OT TSM1011 Constant Voltage and Constant Current Controller for Battery Chargers and Adapters = Constant voltage and constant current control Low voltage operation Low external component count Current sink output stage Easy compensation 2KV ESD protection VOLTAGE REFERENCE: «+ Fixed output voltage reference 2.545V = 0.5% and 1% voltage precision DESCRIPTION The TSM1011 is a highly integrated solution for SMPS applications requiring CV (constant voltage) and CC (constant current) modes. The TSM1011 integrates one voltage reference and two operational amplifiers (with ORed outputs —common collectors). The voltage reference combined with one operational amplifier makes it an ideal voltage controller. The other operational amplifier, combined with few external resistors and the voltage reference, can be used as a current limiter. APPLICATIONS = Adapters = Battery chargers ORDER CODE Package Temperature Part Number Marin Range sp 3 SMO | Te 105 TOT TSWrOTIAID | Ove 105 woTTA Tswnornis [ore T0sC [> Te02 Frswortars_[_ ove 1057 THe03 ‘= mal Gune Package (S0)- aso avaiable Tape & REE [OT ‘St = mall Outine Packape(iniSO8) ony avaiable Tape & Ree September 2003, PIN CONNECTIONS (top view) Eve ~ vee [al GQ ce out By co cna) Bow of e > sos (Plastic Package) > D Miniso-s (Plastic Micropackage) Revision 8 19TSM1011 PIN DESCRIPTIONS 1 PIN DESCRIPTIONS S08 & MiniSO8 Pinout Name | Pint ‘pe Function Veet [Analog Outpat Voltage Reference Con 2_[Anaiog input Tnput pin of the operational amplifier Cor ‘3_[Anaiog input Input pin of the operational amplifier Ov [Analog input Input pin of the operational amplifier Or [Analog input Input pin of the operational amplifier Gnd [Power Supply Ground Line. OV Reference For Al Voltages: Out 7_[Anaiog Output [Output of the two operational amplifier Vee’ 8 [Power Supp) Power supply ie. 2 ABSOLUTE MAXIMUM RATINGS ‘Symbol DC Supply Voltage Value Unit Vee [DO Supply votage (S0mA =< ec) OaVieVE Vv Vi__ [Input Voriage 0.3 0 Vee Vv PT [Power dissipation Ww TToper | Operational temperature O10 105, °e ‘sig [Storage temperature 5510 150, °C T]__[dunetion temperature 150 °C Tre? | Voltage reference output current 10 mA ESD [Electrostatic Discharge 2 KV Rihja | Thermal Resistance Junation fa Ambient Mini SOB package 730 Few Rihja | Thermal Resistance Junction to Ambient SO8 package 178 =CW 3. OPERATING CONDITIONS ‘Symbol Parameter Value Unit Vee _|BC Supply Conditions 45 love v 29 4ELECTRICAL CHARACTERISTICS TSM1011 4 ELECTRICAL CHARACTERISTICS Tamp = 25°C and Vee = #48V (unless otherwise specified) ‘symbol Parameter Test Condition min | Typ | Max | Unit Total Current Consumption ec Total Supply Current, excluding current [Vcc = 18V, no load 7 mA in Voltage Reference. [Tmin, < Tamb < Tmax. Vz_ [Vee clamp voltage ec = 50mA 28 Vv Operators Vie [Input Offset Voltage Taw = 25°C 7 4 mv TSMi1011 Tran, © Tapw $ Tose 5 Tab = 25°C os | 2 rsmio1ta, se Te ST 3 DV, | Input Offset Voltage Drit T FC Yo [Input Offset Current Tan = 25°C. 2 30 nA Trin. S Tan $ Tose 50 ty [Input Bias Current Tans = 25°C. 2 | 750 [nA Tin $ Tan $ Tx 0 | 200 ‘SVR _ | Supply Voltage Rejection Ratio Voc = 4.5V to 28V 65 | 100 3B Viom [Input Common Mode Voltage Range for GV op-amp 15 Voor] Vv Vicm [Input Common Mode Voltage Range for CC op-amp a Voo-15| Vv CMR” [Common Mode Rejection Ratio Tan = 25°C 7o | 85 a8 Tran $ Tani S Trax 60 Output stage ‘Gm__ | Transconduction Gain. Sink Gurrent | Tera = 25°C 7 35 mArmV ‘oniy" Tain. Tan $ Tox 25 Vol | Low level output voltage at 10 mA 200 | 600 | mv sinking current fos [Output Short Circuit Current. Output 0 [Term = 25°C ar | 80 mA Veo. Sink Current Only Trin Tani $ Trax Voltage reference Vas [Reference input Voltage, load=ImA [Tan = 25°C, TSM1011 1% precision 2st9 | 2545 | 257 | Vv TSM1011A 0.5% preciston 2.532 | 2.545 | 2.587 ‘Avia _ [Reference input Voltage Deviation Over Temperature Range Trin $ Tani S Tx 20 | 30 my RegLine |Reference input voltage deviation over |Iload = 5mA_ 20 mv Ver range. RegLoad | Reference input voltage deviation over |Vco = 18V, 10 mv output current. JO «load < 10mA, 1) The curentcepends onthe ference votage beween the negatve ad he pestve puts of he aeter, the votage on he nus inputs mV ign han he postive ampli, he snkng claret st he cuba OUT nt bp teased by 3 Sma q 39TSM1011 ELECTRICAL CHARACTERISTICS Fig. 1: Internal Schematic a 1 Viet t zev § s pow iF ov, cud: 3 gy cot > ; wee ert Fig. 2: Typical Adapter Application Using TSM1011 - <1 D WUT Tea 100 4 Vref BV 5 uy «bot sowvort | [WAL | = fF 3 ov, * “ L q 10K cw 3] 3 co ove] [> lb. nF L Rt 5 C on 4 Ret 5 veers Sf? en > oe Ronse iL ue In the above application schematic, the TSM1011 is used on the secondary side of a flyback adapter (or battery charger) to provide an accurate control of voltage and current. The above feedback loop is made with an optocoupler. 49 oTVoltage and Current Control TSM1011 5 VOLTAGE AND CURRENT CONTROL, 5.1 Voltage Control The voltage loop is controlled via a first transconductance operational amplifier, the resistor bridge R,, Ro, and the optocoupler which is directly connected to the output The relative values of Ry and Rp should be chosen in accordance with Equation 1: Vvor_} Vou Veet ‘out Viet Equation 1 where Vou Is the desired output voltage. To avoid discharge of the load, the resistor bridge Rj, Ro should have high impedance. For this type of application, a total value of 100k2 (or more) would be appropriate for the resistors R; and Rp. For example, if Ry = 100kKO, Voy = 4.10V, Vpe(@2.5V, then Ry = 41.9KQ. Note: ifthe ow crop ode isto be insertes between the load and the votage reguaton resistor bridge to Sold current flowing from the load trough the resistor bridge, tis crop. shoule be taken Into Bccount In the above calculations by replacing Vout ®Y (oun * Vac 5.2 Current control ‘The current loop is controlled via the second transconductance operational amplifier, the sense resistor Ronse, and the optocoupler. Veonse threshold is achieved externally by a resistor bridge tied to the Vier voltage reference. Its midpoint is tied to the positive input of the ‘current control operational amplifier, and its foot is to be connected to lower potential point of the sense resistor, as shown in Figure 3. The resistors of this bridge are matched to provide the best precision possible. The control equation verifies that: Rsense’ lim = Vsense Vier Equation 2 Veense = Re RR: ST Rs: Vier Nim = TRG=Rey Rooms Eavation 2 where lim iS the desired limited current, and Veense iS the threshold voltage for the current control loop. Note that the Reonce resistor should be chosen taking into account the maximum dissipation (Pim) through it during full load operation Phim = Vsense’ lim Equations Therefore, for most adapter and battery charger applications, a querter-watt, or half-watt resistor to make the current sensing function is sufficient The current sinking outputs of the two transconductance operational amplifiers are ‘common (to the output of the IC). This makes an ‘ORing function which ensures that whenever the current or the voltage reaches too high values, the optocoupler is activated. The relation between the controlled current and the controlled output voltage can be described with @ squere characteristic as shown in the following Vil output-power graph. Fig. 3: Output voltage versus outputcurrent Vout 1 Votage requation Current regulation M014 Vee independent power supp (9 Pesonsar cent reaiton lout TSM1O11 Vee On power output Primary current regulation 5/9TSM1011 Compensation 6 COMPENSATION The voltage-control transconductance operational amplifier can be fully compensated. Both its output and negative input are directly accessible for external compensation components. ‘An example of a suitable compensation network is shown in Figure 5. It consists of a capacitor The current-control transconductance operational amplifier can be fully compensated, Both of its output and negative input are directly accessible for external compensation components. ‘An example of a suitable compensation network is shown in Figure 5. It consists of a capacitor Con F22nF and a resistor Roy =22KO In series. Cgi722nF and 8 resistor Rr =22KO In sees Fig. 4: Schematic of compensation network = Pa Rlimit 2, o ure + > a en = Vref 2 28v “yp os aa $i s bot Tar . Zs a 4 LC a OK ow, 4 ee oe rs ; > se r Lb M1 cs |. fe Gnd T_T as , ok aie 4 7 STARTUP AND SHORT CIRCUIT CONDITIONS Under start-up or short-circuit conditions the TSM1011 is not provided with a high enough supply voltage. This is due to the fact that the chip has its power supply line in common with the power supply line of the system. Therefore, the current limitation can only be ensured by the primary PWM module, which should be chosen accordingly. If the primary current limitation is not considered to be precise enough for the application, then @ sufficient supply for the TSM1011 has to be ensured under all conditions. This means that it is cd necessary to add some circuitry to supply the chip with @ separate power line. This can be achieved in numerous ways, including an additional winding on the transformer. 4Voltage clamp TSM1011 8 VOLTAGE CLAMP The schematic in Figure 5 shows how to realize a low-cost power supply for the TSM1011 (with no additional windings) Please pay attention to the fact that in the Particular case presented here, this low-cost ower supply can reach voltages as high as twice the voltage of the regulated line. Since the Absolute Maximum Rating of the TSM1011 supply voltage is 28V. In the aim to protect he TSM1011 against such how voltage values a internal zener clamp is integrated. Ruimit = Ivz" Vee- V2) q Fig. 5: Clamp voltage 119TSM1011 PACKAGE MECHANICAL DATA 9 PACKAGE MECHANICAL DATA 89 ‘$0-8 MECHANICAL DATA mm ine om, wan WP wax min TWP aK a 136 175 050 0058 = 3a 200 De oer e 1a 0080 a rman wae ut 4 fai (ae) JE 4PACKAGE MECHANICAL DATA TSM1011 10 PACKAGE MECHANICAL DATA ‘miniSO-8 MECHANICAL DATA * 005 on on oa oer 0006 mies Information furnishee Is believed to be accurate and reliable. However, STMicroelectronies assumes ne responsiblity for the consequences of use of such information nor for any infringement of patent or ether right of third parties which may result rom its use: No licence is granted by implication or otherwise under any patent or patent rights of STMicroelectronics. Specifications ‘mentioned in this publication sre subject to change without notice. This publication supersedes and replaces all Information previously supplied. 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