RE12 PAC) )-12 Serial Comm Port* gown ee Interface (See Warning) . RS-485 199 +» Dt 2: GND lo $s 8 4:SG+ cM Communication Port} 5: +5V Common Signal DP optional zune sees meio toes 00015 Satine merino st 20 fp Analog voltage Bg stovioma por ee pape 275. o-10vDC rt im) Potentiometer i 3-5kO i t Al kk Analog current t 0-20mA; 4-20mA yA } om dk Factory default seting ek Factory default source of frequency command is via the keypad potentiometer O Main circuit (power) terminals @ Control circuit terminal -{+ Shielded leads ‘Warancr Do not pig a modem ar tlephone i Terminals 2 and 5 should no be wed 3 www.automationdirect.com/drives Drives/Morors/Motion fff e1 3-19 je GST RFT? Ser Comm Pro permancol danage may Foal ower source for your consmunication connection rr yer Hi PRR RE a ry pW it THT Fil TeGS1 Specifications - Dimensions 68.0 (2.68) 56.0(2.20) 69 & 23 © Vor i SISISIS EZ 4 9) oe Soe Mr Oo). ¢ oil Zs | 128.1 (5.04) RY RO OV N82 3D — > 0 Com) Co fos) Sams iL ° 123.4 (4.86) 128.1 (5.04) Unit: mm (in) el 3-20] Drives/Morors/Motion 1-800-633-0405VAUTOMATIONDIRECTE If it’s in your cabinet, it’s in our catalog! Over 10,000 In-stock Quality Products Starting with the enclosure, we carry everything you need to build an electrical control system, right down to the wire and tools. And we have the devices that go in the panel, such as logic controllers, HMI, drives, relays, and motor controls. If you're maintaining existing systems, we've got great prices on MRO parts such as circuit breakers, fuses, motors, pneumatics and pilot devices. In addition to our catalog all our products are available to order 24/7 at www.automationdirect.com Value Pricing Our everyday prices on industrial control products are well below the list prices of more traditional automation companies because, with our direct business model and focus on high efficiency, AUTOMATIONDIRECT has the lowest overhead in the industry. We pass the savings on to you by offering high-quality products at low prices. FREE Award Winning Support Almost 99% of AurowarionDiREct ‘customers responding to surveys say they would recommend us to someone else, and they do! And we've been voted tops in service by independent magazine surveys nine years running. FREE & Fast Shipping* The majority of our products are stocked for same-day shipping, when you place your order by 6 p.m. EST. * Same day shipping with approved company creditor credit card, Free 2-day (ansi) shipping for orders (over $300; other expedied services extra, ‘S00 Web ste or catalog Terms and ‘Conaitions frail details and exceptions.GS2 Series - Introduction Overview The G82 series Of AC drives offre all ofthe features of our GS] drive plus dynamic braking, PID and @ removable keypad. ‘The drive can be configured using the built in digital keypod or with the standard RS.232/R5-485 serial communications port. The standard keypod allows you to configure the dive, set the speed, stort and stop the drive, command forward and reverse direction of motor shaft, and monitor specific parameters during opera- tion. Each G52 features one analog and ‘sx programmable digital inputs, ond one conalog ond two programmable relay outputs. GS2 series part numbering system GS2- 4 7P5 13-22 Bf Deives:Morors/Motion ‘i, Hp 102,>3 10 ator Rating iW 075) 15 | 22 75 'Single-Phase 115 Volt Class Vv Single/Three-Phase 230 Volt Class vv Three-Phase 230 Volt Class viv Three-Phase 460 Volt Class vivivivivy Three-Phase 575 Volt Class viv vv Vv Vv Features Accessories + Simple Vots/arts cone AC line reactors + Sinusoidal Pulse Wieth Modulation (PWM) «Eire + Fae cami frequency =F fiers = IGBT technology + Broking resistors + Stating torque: 125% alo H/50%at S He + 150% rated current for ane minute + Eecronic overload protection + Stall prevention + Adjustable accel and decel ramps + S-curve settings for acceleration and deceleration + Automatic torque compensation “Automatic lip compensation + Dynamic braking circuit = DC braking + Three skip frequencies *Triphistory + Programmable jo speed “Integral PID control + Removable keypad wih speed poteromeer = Programmable analog input + Programmable analog output + Six programmable digital inputs “Two programmable relay oul + RS 232/485 Modbus communications upto 384 Kbps + Optional Ethernet communications = UUUUCE* ised * GS2-Snxx SI5V deves NOT CE compliant Applicable Motor Capacity 0P2:0.25HP 410: 1.0HP PO: 30HP, 7P5: T.SHP. ‘OPS: 0 5HP. 2P0: 20HP. ‘SPO: 5 0HP, 010: 10HP, Input Voltage 1: 100-120VAC 2: 200-240VAC 4: 380-480VAC 5: 500-600VAC Series Name + Fuselts and replacement fuses “DIN ail mounting adapter’ {eee Accersoet ate for applicaby) Replacement heypade “Keypad cabesin 1,3, and 5 meterlengths “ttheretitrfce *fourand eit portserilconmuniaton Brest ads “= KEPDireet VO oc OPC Server + GSoft drive configuration software = GS-4a5HD15-CBL /GS-A)12-CBL2— ZIPLinl¢ S222 and RSH85 communication ‘able or connection tothe OLDS, OLO6, 2260-1 and 02260 port | USB-H25M - USB to RS-405 PC adapter (see "Communications Product" Chapter fr detailed information) ‘etaieddesciptons an specications tr 65 ‘accesories are aval nha “0S/DURAPa ‘esessres" secon. Typical Applications Conveyors “ane =Fomps Compressors HVAC Material handling Mixing + Shop tools 1-800-633-0405GS2 Series Specifications Moder esz-0F2 605 oz ; P ‘te ‘ae 7 Mero Ratng iw caw aw or [Rated Ouiout Capacity (RVA) a 0 8 [Rated Input Voltage Sige TOU TAOVACSIOW SUROHC TR |Rated Output Vottage Te sn ties options poe |Rated Input Curent (A) 8 a * |Reted Output Current (A) 8 5 2 !0¢ Broking Fru 600 0-100 ra care ste 050 sea Sop Tne 00 20 send Watt Loss @ 100% 1(W) 4 u 6 Weight (1b) 35 36 a |Dimensions**> (HxWxD) (mm Tn] ‘Sie OS BOSSE) ‘Accessories FP “pu side ove (ase UsP2 USP STP (uiput seo drive (8 has)* La wea Braking Resistor Gad Ge Bares Jem Fier OATS [Fuse Kit ‘Single Phase™* EFT SO FAT SHRP |Replacement Fuses Single Phase** SOFIE CSPEAIREP GSIFOREEP |O1 Rail Mounting Adapter eon Spare Keypad. GS2 Series Drive 0 \keyvad Cable, G2 Series, 1 meer Goan \Kervad Cable, GS2 Series, 3 meter ema [Keyvad Cable, GS2 Series, 5 meter mes. lEtiemet Communications module for GS2 Series s |Orives (DIN rail mounted) pseu |Four port RS-465mul-drop termination board 54 Eight port RS-485 mult-drop termination board iad |sonware aD [OPC Server 0h USB 1c RS-485 PC Communication Adapier wee Pete 2a mes regan 16 cis pte rents 30 es let reco nae: Sing pas se is a ses redo wit 2s. +=": High amen 6st cto etal ground emia wh ads 1018 15 mm_Rtr te smrsoa sawing tal. are 9 www.automationdirect.com/drives Drives/Motors/Motion ff) e1 3-23, RATT PPR CTT PT a feGS2 Series Specifications Bute) | Model comes | axa | exam | cum | aur | Gxzms [Price <-> = = = = = HP ake We Be 5p Bo 1p Motor Rating iw aw ors | zaw | an sa Rated Output Canacty(KVA) 0 18 2 8 % S |Rated Input Voltage Singer shuse: 2ORZZUZIURAD VAC 10%, 56H 5% Tne AMVRIZZN2AG VAC |Rated Output Vottage Ti ae Cones ir ape Rated Input Curent (A) ees 11563 wsraa_ | zones 6 a Rated Output Current (A) 25 30 | «To o | «7 5 ]0C Braking Fron 0H, 010% lara, stat ie 050 snd Sp Tie 00-250 sands Wat Loss @ 100% 1(W) a a 7 7H 5 Ey Weight (i) 2 36 a7 3 35 a |Dimensions* (HxWxD) (mm fn}) ELD OS Bx 3HKSEA OD 1.0 TRS TRSGAASEXT ADL ‘Accessories Line ‘Single-Phase Ui2rrir | URZPOIM | URZRMH | UNGER va rt easier Tiree Phase | nave | namo | 2M | ine | LAR | RTS Braking Resistor Garsm | Gore | com | csomm | cSape | GSzem Ett Filter (single phase input) ORTINS sarin oo (Single-Phase | 6S 2PSiai-1 | S201 | GSZOPMTP | GSZPUIMT-P| WA Na fuse Kit Three Phase | GSAPS PAI | SOPOINTP | CSOAOATS | GSAALKTI | GS ARORTSP |_GSTERAT (Single-Phase | 5 206 FIS-1 [C5 21PO-FSE 1 |OS-2FOFISE [GSO FSET?) WA Na eelacemont Fuses Three-Phase | 6.20% FUSE 2| cS ZPOTUSESP GS ZAOFUSEP GSIOFUSES] GS POISE | GSLEFUSE [OWN Rail Mounting Adapter seme Ne Spare Keynad, GS2 Series Drive M0 [Keypad Cable, G82 Series, 1 meter escaL |Keypad Cable, GS2 Series, 3 meter Cor |Keypad Cable, GS2 Serie, 5 meter esoa EteretGonmuniaions module for G2 Series caning ves (DIN rail mounted) |Four port RS-465 malt-drop terminaton board EE [Eight port RS-485 mult-drop terminaton board SEB Software t/t OPC Server "eed USB to RS-485 PC Communication Adapter US8-66 Hot: Hela dlnenson does oot cu extra ground ternal, ch as 1010 15mm. Reel dimensional drawings for dtl. vote 3 13-24 9f Drives:Morors/Motion 1-800-633-0405GS2 Series Specifications 460 CLASS GS2 SERIES 6-40 APS oe. Tip as 55 Rated Output Capacity (kVA) 38 a Three phase 3000S AOHED/SOVAC 210%, SOGD 5% Carepadsioiptotage a7 50 & Rated Output Curent (A) 30 0 50 @ [OC Braking Fron 07 010% ce Sat Tere 50 sats, Watt Loss @ 100% 1(W) B 5 Ww 70 Weight (ib) 35 36 a7 5 [Dimensions® (WD) (mm finl) 15109 TOD HOS BH 3 SE 2001 S04 TES (ADT) ‘Accessories Line Reactor ues [ue |e | usm | uname |UD Braking Resistor Simm | Sam | sum | sae | Samm | Sao em iter TOTAMS ‘Tor We STOTT Fuse Kit cearoner | por | c-aronaT | csasronor | GSarenGT | GSamioFeT Replacement Fuses GSaPORIE | SHAOFISE | GSAPORIE | SEPOASE | GOTPSARE | SIDA [DIN Ral Mounting Adapter eso a Spare Keypad, GS2 Series Mierodive am [Keypad Cable, GS2 Series, 1 meler saa [Keypad Cable, GS2 Series, 3 meter soa [Keypad Cable, G82 Series, §meier Sma Ethernet Communications Module for GS Series conan) Drives (DIN rail mounted) Four port RS-485 mul-aropterminaton board esas Fight port RS-485 mult-aropterminaton board Sas Sontware tert loPC Server od [USB to RS-485 PC Communication Adapter Tz woe: gh dimension does ol nde extereal rend lena, whch adds 101015 mm. Retr lo mensional érawings or esas. FHT SPR CRTRPP PTR PRR ERE are 9 www.automationdirect.com/drives Drives/Motorsi/Motion fff 13-25,GS2 Series Specifications Boy ory Model ews | oxen | cer | GR | GRSRS | Gs Price = <> = <> <> <> i WP i oe 0 30 Tip ‘80 (aioe KW crs 13 22H aT 5a 75k |Rated Output Capacity (kVA) i7 30 2 3 38 m2 Rated Input Vottage Th pase On IO WAC-TO, DR Rated Output Vortage Crees eg Rated Input Current (A) 2 @ 30 70 105 ue Rated Output Current (A) 17 30 @ 55 30 2 De Braking Fro OF 07 ad one Sa Te 00 0st Sp Tn O05 ss Watt Loss @ 100% 1(W) 2 = 5 @ mi a Weiaht (ib) 3 33 a 70 70 3 Dimensions ® (HxWxD) (nm Tin]) SIO UO SATS PALO TSO TOS DHT AL Accessories Line Reactor asia | uns | URS | RP wen Braking Resistor os-arean Sama sam Fin iter rata Fuse Block (Edison 3-pole part #) CEP CED HOE eee a DIN Rail Mounting Adapter eee We Spare Keypad, GS2 Series Microdrive er Keypad Cable, GS2 Series, 1 meter saz Keypad Cable, GS2 Series, 3 meter woe \Keypad Cable, GS2 Series, § meter Soe Ete! Communications Module or GS Series —— 25 (DIN rail mounted) Four port RS-485 mut-dropterminaton board sis Eight port RS-485 mult: drop terminaton board Sree Software aot [OPC Server Pit Use to RS-486 PC Communication Adaptor seen note: Helghdnnston does ol nude extemal round lr, wie as 10015. Rao iersloal wag dtl vote 3 13-26 9f Drives:Morors/Motion 1-800-633-0405GS2 Series — General Specifications Genoral Specifications ‘Sruscidl Pe With Modulson carer teeny i 1 tke 0% old ceo Tale Ircudes ado ogo tno as slip corps sg irque 25% @OSH/EDR @SOW wu oe ek SS, 125% wi Oa Wang SDE OpwatnFoponry re, 0700 etc Satie 0-50 sean Sp tine 00250 sconts (0 110 sions (naar nov rar anal ivaon} second aoakra Gosia alle ‘pada ie wala Caen Torque ia zg WER, ite Torco adic rings, nde configu 200 0% rd caret Sept Ps er DEWM tes rors Pasomat a SN 00 TOUD (put pais TN). 0T AAA aa ZO rp pS A, Nu spcdinps 11 Sora Cormniaion R22 and RSA [Mocs iL) Seg UR, STOP> batons FawaStp, Rasp nn, an, Swi cn), Seal Counkalon REDD and RE ods ATU) ‘use orarnabie AVDSTOPFEVSTOR RNVSTOP EVD Ra mony (UD) STOP rane NC), ar au (V0. Earl Ras, Mu Sp 3) Joa esa ase tx (NOMIC), ‘Second cla! ia Spat Hd, tse Spon, Does Spot Rest Spey Zao PD Ds 0), PD Oise (mpd Dsabe "userid io TVDC Gitar 1 0a 2087 2A ipa, TOBE reson Fe gency eps oP ros ate uss oar nee Rui, eta Fl A Spa Zao Sad Abo Dein Fane Bw ied Frequency, A Mam pet, Coe Torq Deed Arve ested Cure Baw Deed Cue. PD Devan lam usenet Oto TOV axl 2A, i ellion een One, Ts ale PV aun lip epain wlan Caras stain. rr- ner collate. upper ad low Yoquncy ins, Pe se pron, asus cae aay (to 121), PD cots Fa cis alga & bas ase, on ote tema ely. dora owe boost issue poten Eston There, lo ata, A Peta at Fu, Marry Poa Lass Re Option hi ab Voto elitr, Oe as Petr, io iA Det Te Det de. ras Gate bi toon eb Cort Sal hen dg ak Ov Curt Sal Peston ng Option (igh Pepe LED, 14s LEDS poertinee Paras Sip ard ri, a coos al pet Hon, Sere ps Wa Dp lay 0 BS WR Std Feaey NCSOFT NORE EA SRA, BOER Pree cas, PD TO wT (Fa PA 10°10 40°C (14°F tn 10°F Fermades 75 65M ad ihe ‘AP 19600 (4 Fla 1APF) dng shor xsporabn pt 2010 905 FH (or ooncesng Ba NS{IG) stn OH, SOS 065 1OSOH ‘ie Tt recive see ep Fon coro gs bandand Ost Noe tip AC aa, up A ao, able ena paso: raring ara (SOFT), Dying et, i as ere ir (SEO), ae RATT PPR CTT PT a fe are 9 www.automationdirect.com/drives Drives/Morors/Motion [ff 13-27GS2 Specifications — Insiallation Understanding the instollation requirements for your G52 drive will help 10 ensure that it oper: ‘tes within is environmental and electrical limits, Note: Mover use ony is aig tristan tstractons or operation of equipment retro ie eser manu, G32. Environmental Specifications [Protective Structure» (20 \Ambient Operating | OOS°C (EF 0 OEP Temperature: omar (ier w 1047] Indes SPs hae |Storage ® ee ures Dore sf uaT) ‘ Tomo, a na conden) a some 06), Vibration: Raa [nea 1000 mais, |Location ners (rococene psesor ds 1: Protective scare ts 800 upon E60529 2: Th amben operate mast be inte range of “10° to 48°C. tha range wil be up 090°C. you lee ost ne care wequeny Wo 2.1K or ess and drat to ou carat 80% 0 ss. Sonn eae pci nope me te canter (ccutyer tn nl eat att cot ts GS2 Drive Model At full load} ‘Warning: Maximum arbi Cempertes coe te wt A Monmtalec ne GS2-10P5. 4 (GS2-11P0 6 asems GS2-21P0 7 matte emcee Air Flow I ne 652-230 TH ‘ - ‘GS2-25P0 15 } I a | clap off. ao 4 WV \ tee oma vit om meee as2-4990 i asea7P5 (E) mennramenmean re ‘GS2-4010 EJ HEM ase ag aE | Nevaeh eA (GS2-53P0 Ey (GS2-55P0 132 ase (GS2-5010 at 13-28 Bf Dives:Morors/Motion 1-800-633-0405GS2 Specifications — Terminals | [EA 12, 13] toxtpar 17, 12,73] WC ive wit [24.82 | ve ressir not ay up realy ope ay up ral bed ay pa conon ay up? realy pen aly pa? nol sed Fay nip 2coron Daten Drang? Dotan 2 Daina Danae Tae STSag5 Datalinaas Date conan lar Ov reg irl pve spy (OC 0H) @ YO mA lao [Acar reg ob cg oman Note: Use si-shildd, utter or heiedled wires for ine cont! sgn! wing. I recommended to run a signa wing Ma separa see conout. The sid wire should ot bo connate af fe dive. Do wl connec! shold we on bom nts. www.automationdirect.com/drives Drives/Morors/Motion | e13-29 rr quad Hi TPRa PE "o ry pWGS2 Specifications — Basic Wiring Diagram te osers MUST conc wing acodig 1 ee gram show” below (Ref user manual 2M rations specie wir norman) 13-50, 13-68, 1978, 19-00, 19-81 oie: Reeth folowing pges fr eplanatos and iformaton regarding We reactor, bratng resistors, EM and Files, nd ses: Power Source’ 100-120V +10% 200-240V +10% 380-480 +10% — O00 500-600V -15%;+10% (60,60Hz#5%) —LO- 0000 3 * Use terminals L1, L2 for 115V 1-phase models; use any two of L1, L2, L3 for 230V 1-phase models. Grounding resistance less than 0.10. = skReverse/Stop External Fault | ‘Multi-Speed 1 Analog voltage fg 0-10 VDC. Potentiometer 3-5kQ (N.O.) oo ‘AC Motor GS2-xxxx 12 B 13 BI Braking resistor S B2 (optional) Rt Multifunction output contacts ric | 120VAC/24V0C @5A 230VAC @2.5A B10 Inverter Running on or F2 § Multifunction output contacts ois pec | 120VAC/24vDC @5A 230VAC @2.5A ol R204 Inverter Fault Potentiometer (9-5 kQ). (may be ak . required for some fala AO@- al meters) HE ovoc Dis Dis 2ma'max it PSS] Voltmeter ACM @& Dem ‘Output Frequency RJ-12 (6P4C +10V ( ) RJ-12 Serial Comm Port* (10mA max) Interface (See Warning) Al Rs.ae5 | RS-232 * 2:6Nno | 2.GND asc. | 3:.Axo ‘Analog current o20mA ACM 4:8G+ | 4 1X0 4-20 mA s1sv | 545v dkFactory default setting *optona 2PLine R522 Communication cate GS- ‘Rule. CBl2 and ASABS Communlealon cable CS ‘450015 CAL are aati or eoanecton toe DLA, ‘a, 02-2501 and 02-260 ports. Soe page 12-75 Yok Factory default source of frequency command is via the keypad potentiometer (O Main circuit (power) terminals @Control circuit terminal = Shielded leads /\ {WARNE Do not plug a modo or telephone ito the GS RI.1Z Sra Com Por ar permanent damage may SUT, ter 13-30 §f Diives/Morors/Morion al 2 and 5 should not be wed a a power source for your communication comecton 1-800-633-0405GS2 Specifications — Dimensions GS2-10P2, GS2-10P5, GS2-11P0; GS2-20P5, GS2-21P0, GS2-22P0; GS2-41P0, GS2-42P0, GS2-43P0; GS2-51P0, GS2-52P0, GS2-53P0 900 13.941 » s 890 (350) s eo 40.5 (5.53) 1285 (5061 100 (0.397 | aL. 10391 20 1008) |l459 11.773 980 (228) Ie GS2-45P0, GS2-47P5, GS2 GS2-55P0, GS2-57P5, GS2-501 2 a] ol, i 1 oe wos oa | automationdirect.com/drives Drives/Motors/Motion yo PUTT RMT RT BE reDURAputse AC Drives - Introduction Overview ‘The DURAPULSE series of AC drives offers all of the features of our GS2 series of drives ineluding dynamic braking, PID, removable keypad ond RS.485 Modbus communication. The DURAPULSE AC drive also offers sensorless vector contral with the option of encoder feedback for enhanced speed control. The standard smart keypad (or Human Interface Module) is designed with defouls for the North American customer and allows you to configure the drive, set the speed, stort cand stop the drive, and monitor critical pporameiers for your application. In addi tion, this keypad has infernal memory that cllows four complete programs to be stored ond transferred to ony DURAPULSE drive. The DURAPUSE series offers three ‘onclog inpuls, eleven digital inputs, and ‘one SPOT relay output + Simple Volis/Hertz control + Sensorless vector control with auotune + Sensorless vector congo with optional cxadereedbakcardforbter speed + Sinusoidal pulse width modulation (PWM) + Vale carerfrequency, pending on IGaT technology + Sorting torque: 125% @ 05 Ha/150%.@ 1Hz + 150% rated current for one minute + Electronic overload protection + Stall prevention Aus nee apd dc amps wth + Aulomatic torque and slip compensation “neal dyna aking ltr md ele under 20 hp optionl baking une valle er models ohpand above + oC braking + Five ep requencies “Tip history = Programmablejog speed + Integra PID control + Removable smart keypad with parameter Uplosd/downiosd. + Keypad witsmemery te ore yp tour programs of any Di + Elven programmable digital inputs + Three programmable analog inputs + Thace dial and one SPDT relay program rable pu + One programmable analog output + One digital frequency ouiput DURAPULSE part numbering system GS3- 2 020 L__. Appticable Motor Capacity rete Oo Toe a 60, 75 and 100HP modots Input otage meen Coban) 2 200240vAC Series Name 13-32 Bf Drives:Morors/Motion De Hp. 3/57, caaea kW |.75|1.5)2.2|3.7/5: |Single/Tiree-Phase 230 v Three-Phase 230 Volt Class vvvvvvive Tiree-Phase 460 VoltGlass |W Wi v|\v vv vv viv ve Features + RS-485 Modbus communications «Ethemet communication optional | UUCUUCElsied Accessories + ACline actors ei fers + fiers Broking resistors + Broking units fr models 20hp and above “Fuse ils and replacement fuses “+ Replacement cooling fans + Remote panel adapter + Replacement keypad + Keypad cables in 13 and S-meter lengths = tthemet interface + Four and eight port RS-485 mull drop termination boards + KE@Direet VOor OPC Server + GSoft dive configuration sofware + GS2-F8—feedbacecard + GS-49SHD15-CBL— ZIPLink RSS ‘communication cable for connection to the DL06 an D2260 15 pin por's + USB-¥85M — USB fo AS-485 PC adapter (see "Communications Products" chapler fer detailed information) ‘etaed descriptions ant speccairstor65 _atcossario ar aval in he "GS/OURAS ‘ecessres” seen. Typical Applications *Conveyors “Fane Pumps | Compressore HVAC Material handling Mixing + Shop tools “Edrading Grinding 1-800-633-0405DURAputse AC Drives Specifications 27P5 2015 | 2020 75 = | 2 sp ms | 1 | 6 pau Rated Output Curent (A) 3 es (Maximum Output Voltage Tis tas 2 2 repro vie) ‘Rated Frequency Creare Sagi rss Input Rated VottagerFrequency ‘Rated Input Curent (A) 19/57] i63/76/221155] 206 Voltage/Frequency Tolerance Watt Loss @ 100% (W) o | 2 | m |e a5 | as | a4 | ca | wa | aa | tes | aps | ams Weft (i te) oa) ota | wan | an | oon) woo | wien | tia | Ta, Alls phase power sources must be symmetrcak ‘Do wot connect any DURApulse dives to grounded, centertapped delta transformers (hich are typically used for Fighting circuits |Model Name: GS3-xxx -41P0 42P0| 43P0 45P0 47P5 4010 4015 4020 4025 4030 4040 4050 4060 4075 4100 Weximam wows |e [ss tu lale|a)s)e|e|»>e)s |» ss faeparisps| | spel epa[ es] S| s ied parce a | sss fs |a| a |e) | siels|a || (A) ein ate ‘Ts hes 500 0 perc it oa) Fate Fearrey Tea "ated Teas Input Voltage/Frequency TOOH4O0)4 SHA4OM4EN/4E0VAC, SBOE ieee pace ina corent sy Js | ssl) | als 2) alala)e mia \Voltage/Frequency Tolerance ‘Votage: + 10% Frequency: + 5% aie omnia [ole eles els |=] ms] ole] waa] sO on a || | | | Ft | Fa | fen | |S | | | a 2phase power sources mat be symtrical a Do ao cannet sty DURApulbe divest grounded center tapped dela transformers hich are typically wad or Highting circuit) are 9 www.automationdirect.com/drives Drives/Morors/Motion ff e1 3-33, rr yea RHLP PRCT ETP RAPP REDURAputse AC Drives General Specifications Control Characteristics Contr System Puss Wah Woon, Cara Tegan) aaa tom 1k dgndrg on mod. [is sytem daenss tw arul mato th AC dv. In ve cp nope In ke dx oo ol I: sorsoress Vase Its Soares Voge wn otra ect |Rated Output Frequency (orto «00K Output Frequency Resolution (one Overload Capacity sm aad caret emi Torque Characteristics es ao txq boos, a lp conprston, ringing 125% @OSH2/ 15% @ LAE |Braking Torque a wiht raing 15% wih onal baking ear Cc Bu or uns wd 209) JOC Braking [Onan feqeny 6-0, O- 10% et cae, Sime 00-5 sxc, Spine 0-250 seconds |Acceleration/Deceleration Time [i 60 ews fre orn ine areentondscton second arkersoceeaion asia Voltage/Frequency Pattern eis Cone hh star Wee o-oo si as ects Stal Prevention Level lao 200% oraedeuret Keypad Sting by UP> oF DOWN bars External ‘Signal Peniones 395 10 Dia 10VDC (nad nc 00), Oe +10VDC. 0 mA int rosie 200). (iozD mk WuteSometinods tod Rozen commana Keypad [Sting ty ANS, STOP, DG WD, VS batons ‘Signal Ferran Reweeep (uno, nde, 2 onl, Sel Communion A226 8 RS-85 Modbus ATU) igital surce Selectable pope OST RSTO RUNGTOF ASVEWD. RN poner U0 STP. NC lea Pad NO.ALC, tera ese Mut Spd Bt (1-4, Naru Keinsrd onal og, era se \NOMNC) Soon ree! Tine, Ses Hol, see Spee axe Sp, eel Spst Zo, PID DS [WA sl), gl bi ‘Frequency Setting Operation ‘Setting ema ‘Analog I useecoigete o1(rot impeiesTOH) (0 20m toi mA (pt pene 2500, TE eslton Oo 1 10 melon T Wse-scnmabi ets Tuning, es Fa KI Spe. Zao oe Abo Desied Fano, Saw =e [eqn Atxtum Sod Oa locus Ose Aas sted Cura, Sow Dod Cet, PD Dvn Alem, ren ues Wing (OF St ring Sana, Ate ested Freeny 2 Sw deste requercy 2 Encodes Terminals Digital Si eee 0 iia! save were ut wering ve emcy ‘Analog wr rogannci Oo 1 BE enon Herc caer pros rele PV Operating Functions [ons tap rept, voltage) carta: secon no- anoosizoseaio upp ad ows Ieuny ios, sage Spd opm, asta care age Io Tk Per, © eee, og gan & ba aint og, cece Peal iy, aortic reece, ip sty cha pcan [Boni Thr Oeil Rt A eat ater Fl, Mary Poe as Rese Opeaion Alo tape eqn, Cv Vag Sal Ptr Ru dul cand, Oa ores Deon Nod, De nae Dion Iva Oe Toes Oat Tar, Over rant Sl Peweaten vig Aare, CeCe al Pin ing [Omran Operator Devices [ke 2 nex 16 arc LOD lay. 5 as LEDe [Programming reves aud ve, it Ones Operator interac? ns pispay lit Faso Nesp Sa Fee, Opa Cure Mar Lod Opa Votips OCB tp, AD Sep ro Fees ery car Sensei Key Functions [Un STOPRESET, FRE, PROG, DISPLAY >, DOM, ENTER Enclosure Rating owt Cass, Pad ‘Ambient Temperature A010 aPC (Fo TPF) ‘Storage Temperature "APOIO (4° MOF) —daig Sat am npn pad ‘Ambient Hurnidty 0 05 (on ances) Vibration [98m 6) san Oe 58m? (16) TODD HE Tastallation Location [tien rover ab a el ap fom coos ps qidand ak options Nokes, ina AC re, ut AC mc abl wrt opt, proganming soba, dane Dakng jess ys trang nit. ier onl prelate, Een tae ar eg pot RSS ul 0p fsmon toa elcstet yps, hses eacin s vm 613-34 Bf Deives:Morors/Moti 800-633-0405DURAputse Drives Specifications — Installation Understanding the insolation requirements for your DURAPULSE AC drive will help to ensure thot it operates within its environmental and electrical limits Note: Never ase oni ths aig fr nsttation isactons or peraton of eqipment rer to me wser manca, Gsm Protective Structure Pa Watt-loss Chart GS3 Drive Model ‘Atul oad] GS3-21P0 Eee [Ambient Operating Temperature” oi aro WORF Storage Temperature” Din kC FD HOF [Humidity oe costo . IW) san TF ration Sis deg toate i Ie mrs nso ea pom kis cr 1: Prete sce Is based upon EN6AS2@ 2: he ambent temperature mast em te range 10° to 40°C. the range wl be opt °C you wl eed fst theca (went 2.11 ress. rte out erent fo 8% oes. £3: The sore temperature refers to be shorter temperature daring anspor Contos oh os! mata spc nS C0911 (1884) Air Flow a ems GS3-47P5 | Enclosure | || | Minimum Clearances and Air Flow ‘ning AC dives generates ge amount oft which way damage he AC Oe ‘Auilary cooing methods are typically required inorder otto exceed maximum ambient ‘Warnig: Naum anon lemporaires sal not exceed SU (PH, or WE HOTA) for model 7-5 hp (5.5 LW) and higher! www.automationdirect.com/drives Drives/Morors/Motion ff} e13-35, rr quad ui PRR RE a Tip PRCT aAT yy TT ifsDURAputse AC Drives Specifications — Terminals Terminal Descipion ct, 12, 13 IrotPower 71, 12, 13 [Acre ub 67, 62 Bing eso Comecon (Us 20) +2, = (negative) ean Brn (HP & Ov) + ican Ca “e 7 GS3-4030 shown = = [Remarks Terainal Symbot 2a 0: vt Sas [20 i wn pa bi Dotan a otest2 [ois Dotests [ae ettiea ex tg ray api ig tb Dis Desa Ini tow ate vc a ie Dotsts isiane zim Inia ir otsd7 is gh Vo N= 54 Vela <2 n= 7A a ee peep 2s i ae ose Wrage one mt loro a lon Dots [ocar Datacom fe10V ‘a Pot Sn) [NO TORN SR a alt Pao je -i0v red any la Peo at liraina oz la Pet [ot .f0Viwary [acon en Car lato ley Opt 1 Neal Cen awe Ano awc) nc Se pve sna lat sty Con bane Bao pacrapaa a Prenat agaT oa [naz Patni oi ao [oas Patni i aso anon oma boc (top Comman lao tun lo ova FO Dot Fens Od [ase tan A = vote 3 13-36 [Nos Use Twisab SHIELDED, TWISTED Pik OR SHIBLDED-LEAD WIRES FOR THE CONTROL SIGNAL WIRING. TT RECOMMENDED To [RUN ALL SIGNAL WIRING INA SEPARETE STEEL CONDUIT: THE SHIELD WIRE SHOULD ONLY Rk CONNACTED AT THE AC DRIVE. DO Drives/Motors/Moti 800-633-0405DURAputse AC Drives - Basic Wiring Diagram Power Wiring Diagram - drives under 20 hp (ie es WUT win ago al ara bw Blo. (Ri oe atl GM or inl pe goa [mete Refer oe raouing pages for exranatos ana itormation regaiing Teeback ert, ne racos, rain esr, EMI and AF ers, 0d ses: 1948, 19-80, 19-88, 19-74, 19-80, 18-81 Braking resistor (optional) Power Source + Br) Be ‘AC Motor 200-240V+-10% —N)\0~DOOOL1 1 (60,60H2+-5%) DURApwutse sep-ssove-tox “PPL? GSB-xxxx Use any two of Lt, L2, L8 (BOER ES) ong remdiy 13 KY for 2300 T-phase models | Note: Grounding terminals @ Motor grounding I © are internally connected. . yr oroune Grounding resistance Mechanical! less than 0.10 i Coupling | | a | A J GS3-FB A (optional) B B oc Vp Factory Default DcM (0C-open collector | TP=totem pole TP ov Output 12vDC © Main circuit (power) terminals @Control circuit terminal i: Shielded leads ‘Wenn: Do not pg a modem or flephone ito the GS3/DURAPUSE RICE Seal Comey Port or permanent damage may Rl Terminals? and 5 should note used 5 power source for Your communication connection www.automationdirect.com/drives DrivevMovorvMosion [J 13-37 ri yer Hi PRR RE a ry pWDURApuLse AC Drives - Basic Wiring Diagram Power Wiring Diagram — 20 to 30 hp (230 VAC) & 20 to 60 hp (460 VAC) vue users MUST conc wing according 1 ecu alagram shown below. (Reef user manual GSM or adalona specie wir norman) Note: Rear othe otowing pages fr explanations and ltormation regarding teaback cards, ne reaslars, ran uns and rel, EMI and AF fers, and ses: 18-48, 18-80, 1987, 19-69, 19-74, 19-00, 1994 Dynamic Brako Unit JUMPER [—\, (optional) J (epilonal) + 42 = Power Source 3-phase 200-240V+-10% ~Co- TODO LA DURAPuLse (50,60Hz4-5%) apo-saovs-to% CPP PL? GSB-xxxx ‘AC Motor (50,60H24-5%) on BOROLS Tat \ Note: Grounding terminals “ | C—O © Mintetnalyconnecaa” @ Motor grounding = vernally ‘ed ‘ terminal | Grounding resistance \ Mechanical! feos man 0.10) eae GS3FB (optional) B B oc tv vp Factory Default DcM wy Joc-open collector Tp Sy Encoder [TP=totem pole Output 12VvDC © Main circuit (power) terminals @Control circuit terminal Shielded leads ‘Waasinc Bo ol plug a modem or (lephone ine te GES/DURAPasTR-TZ Sel Comm Port, orpermanenl damage may Teal Terminals? and’ should not be used a a power source fr your communication conection 13-38 9 Diives/Morors/Morion 1-800-633-0405DURAputse AC Drives - Basic Wiring Diagram Power Wiring Diagram - 40 to 50 hp (230 VAC) & 75 to 100 hp (460 VAC) [mote Users MUST connect win acarig We Cul agram stows Delon. (Ree fo wer manual GS or aoatora spece wing inonnatio,) (ote: Refer oe felowing pags for exlaaton and iteration reparing eedback ert, line race, braking units and restr, EW and RF ier, and ses: 1948, 19-80, 19-87, 19-68, 19-74, 19-0, 19-81 Dynamic Brako Unit r-Lloptional) | [Dynamic 1 | Brake Unit f= (optional) == Bring eetor suuren J} (optional) Power Source 3-phase + +2 7 200-240V+-10% - OTOL 1 (60,60H21-5%) DURAPUSE | ae0-400v-1o% TV PPPLE GS B-xxxx 7 (OEOH-E%) np TOOLS Tai y | vor: coupsraremece g 4 ssoy gaming | L$ © sreintratyecaosed ( or grounding | Grounding resistance | Mechanical’ less than 0.10 Coupling | | | A J GS3-FB Ri (optional) B. Bs ocw = yp Factory Default DCM i (OGzopen collector Tp gy Encoder [TP=iotom pole Output 12vDe (© Main circuit (power) terminals @Control circuit terminal _-{} Shielded leads ‘Wenn: Do not pag a modem or flephone ito the GSW/DURAPUISE RICE Seva Come Port or permanent damage may Rl Terminals? and 5 should not be used a5 a power source or your conmmunication connection www.automationdirect.com/drives DrivevMovorvMorion J e1 3-39 ri qr Hi PRR RE a ry pWDURAputse AC Drives - Control Wiring Diagram - DI Connection to Sinking Outputs Control Wiring Diagram - Digital Input Connections to Sinking Output Devices & Mult-function Digital Inputs: 2AV Power Source (oma max) eForwerttop eReeserSip OH input Mode Seting ow "Eterna Fut 610) Dis et Spood 1 om eat Speed 2 os aut Spo0a 3 oe atti speed 4 or 34006 Di “ebrteinal eset D9 Second AccelDece! Ti —ene ono "Steal ase Bock LO} pao pnt oem Digital Signal Com. e See Power Wiring Diag, ‘Analog Inputs: {+10 Power Source (oma max) Potentiomater ation alt (to10 nz, (0-20 or 4-204) Als ak (40 to +10v) fc “e Analog Signal Common + Frequency command source cb @ Canter a Hotes aelog —P ®, pemor Gu cplicnnaysonteyted | See Power ‘via the RS-405 ceral comm Port See parameter setings. ‘k Factory dofaultsotting “dekFactory default source of frequency command is via the keypad upidown keys (© Main circuit power) terminals @ Control cit DURAputse AC Drive GS300K Digital Output Com ‘Non: Usens MUST CONNECT WIRING ACCORDING TO THE CIRCUIT DUAGRAM SHOWN BELOW. Multi-function Output Contact 120vAGIRAvOC @sA 230VAC @2.5A RAC Drive Running Multi-function Digital Outputs: 43VDC @S0mA max. RAC Drive Fault 48 VDC @S0mA max. At Speed 48VDC @50mA max, +2010 Speed Digital Frequency Output: 31:1, Duty = 50% Multi-function Analog Output: FO, q pew l Pteruemetar p>—104 era seinsicates Output — +L] Frenwonoy He. ~T CIOVOS Dama U-12 Serial Comm Port™ Interface (See Warning) ft S485, easy 2:GND 3:SG- 4:8 5:NC “pions Zui S405 ‘communtatin cade GS: {RSH I5-81avalhe fr amecton one DLO6 a 12-260 15pm pots. See rcuitteminal —{-Shiewiedeads Patt 1 A ‘Wanner Do ol pg a mode or Wlephane fo the DURAruize RIT Seal Comm Poko pemmanent damage may ele €13-40 Jf DsivevAtxor/osion 1-800-633-0405DURAputse AC Drives - Control Wiring Diagram - DI Connections to Sourcing Outputs Control Wiring Diagram - Digital Input Connections to Sourcing Output Devices ‘Multi-function Digital Inputs: 124V Pomer Source Finan Goma max [ancl bi econo pt ae Setig oe am "qEdoral Fast WO) om * os | eer uated ow eee Syed? bs ea Sped pe anatase ov $08 oe a Dig Heard hamid pio $ret Bo [eter ose esky pin pow Dal Oupu Con Bit Signal Com ° Fo, See Power Woon Ban, Analog Inputs 4 10 Power Source (oma max) Poteniometer an so (to 10 Ae ek (©20mA or 420A) Ag Grote +104) AM FP Analog Signal Common + Frequency command source Carte ote eo ag ‘npute upidown keys on ke ava ho R48 coral com por. Soo parameter setngs +kF actory default setting DURApuLsE AC Drive GS3-xxxx Mutt funetion Output Contact: s20vAcavDC @sA 230VAC @2.5A “AC Drive Running Multifunction Digital Outputs: 48VDC @s0mA max. {AC Drive Faut 48VDC @s0mA max. “At Speed 48VDC @50mA max. Zero Speed Digital Frequency Output: 1:1, Duty = 50% ‘Multi-function Analog Output: Aincates Ouput Frogueney HE OIOVDC @ aA RJ-12 Serial Comm Port™ Interface (See Warning) “Optra 20a S485 Ly Conmunteston exe FSR sasno%s-c8t arabe far can- SSG tion to he DL. and 02260 ex 15.pln ports. Se page 12-75. ‘dokFactory default source of frequency command is via the keypad upidown keys (© Main circuit (power) terminals @Contrl crcult terminal 4 Shiolded leads A ‘Do lg mda ohne ns he DURA SENT Sel Comm Pow pment Gna www.automationdirect.com/drives e13-41 Drives’Motors/Motion rr qire Hi PRR RE a TTP TRC ET yy TH ifsDURAputse AC Drives — Dimensions GS3-21P0, GS3-22P0, GS3-41P0, GS3-42P0 enof331 pasion = sr a} units mm(in) 1-800-633-0405DURApuLtse AC Drives — Dimensions GS3-27P5, GS3-2010, GS3-2015, GS3-47P5, GS3-4010, GS3-4015 11734, Da roe20 ssa, = Ln = ci Bes | 4g i (i aig Oo “Hy <4 os 220007} ‘la “Tn TTieman belated te sera a EOONUOONNIOONIEN GS3-2020, GS3-2025, GS3-2030, GS3-4020, GS3-4025, GS3-4030 Senay Eas eon % - T = L| q Eee) | ag a aa On TH le b=] J 1 fh. are 9 www.automationdirect.com/drives Drives/Motors/Motion yes ‘unit: mm(in)DURAputse AC Drives — Dimensions GS3-2040, GS3-2050, GS3-4040, GS3-4050, GS3-4060 sroopasr) 139105 aeooft024) 335.0[18.18) 500205, 5900 (2210, sa0(0.74 oOo tt gi G een GS3-43P0 f L ns C4 @ Tm T_ ~ | na ze08 aE el 5-44] Drives/Motors/Motion 1-800-633-0405DURAputse AC Drives — Dimensions GS3-4075, GS3-4100 oo 425.0(1879 os 2540110. 985.0145.46 oe P8180 oe www.automationdirect.com/drives 26.50.25] 1 ¥8.0)0.61) ‘units mm(in) are 9 Drives/Morors/Motion | e13-45GS/DURApuLse Accessories - Overview Accessories — Part numbering system Mote: wn the exception oto EM ters Pr es, a sre ne reactors, ‘ach accessory pat uma gis wt) 15, towed aye Ac Dre aig, 2nd ‘mao ino vloant aecosory cot, Flowing to accessory ead, you wll ‘nd desenion code when appcabi. Th dagam a gh shows the accessory ‘att numverg sytem. Under 20hp From powor supply + GS and Bt DURAPULSE AC Drive GSx-2000 oO) 13-46 9f Diives:Morors/Motion GS-22P0-LR-3PH Description Code (ton) "PH Sing phase” SPH Tyee ase ENC Endosue lank: Fortec, Mank= hase Accessory Code Bie tet esct B21. Goce! EBL Calle BL: Dyce Uni RV tenet gard” FB: Fees bos FAR Fuse Mt FUSE. Replacement Nasser FHT IRPD:Koypad LR’ Line eacor foqocy) RS: Resommonded Sano’ L____. poreepower Rating Eoieee 300 20% 708-75 h ore Stee Sn a aay sre Series GSIAI CS ans URApue See Dives GSH GSt Seren G82 GS? Sees GS OURrpue Sees LA Newer ne ear snes @ Power Supply Please follow the specific power supply requirements shown in Chapter 1 and the Warning section of the applicable GS or DURAPULSE AC Drives User Manual. @ FUSES {Refer to page 13-81.) Input fuses protect the AC drive from excessive input current due to line surges, shor! itcuits, and ground faults. They are recommended for all installations and may be required for UL-listed installations. (AutomationDirect fuses are not available for GSI drives.) © Contactor (Optional) (eeferto the Motor Contras section) Do not use @ contactor or disconnect switch for rur/stop control of the AC drive and motor. This will reduce the operating life cycle of the AC drive. Cycling @ power circuit switching device while the AC drive isin run mode should be done only in emergency tuations @ Input Line Reactor (Optional) (Refer to page 13-50.) Input line reactors protect the AC drive from transient overvoliage conditions, typically caused by utility capacitor switching, The input line reactor olso reduces the harmonics cossociated with AC drives. Input line reaciors are recommended for all intollations. © EMI filter (Optional) (Refer to page 13-74.) Input EMI fiers reduce electromagnetic interference or noise onthe input side ofthe AC deve. They ore required for CE compliance ond recommended for installations prone {0 or sonsilve fo electromagnetic interference. (Separate EMI filers ore not neccessary @ e657 devs @ PF filter (Optional) (Refer to poge 13-80.) RF filters reduce the radio frequency interference or noise on the input or output side of the inverter. @ Braking Resistor (Optional) (Refer to poge 13-69.) Dynamic braking allows the AC drive to produce additonal braking (stopping) torave AC drives con typically produce behween 15% & 20% broking orque without the ad ‘ion of any external components. The addon of optional broking may be raquirad for cpplications that require rapid deceleration or high ineta loads. (Braking resistors ane tt available for GS1 drive @ Output Line Reactor (Optional) (Refer io page 13-50 Output line reactors protect the motor insulation against AC drive shod circuits and IGBT reflective wave domage, and also “smoot the motor current waveform, allowing the motor to run cooler. They are recommended for operating “non-inverter-duiy” ‘motors and when the length of wiring between the AC drive and motor exceeds 75 fest. 1-800-633-0405GS/DURApuLse Accessories - Overview 20hp & Over © Power Supply (DURAPULSE only) Ploose follow the specific power supply requirements shown in Chapter 1 of the DURAPULSE AC Drives User Monval From power supply o © Fuses (elerto poge 13-81) I J I Input fuses protect the AC drive from excessive input curent due o line surges, Disconnect switch short circuits, and ground faults. They are recommended for all installations and tay be required for UListd installations. e © Contactor (Optional) (Reter to the Motor Controls section.) Do not use @ contotor o disconnect switch for rur/stop contol of the AC dive e|= cand motor. This wil reduce the operating fe cle of the AC drive, Cycling 0 power circuit itching device while the AC drive is in run made should be done enly in emergency situations Oy § 8 . . —) © Input Line Reactor (Optional) (Refer te pose 13-50.) 9 D Input ne eed protect the AC drive from rosin vercagecondifons, Wi cally caused by uty capacior switching The input line reactor also reduces the 8 harmonics associated wih AC drives. Input line reactors ae recommended fr all gt I installations. um 2 GB @ ~ @ EMI filter (Optional) (Refer to poge 13-74.) +4 Input EM fiers reduce elecremegnetic interference or noise on the input side of the AC drive. They are required for CE complionce and recommends for nt DURAPUSE 42 letions prone to or sensitive fo elacromognati interoronce AC Drive GSS @| © AF filter (Optional) Rete page 13-60.) RF filers reduce th side ofthe inverter. @ Braking Unit & Braking Resistor (Optional) (es 13-67) Dynamic broking allows the AC drive to produce additional braking (topping) torque. AC drives can typically produce between 15% & 20% braking torque without the addition of any external components. The addition of optional braking may be required for opplications that require ropid deceleration or high inertia loads ‘dio frequency interference or noise on the input or output © Output Line Reactor (Optional) (eter to poge 13-50} Output line reactors protect the motor insulation agains! AC drive short circuits cond |GBT reflective wave damage, and also “smooth the motor current wave form, allowing the motor to run cooler. They are recommended for operating “non-inverter-duty” motors ond when the length of wiring between the AC drive cond motor exceeds 75 feet. www.automationdirect.com/drives Drives/Morors/Motion ff e1 3-47 rr quad ui PRR RE a Tip PRCT aAT yy TT ifsGS/DURAputse Accessories - Feedback Card Geet ed Tne GS3-Foeeaback ar for ase oni wth louRAmtse AC dives. Description The GS3-FB card is used to add another layer of precision control fo the already precise control olgorthm utlzed in the DURAPuse deve series. This added control is activated by selecting control [> Closed Loop Diagram modes V/Hz closed loop contol or sensor. | Cote > ren less vecor wth exerol feedback. The - feedback mechanism uses pulses gener- 4 ctod by on etrcl encoder plo gener = tor. Unlike other feedback types, the Fae reg Lint G83.F8 cccommadotes the four most * “hoe commen ‘encoder signal pes output - voltage, open collector, line’ driver, and Complnentany 76 roy rousua ‘t08 SW1 and SW2 switches of Encoders: ‘Types sv 12 2 ‘ay “gy : - i z me i 3 5 = z ii a Fl “y § ~* i fi & w 8 Qa ii 2 2 3 Be a | . Wi i 2 PN en $ el 5-48] Drives/Morors/Motion 1-800-633-0405GS/DURApuse Accessories — Feedback Card Wiring Diagrams maeray DURA Ruse © u mare ca ah 2 " ' 59° Mamas ©: “inne —z Mostar] Open Collector type Encoder eater Pesce sea Rae (SW can be switche Yo 12 oF 5V) ees ve [Caste [eR 2% at) 2 ‘aa om |Peesme i) a rotss 8) A NOTA |not spelt ronnpe 1B mor B | sty Si, Maxran SS nntapa mw A/D, 8/0 ac pen caloyMsrsm ace toma Line Driver type assess WO Bole | Eneoder with RPM Meter pres Control Terminals aay Block Designations eras Fit_Comectioass [|x Sees conta board e. Output Voltage or ‘rng Terinls 1°" Complementary type esare SWI sw? locM Encoder Select the power a sae and ect x 2 le www.automationdirect.com/drives DURAPULSE GSS. Drives/Morors/Motion | 13-49 rr yer€ rere ie RATT PRCT ET yy TEGS/DURAputse Drives Accessories - Line Reactors LR Series Line Reactors Input line reactors protect the AC drive from transient overvoltage conditions typi- cally caused by uly capacitor switching Input line reactors also reduce the harmonics associated with AC drives, and ore recommended for al instllations Output line (lood) reactors protect the motor insulation against AC drive short Grcuits ond IGBT rellecive wave damage, tand also allow the motor fo un cooler by “emecthing” the motor current waveform. ‘They are recommended for operating “non-inverter-duty” motors, and for any motors where the length of wiring between the AC drive and motor exceads 75 feet. Features: + Universal mounting feet with multiple ‘mounting slots can replace most eaciors {sing exeting mounting holes. 10-year warranty Agency Approvals: = Ulyslisted (€197502) CE marked Rolls Soe Part Number i Rated | Amps: ‘ped nauctance, fiat ace i LR-10P2-1PH 58 1sink | a0 /LA-10P5-1PH oa osam | 17 LA-110-1PH /LR-205-1PH (2) e veal 43 arnt | 12 | 20 /LA-20°5 2 gam | 7 | amon /LR-210-1PH (2) 8 2ank | 9 | 20 LA-21P0 % rr 2asmk | tt | come ss5[s5s/ss5 /LR-22°0-1H (2) 2 isin | 243 | 240 /LR-22°0 tink | 2 | amp /LR-230-1PH /LR-23P0 v toank | 273 | 240 06 osm | 38 |LA-25°0 87 oxsmk | a | maw /LA-27P5 22 owen | 6 BS 55 55/545 555/555 1) Ue of ave “i pl ay, Ou= ona iy VO = lp or ata 2) singe phase ne reactors should NOT be astled othe opt sla of AC ees. Vote 9 13-50 §f Drives:Morors/Motion 1-800-633-0405GS/DURAputse Drives Accessories - Line Reactors ed Prt Mmber| Price gs | “cence ee pe — se) ob h R200 8 cent | & osszno | 10 R205 > 8 znd |e owas | 12020 | em | sz | R25 cent | ot | aw ona | % 182000 cm | 1% ez | 12000 <> | it ‘oats | 1 e200 | 12050 | | omni |e osm | ss arm | 4 sea er sient | 9 ee) 2 tR4SPO azim | 2 aay 1R45P0 18 amt | © een) 5 LR-S7P5 oft isomt | 0 aan | 7S tran >t vont | at ean | R405 | > | | om | aon | aw | S08 | 8 Rao Coan | | agp wan | 2 14025 cssomi | 9 woae | = caso | 1 osu | 20 Raw | oar | 1 oxen | o 14060 2am | wae | R460 warm | 1 cso | 14075 cian | 1 esas | 14100 | > | cisem | 2 ceawo_ | R41 im ed 1% R450 >) cian | @ i ooKsenit | 20 - [am i ne oot |S 2 R430 | > | Tass | Bt a IRS om | wai | 1 1RS2P0 | > | 2 wom | 2 wes | 2 IRS3PO | <> | 8 emmat_| 233 | srseo0 wa | 3 IR 5PO asin | 37 eam | 5 iso 2am | 8 eam | 75 1) Use (ete of re a apt onal ula eny, UO» Ip oop www.automationdirect.com/drives DrivewMotors/Motion RRL PRCT ETP RTP Re are 9 e13-51GS/DURAputse Drives Accessories - Line Reactors otnuner | Retiet | ange | Tina! Trane | F2aH | ont }LR-10P2-1PH | 260 ‘1201 12-418 ANS woibin tei raioar vera os }LR-19PO-1PH | 4200 (19%) #2418 ANG | 20 ibin | }LR-20P5-1PH | 286 (13g) 24718 AWG 10lbin }LA-21PO-1PH =| 286 (1.30) #12418 ANG | toibin [Rape cesarean mo |LA-22P0 40K [1.8 eg) 12-418 ANG | toibin |LA-23P0-1PH | 43% (20%) 12418 AWG. 2Dibin |LA-23P0 408 (184g) 912-418 ANG toiDin |LA-25P0 80 64g) FIBA iin |LA-27P5- 800 (26K) 18-44 2ibin |LR-2010 126 B4ko) Ae ANG bin |LR-2015 12 Gabo) F864 ANS 2ibin |LR-2020 12 Baka) ASA bin temes | secu | row | MORE ORE ee — ae a | — ae] | a |LA-2050 3b (16g) 250komil — #8AMG (AL oF CU) Ea |LA-41PO 4016 [1.8 ig] 2418 AWG. 10lbin ira — [esa re ce ee er LA-#3P0 0b [18a FES win p40) | pao-esey | PO |LR-45PO 400 (18k) 12418 AWG. 10ibin meanness |LR-47P5- 4010 (1.840) #12418 ANG ro1bin |LR-4010 408 (184g) 912-418 AWG To1bin |LR-4015 800 (26 kg) FRAN 2ibin |LR-4020 800 (3.640) FEA 2ibin |LR-4025 Job 4Skg F864 20ibin far |e | rove ies |LR-4040 15 (66kgl FANG bin |LR-4060 sa ‘ Tani ‘stn. tang —| we ea_| —a-emwots —| isis — [eva | ~fon-ray—| — ae issn — [even |pn-ea ray taceon | veo | SERENE? |e |LR-4250 74lb (34g) | 2) Shel — #4 AWG (AL oF CU) 75ibin (a |LR-51PO |LR-52PO |LA-55PO |LR-5010 oe ii a a a GA vote 9 13-52 Jf Drives:Morors/Motion 1-800-633-0405GS/DURAputse Drives Accessories - Line Reactors Line Reactor Part Number Cross Reference ee ed 'LR Series Hammond (MTE-RL MITE-RLW | LA-10P2-1PH_ INA NA NA NA LR-10P5-1PH ine Ms Mm i | LA-11P0-1PH_ INA NA Na ry | LA-20P5-1PH INA NA NA INA R205 sarees Na « iu cy LR-2IPOAPH isan me iu in ua-21P0 isowoum freien ‘(cen aware a LA-22POTP__(szouR-H «WR cs cy cy LR-22P0 sz Rar hes [awonnents a-cent wearer [soe TR-23P0-TPH (S720 NA M Mm cy ees LA-23P0_ [6S-22P0-18-3PH [1221-2124 /AMODI2N13 e011 [ruw-0t101 na /LR-25°0 esaro jeeraer ——_(awonered ‘(acm wont tee, LR-27P5 esarsia heiaesa ames awowior LA-2010 lasamon feevsnca (aera ‘(asm Fawarsn ten ua-2016 isanin freee —_(awnaeran ‘(coe aweoesor /LA-2020 seaman PSR A ‘(MNES eH Le on uR-2025 asain feesuoe——_(awnemrad——_‘(aceem Fawexer R LR-2030 [6S-2030.1R /1a21-aR00-8 |rMn8020 [m-r0001 [aLW-D10401 am 1A-2040 es20018 feast awa awoneor ain /LR-2050 esaarin jeer —_aMoTrIO ‘(aCe wearer ent | LA-47PO_ |6-1POLR /1321-2R1-8 |RMODUZMT2 moot [auw-c2P103 = uR-#2P0 asacro fess ——(awones ———_(a-eoue aware — uR-43P0 iscroe freee ——awomen——_(acenu aware LA-45PO ay reese ona aca awe teeate LR-47P5 asa feevanes anaes (acre aware LR-070 jason fesmies —_—_‘(AMODTaNTS aoe fuweocrana oo La-4015 esaogin fearasa aoa ‘(act awowrta = LR-4020 esaanin freraess reread ‘(cee wnste LR-4025 [sss 1k a2) R58 [awon2sraD oem uw ocasa i LA-4090 ssa fees warm (aoe Fawaners = ua-4040 isaonn frees ——_awneersn ‘(acer Fawr F-40650 [sso jer os [acne oem wen lost | LR-4060 [65-4060-1R [1321-3RBOS | /AMODBOPAD /r-0e0n2 [RLw-008905 — | LR-4075 [6S-4075-1R /1a21-aR100-8 |RMOT10P30 [mt-r0002 [auw-010408 ire 1A-4100 esa fears awrowran jaro aworera emt | LR-51PO [GS-51POLR [1321-2R2B [rwoodaM20 [mL-ocene JrLW-COP105 — LA-52PO_ [65-5201 /1321-2RA-C |RMODUAMT2 ‘mL-00403 [rLW. 04806 [eden uR-53P0 a feesec —_—(awoner (ato aware oe uR-55P0 he frermec——awnomen (acer aware = LA-5010 a reeranes nas aor awoorte | LA-4125 [NA [1321-31608 [AMOIGOPTS, re-16002 [rLW-016003 | on 1-450 ha jeisems weeny acme ‘cece nee LA-#200 a reerame—awosuay——|acesomay cece LR-4250 Na fer anarens COUT caesar ie 1A-4300 ha fee wows (aca ——fuconace Tio 9 www.automationdirect.com/drives Drives/Morors/Motion ff e1 3-53,GS/DURAputse Drives Accessories - Line Reactors Input side of the drive When installed on the input side of the AC drive line reactors will reduce line notching, ond limit curcent and voltage spikes and surges from the incoming line. The line reactor will also reduce harmonic distoriion from ‘the drive onta the line. Units are installed in front ofthe AC dive os shown, eal TY Ye Multiple drives Individual line reactors are recommended when instolling muliple drives on the same power line, Individual line reactors eliminate crosstalk belween ‘multiple drives ond provide isolated protection for teach dave for its own spacitic load Output side of the drive When installed on the output side of the drive, line reactors protect the drive from short circuits atthe load. Voltage and current waveforms from the drive are enhanced, reducing motor overheating and noise emissions. "Note: Single pase no reactors should NOT be Installed on te ouput tho ‘AC ame, Use ony tee-pase reactors on rive tuts, and ty for ‘oe-pase meters. Multiple motors A ssingle reactor can be used for multiple motors on the same drive, Ifthe motors operote simultaneously. Size the reactor based upon the ‘otal horsepower of all the motors. Select @ reactor with a current rating greater than the sum of the motor ful-load currents. Overload relays are recommended for use in mult-motor applications ote: A single racor sould bo wsed with mltple molar nl wha te tors wil ‘aay peat simalteneus, Single phase applications Some of the line reactors are listed for use with single-phase input power. Make sure tha terminals 81 and B2, if present, are properly insulated before any connections are made. ‘WARNING: Pease eure Tat trminas BT and Bae propery inslated before mating sy connections to sngle-phaee 13-54 Drives/Morors/Motion 1-800-633-0405GS/DURAputse Drives Accessories - Line Reactors Line Reactor Dimensions LR-10P2-1PH, LR-10P5-1PH, LR-20P5-1PH, LR-21P0-1PH LR series reactors have universal mounting feet with multiple mounting slots, and they can replace most reactors using the existing ‘mounting holes. Use four bolts to mount the reactors to the mounting panel. (Units = inches [mm]) | 3.05 75) 2000 508) 144 MOUNTING B66] . 148 136.6] { 3 7 2.00 a (508) MOUNTING aH J Ih, 0.88 (22.4) www.automationdirect.com/drives Drives/Motors/Motion poses re que a ui PRR RE a Tip PRCT aAT yy TT ifsGS/DURAputse Drives Accessories - Line Reactors Line Reactor Dimensions LR-11P0-1, LR-22P0-1PH, LR-23P0-1PH LR series reactors have universal mounting feet with multiple mounting slots, and they can replace most reactors using the existing mounting holes. Use four bolts to mount the reactors to the mounting panel. (Units = inches [mm]) 6.00 ~ 11524] 4at 1122.2) — | lle sll a_i — ko nore re aaaaa = oot eJohollololo lofopayoyoro 5.00, (127.9) 250 3) | 12x031 250 oo 1633) | i - eh I all fife} | MOUNTING 2.00 NN 08) | ax 025 MOUNTING (64) 320 ia) el 3 Sol) DaivesMovor/Motion 1-800-633-0405GS/DURAputse Drives Accessories - Line Reactors Line Reactor Dimensions LR-20P5, LR-21P0, LR-22P0, LR-23P0, LR-41P0, LR-42P0, LR-43P0, LR-45P0, LR-47P5, LR-4010, LR-51P0, LR-52P0, LR-53P0, LR-55P0, LR-5010 LR series reactors have universel mounting feat with multiple mounting slots, and they can replace mos! reactors using the existing ‘mounting holes, Use four bolts to mount the reactors to the mounting panel (Units = inches [mm]) 4.18 [> [106.27] [8 3.75 624 |[C— J book rei — 309, [76.2] MOUNTING 2.00 [Toe] haa 1.44, [36.6] [56.6] | | ee 2 te MOUNTING i 71 b rel ell “0.88 | r [22.47" Drives/Morors/Motion | e13-57 www.automationdirect.com/drives ag erent [ene ol TPRa PE oe rape Timi w LLG ifsGS/DURAputse Drives Accessories - Line Reactors Line Reactor Dimensions LR-25P0, LR-27P5, LR-4015, LR-4020 LR series reactors have universal mounting feet with multiple mounting slots, and they can replace mast reactors using the existing mounting holes. Use four bolts to mount the reactors fo the mounting panel (Units = inches [mm]) 6.00 bp 182.41 4.81 [122.27] sll 4003.88 (101.6) [98.8] 7 > g sD 2,0 © © 20 2° @ @ oo| 4 2.00 [50.8] MOUNTING| 20 | [63.5] 2.50 [63.5] 2150 19 [63.5] MOUNTING [e1.0] q ‘eo 3.20 K 4x 20.25 — [81.37 [96.4] 0.31 [7.3] el 5-58] Drives/Morors/Motion 1-800-633-0405GS/DURAputse Drives Accessories - Line Reactors Line Reactor Dimensions LR-2010, LR-2015, LR-2020, LR-4025, LR-4030 LR series reactors have universal mounting feet with multiple mounting slots, and they can replace most reactors using the existing mounting holes. Use four bolts to mount he reactors to the mounting panel (Units = inches [mm]) 7.20 [1828 6.00 [152.47 sf oe, Uf de UT ee [96.8] 1B Le Pee Se [108.0] Lise rg agaAan neoeaa 230 2 O 00 © |e 0 © o%o| O a TL a a ca 5.75 [146.1] 82 2 T T T 3.00 -- [76.2] — 2,00 | MOUNTING [50.8] 2.00 T [50.8] el la w YW 3,09. 27 [76.2] : MOUNTING (8.1) A A @ ca LLL oso. 4X_ 00.25 12.7] [06.4] 0.38 TT Bl 206 | Me 152.4. www.automationdirect.com/drives Drives/Motors/Motion yo? rr yer rere ie TTT i WW i ERT { ETGS/DURAputse Drives Accessories - Line Reactors Line Reactor Dimensions LR-2025, LR-4040 LR series reactors have universal mounting feet with multiple mounting slots, and they can replace most reactors using the existing mounting holes. Use four bots to mount the reactors to the mounting panel (Units = inches [mm}) p12 6.00 [152.4] 4.14 Ye [105.0] 5.00 [127.0] aagaaa NR oR Oe 2,0 © © O90 © |e @ o 0%| O fr a at a 5.75 (146.1) 2 2 2 T T T 3.00 (- [76.2] MOUNTING 2.00 (50.8 3.00 alas [63.2] fa) fifi |®. 4x 00.25 989 [ee 4.00 IL9sa) (ee. [25.4] [76.2] MOUNTING el 3-60] Drives/Morors/Motion 1-800-633-0405GS/DURAputse Drives Accessories - Line Reactors Line Reactor Dimensions LR-2030, LR-2040, LR-4075 LR series reactors have universal mounting feet with multiple mounting slots, and they can replace most reactors using the existing mounting holes. Use four bolts to mount the reactors fo the mounting panel (Units = inches [mm]) 750 [190.57 ca a | Pea | o} Ce °| 3.00 | [2286] ————_| bP P| =o Fel 09% Ops eee wy | O a ) = — cc _ | hil (76.2) dn [se] 3'00 « 2 a ea. By 1 q in) 4x 80.31 et lees ae | lee, a Lia 8. “ oe www.automationdirect.com/drives Drives/Motors/Motion yee rt yer rere ie THT HT 4 WW i a 2GS/DURAputse Drives Accessories - Line Reactors Line Reactor Dimensions LR-2050 LR series reactors have universal mounting feet with multiple mounting slots, and they can replace most reactors using the existing mounting holes. Use four bolts to mount the reactors fo the mounting panel (Units = inches [mm]) 7.50 (180.837 3.00 (228.67 ea7 74.4] sue [131.4] Sa LC) LTA I () * Chejpe e ~ 84 whinithe -——-y 88 qic =| Wert [93.6] 3.00 289 (76.2) ah bogie | fife aa 0 Lax 90.31 aay 9s 3. — 3% — 37 13-62 | Drives/Morors/Motion 1-800-633-0405GS/DURAputse Drives Accessories - Line Reactors Line Reactor Dimensions LR-4050, LR-4060 LR series reactors have universal mounting feet with multiple mounting slots, and they can replace most reactors using the existing mounting holes. Use four bolts to mount the reactors to the mounting pane! (Units = inches [mm]) 9.00 [228.67 252 3031 A La | ve \{C 2 il] ingagaang At AD BI 2 ot 02) 3.00, aso. [76.2] [93.5] 4X 90.31 (67.9) 3.00, [76.2] [76.2] www.automationdirect.com/drives Drives/Motors/Motion yore rt yer rere ie THT HT 4 WW i a 2GS/DURAputse Drives Accessories - Line Reactors Line Reactor Dimensions LR-4100, LR-4125, LR-4150 LR series reactors have universal mounting feet with multiple mounting slots, and they can replace most reactors using the existing mounting holes. Use four bolts to mount the reactors fo the mounting panel (Units = inches [mm]) 11.00 387 si00 (2788) 64 (133.2) a Us alsa wire (ez pez, 1 [ 350 AK 20358 is Be3) (e871 827 | 350 (ees el 5-64] Drives/Morors/Motion 1-800-633-0405GS/DURAputse Drives Accessories - Line Reactors Line Reactor Dimensions LR-4200 LR series reactors have universal mounting feet with multiple mounting slots, and they can replace most reactors using the existing mounting holes. Use four bls to mount the reactors fo the mounting pane (Units = inches [mm]) 1012 wrt) 554 4831420 unin www.automationdirect.com/drives Daa J a, 350 Sia INTNG 475 1306) PUTT RMT RT BE re Drives Movor/Morion Je36GS/DURAputse Drives Accessories - Line Reactors Line Reactor Dimensions LR-4250, LR-4300 LR series reactors have universal mounting feet with multiple mounting slols, and they can replace most reactors using the existing ‘mounting holes. Use four bolts fo mount the reactors to the mounting panel. (Units = inches [mm]) yoo wees taser a ea 360 pry wounibe 475 cee el 3-66] Drives/Morors/Motion 1-800-633-0405GS/DURAputse Drives Accessories - Braking Units Overview Bran a wa = ONLY ron DURanuse Broking unis ore epplied to absorb the motor regeneration energy when the three-phase induction motor stops by decelertion 65.2080 ond GS-ADBU, used wih GS series broking resists, provide optimum troking perfomance Toei juny oF mechanical damage, pease refer to user ‘manual CS3-DEM before wring DURApulse AC AC Drive Brake Unt i Torgue 10% fer Resistor | Torque peat AC Drive Brake Unit Resistor Vortage any Price ary Speciation for | Duty Cycle fale Part No, Part No, Part No, Each Braking Unit Relay ca | t 1 | Sa smnw 100 18% = wast 1) Sasa -enw/ea 1% Ey zw | sam [1] esamu | > [7] cameras ‘en /600 wo om wan | 2 2 | _eszomenenc amnw 100 1% =A wa [2 7 | __ SSaeERENC sanw/100 10% = samt 7 | Samoa vsnw/e00 1% Ey wast 7 | Sa enw 20 ee Ey want 7) Same “OW 2720 1% 2a woo | t 1) Sano emnw/200 ex = ow 4DBU <> can 1) & 1) Sao senw/iea 1% a oson | t + | osomananc ‘60071350 wo =A cas | 2 2 | csareene eanw/200 16% Ey wai 2 2 | _ ssn ERENC W160 1k = www.automationdirect.com/drives DriveyMotorsMotion [J e1 3-67 rr quad ui PRR RE a Tip PRCT aAT yy TT ifsGS/DURApuLse Drives Accessories - Braking Units Wiring Diagram (DURApulse only) Non Fused Beater we MG u—ot u w—6to-+ ra Thermal Overload olay | i | | | | | | | (© Main circuit (power) terminals | | T2 IM) ac MOTOR ts es woe Hama (© Contl cca trina | ° MasterSlave Terminals used between EE stioted loads rutile Dynamic Brake Units (Frequred) | 1 imensi 121.0 14.76) R33 [Rost Dimensions soo fats) ja 0f5.10 25) ae 8 it a il ul Vote 9 el 5-68] Drives/Morors/Motion FS cron iat ate on eclosre units: mm(in) 1-800-633-0405GS/DURAputse Accessories - Braking Resistors Overview Braking resistors ore used to increase the control torque of the AC drive, for frequently repooted ON-OFF cycles of the [AC drive, of for decelerating a load with lorge inert. For DURAPUSE DRE MOD- j 15 20 nr ano anor, 4 sa rconencro eospo-an = suowy nv rue DURAPCLsE AC prive Brana Usrrs For additonal information, please refer to the dynamic broking manval, GS3-DB-M. i sm (68-2020-BR-ENC without Cover www.automationdirect.com/drives GS-27P5-BR GS2 braking resistor connection; Refer to user manuals GS3-M and GS3-DB-M for DURAPutsé resistor ‘connection information. Drives Movor/Morion | e13-69 rr qire i rere ie rape if if Fil ti ifsGS/DURAputse Accessories - Braking Resistors tm 9 13-70 a ed ae, fice Wer | Win | ore. "iy | jee wm | 1s)s 6s-20P5.8R 1 <> | Geta | Sever | me | am | | wx Sas | Bi es-21P0-8R 1 — | Se] gf mm | am [om | om as-2°0.88 i => | wena | me | ee | me) am) (5:-22P0-8R 7 <>) eee | Bure | tema] | 65:25P0-08 ¥ => | exer | ms | tex | ma |e | iow (GS-27P5-BR 1 << esao-zrs | 20/75 1% ‘x0 0 10% (052010 ENC o <> | a0 | ero] eR] ma) | 0: 2075-0R-ENC 7 => | eas | more | tee | wen) aw] tom ‘GS-2020-BR-ENC 1 << 633-2020 20/20 1% 100. 3000 10% 65-2025-0R-ENC 5 <=> | esas | aos | tx [ao | am | iow (5:2090-09-ENC 3 = | aa | me | ee | em) wo) ioe (GS-2040-BR-ENC 2 (aso 2 DBU) <— ‘6S3-2040 20/40 125% 100x2 3000x2 10% ‘GS-2050-BR-ENC 2 (aso 2 DBU) > GS-20 20/50 13% ‘80x2 4800x2 10% (GS-41P0-BR 1 > esgo-41P0 | 60/1 15% 7500. a 10% wea | are ‘ Sue | &) |GS-42P0-BR - ap oe) 13% 4000 Eu 10% 2 ate con | s6/8 Sap | si -43P0-08 i =| sxaer | e/3 | tee | mam |e GS-45P0-BR 1 > esge-4sPo | 4600/5 15% 1500 a 10% (05-475. o <>] Baas | TS | aR | Toa | | 5 cave | 0710 6s-4010-88 moe | eee mm) G5-4015-0R-ENC 1 =| cows | ers |e) ma) em | oe 05-4020-57-ENC 7 = | ean | we) ee | a) we) ie (05-4025-8R-ENC 7 <> | as | Ware | eRe) aD 65-4090-57-ENC ¥ =| sown | yo | tee | aaa) am | ow (GS-4040-BR-ENC 1 << S400 460/40 1% 20 6000 10% (05-4050-BR-ENC o <> | S| 40] aR | tea) | 05-4060-09-ENC 7 <> | eae | wore | ee | wen) wo | toe ‘GS-4075-BR-ENC 2 (aso 2 DBU) << S305, 460/75 15% ‘Max2 000x2 10% ‘GS-4100-BR-ENC 2 (aso 2 DBU) > Gss4i00 | 460/100 15% 1360x2 | 9500x2 10% re mn rng resists oven or sre AC anes. or: hae yan rating rots 2 aA aries ears prs. he ee wanna see he esac orang eon nore ror ours 53 sere AC rs 209 She RHEE ay i bee ayes i resto Drives/Motors/Moti 800-633-0405GS/DURAputse Accessories - Braking Resistors Dimensions Braking Resistors Dimensions |Part Number Weight (g)\ 4 (mm) | L2 (mm) H (mm) | 0 (mm) | W (mm) 65-205-6R 8 w | a 3 0 5-21 0-8R 7 w | 2 a @ 65-22P0-8R 1 ma | a 2 5 @ GS-23P0-BR ms 730 a5 200 ” 53 a 65-25P0-8R @ | «= | a 2 53 @ 65-2705-6R 2 cn ee) @ 8 5 E GS-2010-BR-ENC aE ~ SSE |g, | 4 esse GS-2020-BR-ENC GS-2025-BR-ENC can : ines town in daa rod GS-2080-BR-ENC ce ‘GS-2040-BR-ENC cee Cota GS-2050-BR-ENC | ces = GS-41P0-BR 16) 140, 1 a 53 8 — (65-42P0-6R : 7 as | a0 @ 3 ® i 65-430-6R mm | 2s | am = 3 @ GS-45P0-BR 0 5 20 #0 53 8 [Sete G5-47P5-BR : vo |= | @ a @ = 65-4010-BR mano | 2 5 o GS-4015-BR-ENC ces on GS-4020-BR-ENC | cus eae (65-4025-6R-ENC ae GSA090BRENC oT — GS-4040-BR-ENC ‘dimensions stown in cram i (GS-4050-BR-ENC [reseee a ae GS-4075-BR-ENC ED 7 co GS-4100-BR-ENC crs 8 es te: or OURAbus die mde 20H? an Boe, ya Draing wn mu! be wed cmon wh Bator, a Shown ae ‘ating Units nd rating Retr ac ar aaa! tara, oa fh aml an an, 652-08: com = owse are 9 www.automationdirect.com/drives Drives/Motors/Motion yc!